B Braun SpaceStation, SpaceCover, SpaceCom User manual

2.0
SpaceStation / SpaceCover / SpaceCom
Service Manual
Revision 2.0 English 0-
2.0
0
SpaceStation without SpaceCom . . . . . . . . . . . . . . . . . 0871 3140
SpaceStation with SpaceCom . . . . . . . . . . . . . . . . . . . 0871 3142
SpaceCover standard . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3147
SpaceCover comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3145
This Service Manual is available under the following part number:
Languages of this Manual The Service Manual for this unit can be supplied in the following
Designation Part No.
Service Manual SpaceStation, English . . . . . . . . . . . . . 8713 9220
languages:
Designation Part No.
German . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8713 9210
English (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8713 9220U
French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8713 9230
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0-Table of Contents

0
Important Preliminary Remarks Service Work Page 0 - 5
Technical Safety Checks Page 0 - 5 Current Versions Page 0 - 5 Revision Service Page 0 - 5 Responsibility of the Manufacturer Page 0 - 6 Quality Management Page 0 - 6 Checks and Repair Page 0 - 6 Notes on ESD Page 0 - 6 Spare Parts and Test Equipment Page 0 - 7 Setting Off Page 0 - 7 List of Abbreviations Page 0 - 9
Contact Persons Technical Training Page 0 - 11
Entry for Technical Training Page 0 - 11 Ordering of Spare Parts and Test Equipment Page 0 - 11 Service Hotline Page 0 - 11 Return of Spare Parts and Test Equipment Page 0 - 11 Safety Officer
(§ 30 MPG) Page 0 - 11
Translation Page 0 - 11
System Overview Description Page 1 - 1
System Overview Page 1 - 1 Physical construction Page 1 - 2 Function Page 1 - 6 Unit Software Page 1 - 12 Service Program Page 1 - 14 SpaceOnline Page 1 - 17 (only required with SpaceStation with SpaceCom) Page 1 - 17 BCCshow Page 1 - 19 Technical Data Page 1 - 21 Options Page 1 - 21 Accessories Page 1 - 21
Unit Diagnosis / Calibration General Page 2 - 1
Alarms and Error Codes Page 2 - 3 The Most Important Error Modes Page 2 - 4 Device Check Page 2 - 4 Device Check SpaceCom Page 2 - 5 Trouble Shooting Page 2 - 6
Disassembly / Assembly SpaceStation General on the SpaceStation without SpaceCom Page 3 - 1
Tube Guide Page 3 - 3 Pole Clamp Guide Page 3 - 4 Housing Back Panel Page 3 - 5 Device Bracket Page 3 - 6 Power Supply Page 3 - 7 Release Button Page 3 - 11 Interface Board / Module Lock Page 3 - 12 Housing Page 3 - 20 Assembly / Installation Page 3 - 21
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Table of Contents
Checks after Repair Page 3 - 24
Disassembly / Assembly SpaceCom General on the SpaceStation with SpaceCom Page 4 - 1
Battery Module Page 4 - 3 W-LAN Module Page 4 - 4 Tube Guide Page 4 - 5 Pole Clamp Guide Page 4 - 6 Housing Back Panel Page 4 - 7 Device Bracket Page 4 - 10 SPCO PCB Page 4 - 11 Further Disassembly Page 4 - 12 Assembly / Installation Page 4 - 13 Checks after Repair Page 4 - 14
Disassembly / Assembly SpaceCover General Page 5 - 1
Battery Compartment Cover Page 5 - 3 Battery Module Page 5 - 4 (Only SpaceCover comfort) Page 5 - 4 Handle Page 5 - 5 Housing Upper Part Page 5 - 6 Housing Back Panel Page 5 - 8 Loudspeaker Page 5 - 9 (Only SpaceCover comfort) Page 5 - 9 Processor PCB Page 5 - 10 (Only SpaceCover comfort) Page 5 - 10 Assembly / Installation Page 5 - 11 Checks after Repair Page 5 - 12
Servicing the Unit Cleaning Page 6 - 1
Servicing the Battery Page 6 - 1
Technical Safety Check (TSC) Page 7 - 1
Procedural Instructions on the TSC Visual Inspection Page 8 - 1
Electrical Safety
according to IEC/EN 60601-1 or VDE 0750 and VDE 0751 Page 8 - 1
Functional Inspection Page 8 - 4
Test Equipment and Special Tools Test Equipment Page 9 - 1
Special Tools Page 9 - 1
Spare Parts List Page 10 - 1
Revision Documentation Description of Version Page 11 - 1
Version List of the Individual Pages Page 11 - 1
Index Page 12 - 1
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0-Important Preliminary Remarks

0

Service Work The present manual is for your information only. The possession of

this manual does not authorize the performance of service work. Service tasks may only be executed by persons, who
- have received appropriate training on the system from B. Braun
- are included in the revision service
- possess the necessary test equipment and mechanical aids, and
- fulfill the personal requirements (training and knowledge).

Technical Safety Checks The user is obliged to perform or to have performed the Technical

Safety Checks on those medial products for which these checks have been prescribed by the manufacturer and to carry them out according to the indications of the manufacturer as well as the generally approved technical standards while adhering to the pe­riods stated (§ 6 MP BetreibV).
B. Braun also recommends training on the Technical Safety Checks, or to perform at least the steps indicated in the current version of the manual, as:
- the TSC requires that the instructions in the manuals are ob­served
- the manuals are a reference for measurements
- depending on the unit type, the Service Program must be called which may lead to a dangerous unit condition in case of inappropriate operation. Furthermore, a special service connector may be necessary.

Current Versions This manual version corresponds to the state when the manual

was written. B Braun reserves the right to make technical modifi­cations. The state of the revision is indicated by the index number in the footer of every page.

Revision Service The possession of this manual does not automatically mean inclu-

sion in the revision service. You will be included in the revision service after:
- technical training by B. Braun Melsungen or
- a written order placed with the sales department of B. Braun (fee required).
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Important Preliminary Remarks

Responsibility of the Manufacturer The manufacturer, person who assembles, installs or imports the

device can only be held responsible for safety, reliability and per­formance if
- mounting, enhancements, new settings, changes or repairs are carried out by duly authorized persons,
- the electrical installation in the corresponding room meets the requirements of the VDE 0107, VDE 0100 part 710 or IEC 60364-7-710 and the national standards,
- the device is used in accordance with the instructions for use and the Service Manual,
- the Technical Safety Checks are performed at regular inter­vals,
- a current manual which corresponds to the revision state is used when carrying out maintenance, repair and service,
- the service technician takes part in the revision service,
- the technician has participated in a technical training course for the specific B. Braun unit.

Quality Management B. Braun is certified in accordance with DIN EN ISO 9001 and

ISO 13485. This certification also includes maintenance and serv­ice.
The unit has the CE label. The CE label confirms that the device corresponds to the “Directive of the Council for Medical Products 93/42/EC” of June 14, 1993.

Checks and Repair Training may only be performed by B. Braun. The possession of the

manual does not authorize the performance of repairs. The in­structions on electrostatic sensitive components (ESD standards) must be observed.
After repair a device check or diagnosis is to be carried out.

Notes on ESD Semiconductors can be destroyed by electrostatic discharge. Es-

pecially MOS components can be damaged by interference from electrostatic fields, even without discharge via contact. This type of damage is not immediately recognizable. Unit malfunctions can even occur after a longer period of operation.
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Abb.: 0 - 1
Important Preliminary Remarks
Each workstation must be equipped according to the recommen­dations with the necessary static protective measures, if ESD components or boards are handled.
Each workstation must be equipped with a conductive table sur­face. The conductive surface, the soldering iron or the soldering stations must be grounded via protective resistors.
Chairs must be of antistatic design. The floor or floor mats should be of electrically conductive material.
Personnel must wear conductive wristbands which are connected to a central ground potential via protective resistors, e.g. the ground contact of a wall outlet. Furthermore it is recommended that personnel wear cotton clothing and electrically conductive shoes to prevent electrostatic charge.
0

Spare Parts and Test Equipment Only use original spare parts from the manufacturer. Do not

tamper with assembly groups which can only be exchanged com­pletely. The spare parts required are listed in Section 9.
Service personnel are responsible for the calibration of their test equipment. Original test equipment can be calibrated at the works of B. Braun. Further information is available upon request.

Setting Off Additional notes and warnings are set off as follows:

Note
Is used for additional or special notes concerning information and working steps.
CAUTION
Is used for working steps which may result in damage to the unit, system or to a connected device.
WARNING
IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL INJURY.
References to chapters are shown as follows
(see “Setting Off“ pg. 0 - 8)
References to figures and tables are shown as follows
Fig.: 2 - 3 or Table 2 - 1
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Important Preliminary Remarks
References to item numbers in figures are shown as follows (Fig.: 1 - 1 / Item 1) In this case “Fig.: 1 – 1“ is the figure number and “Item 1“ the item number within the figure.
When the Service Manual is stored as pdf-file, these references are displayed green. Click with the mouse button on a reference to jump to the corresponding source.
Menu commands are described as: Menu
File
.
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Important Preliminary Remarks
0

List of Abbreviations Abbreviations which are not generally known, but are used in this

manual, are listed below.
CAN Controller Area Network
CE Communauté Européenne
CS Calibration Step
DIN Deutsche Industrie Norm
(German Industrial Norm)
EN European Norm
ESD Electrostatic Discharge
FuP Function Microprocessor
IEC International Electrotechnical
Commission
ISO International Organization for
Standardization,
ISP Infusomat® Space
ISPS Infusomat® Space (Silicon)
ISPP Infusomat® Space, (PVC)
KuP Monitoring Microprocessor
LCD Liquid Crystal Display
MOS Short name of the following
company: MOS Technology, Inc. (Commodore Semiconductor Group)
PCA Patient Controlled Analgesia
PSP Perfusor® Space
SP Space (System)
SPC SpaceCover
SPCC SpaceCover comfort
SPCS SpaceCover standard
SPCO SpaceCom
SPCT SpaceControl
SPS SpaceStation
TS Trouble Shooting
UTS Unit Test Step
TSC Technical Safety Check
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Important Preliminary Remarks
TEMP Temperature
VDE Verband der Elektrotechnik,
Elektronik und Informationstechnik e.V. (German Association of engineers)
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0-Contact Persons

0

Technical Training Via local representative.

Entry for Technical Training Application for a technical training course must be made via the

responsible representative.

Ordering of Spare Parts and Test Equipment Please contact your local B. Braun subsidary.

International Technicians (Intercompany)
Nadja Machal
Fax: +49 5661 / 75 -47 89 e-mail: nadja.machal@bbraun.com

Service Hotline Karl Tippel, Tanja Kördel

Phone: +49 5661 / 71 - 35 25 Fax: +49 5661 / 71 - 35 26 e-mail: karl.tippel@bbraun.com e-mail: tanja.koerdel@bbraun.com

Return of Spare Parts and Test Equipment B. Braun Melsungen AG

Schwarzenberger Weg 73-79 Wareneingang Werk C 34 212 Melsungen Germany

Safety Officer (§ 30 MPG)

Translation PAS GmbH, Brückner GmbH, Germany

Dr. Ludwig Schütz
e-mail: ludwig.schuetz@bbraun.com
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For your information:
Contact Persons
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Description

System Overview

1
2

1-System Overview

The modular Space system is destined for treatment of an individ­ual patient. It is designed for application on intensive care units and in the surgery. The Space system is operated in hospitals mainly by doctors and medically trained personnel.
The SpaceStation forms together with the SpaceCover an organi­zation system. The Space system infusion and infusion syringe pumps are attached and connected to the SpaceStation.
The Space system is a modular design of modern infusion technol­ogy for stationary, mobile or private use. The key modules and their connection to the peripheral devices are shown in Abb.: 1 -
1.
All the pump types, Perfusor® Space, Infusomat® Space and Infu­somat® Space P, as well as the other devices of the system are of modular design. Up to three pumps can be connected together us­ing L rails on the bottom of the unit and grooves on the top. They can then be fastened to a drip stand or appropriate rail using the pole clamp.
1
3
4
Abb.: 1 - 1 Space system Legende zu Abb. 1 - 1: ItemDesignation
1 SpaceCover
2 Infusion pump Infusomat® Space
3 Infusion syringe pump Perfusor® Space
4 SpaceControl
5 SpaceStation
The SpaceControl module can be used to extend operation. One single pump can be inserted onto this module. The pump is then connected via connectors to the module.
The SpaceStation module allows the set-up of a complete pump system with up to 24 pumps. Up to four pumps can be installed in every SpaceStation. The pumps are supplied with power via the integrated power supply and the built-in connectors. The pumps
5
are connected to the optional SpaceCom via these connectors. SpaceControl can also be integrated into the system.
Up to six SpaceStations can be set-up as a column with a total of 24 pumps. SpaceStation placed next to each other can be con­nected via special connecting cables, if the maximum number of 24 pumps in maximum three columns is not exceeded.
SpaceCover Standard or SpaceCover Comfort forms the top of each column. Alarms are signalled by a row of LEDs and a loud­speaker in the SpaceCover Comfort.
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1
System Overview

Physical construction

1 2 4
3
SpaceStation without SpaceCom
The SpaceStation consists of the housing and the housing back panel.
The power supply with power connector and power socket for an­other SpaceStation is installed on the right side in the housing.
The pumps in the SpaceStation are locked by 8 locking claws which are built in the housing as subsystem “module locking”. This subsystem also contains the locking for a SpaceCover or another SpaceStation.
The pump is released with a release button on the left side of the housing.
The pumps are connected to the system via the connectors “F2A“ to “F2D“ (from top to bottom) which are integrated in the inter­face board, while the SpaceStation is connected to other modules via the connectors “F3“, “F4” and “F5”. The interface board with connectors is installed on the left side in the housing.
6
5
Abb.: 1 - 2 SpaceStation, front view Legende zu Abb. 1 - 2: ItemDesignation
1 Pump lock
2 Connector “F5“
3 Module lock
4 Connector “F1B“ (mains output)
5 Tube guide
6 Connector “F2D“
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System Overview
1
Four tube guides are clipped in on the left and right housing side.
2
1
A pole clamp guide for attachment and locking of the pole clamp is located at the housing back panel.
5 4 3
Abb.: 1 - 3 SpaceStation without SpaceCom, rear view Legende zu Abb. 1 - 3:
ItemDesignation
1 Pole clamp guide
2 Release button
3 Connector “F3“
4 Connector “F4“
5 Connector “F1A“ (power input)
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1
System Overview
4
1 2
SpaceStation with SpaceCom
The physical construction of the SpaceStation front side with SpaceCom corresponds exactly to the physical construction of the SpaceStation without SpaceCom. The only visible difference is to be found on the right side and the rear side.
Interfaces and a status- and alarm LED are located on the right­hand side behind the connector cover and the W-LAN cover. A battery module can be inserted in the battery compartment on the rear side. The opening is covered by the battery compartment cover.
A fan grid with fan is fitted on the left side of the battery com­partment.
3
Abb.: 1 - 4 SpaceStation with SpaceCom, rear view Legende zu Abb. 1 - 4: ItemDesignation
1 Fan grid
2 Battery compartment with battery compartment cover
3 Connector cover
4 W-LAN cover for W-LAN- module
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Abb.: 1 - 5 SpaceCover comfort Legende zu Abb. 1 - 5:
ItemDesignation
1 SpaceCover comfort
System Overview
1
SpaceCover standard
1
The SpaceCover standard housing consists mainly of the bottom part and the upper part. A SpaceStation can be transported with the carrying handle.
SpaceCover comfort
The physical construction of the SpaceCover comfort corresponds to that of the SpaceCover standard. In addition to the SpaceCover standard the following subsystems are installed in the SpaceCover comfort:
- The battery module (as option) It is inserted from below in the battery compartment of the housing bottom part. The opening is covered by the battery compartment cover.
- Status and alarm display line installed at the front of the housing upper part.
- Operating and status display field at the left side of the housing upper part.
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1

Function

System Overview
SpaceStation without SpaceCom
The SpaceStation supplies the inserted pumps as well as a Space­Control connected to the pumps with the required voltage. The voltage is generated by the integrated power supply, which is con­nected to the supply mains via the connector “F1A” and a mains cable or an upstream SpaceStation. The mains voltage is trans­mitted via the internal cabling to connector “F1B“ for connection of a further SpaceStation.
The pumps are connected with connectors “F2A” to “F2D” to the SpaceStation. These connectors provide the voltage supply, dis­tribute the addresses in the Space system via a serial interface, transfer data via a bus system (CAN bus) and transmit a staff call, which may be pending.
Another SpaceStation inserted on top or a SpaceCover is integrat­ed in the Space system via connector “F5“.
Connector “F4“ is used for connecting another SpaceStation or further SpaceStation columns. An upstream SpaceStation or an upstream SpaceStation column as well as accessories that may be connected, such as a PCA button or a service connector, are con­nected to connector “F3“.
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CAN
PCA
RX/TX
Call
12VDC
3,3V
F2A
CAN
PCA
RX/TX
Call
12VDC
3,3V
F2B
Function processor
4.9152 Mhz
3,3VDC
=
F5
CAN
System Overview
Mains
F1B
RX/TX_B
Call
RX/TX
CAN_R
12VDC
1
CAN
PCA
RX/TX
Call
12VDC
3,3V
=
12VDC
F2C
CAN
PCA
RX/TX
Call
12VDC
3,3V
F2D
3.3VDC
F3
CAN
PCA
Call
RX/TX
12VDC
Abb.: 1 - 6 Block diagram SpaceStation without SpaceCom
=
230V AC
3,3V
F4
CAN
Call
CAN_R
RX/TX
RX/TX_B
F1A
Mains
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1
System Overview
SpaceStation with SpaceCom
The SpaceCom provides further interfaces and connections, e.g. for a barcode scanner. These interfaces are depicted in Abb.: 1 - 7.
The battery module (option) serves to maintain the functions of the SpaceStation in case of a voltage failure. An independent cir-
1
2
3
4
cuit in the battery module monitors the battery cells and controls their charge condition. The SpaceStation must be covered with a SpaceCover comfort with inserted battery module to guarantee function of the battery module in the SpaceStation with Space­Com.
Abb.: 1 - 7 Legende zu Abb. 1 - 7:
ItemDesignation
1 W-LAN slot
2 Status indicator (green)
3 Alarm indicator (red)
5
6
7
8
4 Ethernet (RJ 45) connection
5 PS/2 connection for barcode reader
6 RS232 connection
7 USB connection (slave)
8 USB connection (master)
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System Overview
1
Abb.: 1 - 8 Block diagram SpaceStation with SpaceCom
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1
System Overview
SpaceCover
The SpaceCover is connected to a SpaceStation with connector “D1”.
With the SpaceCover standard this connector is used to connect the CAN bus and a serial interface.
In the SpaceCover comfort this connector provides the voltage supply, transmits a unique address in the Space system via a serial interface, transfers data via a bus system (CAN bus) and transmits a staff call, which may be pending.
The internal electronics controls the operator and status display field, the loudspeaker as well as the status and alarm display line. The status and alarm display line displays the collected messages of the pumps in a column. The brightness is controlled dependent on the environment.
The voltage supplied is converted to the internal voltages required through a voltage transforming and monitoring circuit on the processor PCB.
An independent circuit in the battery module monitors the battery cells and controls their charge condition.
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LEDs
Operating unit
LEDs
Loudspeaker
Function processor
12,0 Mhz
CAN RX/TX
System Overview
CAN­transceiver
CAN H CAN L
1
RX/TX
12VDC
D1
Monitoring
Brightness sensor
Abb.: 1 - 9 Block diagram SpaceCover comfort
P1 Battery
module
12VDC
=
12VDC
12VDC battery
=
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1
System Overview

Unit Software

Position 12345678910
Digit 690A00SS02
Revision level
Hardware
Software group
Device type: SpaceStation
Abb.: 1 - 10
Approved Software Versions for SpaceStation
690A00SS01
- Basic software
690A00SS02
- Improved functions
Approved Software Versions for SpaceCom
695C000001 / 695C000002
- Basic software
695C010003
- Adapted to hardware changes
695D010001
- Adapted to the pump software
695E010001
- Adapted to the pump software
Approved Software Versions for SpaceCover comfort
692A000001
- Basic software
692A000002
- Improved functions
692A000003
- Expanded functions
692C000001
- Adapted to the pump software
692E000001
- Adapted to the pump software
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System Overview
Software Update
The instructions for updating the software are supplied with the software itself.
CAUTION
If the device is disconnected while the software is being updated or the device or PC is switched off, a component of the software may be seriously damaged so that repairs are no longer possible. In such a case the software can no longer be updated via the PC and the device must be returned to B. Braun.
1
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1
System Overview

Service Program

Approved Version
Note
Please note that text and / or functions of the Service Program may change depending on the software version. The following screen illustrations are only examples and represent the state when the manual was printed.
- 0.0.28.0
- 1.3.5
- 1.5.0
- 2.0.1
Connection
Before starting the Service Program the PC is to be connected to the device via the RS232 SP interface cable.
Abb.: 1 - 11
Starting the Service Program
Installation and further operation of the Service Program is de­scribed in its separate instructions for use.
1. Start the „HiBaSeD.exe“ program (Hi D
rug list) on the PC. The Service Program is loaded and start-
ed and the initial window of the Service Program is displayed.
2. Read the notes carefully.
3. Mark the field “I accept all conditions” and then the field “Yes” to confirm that you have read the notes.
Note
Click the field “English” to switch the language of the notes over to English.
story, Barcode, Service,
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Abb.: 1 - 12
System Overview
4. Enter the password and confirm it by clicking the field “Start”.
The Service Program checks the PC interfaces for connected devices of the Space system. Units that were found are dis­played for a short moment on the screen.
1
Abb.: 1 - 13
Note
At present a connected SpaceStation is not displayed.
The work window of the Service Program appears on the screen. All devices recognized are listed in the left column.
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System Overview
Abb.: 1 - 14
Service Program Version
1. Open the “HiBaSeD“ window via version of the Service Program is shown in this window.
2. Close the window by clicking “OK”.
Abb.: 1 - 15
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Help ➨ Info ...
. The current
2.0
System Overview
Compatibility List
1. Open the “Unit - Compatibility“ window via
compatibility
HiBaSeD-version and the unit software version.
2. Close the window by clicking “OK”.
. This window displays the compatibility of the
1
Help ➨ Decice
Abb.: 1 - 16
Quit the Service Program
1. Exit the Service Program via

SpaceOnline

(only required with SpaceStation with SpaceCom) Approved Version
Note
Please note that text and / or functions of the SpaceOnline Pro­gram may change depending on the software version. The follow­ing screen illustrations are only examples and represent the state when the manual was printed.
- 1.2.0
Connection
Before starting the SpaceOnline Program the PC is to be connect­ed to the device via the RJ45 cross-over interface cable. In addi­tion the PC-LAN connection must be configured with the correct IP address (e.g. 192.168.100.1). Make sure that the first three digit blocks, e.g. 192.168.100.xxx, of PC and the SpaceCom are identi­cal.
File ➨ Exit
.
Starting the SpaceOnline Program
1. Start the Internet Browser on your PC and enter the IP-ad­dress of the SpaceCom. The SpaceOnline start screen appears.
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1
System Overview
Abb.: 1 - 17
Program Version
The program version is displayed in the header of the start screen.
Operation
The instructions for use contain a more detailed description of op­eration.
Exit the SpaceOnline Program
1. Close the Internet Browser.
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