B Braun SpaceStation, SpaceCover, SpaceCom User manual

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2.0

SpaceStation / SpaceCover / SpaceCom

Service Manual

Revision 2.0 English 0-

2.0

This Service Manual is valid for: Designation Part No.

SpaceStation without SpaceCom . . . . . . . . . . . . . . . . . 0871 3140

SpaceStation with SpaceCom . . . . . . . . . . . . . . . . . . . 0871 3142

SpaceCover standard . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3147

SpaceCover comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3145

This Service Manual is available under the following part number:

Languages of this Manual The Service Manual for this unit can be supplied in the following

Designation Part No.

Service Manual SpaceStation, English . . . . . . . . . . . . . 8713 9220

languages:

Designation Part No.

German . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8713 9210

English (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8713 9220U

French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8713 9230

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0-Table of Contents

Important Preliminary Remarks Service Work Page 0 - 5

Technical Safety Checks Page 0 - 5 Current Versions Page 0 - 5 Revision Service Page 0 - 5 Responsibility of the Manufacturer Page 0 - 6 Quality Management Page 0 - 6 Checks and Repair Page 0 - 6 Notes on ESD Page 0 - 6 Spare Parts and Test Equipment Page 0 - 7 Setting Off Page 0 - 7 List of Abbreviations Page 0 - 9

Contact Persons Technical Training Page 0 - 11

Entry for Technical Training Page 0 - 11 Ordering of Spare Parts and Test Equipment Page 0 - 11 Service Hotline Page 0 - 11 Return of Spare Parts and Test Equipment Page 0 - 11 Safety Officer

(§ 30 MPG) Page 0 - 11

Translation Page 0 - 11

System Overview Description Page 1 - 1

System Overview Page 1 - 1 Physical construction Page 1 - 2 Function Page 1 - 6 Unit Software Page 1 - 12 Service Program Page 1 - 14 SpaceOnline Page 1 - 17 (only required with SpaceStation with SpaceCom) Page 1 - 17 BCCshow Page 1 - 19 Technical Data Page 1 - 21 Options Page 1 - 21 Accessories Page 1 - 21

Unit Diagnosis / Calibration General Page 2 - 1

Alarms and Error Codes Page 2 - 3 The Most Important Error Modes Page 2 - 4 Device Check Page 2 - 4 Device Check SpaceCom Page 2 - 5 Trouble Shooting Page 2 - 6

Disassembly / Assembly SpaceStation General on the SpaceStation without SpaceCom Page 3 - 1

Tube Guide Page 3 - 3 Pole Clamp Guide Page 3 - 4 Housing Back Panel Page 3 - 5 Device Bracket Page 3 - 6 Power Supply Page 3 - 7 Release Button Page 3 - 11 Interface Board / Module Lock Page 3 - 12 Housing Page 3 - 20 Assembly / Installation Page 3 - 21

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Table of Contents

Checks after Repair Page 3 - 24

Disassembly / Assembly SpaceCom General on the SpaceStation with SpaceCom Page 4 - 1

Battery Module Page 4 - 3 W-LAN Module Page 4 - 4 Tube Guide Page 4 - 5 Pole Clamp Guide Page 4 - 6 Housing Back Panel Page 4 - 7 Device Bracket Page 4 - 10 SPCO PCB Page 4 - 11 Further Disassembly Page 4 - 12 Assembly / Installation Page 4 - 13 Checks after Repair Page 4 - 14

Disassembly / Assembly SpaceCover General Page 5 - 1

Battery Compartment Cover Page 5 - 3 Battery Module Page 5 - 4 (Only SpaceCover comfort) Page 5 - 4 Handle Page 5 - 5 Housing Upper Part Page 5 - 6 Housing Back Panel Page 5 - 8 Loudspeaker Page 5 - 9 (Only SpaceCover comfort) Page 5 - 9 Processor PCB Page 5 - 10 (Only SpaceCover comfort) Page 5 - 10 Assembly / Installation Page 5 - 11 Checks after Repair Page 5 - 12

Servicing the Unit Cleaning Page 6 - 1

Servicing the Battery Page 6 - 1

Technical Safety Check (TSC) Page 7 - 1

Procedural Instructions on the TSC Visual Inspection Page 8 - 1

Electrical Safety

according to IEC/EN 60601-1 or VDE 0750 and VDE 0751 Page 8 - 1

Functional Inspection Page 8 - 4

Test Equipment and Special Tools Test Equipment Page 9 - 1

Special Tools Page 9 - 1

Spare Parts List Page 10 - 1

Revision Documentation Description of Version Page 11 - 1

Version List of the Individual Pages Page 11 - 1

Index Page 12 - 1

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0-Important Preliminary Remarks

Service Work The present manual is for your information only. The possession of

this manual does not authorize the performance of service work. Service tasks may only be executed by persons, who

- have received appropriate training on the system from B. Braun

- are included in the revision service

- possess the necessary test equipment and mechanical aids, and

- fulfill the personal requirements (training and knowledge).

Technical Safety Checks The user is obliged to perform or to have performed the Technical

Safety Checks on those medial products for which these checks have been prescribed by the manufacturer and to carry them out according to the indications of the manufacturer as well as the generally approved technical standards while adhering to the periods stated (§ 6 MP BetreibV).

B. Braun also recommends training on the Technical Safety Checks, or to perform at least the steps indicated in the current version of the manual, as:

- the TSC requires that the instructions in the manuals are observed

- the manuals are a reference for measurements

- depending on the unit type, the Service Program must be called which may lead to a dangerous unit condition in case of inappropriate operation. Furthermore, a special service connector may be necessary.

Current Versions This manual version corresponds to the state when the manual

was written. B Braun reserves the right to make technical modifications. The state of the revision is indicated by the index number in the footer of every page.

Revision Service The possession of this manual does not automatically mean inclu-

sion in the revision service. You will be included in the revision service after:

- technical training by B. Braun Melsungen or

- a written order placed with the sales department of B. Braun (fee required).

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Important Preliminary Remarks

Responsibility of the Manufacturer The manufacturer, person who assembles, installs or imports the

device can only be held responsible for safety, reliability and performance if

- mounting, enhancements, new settings, changes or repairs are carried out by duly authorized persons,

- the electrical installation in the corresponding room meets the requirements of the VDE 0107, VDE 0100 part 710 or IEC 60364-7-710 and the national standards,

- the device is used in accordance with the instructions for use and the Service Manual,

- the Technical Safety Checks are performed at regular intervals,

- a current manual which corresponds to the revision state is used when carrying out maintenance, repair and service,

- the service technician takes part in the revision service,

- the technician has participated in a technical training course for the specific B. Braun unit.

Quality Management B. Braun is certified in accordance with DIN EN ISO 9001 and

ISO 13485. This certification also includes maintenance and service.

The unit has the CE label. The CE label confirms that the device corresponds to the “Directive of the Council for Medical Products 93/42/EC” of June 14, 1993.

Checks and Repair Training may only be performed by B. Braun. The possession of the

manual does not authorize the performance of repairs. The instructions on electrostatic sensitive components (ESD standards) must be observed.

After repair a device check or diagnosis is to be carried out.

Notes on ESD Semiconductors can be destroyed by electrostatic discharge. Es-

pecially MOS components can be damaged by interference from electrostatic fields, even without discharge via contact. This type of damage is not immediately recognizable. Unit malfunctions can even occur after a longer period of operation.

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Abb.: 0 - 1

Important Preliminary Remarks

Each workstation must be equipped according to the recommendations with the necessary static protective measures, if ESD components or boards are handled.

Each workstation must be equipped with a conductive table surface. The conductive surface, the soldering iron or the soldering stations must be grounded via protective resistors.

Chairs must be of antistatic design. The floor or floor mats should be of electrically conductive material.

Personnel must wear conductive wristbands which are connected to a central ground potential via protective resistors, e.g. the ground contact of a wall outlet. Furthermore it is recommended that personnel wear cotton clothing and electrically conductive shoes to prevent electrostatic charge.

Spare Parts and Test Equipment Only use original spare parts from the manufacturer. Do not

tamper with assembly groups which can only be exchanged completely. The spare parts required are listed in Section 9.

Service personnel are responsible for the calibration of their test equipment. Original test equipment can be calibrated at the works of B. Braun. Further information is available upon request.

Setting Off Additional notes and warnings are set off as follows:

Note

Is used for additional or special notes concerning information and working steps.

CAUTION

Is used for working steps which may result in damage to the unit, system or to a connected device.

WARNING

IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL INJURY.

References to chapters are shown as follows

(see “Setting Off“ ➨ pg. 0 - 8)

References to figures and tables are shown as follows

Fig.: 2 - 3 or Table 2 - 1

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Important Preliminary Remarks

References to item numbers in figures are shown as follows (Fig.: 1 - 1 / Item 1) In this case “Fig.: 1 – 1“ is the figure number and “Item 1“ the item number within the figure.

When the Service Manual is stored as pdf-file, these references are displayed green. Click with the mouse button on a reference to jump to the corresponding source.

Menu commands are described as: Menu

File

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Important Preliminary Remarks

List of Abbreviations Abbreviations which are not generally known, but are used in this

manual, are listed below.

CAN Controller Area Network

CE Communauté Européenne

CS Calibration Step

DIN Deutsche Industrie Norm

(German Industrial Norm)

EN European Norm

ESD Electrostatic Discharge

FuP Function Microprocessor

IEC International Electrotechnical

Commission

ISO International Organization for

Standardization,

ISP Infusomat® Space

ISPS Infusomat® Space (Silicon)

ISPP Infusomat® Space, (PVC)

KuP Monitoring Microprocessor

LCD Liquid Crystal Display

MOS Short name of the following

company: MOS Technology, Inc. (Commodore Semiconductor Group)

PCA Patient Controlled Analgesia

PSP Perfusor® Space

SP Space (System)

SPC SpaceCover

SPCC SpaceCover comfort

SPCS SpaceCover standard

SPCO SpaceCom

SPCT SpaceControl

SPS SpaceStation

TS Trouble Shooting

UTS Unit Test Step

TSC Technical Safety Check

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Important Preliminary Remarks

TEMP Temperature

VDE Verband der Elektrotechnik,

Elektronik und Informationstechnik e.V. (German Association of engineers)

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0-Contact Persons

Technical Training Via local representative.

Entry for Technical Training Application for a technical training course must be made via the

responsible representative.

Ordering of Spare Parts and Test Equipment Please contact your local B. Braun subsidary.

International Technicians (Intercompany)

Nadja Machal

Fax: +49 5661 / 75 -47 89 e-mail: nadja.machal@bbraun.com

Service Hotline Karl Tippel, Tanja Kördel

Phone: +49 5661 / 71 - 35 25 Fax: +49 5661 / 71 - 35 26 e-mail: karl.tippel@bbraun.com e-mail: tanja.koerdel@bbraun.com

Return of Spare Parts and Test Equipment B. Braun Melsungen AG

Schwarzenberger Weg 73-79 Wareneingang Werk C 34 212 Melsungen Germany

Safety Officer (§ 30 MPG)

Translation PAS GmbH, Brückner GmbH, Germany

Dr. Ludwig Schütz

e-mail: ludwig.schuetz@bbraun.com

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For your information:

Contact Persons

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Description

System Overview

1-System Overview

The modular Space system is destined for treatment of an individual patient. It is designed for application on intensive care units and in the surgery. The Space system is operated in hospitals mainly by doctors and medically trained personnel.

The SpaceStation forms together with the SpaceCover an organization system. The Space system infusion and infusion syringe pumps are attached and connected to the SpaceStation.

The Space system is a modular design of modern infusion technology for stationary, mobile or private use. The key modules and their connection to the peripheral devices are shown in Abb.: 1 -

All the pump types, Perfusor® Space, Infusomat® Space and Infusomat® Space P, as well as the other devices of the system are of modular design. Up to three pumps can be connected together using L rails on the bottom of the unit and grooves on the top. They can then be fastened to a drip stand or appropriate rail using the pole clamp.

Abb.: 1 - 1 Space system Legende zu Abb. 1 - 1: ItemDesignation

1 SpaceCover

2 Infusion pump Infusomat® Space

3 Infusion syringe pump Perfusor® Space

4 SpaceControl

5 SpaceStation

The SpaceControl module can be used to extend operation. One single pump can be inserted onto this module. The pump is then connected via connectors to the module.

The SpaceStation module allows the set-up of a complete pump system with up to 24 pumps. Up to four pumps can be installed in every SpaceStation. The pumps are supplied with power via the integrated power supply and the built-in connectors. The pumps

are connected to the optional SpaceCom via these connectors. SpaceControl can also be integrated into the system.

Up to six SpaceStations can be set-up as a column with a total of 24 pumps. SpaceStation placed next to each other can be connected via special connecting cables, if the maximum number of 24 pumps in maximum three columns is not exceeded.

SpaceCover Standard or SpaceCover Comfort forms the top of each column. Alarms are signalled by a row of LEDs and a loudspeaker in the SpaceCover Comfort.

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System Overview

Physical construction

1 2 4

SpaceStation without SpaceCom

The SpaceStation consists of the housing and the housing back panel.

The power supply with power connector and power socket for another SpaceStation is installed on the right side in the housing.

The pumps in the SpaceStation are locked by 8 locking claws which are built in the housing as subsystem “module locking”. This subsystem also contains the locking for a SpaceCover or another SpaceStation.

The pump is released with a release button on the left side of the housing.

The pumps are connected to the system via the connectors “F2A“ to “F2D“ (from top to bottom) which are integrated in the interface board, while the SpaceStation is connected to other modules via the connectors “F3“, “F4” and “F5”. The interface board with connectors is installed on the left side in the housing.

Abb.: 1 - 2 SpaceStation, front view Legende zu Abb. 1 - 2: ItemDesignation

1 Pump lock

2 Connector “F5“

3 Module lock

4 Connector “F1B“ (mains output)

5 Tube guide

6 Connector “F2D“

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System Overview

Four tube guides are clipped in on the left and right housing side.

A pole clamp guide for attachment and locking of the pole clamp is located at the housing back panel.

5 4 3

Abb.: 1 - 3 SpaceStation without SpaceCom, rear view Legende zu Abb. 1 - 3:

ItemDesignation

1 Pole clamp guide

2 Release button

3 Connector “F3“

4 Connector “F4“

5 Connector “F1A“ (power input)

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System Overview

1 2

SpaceStation with SpaceCom

The physical construction of the SpaceStation front side with SpaceCom corresponds exactly to the physical construction of the SpaceStation without SpaceCom. The only visible difference is to be found on the right side and the rear side.

Interfaces and a status- and alarm LED are located on the righthand side behind the connector cover and the W-LAN cover. A battery module can be inserted in the battery compartment on the rear side. The opening is covered by the battery compartment cover.

A fan grid with fan is fitted on the left side of the battery compartment.

Abb.: 1 - 4 SpaceStation with SpaceCom, rear view Legende zu Abb. 1 - 4: ItemDesignation

1 Fan grid

2 Battery compartment with battery compartment cover

3 Connector cover

4 W-LAN cover for W-LAN- module

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Abb.: 1 - 5 SpaceCover comfort Legende zu Abb. 1 - 5:

ItemDesignation

1 SpaceCover comfort

System Overview

SpaceCover standard

The SpaceCover standard housing consists mainly of the bottom part and the upper part. A SpaceStation can be transported with the carrying handle.

SpaceCover comfort

The physical construction of the SpaceCover comfort corresponds to that of the SpaceCover standard. In addition to the SpaceCover standard the following subsystems are installed in the SpaceCover comfort:

- The battery module (as option) It is inserted from below in the battery compartment of the housing bottom part. The opening is covered by the battery compartment cover.

- Status and alarm display line installed at the front of the housing upper part.

- Operating and status display field at the left side of the housing upper part.

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Function

System Overview

SpaceStation without SpaceCom

The SpaceStation supplies the inserted pumps as well as a SpaceControl connected to the pumps with the required voltage. The voltage is generated by the integrated power supply, which is connected to the supply mains via the connector “F1A” and a mains cable or an upstream SpaceStation. The mains voltage is transmitted via the internal cabling to connector “F1B“ for connection of a further SpaceStation.

The pumps are connected with connectors “F2A” to “F2D” to the SpaceStation. These connectors provide the voltage supply, distribute the addresses in the Space system via a serial interface, transfer data via a bus system (CAN bus) and transmit a staff call, which may be pending.

Another SpaceStation inserted on top or a SpaceCover is integrated in the Space system via connector “F5“.

Connector “F4“ is used for connecting another SpaceStation or further SpaceStation columns. An upstream SpaceStation or an upstream SpaceStation column as well as accessories that may be connected, such as a PCA button or a service connector, are connected to connector “F3“.

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CAN

PCA

RX/TX

Call

12VDC

3,3V

F2A

CAN

PCA

RX/TX

Call

12VDC

3,3V

F2B

Function processor

4.9152 Mhz

3,3VDC

CAN

System Overview

Mains

F1B

RX/TX_B

Call

RX/TX

CAN_R

12VDC

CAN

PCA

RX/TX

Call

12VDC

3,3V

12VDC

F2C

CAN

PCA

RX/TX

Call

12VDC

3,3V

F2D

3.3VDC

CAN

PCA

Call

RX/TX

12VDC

Abb.: 1 - 6 Block diagram SpaceStation without SpaceCom

≈

230V AC

3,3V

CAN

Call

CAN_R

RX/TX

RX/TX_B

F1A

Mains

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System Overview

SpaceStation with SpaceCom

The SpaceCom provides further interfaces and connections, e.g. for a barcode scanner. These interfaces are depicted in Abb.: 1 - 7.

The battery module (option) serves to maintain the functions of the SpaceStation in case of a voltage failure. An independent cir-

cuit in the battery module monitors the battery cells and controls their charge condition. The SpaceStation must be covered with a SpaceCover comfort with inserted battery module to guarantee function of the battery module in the SpaceStation with SpaceCom.

Abb.: 1 - 7 Legende zu Abb. 1 - 7:

ItemDesignation

1 W-LAN slot

2 Status indicator (green)

3 Alarm indicator (red)

4 Ethernet (RJ 45) connection

5 PS/2 connection for barcode reader

6 RS232 connection

7 USB connection (slave)

8 USB connection (master)

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System Overview

Abb.: 1 - 8 Block diagram SpaceStation with SpaceCom

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System Overview

SpaceCover

The SpaceCover is connected to a SpaceStation with connector “D1”.

With the SpaceCover standard this connector is used to connect the CAN bus and a serial interface.

In the SpaceCover comfort this connector provides the voltage supply, transmits a unique address in the Space system via a serial interface, transfers data via a bus system (CAN bus) and transmits a staff call, which may be pending.

The internal electronics controls the operator and status display field, the loudspeaker as well as the status and alarm display line. The status and alarm display line displays the collected messages of the pumps in a column. The brightness is controlled dependent on the environment.

The voltage supplied is converted to the internal voltages required through a voltage transforming and monitoring circuit on the processor PCB.

An independent circuit in the battery module monitors the battery cells and controls their charge condition.

1- 10 SpaceStation, 1.0 gb

1.0

LEDs

Operating unit

LEDs

Loudspeaker

Function processor

12,0 Mhz

CAN RX/TX

System Overview

CANtransceiver

CAN H CAN L

RX/TX

12VDC

Monitoring

Brightness sensor

Abb.: 1 - 9 Block diagram SpaceCover comfort

P1 Battery

module

12VDC

12VDC battery

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System Overview

Unit Software

Position 12345678910

Digit 690A00SS02

Revision level

Hardware

Software group

Device type: SpaceStation

Abb.: 1 - 10

Approved Software Versions for SpaceStation

690A00SS01

- Basic software

690A00SS02

- Improved functions

Approved Software Versions for SpaceCom

695C000001 / 695C000002

- Basic software

695C010003

- Adapted to hardware changes

695D010001

- Adapted to the pump software

695E010001

- Adapted to the pump software

Approved Software Versions for SpaceCover comfort

692A000001

- Basic software

692A000002

- Improved functions

692A000003

- Expanded functions

692C000001

- Adapted to the pump software

692E000001

- Adapted to the pump software

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System Overview

Software Update

The instructions for updating the software are supplied with the software itself.

CAUTION

If the device is disconnected while the software is being updated or the device or PC is switched off, a component of the software may be seriously damaged so that repairs are no longer possible. In such a case the software can no longer be updated via the PC and the device must be returned to B. Braun.

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System Overview

Service Program

Approved Version

Note

Please note that text and / or functions of the Service Program may change depending on the software version. The following screen illustrations are only examples and represent the state when the manual was printed.

- 0.0.28.0

- 1.3.5

- 1.5.0

- 2.0.1

Connection

Before starting the Service Program the PC is to be connected to the device via the RS232 SP interface cable.

Abb.: 1 - 11

Starting the Service Program

Installation and further operation of the Service Program is described in its separate instructions for use.

1. Start the „HiBaSeD.exe“ program (Hi D

rug list) on the PC. The Service Program is loaded and start-

ed and the initial window of the Service Program is displayed.

2. Read the notes carefully.

3. Mark the field “I accept all conditions” and then the field “Yes” to confirm that you have read the notes.

Note

Click the field “English” to switch the language of the notes over to English.

story, Barcode, Service,

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Abb.: 1 - 12

System Overview

4. Enter the password and confirm it by clicking the field “Start”.

The Service Program checks the PC interfaces for connected devices of the Space system. Units that were found are displayed for a short moment on the screen.

Abb.: 1 - 13

Note

At present a connected SpaceStation is not displayed.

The work window of the Service Program appears on the screen. All devices recognized are listed in the left column.

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System Overview

Abb.: 1 - 14

Service Program Version

1. Open the “HiBaSeD“ window via version of the Service Program is shown in this window.

2. Close the window by clicking “OK”.

Abb.: 1 - 15

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Help ➨ Info ...

. The current

2.0

System Overview

Compatibility List

1. Open the “Unit - Compatibility“ window via

compatibility

HiBaSeD-version and the unit software version.

2. Close the window by clicking “OK”.

. This window displays the compatibility of the

Help ➨ Decice

Abb.: 1 - 16

Quit the Service Program

1. Exit the Service Program via

SpaceOnline

(only required with SpaceStation with SpaceCom) Approved Version

Note

Please note that text and / or functions of the SpaceOnline Program may change depending on the software version. The following screen illustrations are only examples and represent the state when the manual was printed.

- 1.2.0

Connection

Before starting the SpaceOnline Program the PC is to be connected to the device via the RJ45 cross-over interface cable. In addition the PC-LAN connection must be configured with the correct IP address (e.g. 192.168.100.1). Make sure that the first three digit blocks, e.g. 192.168.100.xxx, of PC and the SpaceCom are identical.

File ➨ Exit

Starting the SpaceOnline Program

1. Start the Internet Browser on your PC and enter the IP-address of the SpaceCom. The SpaceOnline start screen appears.

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System Overview

Abb.: 1 - 17

Program Version

The program version is displayed in the header of the start screen.

Operation

The instructions for use contain a more detailed description of operation.

Exit the SpaceOnline Program

1. Close the Internet Browser.

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BCCshow

System Overview

Approved Version

Note

Please note that text and / or functions of the BCCshow Program may change depending on the software version. The following screen illustrations are only examples and represent the state when the manual was printed.

-3.26

Connection

Before starting the BCCshow Program the PC is to be connected to the device via the RS232 SPCO (crossed) interface cable.

Connection Settings

1. Open the „BCCshow.ini“ file after having installed the program.

2. Check the line „ComPort=X“.

3. Substitute the X for the current ComPort number, e.g. “1”.

Starting the BCCshow Program

1. Start the BCCshow program. The start screen appears.

2. Invoke the display of the connected system via

Start

. The SpaceStation with all pumps inserted and the set data is displayed.

System ➨

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System Overview

Abb.: 1 - 18

Program Version

1. Open the „Information" window via rent program version is displayed in this window.

2. Close the window by clicking “OK”.

Abb.: 1 - 19

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Info ➨ Version

. The cur-

2.0

Technical Data

Options

System Overview

All technical data is indicated in the instructions for use.

The functions of the individual options are detailed in the instructions for use.

SpaceStation with SpaceCom Designation Part No.:

SpaceCom retrofit kit. . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3160

The optional SpaceCom provides additional interfaces, such as Ethernet RJ45, RS232. A SpaceStation without SpaceCom can be upgraded with this retrofit kit.

Accessories

Designation Part No.

Charger SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3170

battery charging station

Connecting cable staff call SP . . . . . . . . . . . . . . . . . . . 0871 3232

Power supply cable 12 V . . . . . . . . . . . . . . . . . . . . . . . . 0871 3231

for ambulance cars

Interface cable CAN SP . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3230

Interface cable RS232 SP . . . . . . . . . . . . . . . . . . . . . . . 0871 3234

Interface cable RS232 SPCO (crossed) . . . . . . . . . . . . 0871 3237

Converter RS232 SP . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3238

W-LAN card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3184

Connecting cable SP 60cm . . . . . . . . . . . . . . . . . . . . . . 0871 3210

for connecting two columns

Connecting cable SP 120cm . . . . . . . . . . . . . . . . . . . . 0871 3215

for connecting two columns

PoleClamp SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3130

The PoleClamp SP is a holder for one or several Space system pumps.

Universal clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3452 1151

SpaceStation, 2.0 gb 1- 21

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For your information:

System Overview

1- 22 SpaceStation, 1.0 gb

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General

2-Unit Diagnosis / Calibration

WARNING

WHILE TESTING THE UNIT AND TROUBLE SHOOTING THE OPERATOR/SERVICE TECHNICIAN MUST WORK WITH VOLTAGES UP TO 115 / 230 V AC. THESE VOLTAGES MAY CAUSE INJURIES WHICH ARE DANGEROUS TO LIFE AND LIMB. THE NATIONAL AND INTERNATIONAL SAFETY REGULATIONS ARE TO BE ADHERED TO.

Before each disassembly of a unit subsystem check the connectors, plug contacts and connections for corrosion and tight fit. These fault types are not described again in the following trouble shooting list.

The following equipment is necessary for testing the SpaceStation without SpaceCom and/or performing trouble shooting:

-PC

- Service connector SP

- Service Program HiBaSeD

- Interface cable RS232 SP

- Space system pump

- SpaceCover comfort (for unit diagnosis of the SpaceStation)

The following additional equipment is necessary for testing the SpaceStation with SpaceCom and/or performing trouble shooting:

- Interface cable CAN SP

- Interface cable RS232 SPCO (crossed)

- Interface cable RJ45 cross-over

CAUTION

Take special care when carrying out measurements on an open and switched-on unit. Short circuits and wrong measuring methods can cause serious damage to or destroy the subsystems of the device.

SpaceStation, 2.0 gb 2- 1

1.0

Unit Diagnosis / Calibration

The unit check, calibration and trouble shooting are subdivided into numbered working steps (Unit Test Step UTS, Calibration Step CS, Trouble Shooting TS) and are based on each other.

Beginning with UTS 1 the operation described here has to be executed. The consequences of the steps performed are listed in the “Function“ column. If the result corresponds to the consequence, the working step must be carried out to which reference is made in the column “If yes”. If the result does not correspond with the function described, the working step in column “If no” is to be executed.

One example is given in Abb.: 2 - 1.

UTS Activity Function If yes If no

1 UTS 2 2 UTS 3 TS 1 3 UTS 4 4 UTS 5 TS 4 5

Model table 1

TS Activity Function

1 UTS 3 TS 2 2 TS 3 TS 4 3 UTS 3 4 UTS 4 TS 4 5 UTS 4

Model table 2

Abb.: 2 - 1 Model tables

Steps for which additional information is required are described hereafter in detail.

2- 2 SpaceStation, 1.0 gb

2.0

Alarms and Error Codes

Alarm Possible Cause Fault Clearance

1 SpaceComAlarm indicator (red) is on SpaceCom is still starting 2 SpaceComAlarm indicator (red) flashes A serious internal fault was detected in

the system

Table 2 - 1 Alarms on the SpaceCom

SpaceStation without SpaceCom

Neither alarms nor error codes are actually displayed on the SpaceStation without SpaceCom.

SpaceStation with SpaceCom

SpaceCover comfort

Unit Diagnosis / Calibration

Carry out a device check (see „Device

Check“ ➨ S. 2 - 4)

Alarm Possible Cause Fault Clearance

1 One of the diodes of the status- and

alarm display line is on or flashes

2 The status indicator (on the right-hand

side of the On-/Off-button) flashes red

3 The status indicator (on the right-hand

side of the On-/Off-button) lights up red

4 The first LED in the top charge condition

display of the operator and status display field of the SpaceCover comfort flashes yellow

5 The first LED in the bottom charge condi-

tion display of the operator and status display field of the SpaceCover comfort flashes yellow

6 The first LED in the top charge condition

display of the operator and status display field of the SpaceCover comfort flashes red

7 The first LED in the bottom charge condi-

tion display of the operator and status display field of the SpaceCover comfort flashes red

Table 2 - 2 Alarms of the SpaceCover comfort (Part 1 of 2)

A message or an alarm of a pump is displayed

System not properly configured Check configuration

A serious internal fault was detected in the system

Battery module of theSpaceCover comfort nearly discharged (type: pre-alarm)

Battery module of theSpaceCom nearly discharged (type: pre-alarm)

Battery module of the SpaceCover comfort discharged

Battery module of the SpaceCom discharged

Carry out a device check (see „Device

Check“ ➨ S. 2 - 4)

Connect device to voltage supply

SpaceStation, 2.0 gb 2- 3

2.0

8 The first LED in the top charge condition

9 The first LED in the bottom charge condi-

Table 2 - 2 Alarms of the SpaceCover comfort (Part 2 of 2)

Unit Diagnosis / Calibration

Alarm Possible Cause Fault Clearance

display of the operator and status display field of the SpaceCover comfort lights up red

tion display of the operator and status display field of the SpaceCover comfort lights up red

Battery module of the SpaceCover comfort defective or too old

Battery module of the SpaceCom defective or too old

The Most Important Error Modes

Replace battery module

The following list specifies the most important error modes and their clearance.

Note

The error list is in preparation.

Device Check

UTS Activity Function If yes If no

1 Detach or loosen all connections and devices from

the SpaceStation

2 Connect the SpaceStation via the mains cable to

the mains 3 Insert one pump after the other in each slot The pump is locked UTS 4 TS 1 4 The pump can be released at any slot UTS 5 TS 1 5 Plug service connector SP on connector “F3” UTS 6 6 Insert the pump in the topmost slot and trigger a

staff call 7 Remove the pump while it is switched on The red LED of the service connector SP goes out UTS 8 TS 4 8 Insert the switched-on pump in each other slot The red LED of the service connector SP lights up

9 A SpaceCover comfort with SpaceStation is in-

stalled

10 Mount and lock the SpaceCover comfort on the

SpaceStation

11 A short audible alarm sounds UTS 12 TS 7

Table 2 - 3 Device check (Part 1 of 2)

The red LED of the service connector SP lights up UTS 7 TS 4

when the lock engages

All luminous fields of the status and alarm display line light up briefly during the self-test

UTS 2

UTS 3

UTS 9 TS 4

UTS 10 UTS 20

UTS 11 TS 5

2- 4 SpaceStation, 2.0 gb

2.0

Unit Diagnosis / Calibration

UTS Activity Function If yes If no

12 All LEDs of the operator and status display field light

up briefly

13 The green LED on the operator and status display

field lights up

14 When the battery module is inserted the charge

condition is displayed in the top charge status dis-

play of the operator and status display field 15 Change loudness of the alarm tone The loudness changes UTS 16 TS 11 16 Insert pump in the topmost slot and start an infu-

sion

17 Insert the pump in each other slot and start an in-

fusion

18 Trigger an alarm on the pump The alarm is displayed red (orange in case of a pre-

19 If a SpaceCom is integrated in the SpaceStation

carry out the device check according to Chapter

„Device Check SpaceCom“ (➨ S. 2 - 5).

20 Detach or loosen all connections and devices from

the SpaceStation

Table 2 - 3 Device check (Part 2 of 2)

The infusion is displayed green in the status and

alarm display line

The infusion is displayed green in the status and

alarm display line

alarm) in the status and alarm display line

UTS 13 TS 5

UTS 14 TS 5

UTS 15 TS 9

UTS 17 TS 13

UTS 18 TS 14

UTS 19 TS 15

UTS 20

This step terminates

the device check

Device Check SpaceCom

GS-

COM

1 Disconnect the SpaceStation from the mains and

switch off a SpaceCover comfort which may be

fitted 2 A battery module is installed in the SpaceStation UTS-COM 3 UTS-COM 4 3 Insert a battery module in the SpaceStation UTS-COM 4 4 Connect the SpaceStation to the mains Fan in the housing back panel starts running for

5 The status indicator (green) of the SpaceCom

6 The alarm indicator (red) of the SpaceCom lights

Table 2 - 4 Device check SpaceCom (Part 1 of 2)

Activity Function If yes If no

UTS-COM 2

UTS-COM 5 TS 17

appr. 1 sec.

UTS-COM 6 TS 20

lights up

UTS-COM 7 TS 20

up for approx. 1 minute and goes out

SpaceStation, 2.0 gb 2- 5

2.0

Unit Diagnosis / Calibration

GS-

COM

7 The charge condition of the battery module is dis-

8 Connect the SpaceStation with the interface ca-

ble RJ45 cross-over via the Ethernet (RJ45) connection of the SpaceCom to a PC

9 Start the SpaceOnline Program (see „SpaceOnli-

ne“ ➨ S. 1 - 17)

10 Connect the SpaceStation with the interface ca-

ble RS232 SPCO (crossed) via the RS 232 connector of the SpaceCom to a PC

11 Start the BCCshow Program (see „BCCshow“ ➨

S. 1 - 19).

12 Detach or loosen all connections and devices

from the SpaceStation

Table 2 - 4 Device check SpaceCom (Part 2 of 2)

Activity Function If yes If no

played in the bottom charge condition display of the operator and status display field of the SpaceCover comfort

The data of the SpaceStation and the pumps inserted is displayed on the PC monitor

UTS-COM 8 TS 22

UTS-COM 9

UTS-COM 10TS 20

UTS-COM

UTS-COM 12TS 20

This step terminates the

device check

Trouble Shooting

Note

The following trouble shooting cannot be carried out independently. It is based on the precise observance of the steps for the de-

vice check (see „Device Check“ ➨ S. 2 - 4). From there reference

is made to the corresponding trouble shooting steps.

TS Activity Function If yes If no

1 Replace the module lock UTS 3 2 Check the voltage 12 V (-0.6 V / +3.5 V) DC at the

interface board plug contacts (connection power

supply – interface board) 3 Replace power supply UTS 4 4 Replace interface board UTS 4

Table 2 - 5 Trouble shooting (Part 1 of 2)

The voltage is measured TS 4 TS 3

2- 6 SpaceStation, 2.0 gb

2.0

Unit Diagnosis / Calibration

TS Activity Function If yes If no

5 Exchange processor PCB SPCC All luminous fields of the status and alarm display

line light up briefly during the self-test All LEDs of the operator and status display field light up briefly The green LED on the operator and status display

field lights up 6 Replace interface board in the SpaceStation UTS 10 7 Replace loudspeaker A short audible alarm sounds UTS 14 TS 8 8 Exchange processor PCB SPCC UTS 14 9 Replace interface board in the SpaceStation The charge state of the battery module is displayed

on the operator and status display field

10 Exchange the housing upper part SPCC UTS 15 11 Exchange the housing upper part SPCC The loudness changes UTS 16 TS 12 12 Exchange processor PCB SPCC UTS 16 13 Exchange processor PCB SPCC The infusion is displayed green in the status and

alarm display line

14 Replace interface board in the SpaceStation UTS 18 15 Exchange processor PCB SPCC The alarm is displayed red in the status and alarm

display line

16 Replace interface board in the SpaceStation UTS 20 17 Pull off the fan connecting cable on the SPCO

board and trigger the fan with 12 V DC. Connect the (+) pole to the connector pole with red wires and the (-) pole to the connector pole with black

wires 18 Exchange fan UTS-COM 5 19 The status indicator (green) of the SpaceCom lights upTS 20 TS 21

The fan is running TS 19 TS 18

UTS 10 TS 6

UTS 15 TS 10

UTS 18 TS 14

UTS 20 TS 16

20 Replace the SPCO board UTS-COM 5 21 Replace interface board in the SpaceStation UTS-COM 5 22 Replace battery module of the SpaceStation The charge condition of the battery module is dis-

played in the bottom charge condition display of the operator and status display field of the SpaceCover comfort

23 Replace the SPCO board The charge condition of the battery module is dis-

played in the bottom charge condition display of the operator and status display field of the SpaceCover comfort

24 Replace interface board in the SpaceStation UTS-COM 8

Table 2 - 5 Trouble shooting (Part 2 of 2)

SpaceStation, 2.0 gb 2- 7

UTS-COM 8 TS 23

UTS-COM 8 TS 24

2.0

For your information:

Unit Diagnosis / Calibration

2- 8 SpaceStation, 2.0 gb

2.0

3-Disassembly / Assembly SpaceStation

SpaceStation, SpaceCover

3.1 General on the SpaceStation without SpaceCom

Remarks on Disassembly / Assembly of the SpaceStation without SpaceCom

WARNING

DURING DISASSEMBLY AND ASSEMBLY THE OPERATOR/SERVICE TECHNICIAN MUST WORK WITH VOLTAGES UP TO 115 / 230 V AC. THESE VOLTAGES MAY CAUSE INJURIES WHICH ARE DANGEROUS TO LIFE AND LIMB. THE NATIONAL AND INTERNATIONAL SAFETY REGULATIONS ARE TO BE ADHERED TO. THE MAINS CABLE IS TO BE REMOVED.

Before disassembling the unit, the system must be checked (see

„Device Check“ ➨ S. 2 - 4) to isolate the part to be exchanged.

All necessary steps to disassemble or dismount the complete unit with all its subsystems and spare parts are detailed in the following description. Steps that are not necessary can be skipped.

Note

Special screws for plastic housings are used in this unit. Pay attention to the corresponding notes when you fit the screws.

SpaceStation, 2.0 gb 3- 1

2.0

Disassembly / Assembly SpaceStation

Service Parts and Screw Kit

All small parts, such as cover caps, are contained in a SpaceStation service part kit.

Designation Ord. No.

Service part kit SpaceStation . . . . . . . . . . . . . . . . . . . . 3477 4335

with: Release button Release seal Seal M-2K Cover cap for housing Cover cap for handle Housing foot SPS Seal, mains F1A Pole clamp lever Pole clamp spring O-ring 6.07 x 1.78 O-ring 12.0 x 2.0

All screws used in the device are included in a SpaceStation screw kit.

Designation Ord. No.

Screw kit SpaceStation . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4343

Screw EJOT 30x9 WN 5452 TORX 10IP A2 Screw EJOT 30x12 WN 5452 TORX 10IP A2 Screw EJOT 30x16 WN 5451 TORX 10IP A2 Screw M5x45 A2 DIN912 TORX 25 Countersunk screw M5x12 TORX 25 Fillister-head screw M5x12 EN-ISO14583 A2 Nut M4 Insulating washer M3 Washer M4 Washer M5 Serrated lock washer M4 Serrated lock washer M5

SpaceStation without SpaceCom

3- 2 SpaceStation, 2.0 gb

1.0

3.2 Tube Guide

Disassembly / Assembly SpaceStation

Designation Ord. No.

Tube guide SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4394

(20 pieces)

Disassembly

1. Press the rotary knob of the tube guide out and pull the tube guide (Abb.: 3 - 1 / Item 1) out of the housing.

Note

When the tube guide is broken, remove the remaining parts from the housing.

Abb.: 3 - 1 Legende zu Abb. 3 - 1:

ItemDesignation

1 Tube guide

SpaceStation, 1.0 gb 3- 3

1.0

Disassembly / Assembly SpaceStation

3.3 Pole Clamp Guide

Designation Ord. No.

Pole clamp guide SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1135

Pole clamp lever

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Pole clamp spring

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Screws

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Disassembly

1. Loosen three screws (Abb.: 3 - 2 / Item 2) and remove the screws together with the pole clamp guide (Abb.: 3 - 2 /

Item 1).

2. Remove pole clamp lever (Abb.: 3 - 2 / Item 4) and pole clamp spring (Abb.: 3 - 2 / Item 3).

Abb.: 3 - 2 Legende zu Abb. 3 - 2: ItemDesignation

1 Pole clamp guide

2 Countersunk screw M5x12 TORX 25

3 Pole clamp spring

4 Pole clamp lever

3- 4 SpaceStation, 1.0 gb

1.0

3.4 Housing Back Panel

Disassembly / Assembly SpaceStation

Designation Ord. No.

Housing back panel SPS . . . . . . . . . . . . . . . . . . . . . . . . 3452 1089

Cover cap and screws

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Disassembly

1. Pierce ten cover caps (Abb.: 3 - 3 / Item 3) with a screwdriver and pull caps out.

2. Loosen nine screws (Abb.: 3 - 3 / Item 2) and remove screws carefully together with the back panel (Abb.: 3 - 3 / Item 4) from the housing.

Note

Lift the housing back panel carefully at the bottom over the seat of the pole clamp guide and push the back panel over the housing notch (Abb.: 3 - 3 / Item 1).

Abb.: 3 - 3 Legende zu Abb. 3 - 3: ItemDesignation

1 Housing notch

2 Screw EJOT 30x9 WN 5452 TORX 10IP A2

3Cover cap

4 Housing back panel

SpaceStation, 1.0 gb 3- 5

2.0

Disassembly / Assembly SpaceStation

3.5 Device Bracket

Designation Ord. No.

Device bracket SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1127

Screws

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Disassembly

1. Loosen five screws (Abb.: 3 - 4 / Item 2) and remove screws together with the serrated lock washers (Abb.: 3 - 4 / Item 1) and the device bracket (Abb.: 3 - 4 / Item 3).

Abb.: 3 - 4 Legende zu Abb. 3 - 4: ItemDesignation

1 Serrated lock washer M5

2 Screw M5x45 A2 DIN912 TORX 25

3 Device bracket

3- 6 SpaceStation, 2.0 gb

2.0

3.6 Power Supply

Abb.: 3 - 5 Legende zu Abb. 3 - 5:

ItemDesignation

Disassembly / Assembly SpaceStation

Designation Ord. No.

Power supply SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1097

Connector holder, mains, SPS . . . . . . . . . . . . . . . . . . . . 3452 1143

Cover cap, screws, washer,

serrated lock washers and nuts

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Mains seal, bottom

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Disassembly

1. Pierce two cover caps (Abb.: 3 - 5 / Item 1) with a screwdriver and pull caps out.

2. Unscrew two screws (Abb.: 3 - 5 / Item 2) and remove them from the mains connector holder.

1Cover cap

2 Screw EJOT 30x9 WN 5452 TORX 10IP A2

5 4 3

Abb.: 3 - 6 Legende zu Abb. 3 - 6:

ItemDesignation

1 Cable lug for connection to the power supply

2 Cable lug for connection to connector “F1B“

3Washer M4

4 Serrated lock washer M4

2 1

Note

Note the position of the protective conductor cable on the grounding bolt.

3. Loosen the nut (Abb.: 3 - 6 / Item 5) and remove nut together with the serrated lock washer (Abb.: 3 - 6 / Item 4), washer (Abb.: 3 - 6 / Item 3), the protective conductor cable to the power supply (Abb.: 3 - 6 / Item 1) and the protective conductor cable to connector “F1B“ (Abb.: 3 - 6 / Item 2) from the grounding bolt.

5 Nut M4

SpaceStation, 2.0 gb 3- 7

2.0

Abb.: 3 - 7 Legende zu Abb. 3 - 7: ItemDesignation

1Washer M4

2 Cable lug for connection to connector “F1A“

Disassembly / Assembly SpaceStation

4 3

4. Loosen the nut (Abb.: 3 - 7 / Item 4) and remove nut together with the serrated lock washer (Abb.: 3 - 7 / Item 3), washers (Abb.: 3 - 7 / Item 1) and the protective conductor cable to connector “F1A“ (Abb.: 3 - 7 / Item 2) from the grounding bolt.

5. Carefully pull off the connector of the power supply wires from the interface board.

Note

Note or mark the polarity.

3 Serrated lock washer M4

4Nut M4

Abb.: 3 - 8 Legende zu Abb. 3 - 8:

ItemDesignation

1 Screw EJOT 30x9 WN 5452 TORX 10IP A2

6. Loosen two screws (Abb.: 3 - 8 / Item 1) and take them out of the power supply housing (connector).

3- 8 SpaceStation, 2.0 gb

1.0

Disassembly / Assembly SpaceStation

7. Loosen four screws (Abb.: 3 - 9 / Item 1) and take the power supply (Abb.: 3 - 9 / Item 2) with the mains connector holder out of the housing.

Abb.: 3 - 9 Legende zu Abb. 3 - 9:

ItemDesignation

1 Screw EJOT 30x12 WN 5451 TORX 10IP A2

2 Power supply

SpaceStation, 1.0 gb 3- 9

1.0

Abb.: 3 - 10 Legende zu Abb. 3 - 10: ItemDesignation

1 Mains connector holder

2 Mains seal F1A

Disassembly / Assembly SpaceStation

Disassembly

1. Loosen three screws (Abb.: 3 - 10 / Item 3) and remove screws together with the mains connector holder (Abb.: 3 -

10 / Item 1) and the mains seal F1A (Abb.: 3 - 10 / Item 2)

from the power supply.

3 Screw EJOT 30x9 WN 5452 TORX 10IP A2

3- 10 SpaceStation, 1.0 gb

1.0

3.7 Release Button

Disassembly / Assembly SpaceStation

Designation Ord. No.

Release button and release seal

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Disassembly

1. Press four release buttons (Abb.: 3 - 11 / Item 1) carefully from the inside from the locking shaft using a screwdriver and pull the buttons out of the housing.

Note

Check the release buttons for damage, especially within the notch area, before fitting the buttons.

Abb.: 3 - 11 Legende zu Abb. 3 - 11: ItemDesignation

1 Release button

SpaceStation, 1.0 gb 3- 11

1.0

Disassembly / Assembly SpaceStation

3.8 Interface Board / Module Lock

Designation Ord. No.

Interface board SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1100

with connectors

Connector holder, data, SPS . . . . . . . . . . . . . . . . . . . . . 3452 1160

Module lock SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1119

Cover cap, screws, insulating washers, O-rings

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Disassembly

1. Move the lock towards the SpaceCover or another SpaceStation in the closed position.

2. Loosen one screw (Abb.: 3 - 12 / Item 1) of the module lock and remove it out of the housing.

3. Pull the module lock sleeve (Abb.: 3 - 12 / Item 3) out of the housing.

Abb.: 3 - 12 Legende zu Abb. 3 - 12:

ItemDesignation

1 Module lock screw

2 O-Ring 6.07 x x1.78

3 Module lock sleeve

4. Check the O-ring (Abb.: 3 - 12 / Item 2) for damage, and re-

move it out of the housing if necessary.

3- 12 SpaceStation, 1.0 gb

1.0

Disassembly / Assembly SpaceStation

5. Loosen two screws (Abb.: 3 - 13 / Item 1) and remove screws together with the insulating washers (Abb.: 3 - 13 / Item 3) from the interface board (Abb.: 3 - 13 / Item 2).

6. Put the interface board carefully aside for all further activities.

Note

Take care not to squeeze the interface board ribbon cable.

Abb.: 3 - 13 Legende zu Abb. 3 - 13: ItemDesignation

1 Screw EJOT 30x9 WN 5452 TORX 10IP A2

2 Interface board

3 Insulating washer M3

SpaceStation, 1.0 gb 3- 13

1.0

Disassembly / Assembly SpaceStation

7. Release all rotary knobs (Abb.: 3 - 14 / Item 1) of the module lock.

Note

Put a release button on the release shaft without engaging it to unlock the rotary knobs. To lock the rotary knobs press them simultaneously in by hand per slot.

8. Press 8 seals M-2K (Abb.: 3 - 14 / Item 2) carefully out of the housing, press the rotary knobs in the locking position and pull the seals M-2K off the rotary knobs.

Abb.: 3 - 14 Legende zu Abb. 3 - 14:

ItemDesignation

1 Release button

2Seal M-2K

3- 14 SpaceStation, 1.0 gb

1.0

Abb.: 3 - 15 Legende zu Abb. 3 - 15: ItemDesignation

1 Screw EJOT 30x9 WN 5452 TORX 10IP A2

2Cover cap

Disassembly / Assembly SpaceStation

9. Pierce two cover caps (Abb.: 3 - 15 / Item 2) with a screwdriver and pull caps out.

10. Loosen two screws (Abb.: 3 - 15 / Item 1) and remove them out of the data connector holder.

Abb.: 3 - 16 Legende zu Abb. 3 - 16:

ItemDesignation

1 Connector board F5

2 Screw EJOT 30x9 WN 5452 TORX 10IP A2

11. Loosen two screws (Abb.: 3 - 16 / Item 2) and remove them

from the connector board F5 (Abb.: 3 - 16 / Item 1).

12. Press the connector board F5 carefully out of the housing.

Note

The connector board F5 is integrated in the interface board.

SpaceStation, 1.0 gb 3- 15

1.0

Abb.: 3 - 17 Legende zu Abb. 3 - 17: ItemDesignation

1 Screw EJOT 30x9 WN 5452 TORX 10IP A2

2 Data connector holder

Disassembly / Assembly SpaceStation

13. Loosen one screw (Abb.: 3 - 17 / Item 1) and remove it out of the data connector holder (Abb.: 3 - 17 / Item 2).

3- 16 SpaceStation, 1.0 gb

1.0

Disassembly / Assembly SpaceStation

14. Loosen three screws (Abb.: 3 - 18 / Item 4) and remove

screws together with the module lock (Abb.: 3 - 18 / Item 1), the interface board (Abb.: 3 - 18 / Item 2) and the data connector holder (Abb.: 3 - 18 / Item 3) out of the housing.

Note

Note the ribbon cable length to the interface board when dismounting the data connector holder. The ribbon cable must not be kinked.

Abb.: 3 - 18 Legende zu Abb. 3 - 18:

ItemDesignation

1 Module lock

2 Interface board

3 Data connector holder

4 Screw EJOT 30x9 WN 5452 TORX 10IP A2

SpaceStation, 1.0 gb 3- 17

1.0

Abb.: 3 - 19 Legende zu Abb. 3 - 19:

ItemDesignation

1 Screw EJOT 30x9 WN 5452 TORX 10IP A2S

Disassembly / Assembly SpaceStation

Disassembly

1. Loosen fours screws (Abb.: 3 - 19 / Item 1) and remove screws together with the insulating washers (Abb.: 3 - 19 /

Item 2).

2 Insulating washer M3

Abb.: 3 - 20 Legende zu Abb. 3 - 20: ItemDesignation

1 Data connector holder

2 Connector F3

3 Connector F4

2. Press connectors F3 (Abb.: 3 - 20 / Item 2) and F4 (Abb.: 3 -

20 / Item 3) carefully out of the data connector holder

(Abb.: 3 - 20 / Item 1).

Note

The connectors F3 and F4 are integrated in the interface board.

3- 18 SpaceStation, 1.0 gb

1.0

Disassembly / Assembly SpaceStation

3. Press the connector board lockings (Abb.: 3 - 21 / Item 3) F2A, F2B, F2C, and F2D carefully aside, push the connectors

downwards, pull them out of the module lock (Abb.: 3 - 21 /

Item 1) and remove them with the interface board (Abb.: 3 -

21 / Item 2) from the module lock.

Note

The connectors F2A, F2B, F2C, and F2D are connected to each other and integrated in the interface board.

Abb.: 3 - 21 Legende zu Abb. 3 - 21:

ItemDesignation

1 Module lock

2 Connector board

3 Connector board lockings

SpaceStation, 1.0 gb 3- 19

1.0

Disassembly / Assembly SpaceStation

3.9 Housing

Designation Ord. No.

Housing SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1070

incl. mains seal F1B

Screws, seals and housing foot SPS

(see „Service Parts and Screw Kit“ ➨ S. 3 - 2)

Disassembly

1. Pull two housing feet (Abb.: 3 - 22 / Item 1) out of the housing.

2. Remove four release seals (Abb.: 3 - 22 / Item 2) from the housing.

Note

The seals are self-adhesive. Remove any adhesive residues after disassembly.

Abb.: 3 - 22 Legende zu Abb. 3 - 22: ItemDesignation

1 Housing foot SPS

2 Release seal

3 Mains sealF1B

3. Remove mains seal F1B (Abb.: 3 - 22 / Item 3) out of the housing.

Note

The housing must not be disassembled further. The seals behind the corner profiles on the right and left side can only be inserted correctly by means of special tools.

3- 20 SpaceStation, 1.0 gb

1.0

3.10 Assembly / Installation

Disassembly / Assembly SpaceStation

Assembly or installation of the modules and subsystems is done in reverse order of disassembly. Special steps to be observed are described hereafter in detail.

Only new cover caps are to be used.

Special Screws

Special screws for plastic housings are used in this unit. The screws are not self-cutting but produce a thread in the plastic of the housing through deformation when fitted in for the first time.

If the beginning of the thread is not engaged when the screw is fitted, a new thread is produced and the old thread is destroyed so that the security of the fixing can no longer be guaranteed.

Proceed as follows to fit the special screws:

1. Put the screw on the thread.

2. Rotate screw anti-clockwise (loosen) until a faint click can be heard. This click is produced when the screw thread drops into the existing thread.

3. Screw in the screw and tighten with the defined torque.

Abb.: 3 - 23 Legende zu Abb. 3 - 23: ItemDesignation

1 Connector board F5

2 Screw EJOT 30x9 WN 5452 TORX 10IP A2

Interface Board / Module Lock

Note

Before the interface board is installed make sure that the two housing feet are inserted in the housing.

Note

When installing the interface board observe the mounting sequence, i.e. first attach the interface board to the module lock and then install the complete group in the housing.

1. Tighten the connector board screws with a torque of 0.25 to

0.05 Nm.

SpaceStation, 1.0 gb 3- 21

1.0

Abb.: 3 - 24 Legende zu Abb. 3 - 24: ItemDesignation

1 Screw EJOT 30x9 WN 5452 TORX 10IP A2S

2 Insulating washer M3

Disassembly / Assembly SpaceStation

2. Tighten the data connector holder screws to connectors F3 and F4 with a torque of 0.25 – 0.05 Nm.

Abb.: 3 - 25 Legende zu Abb. 3 - 25:

ItemDesignation

1 Rubber cable

3. Install the subsystem interface board / module lock in the housing in such a way that the rubber cable lies in the housing bottom.

CAUTION

When mounting the data connector holder make sure that the rubber cable is not squeezed between the housing and the connector holder. This would result in an incorrect sealing of the housing and damage to the rubber cable.

3- 22 SpaceStation, 1.0 gb

1.0

Abb.: 3 - 26 Legende zu Abb. 3 - 26: ItemDesignation

1 Screw EJOT 30x9 WN 5452 TORX 10IP A2

2 Data connector holder

Disassembly / Assembly SpaceStation

4. Tighten the data connector holder screw with a torque of

0.25 – 0.05 Nm.

5. Before fitting the M-2K seals check them for damage and replace if necessary.

Release Button

Note

Check the release buttons for damage, especially within the notch area, before fitting the buttons.

SpaceStation, 1.0 gb 3- 23

1.0

Disassembly / Assembly SpaceStation

Housing Back Panel

1. Insert the housing back panel on the notches at the two connector coverings into the housing and rotate the back panel in its final position.

2. No screw is inserted in the third mounting hole (from the top) on the right-hand side of the back panel. The hole must be covered with a cover cap.

Abb.: 3 - 27 Legende zu Abb. 3 - 27: ItemDesignation

1 Housing notch

2 Empty mounting hole

3.11 Checks after Repair

1. Check the device to ensure safe functionality of the unit (see

„Device Check“ ➨ S. 2 - 4).

2. Depending on the work carried out the specific steps of the

TSC must be performed (see „Technical Safety Check (TSC)“ ➨

S. 7 - 1).

3. The activities carried out must be recorded in the following check list.

3- 24 SpaceStation, 1.0 gb

1.0

Visual Inspection Electrical Safety

❒ Cleanliness ❒ Completeness ❒ Damage and faults affecting safety ❒ Damage to and readability of the label ❒ Cover caps ❒ Connectors ❒ Well running and sealing of the module

lock

❒ Mains cable ❒ Accessories

Disassembly / Assembly SpaceStation

Check List for Checks after Repair

according to IEC / EN 60601-1 or VDE 0750 and VDE 0751

❒ Mains voltage according to the TSC ❒ Protective conductor resistance ac-

cording to the TSC

❒ Earth leakage current according to the

TSC

Functional Inspection

❒ Locking with second SPS ❒ Pump locking of all slots

Connect unit to mains. General functional check with SpaceCover comfort and pump of every slot.

❒ Voltage supply of all slots ❒ Alarm transmission ❒ Staff call transmission

SpaceStation, 1.0 gb 3- 25

1.0

For your information:

Disassembly / Assembly SpaceStation

3- 26 SpaceStation, 1.0 gb

2.0

4-Disassembly / Assembly SpaceCom

4.1 General on the SpaceStation with SpaceCom

Remarks on Disassembly / Assembly of the SpaceStation with SpaceCom

WARNING

Before disassembling the unit, the system must be checked (see

„Device Check“ ➨ S. 2 - 4) to isolate the part to be exchanged.

All necessary steps to disassemble or dismount the complete unit with all its subsystems and spare parts of the SpaceCom are detailed in the following description. All further disassembly- and assembly steps correspond to the SpaceStation without SpaceCom and are decribed in Chapter „Disassembly / Assembly Space-

Station“ (➨ S. 3 - 1). Steps that are not necessary can be skipped.

Note

Special screws for plastic housings are used in this unit. Pay attention to the corresponding notes when you fit the screws.

SpaceStation, 2.0 gb 4- 1

2.0

Disassembly / Assembly SpaceCom

Service Parts and Screw Kit

All small parts, such as cover caps, are contained in a SpaceStation service part kit.

Designation Ord. No.

Service part kit SpaceStation . . . . . . . . . . . . . . . . . . . . 3477 4335

with: Release button Release seal Seal M-2K Cover cap for housing Cover cap for handle Housing foot SPS Mains seal F1A Pole clamp lever Pole clamp spring O-ring 6.07 x 1.78 O-ring 12.0 x 2.0

All screws used in the device are included in a SpaceStation screw kit.

Designation Ord. No.

Screw kit SpaceStation . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4343

SpaceStation with SpaceCom

4- 2 SpaceStation, 2.0 gb

2.0

4.2 Battery Module

1 2

Disassembly / Assembly SpaceCom

Designation Ord. No.

Battery pack SP (NIMH). . . . . . . . . . . . . . . . . . . . . . . . . 0871 3180

Battery compartment cover SPC. . . . . . . . . . . . . . . . . . 3452 1232

Disassembly

1. Rotate the lock (Abb.: 4 - 1 / Item 3) on the battery compartment cover (Abb.: 4 - 1 / Item 2) and remove the battery compartment cover.

2. Push the lock (Abb.: 4 - 1 / Item 4) on the battery module downward and remove the battery module (Abb.: 4 - 1 /

Item 1) out of the battery compartment.

Abb.: 4 - 1 Legende zu Abb. 4 - 1:

ItemDesignation

1 Battery module

2 Battery compartment cover

3 Battery compartment cover lock

4 Battery module lock

SpaceStation, 2.0 gb 4- 3

2.0

Disassembly / Assembly SpaceCom

4.3 W-LAN Module

1 2

Designation Ord. No.

W_LAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . on request

W-LAN cover SPCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1049

(with symbol)

W-LAN cover SPCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1050

(without symbol)

Cover cap and screw

(see „Service Parts and Screw Kit“ ➨ S. 4 - 2)

Disassembly

1. Pierce cover cap (Abb.: 4 - 2 / Item 4) with a screwdriver and pull cap out.

2. Unscrew screw (Abb.: 4 - 2 / Item 3) and remove screw to- gether with the W-LAN cover (Abb.: 4 - 2 / Item 1).

3. Pull W-LAN module (Abb.: 4 - 2 / Item 2) out of the holder.

Abb.: 4 - 2 Legende zu Abb. 4 - 2: ItemDesignation

1 W-LAN cover

2 W-LAN module

3 Screw EJOT 30x12 WN 5452 TORX 10IP A2

4Cover cap

4- 4 SpaceStation, 2.0 gb

2.0

4.4 Tube Guide

Disassembly / Assembly SpaceCom

Designation Ord. No.

Tube guide SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4394

(20 pieces)

Disassembly

1. Press the rotary knob of the tube guide out and pull the tube guide (Abb.: 4 - 3 / Item 1) out of the housing.

Note

When the tube guide is broken, remove the remaining parts from the housing.

Abb.: 4 - 3 Legende zu Abb. 4 - 3:

ItemDesignation

1 Tube guide

SpaceStation, 2.0 gb 4- 5

2.0

Disassembly / Assembly SpaceCom

4.5 Pole Clamp Guide

Designation Ord. No.

Pole clamp guide SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1135

Pole clamp lever

(see „Service Parts and Screw Kit“ ➨ S. 4 - 2)

Pole clamp spring

(see „Service Parts and Screw Kit“ ➨ S. 4 - 2)

Screws

(see „Service Parts and Screw Kit“ ➨ S. 4 - 2)

Disassembly

1. Loosen three screws (Abb.: 4 - 4 / Item 2) and remove screws together with the pole clamp guide (Abb.: 4 - 4 / Item 1).

2. Remove pole clamp lever (Abb.: 4 - 4 / Item 4) and pole clamp spring (Abb.: 4 - 4 / Item 3).

Abb.: 4 - 4 Legende zu Abb. 4 - 4: ItemDesignation

1 Pole clamp guide

2 Countersunk screw M5x12 TORX 25

3 Pole clamp spring

4 Pole clamp lever

4- 6 SpaceStation, 2.0 gb

2.0

4.6 Housing Back Panel

Disassembly / Assembly SpaceCom

Designation Ord. No.

Cover cap and screws

(see „Service Parts and Screw Kit“ ➨ S. 4 - 2)

Disassembly

Note

The third cover cap on the right side of the housing back panel when viewed from above is a blind plug (Abb.: 4 - 5 / Item 4) which does not need to be removed.

1. Pierce ten cover caps (Abb.: 4 - 5 / Item 3) with a screwdriver and pull caps out.

2. Unscrew eight screws (Abb.: 4 - 5 / Item 5).

3. Unscrew two screws (Abb.: 4 - 5 / Item 2).

Abb.: 4 - 5 Legende zu Abb. 4 - 5:

ItemDesignation

1 Housing notch

2 Screw EJOT 30x16 WN 5452 TORX 10IP A2

3Cover cap

4 Blind plug

5 Screw EJOT 30x9 WN 5452 TORX 10IP A2

6 Housing back panel SPCO

CAUTION

When you remove the housing back panel, pay attention to the connecting cables to the unit. They might get off.

4. Remove the back panel (Abb.: 4 - 5 / Item 6) carefully from the housing and fold aside; pay attention to the cable connections.

Note

Lift the housing back panel carefully at the bottom over the seat of the pole clamp guide, push the back panel over the housing notch (Abb.: 4 - 5 / Item 1), and fold aside.

SpaceStation, 2.0 gb 4- 7

2.0

Disassembly / Assembly SpaceCom

5. Pull off connector (Abb.: 4 - 6 / Item 2) of the fan connecting cable (Abb.: 4 - 6 / Item 1) at the SPCO board.

Abb.: 4 - 6 Legende zu Abb. 4 - 6:

ItemDesignation

1 Fan connecting cable (presented without back panel)

2 Connector

Abb.: 4 - 7 Legende zu Abb. 4 - 7:

ItemDesignation

1Contact strip

6. Unscrew one screw (Abb.: 4 - 7 / Item 2) and remove the contact strip (Abb.: 4 - 7 / Item 1) carefully out of the housing back panel.

Note

If necessary, the spring-mounted contact pins must be carefully inserted when the contact strip is dismounted.

2 Screw A2 WN 5452 30x9

4- 8 SpaceStation, 2.0 gb

2.0

Disassembly / Assembly SpaceCom

Disassembly Designation Ord. No.

Housing back panel SPCO . . . . . . . . . . . . . . . . . . . . . . . 3452 1052

Fan SPCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1048

Cover caps and screws

(see „Service Parts and Screw Kit“ ➨ S. 4 - 2)

1. Note and outline the cable layout of the fan connecting cable (Abb.: 4 - 8 / Item 3).

2. Unscrew four screws (Abb.: 4 - 8 / Item 1).

3. Remove fan grid (Abb.: 4 - 8 / Item 4) out of the housing back panel (Abb.: 4 - 8 / Item 2).

4. Remove fan (Abb.: 4 - 8 / Item 5) out of the housing back panel.

Abb.: 4 - 8 Legende zu Abb. 4 - 8:

ItemDesignation

1 Screw EJOT 30x9 WN 5452 TORX 10IP A2

2 Housing back panel SPCO

3 Fan connecting cable

4 Fan grid SPCO

5 Fan SPCO

SpaceStation, 2.0 gb 4- 9

2.0

Disassembly / Assembly SpaceCom

4.7 Device Bracket

Designation Ord. No.

Device bracket SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1127

Insulating hood SPCO . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1043

Screws

(see „Service Parts and Screw Kit“ ➨ S. 4 - 2)

Disassembly

1. Loosen five screws (Abb.: 4 - 9 / Item 2) and remove screws together with the serrated lock washers (Abb.: 4 - 9 / Item 1) and the device bracket (Abb.: 4 - 9 / Item 3).

2. Remove insulating hood (Abb.: 4 - 9 / Item 4) from the power supply.

Abb.: 4 - 9 Legende zu Abb. 4 - 9: ItemDesignation

1 Serrated lock washer M5

2 Screw M5x45 A2 DIN912 TORX 25

3 Device bracket

4 Insulating hood

4- 10 SpaceStation, 2.0 gb

2.0

4.8 SPCO PCB

Disassembly / Assembly SpaceCom

Designation Ord. No.

SPCO PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1053

SPCO connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1042

SPCO insulating piece . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1044

SPCO fastening sleeve . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1047

Screws

(see „Service Parts and Screw Kit“ ➨ S. 4 - 2)

Disassembly

1. Unscrew two screws (Abb.: 4 - 10 / Item 3).

2. Remove SPCO PCB (Abb.: 4 - 10 / Item 2) carefully out of the housing and fold aside; pay attention to the length of the SPCO connecting cable (Abb.: 4 - 10 / Item 1).

3. Pull off the SPCO connecting cable on the SPCO PCB and remove the board out of the housing.

Abb.: 4 - 10 Legende zu Abb. 4 - 10: ItemDesignation

1 SPCO connecting cable

2 SPCO PCB

3 Screw EJOT 30x9 WN 5452 TORX 10IP A2

4. Loosen two screws of the interface board and lift the interface board carefully until the SPCO connecting cable can be pulled off.

5. Pull off the SPCO connecting cable at the interface board.

SpaceStation, 2.0 gb 4- 11

2.0

Disassembly / Assembly SpaceCom

6. Remove the fastening sleeve (Abb.: 4 - 11 / Item 2) out of the housing.

7. Remove the insulating piece (Abb.: 4 - 11 / Item 1) under the connector board F2A.

Abb.: 4 - 11 Legende zu Abb. 4 - 11: ItemDesignation

1 SPCO insulating piece

2 SPCO fastening sleeve

4.9 Further Disassembly

Further disassembly of the SpaceStation is continued with the power supply and corresponds to the disassembly of a SpaceStation with SpaceCom. This disassembly is described in Chapter „Po-

wer Supply“ (➨ S. 3 - 7) in more detail.

4- 12 SpaceStation, 2.0 gb

2.0

4.10 Assembly / Installation

Disassembly / Assembly SpaceCom

Assembly or installation of the modules and subsystems is done in reverse order of disassembly. Special steps to be observed are described hereafter in detail.

Only new cover caps are to be used.

Special Screws

Special screws for plastic housings are used in this unit. The screws are not self-cutting but produce a thread in the plastic of the housing through deformation when fitted in for the first time.

If the beginning of the thread is not engaged when the screw is fitted, a new thread is produced and the old thread is destroyed so that the security of the fixing can no longer be guaranteed.

Proceed as follows to fit the special screws:

1. Put the screw on the thread.

2. Rotate screw anti-clockwise (loosen) until a faint click can be heard. This click is produced when the screw thread drops into the existing thread.

3. Screw in the screw and tighten with the defined torque.

Abb.: 4 - 12 Legende zu Abb. 4 - 12:

ItemDesignation

1 Groove

2Contact strip

3 Screw A2 WN 5452 30x9

4 Spacing: 2 mm

Housing Back Panel

CAUTION

When mounting the contact strip see that the springy contacts are not bent or broken.

1. Push the contact strip (Abb.: 4 - 12 / Item 2) in the groove (Abb.: 4 - 12 / Item 1) at the battery compartment of the housing back panel and tilt carefully into mounting position.

2. Secure the contact strip with a screw (Abb.: 4 - 12 / Item 3) against falling out.

Note

Screw the screw in up to a distance of about 2 mm from the screwed mandrel. This is the optimum spacing to clamp the contact strip.

SpaceStation, 2.0 gb 4- 13

2.0

Disassembly / Assembly SpaceCom

Note

Before the housing back panel is definitely fitted check the insulating hood and the insulating piece for proper fit and the correct cable layout of the fan cable and of the connecting cable to the battery contact strip.

3. Place on the housing back panel (Abb.: 4 - 13 / Item 2) and fasten it with the two longer screws (Abb.: 4 - 13 / Item 3) and the eight shorter screws (Abb.: 4 - 13 / Item 4).

Note

Insert the housing back panel on the notches (Abb.: 4 - 13 /

Item 1) at the two connector coverings of the housing and tilt the

back panel in its final position.

Abb.: 4 - 13 Legende zu Abb. 4 - 13: ItemDesignation

1 Locking tabs

2 Housing back panel

3 Screw A2 WN 5452 30x16

4 Screw A2 WN 5452 30x9

5 Housing cover cap

6 W-LAN cover

4.11 Checks after Repair

Note

Pay attention to the cable connections when placing on the housing back panel. These must not be squeezed.

Note

Pay attention to the different screw lengths when mounting the housing back panel. The longer screws are provided for the lefthand and right-hand upper screw opening.

4. No screw is inserted in the third mounting hole (from the top) on the right-hand side of the back panel. The hole must be covered with a cover cap.

1. Check the device to ensure safe functionality of the unit (see

„Device Check“ ➨ S. 2 - 4).

2. Depending on the work carried out the specific steps of the

TSC must be performed (see „Technical Safety Check (TSC)“ ➨

S. 7 - 1).

3. The activities carried out must be recorded in the following check list.

4- 14 SpaceStation, 2.0 gb

2.0

Visual Inspection Electrical Safety

❒ Cleanliness ❒ Completeness ❒ Damage and faults affecting safety ❒ Damage to and readability of the label ❒ Cover caps ❒ Connectors ❒ Well running and sealing of the module

lock

❒ Mains cable ❒ Accessories

Disassembly / Assembly SpaceCom

Check List for Checks after Repair

according to IEC / EN 60601-1 or VDE 0750 and VDE 0751

❒ Mains voltage according to the TSC ❒ Protective conductor resistance ac-

cording to the TSC

❒ Earth leakage current according to the

TSC

❒ Housing leakage current SPCO accord-

ing to the TSC

Functional Inspection

❒ Locking with second SPS ❒ Pump locking of all slots

Connect unit to mains. General functional check with SpaceCover comfort and pump of every slot.

❒ Fan SPCO (approx. 1 sec.) ❒ Status indicator (green) lights up ❒ Alarm indicator (red) is on for

approx. 1 min.

❒ Voltage supply of all slots ❒ Alarm transmission ❒ Staff call transmission

❒ Ethernet interface (RJ 45) ❒ RS232 interface

❒ Charge state of the battery module

(display on the SpaceCover comfort)

❒ Switch-over mains / battery

SpaceStation, 2.0 gb 4- 15

2.0

For your information:

Disassembly / Assembly SpaceCom

4- 16 SpaceStation, 2.0 gb

2.0

5-Disassembly / Assembly SpaceCover

5.1 General

SpaceCover

Remarks on Disassembly / Assembly

Before disassembling the unit, the system must be checked (see

„Device Check“ ➨ S. 2 - 4) to isolate the part to be exchanged.

All necessary steps to disassemble or dismount the complete unit with all its subsystems and spare parts of the SpaceCover standard and the SpaceCover comfort are detailed in the following description. Steps that are not necessary can be skipped.

Note

All figures in this chapter depict the SpaceCover comfort. In general, these figures also apply to the SpaceCover standard.

Note

Special screws for plastic housings are used in this unit. Pay attention to the corresponding notes when you fit the screws.

Service Parts and Screw Kit

All small parts, such as cover caps, are contained in a SpaceStation service part kit.

Designation Ord. No.

Service part kit SpaceStation . . . . . . . . . . . . . . . . . . . . 3477 4335

with: Release button Release seal Seal M-2K Cover cap for housing Cover cap for handle Housing foot SPS Mains seal F1A Pole clamp lever Pole clamp spring O-ring 6.07 x 1.78 O-ring 12.0 x 2.0

SpaceStation, 2.0 gb 5- 1

2.0

Disassembly / Assembly SpaceCover

All screws used in the device are included in a SpaceStation screw kit.

Designation Ord. No.

Screw kit SpaceStation . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1075

5- 2 SpaceStation, 2.0 gb

1.0

5.2 Battery Compartment Cover

Disassembly / Assembly SpaceCover

Designation Ord. No.

Battery compartment cover SPC. . . . . . . . . . . . . . . . . . 3452 1232

Disassembly

1. Rotate the lock (Abb.: 5 - 1 / Item 1) on the battery compartment cover (Abb.: 5 - 2 / Item 1) and remove the battery compartment cover.

CAUTION

The battery module which might be installed in the SpaceCover comfort can drop out when the battery compartment cover is removed.

Abb.: 5 - 1 Legende zu Abb. 5 - 1:

ItemDesignation

1 Battery compartment cover lock

Abb.: 5 - 2 Legende zu Abb. 5 - 2:

ItemDesignation

1 Battery compartment cover

SpaceStation, 1.0 gb 5- 3

1.0

Disassembly / Assembly SpaceCover

5.3 Battery Module

(Only SpaceCover comfort) Battery pack SP (NIMH) . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3180

Designation Ord. No.

Disassembly

1. Remove the battery module (option) (Abb.: 5 - 3 / Item 1) out of the battery compartment.

Abb.: 5 - 3 Legende zu Abb. 5 - 3:

ItemDesignation

1 Battery module (option)

5- 4 SpaceStation, 1.0 gb

2.0

5.4 Handle

Disassembly / Assembly SpaceCover

Designation Ord. No.

Handle SPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1224

Cover caps, screws and washers

(see „Service Parts and Screw Kit“ ➨ S. 5 - 1)

Disassembly

1. Pierce two cover caps (Abb.: 5 - 4 / Item 4) on the housing

bottom part with a screwdriver and pull caps out.

2. Unscrew two fillister-head screws (Abb.: 5 - 4 / Item 3) and remove screws together with washers (Abb.: 5 - 4 / Item 2).

3. Pull the handle (Abb.: 5 - 4 / Item 1) upward and out the housing upper part.

Abb.: 5 - 4 Legende zu Abb. 5 - 4: ItemDesignation

1 Handle

2Washer M5

3 Fillister-head screw M5x12 TORX

4 Cover cap for handle

SpaceStation, 2.0 gb 5- 5

1.0

Disassembly / Assembly SpaceCover

5.5 Housing Upper Part

Designation Ord. No.

Housing upper part SPCS . . . . . . . . . . . . . . . . . . . . . . . 3452 1194

Housing upper part SPCC . . . . . . . . . . . . . . . . . . . . . . . 3452 1178

Cover caps, screws and release seal

(see „Service Parts and Screw Kit“ ➨ S. 5 - 1)

Disassembly

1. Pierce five cover caps (Abb.: 5 - 5 / Item 4) with a screwdriver and pull caps out.

2. Unscrew five screws (Abb.: 5 - 5 / Item 3) and remove the housing upper part (Abb.: 5 - 5 / Item 1) carefully.

Note

Pay attention to the length of the rubber cable between the operator panel and the processor PCB SCc when dismounting the housing upper part of the SpaceCover comfort.

Abb.: 5 - 5 Legende zu Abb. 5 - 5:

ItemDesignation

1 Housing upper part

2Seal

3 Screw EJOT 30x9 WN 5452 TORX 10IP A2

Note

Do not remove the housing back panel together with the housing upper part.

4 Cover cap for housing

5- 6 SpaceStation, 1.0 gb

1.0

Abb.: 5 - 6 Legende zu Abb. 5 - 6: ItemDesignation

1 Connector lock

Disassembly / Assembly SpaceCover

3. Pull the connector lock (Abb.: 5 - 6 / Item 1) on the processor

PCB SCc upward.

4. Remove the rubber cable to the operator panel.

5. Remove two seals (Abb.: 5 - 5 / Item 2) in the housing bottom part.

SpaceStation, 1.0 gb 5- 7

1.0

Disassembly / Assembly SpaceCover

5.6 Housing Back Panel

Designation Ord. No.

Housing back panel SPC . . . . . . . . . . . . . . . . . . . . . . . . 3452 1216

Connector board SPCS . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1240

(only for SpaceCover standard)

Screws

(see „Service Parts and Screw Kit“ ➨ S. 5 - 1)

Disassembly

1. Unscrew two screws (Abb.: 5 - 7 / Item 3) on the housing back panel and remove screws together with the connector board (Abb.: 5 - 7 / Item 1) (Abb.: 5 - 7 / Item 2).

Note

The connector board in the SpaceCover comfort is integrated in the SpaceCover comfort processor PCB.

Abb.: 5 - 7 Legende zu Abb. 5 - 7:

ItemDesignation

1 Connector board

2 Housing back panel

3 Screw EJOT 30x9 WN 5452 TORX 10IP A2

2. Take the housing back panel out of the housing bottom part.

5- 8 SpaceStation, 1.0 gb

1.0

Disassembly / Assembly SpaceCover

5.7 Loudspeaker

(Only SpaceCover comfort) Loudspeaker SPCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1267

Designation Ord. No.

Disassembly

1. Pull the loudspeaker connector (Abb.: 5 - 8 / Item 1) off the processor PCB.

2. Take the loudspeaker out of the housing bottom part.

Abb.: 5 - 8 Legende zu Abb. 5 - 8:

ItemDesignation

1 Loudspeaker

SpaceStation, 1.0 gb 5- 9

1.0

Disassembly / Assembly SpaceCover

5.8 Processor PCB

(Only SpaceCover comfort) Processor PCB SPCC . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1259

Designation Ord. No.

Housing bottom part SPCS . . . . . . . . . . . . . . . . . . . . . . 3452 1208

Housing bottom part SPCC . . . . . . . . . . . . . . . . . . . . . . 3452 1186

Disassembly

1. Push the contact strip (Abb.: 5 - 9 / Item 1) to the battery module to the rear and out of the housing bottom part (Abb.: 5 - 9 / Item 3).

Note

The contact strip is integrated in the processor PCB.

2. Press the release button (Abb.: 5 - 9 / Item 4) in the housing bottom part carefully to the rear and remove the processor PCB (Abb.: 5 - 9 / Item 2) out of the housing bottom part.

Abb.: 5 - 9 Legende zu Abb. 5 - 9:

ItemDesignation

1Contact strip

2Processor PCB

3 Housing bottom part

4 Release button

5- 10 SpaceStation, 1.0 gb

1.0

5.9 Assembly / Installation

Disassembly / Assembly SpaceCover

Assembly or installation of the modules and subsystems is done in reverse order of disassembly. Special steps to be observed are described hereafter in detail.

Only new cover caps are to be used.

Special Screws

Special screws for plastic housings are used in this unit. The screws are not self-cutting but produce a thread in the plastic of the housing through deformation when fitted in for the first time.

If the beginning of the thread is not engaged when the screw is fitted, a new thread is produced and the old thread is destroyed so that the security of the fixing can no longer be guaranteed.

Proceed as follows to fit the special screws:

1. Put the screw on the thread.

2. Rotate screw anti-clockwise (loosen) until a faint click can be heard. This click is produced when the screw thread drops into the existing thread.

3. Screw in the screw and tighten with the defined torque.

SpaceStation, 1.0 gb 5- 11

1.0

Disassembly / Assembly SpaceCover

Housing Upper Part

Note

Pay attention to the correct position of the loudspeaker connecting leads when mounting the housing upper part, please see

Abb.: 5 - 10. The leads must point upwards.

Abb.: 5 - 10 Legende zu Abb. 5 - 10:

ItemDesignation

1 Loudspeaker connecting leads

5.10 Checks after Repair

5- 12 SpaceStation, 1.0 gb

1. Check the device to ensure safe functionality of the unit (see

„Device Check“ ➨ S. 2 - 4).

2. Depending on the work carried out the specific steps of the

TSC must be performed (see „Technical Safety Check (TSC)“ ➨

S. 7 - 1).

3. The activities carried out must be recorded in the following check list.

2.0

Visual Inspection Electrical Safety

❒ Cleanliness ❒ Completeness ❒ Damage and faults affecting safety ❒ Damage to and readability of the label ❒ Cover caps ❒ Connectors

Disassembly / Assembly SpaceCover

Check List for Checks after Repair

according to IEC / EN 60601-1 or VDE 0750 and VDE 0751

Functional Inspection

❒ Locking with SPS ❒ Battery compartment cover

General functional check with the SpaceStation:

❒ Self-test ❒ Alarm ❒ Loudness setting ❒ Battery charge state ❒ Switch-over mains / battery ❒ Dimming function of the status- and

alarm display line

SpaceStation, 2.0 gb 5- 13

1.0

For your information:

Disassembly / Assembly SpaceCover

5- 14 SpaceStation, 1.0 gb

2.0

Cleaning

6-Servicing the Unit

Clean and disinfect the SpaceStation at regular intervals. To clean the system we recommend mild soap-suds.

WARNING

WHILE CLEANING AND DISINFECTING THE SPACESTATION, DISCONNECT THE UNIT FROM THE MAINS SUPPLY.

CAUTION

Take care that no water or liquid enters the device between the housing front and back panel.

For disinfection by wiping, you should use for example Meliseptol from B. Braun. Allow the unit to dry for at least one minute. When you disinfect the device by spraying, make sure not to spray in the system openings (such as loudspeaker opening, interface connector).

The fan in the housing back panel of the SpaceStation with SpaceCom is to be vacuumed regularly. If the fan is badly soiled dismount the housing back panel and clean the fan and the area around the fan using a brush.

Servicing the Battery

The instructions for use contain a detailed description on how to service the battery.

SpaceStation, 2.0 gb 6- 1

1.0

For your information:

Servicing the Unit

6- 2 SpaceStation, 1.0 gb

B Braun SpaceStation, SpaceCover, SpaceCom User manual

Specifications and Main Features

Frequently Asked Questions

User Manual

0-Table of Contents

0-Important Preliminary Remarks

Service Work The present manual is for your information only. The possession of

Technical Safety Checks The user is obliged to perform or to have performed the Technical

Current Versions This manual version corresponds to the state when the manual

Revision Service The possession of this manual does not automatically mean inclu-

Responsibility of the Manufacturer The manufacturer, person who assembles, installs or imports the

Quality Management B. Braun is certified in accordance with DIN EN ISO 9001 and

Checks and Repair Training may only be performed by B. Braun. The possession of the

Notes on ESD Semiconductors can be destroyed by electrostatic discharge. Es-

Spare Parts and Test Equipment Only use original spare parts from the manufacturer. Do not

Setting Off Additional notes and warnings are set off as follows:

List of Abbreviations Abbreviations which are not generally known, but are used in this

0-Contact Persons

Technical Training Via local representative.

Entry for Technical Training Application for a technical training course must be made via the

Ordering of Spare Parts and Test Equipment Please contact your local B. Braun subsidary.

Service Hotline Karl Tippel, Tanja Kördel

Return of Spare Parts and Test Equipment B. Braun Melsungen AG

Safety Officer (§ 30 MPG)

Translation PAS GmbH, Brückner GmbH, Germany

Description

System Overview

1-System Overview

Physical construction

Function

Unit Software

Service Program

SpaceOnline

BCCshow

Technical Data

Options

Accessories

General

2-Unit Diagnosis / Calibration

Alarms and Error Codes

The Most Important Error Modes

Device Check

Device Check SpaceCom

Trouble Shooting

3-Disassembly / Assembly SpaceStation

3.2 Tube Guide

3.3 Pole Clamp Guide

3.4 Housing Back Panel

3.5 Device Bracket

3.6 Power Supply

3.7 Release Button

3.8 Interface Board / Module Lock

3.9 Housing

3.10 Assembly / Installation

3.11 Checks after Repair

4-Disassembly / Assembly SpaceCom

4.1 General on the SpaceStation with SpaceCom

4.2 Battery Module

4.3 W-LAN Module

4.4 Tube Guide

4.5 Pole Clamp Guide

4.6 Housing Back Panel

4.7 Device Bracket

4.8 SPCO PCB

4.9 Further Disassembly

4.10 Assembly / Installation

4.11 Checks after Repair

5-Disassembly / Assembly SpaceCover

5.1 General

5.2 Battery Compartment Cover

5.3 Battery Module

5.4 Handle

5.5 Housing Upper Part

5.6 Housing Back Panel

5.7 Loudspeaker

5.8 Processor PCB

5.9 Assembly / Installation

5.10 Checks after Repair

Cleaning

6-Servicing the Unit