B Braun Outlook 200 User manual

OUTLOOK”

200

SAFETY

INFUSION

SYSTEM

SERVICE

MANUAL

Rx

Only

BIBRAUN

SHARING

950953

EXPERTISE

Rev B (9/04)

950953

Rev B (9/04)

OUTLOOK™

200

‘THIS

MANUAL

OR

MACHINE-READABLE

©

2004

B.

BRAUN

WORKING

AND

TOGETHER

ITS

AFFILIATES.

MAY

NOT,

IN

FORM

MEDICAL

FOR

EXCELLENCE

WHOLE

INC.

OR

WITHOUT

ALL

SERVICE

IN

PART,

BE

COPIED,

PRIOR

WRITTEN CONSENT

RIGHTS

RESERVED.

IN

SAFETY,

PHOTOCOPIED,

DIOSEGUARD,

MANUAL

REPRODUCED,

OF

B.

BRAUN

DOSESCAN

AND

MEDICAL

OUTLOOK

TRANSLATED,

INC.

ARE

TRADEMARKS

OR

CONVERTED

OF

B.

TO

ANY

BRAUN

ELECTRONIC

MEDICAL

INC.

ase

ンク

B

BRAUN

SHARING

EXPERTISE

950953

Rev B (9/04)

©

OUTLOOKTM

200

SERVICE

MANUAL

5.0

CLEANING

5.1

5.2

6.0

PERFORMANCE

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

4.2.6

4.2.7

4.2.8

6.2.1

6.2.2

6.2.3

6.2.4

6.3.1

6.3.2

6.4.1

6.4.2

6.5.1

6.5.2

6.6.1

6.6.2

6.7.1

6.7.2

6.8.1

6.8.2

6.8.3

6.8.4

6.9.1

6.9.2

6.9.3

6.10.1

6.10.2

6.11.1

6.11.2

6.12.1

Review
Setup
Hand-Held

&

PREVENTATIVE

Cleaning

Preventative

Test

Equipment,

Mechanical

Equipment

Exterior....................

Bezel………

Mechanical

Simulated

Equipment

Test

Volume

Equipment

Test

Air-Inline

Equipment

Test

Occlusion

Equipment

Test

Static

Electrical

Power

Free

Eguipment

Test

Equipment
Test
Test
Test

Switch

Equipment

TestProcedure.......................................

Test

Main

Battery

Equipment

TestProcedure

Pressure

Equipment

Test

Restriction/Outlet

EguipmentReguvired.......................................

Time & Date

Drugs

Maintenance

CHECK

Inspection

ee

Use

Test

Procedure

Delivery

Procedure

Test

Safety

.................

Procedure
Alarm

Procedure

Flow

Procedure

Procedure:
Procedure:
Procedure:

Over

Procedure:

Capacity

Transducer

Procedure

serrer

................

Scanner

Materials,

Required

User

Required

Accuracy

Required

Required

Test

Required

Test
Reguired

Test
Reguifed

Test

Required

Required

Required

Valve

Setup

MAINTENANCE

Schedule

and

Consumables

in

Interface

...................

..................

Test

..........

........

...

........

.......

........

.......

........

....

.ee
Electrical
Power
Hi-Pot

Daisy

i...

A/D

iii

Cord

Testing

...................

...

Chain

Test

(optional)

..................

Offset

Yoke

Adjustment

22

for

Standard

SCHEDULE

......................................

.....

.....

Chassis / Case

Resistance

...

Power

..........................-

iii

Test

(Occlusion

Bar

Coding

...

ss

..

Leakage

..................

Verification

iene

Verification)

Test

..

..

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ee

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29

30

33
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...35

35
...35

...36

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42

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45
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45

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48

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50
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53

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ü

950953

Rev B (9/04)

TABLE

OF

CONTENTS

7.0

6.13

6.14

THEORY

7.1

7.2

7.3

7.4

7.5

7.6

7.7

6.12.2

6.13.1

6.13.2

6.14.1

6.14.2

General

7.1.1

7.1.2

7.13
Functional

7.2.1

7.2.2

7.2.3

7.2.4

7.2.5
Power

7.3.1
Display

7.4.1

7.4.2

7.4.3

7.4.4

7.4.5

Pressure

7.5.1

7.5.2
Mechanism

MainBoardAssy.........................

7.71

7.7.2

7.7.3

7.7.4

7.7.5

7.7.6

TIT

7.7.8

7.7.9

7.7.10

7.7.11

7.7.12

7./.13

7.7.14

Test

Inlet

Procedure

Solenoid

Adjustment

siens

TeSt

.......................................

EguipmentReguired.......................

Test

Procedure

Annual

OF

Preventive

Equipment

Procedure

OPERATION

Design

Patient
Ease

Upgradabiliy.........................

Case

Power

Main
Half

Мат

Supply

16

Door
Key

LCD

LCD
LCD

Pressure

Offset,

Management

Door

Display

Communication

Pump

Interprocessor
ASIC
Transfer

Temperature

External

Power............................

Power
Voltage
Pressure

Safety

of

Operation

Description

Bottom

Supply

Battery

Door/Bezel

Воага

Volt

Supply

Board

Processor

Panel

Contrast

Backlight
Module

Transducer

Gain,

Interface

Interface

Board

Processor

e

Control

Maintenance

Required

ie

.....

Features

.......................

and

..

........

....

.......

Assy.

................

Assy.

Assy.

Transducer

..

......

.....

.................

Interface

Voltage

Supply

Assy.

........................

and

Board

Processor

Bus

Interface

Data

Communications

Valve

Solenoid

Controller

Sensor

Circuits

References

Signal

.

Assy.

......

Circuits

Output

............

Port

...............................

Interface

ire

Circuits

(Every

Repair

.

.

.......

....

........

Circuits

Assy.

....

....

......

....

.

Bus

Driver

.....

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nice

12

Months)

.

.

ss

…

…

59

…

59

…

59

…

60

…

60

...

61

.…

61

„61

„61
...

61
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…

66
...

66
…

66
…

67
…

67

…

68

…

68
…

68

…

69

…

69

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69

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70
…

70
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70

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71

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71

76
79
79

950953

Rev B (9/04)

iii

OUTLOOK™

200

SERVICE

MANUAL

7./.15

7.7.16

7.7.17

7.7.18

7.7.19

7.7.20

7.8

Air-In-Line

7.9

System

7.9.1

7.9.2

7.9.3

7.9.4

7.9.5

8.0

Pump

8.1

HISTORY,

Alarm

8.1.1

8.2

Check

8.3

System

9.0

REMOVAL & INSTALLATION

9.1

Repair

9.1.1

9.1.2

9.2

Batteries..................................

9.2.1

VariablelevelShifter
Variable

Time
Audible

Overvoltage

LeadAcidBatteyChargerSystem......................................

Operation

Power-Up

Hold
Run
Keep

Alarm

ALARMS, & TROUBLESHOOTING

and

Accessing

Configuration

AlarmS

Tools & Parts

Hand

Spare

12

Volt

9.2.2 3 Volt

9.2.3

93

9.3.1

9.3.2

9.3.3

9.4

9.4.1

9.4.2

9.4.3

9.5

9.5.1

9.5.2

9.5.3

9.6

9.6.1

9.6.2

4.8

Volt

Caselop.............................

Removal-Case

Installation-Case 1 00

Testing

Internal

Scanner

Removal-Internal

Installation-Internal
Testing

Main

Circuit

Removal-Main

Installation-MainCircultBoard

Testind … せ

PoleClampAssembiy..........................

Removal-Pole

Installation-PoleClampAssembly..........................................

AR

9.7

PowerSupply..........................

9.7.1

9.7.2

Removal-Power
Installation-Power

Gain

Of

Day

AlarmS

Board

ASSY.

..................

State

State

Vein

State

Operation

Operation

Open

Operation

Operation

Operation

ToolS

Parts

.ee

........

Lead-Acid

Lithium

NICAD

.ee

.........................

.ee

Board

.................

Amplifier

inner

ee

Detection

Circuit

........

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usines

.pe

State

Operation

.

ss

Histories

of

Software

PROCEDURES

....................:

and

Alarm

Histories

........................

...........

ee

eine

Battery

Battery

.pe

Battery

Top

Scanner

Scanner

.........................

Circuit

Board

....

.........................................

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Clamp

Assembly

Supply

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cc

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90

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119

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124
125

..126

126

126

126
„127
127

127

A

127

..128

...128

130

iv

950953

Rev B (9/04)

TABLE

OF

CONTENTS

9.8

9.9

9.10

9.11

9.12

]

9.13

9.14

9.7.3

9.8.1

9.82

9.8.3

9.9.1

9.9.2

9.9.3

9.10.1

9.10.2

9.10.3

9.11.1

9.11.2

9.11.3

9.12.1

9.122

A

9.13.1

9.13.2

9.13.3

9.14.1

9.14.2

9.143

Testing

Doo/BezelAssembly................................................eeeeeee

Removal-Door/Cosmetic

installation-Door/Bezelâssemby.....................................

Testing

Door

Assembly
Removai-Door
installation-DoorAssembl

Testing

Cosmetic

Removal-Cosmetic
Installation-Cosmetic

Testing

DisplayBoardAssembly

Removal-Display
Installation-Display

Testing

Main

Bezel

Removai-Main

installation-MainBezel................................................

Air-In-Line

Removai-
Installation-Air-In-Line

Testing

PetalCoverAssembiy

Removal-Pefal

Installation-Petal

Testing.................................

RR

Assembly

eee

Bezel & Keypanel

Bezel & Keypanel

Bezel & Keypanel

,es

iii

...........

Assembly

Air-In-Line

renser,

..................................... 2 134

Board

Board

iii

Bezel

Cover

.......................rrrrrcerrrieii

(sensor

Assembly

...........................................

CoverAssemby

130

131

Bezel

Assembly

ASSEmMDly

Assembly

Assembly

Assembly

"ee

.................................................

........................................

.........

Assembly

and

circuit

board)

iene

irene

...................................

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ea

nana n nan

eee

ee

eee n anna a nenene

Assembly

Assembly

....................................

.................

..............

iii

iii

iene

een

eee

eee

...........................

ire

131

131
131

132

132
132
132
133
133

133

133

134
134
134

135

135

135

135

136

136

137

138

139

139

139

139

APPENDİX

950953

Rev B (9/04)

A...

eee

eee

erene

ema

eene

sper

annene

V

sesasesenarsenensenamanaan

rocas

do

141

This

page

intentionally

left

blank.

INTRODUCTION

CHAPTER

1.0

INTRODUCTION

IN

THIS

CHAPTER

*

The

intended

*

1.1

INTENDED

This

manual

Medical

Outlook
service

Braun

available
Customer
fees.
service

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Infusion

professional.

Medical

to

Service

B.

Braun

professional

*

*

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USE

is

intended

trained

Pumps.

Inc.

prior

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About
What

Ofwarnings,

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service

Although

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to

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been

certified

it

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the

is

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information

features

under

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and

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Braun

qualified

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right

by

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service

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LEARN:

manual.

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the

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warranty.

related

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service

repair,

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warranty.

classes

the

purchase

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pumps.

to

the

use

of

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professionals

and

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and

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certified

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manual.

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K

1.1.1
Certain

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1.1.1.1

950953

NOTE:

Braun

This

Medical
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the

information
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or

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component

contained

infringement

Keys,

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conventions

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Keys

Keys

found

Rev B (9/04)

manual

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in

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other

than

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of

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on

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This

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contained

for

the

parts.

may

subject

trade

secrets,

Indicators,

used

within

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softkeys.

the

pump’s

information

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herein

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maintenance

Any

unauthorized

the

user

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use

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of

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information

liability

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None

in

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pumps

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within

Page 1 of

of

keys,

the

LCD

144

OUTLOOK™

200

SERVICE

MANUAL

instruction

1.1.1.2 Text
When

Information

10.7

mf”

When
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highlight

1.1.1.3

1.1.1.4

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Display

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NOTE:

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Manual

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Page 2 of

144

*

Outlook

*

Outlook

200

Operator’s

Windock

Manual - Part

Operation

Manual - Part

No.

950980

No.

951031

950953

Rev B (9/04)

1.2

IMPORTANT

The

Outlook
intended
anesthetic.

for

continuous

Additional

Flash

200

is a

EEPROMs

PUMP

Class

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operation.

features

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powered,

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Type

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CF,

IPX1

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INTRODUCTION

infusion

presence

of a flammable

pump

1.3

1.3.1

Integrated

bar

Hand-held
Daisy
Easily
Time

Subassembly

PUMP

Chaining

accessed

and

date

SAFETY

Warnings

WARNING:
component
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Performance Check

care.

All
pump
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bodily

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harm

code

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bar

code

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If

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product

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performance

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sterility

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200)

200)

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checks

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warranties

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completely

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disassembled,

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WARNING:

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labeling.

Rev B (9/04)

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Page 3 of

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144

OUTLOOK™

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200

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MANUAL

read

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IV

instructions

the

recommended

mechanical

the

pump

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cleaning

Biomedical

must

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to

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the

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in

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to

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professionals

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you

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damage,

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or

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B.-Braun

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pump

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Page 4 of

144

950953

Rev B (9/04)

INTRODUCTION

in

/

A

CAUTION:
60

Hz

CAUTION:

sembling

tools

CAUTION:
Outlook

CAUTION:

possible

The

power

grounded

3-prong

Wear a grounding

the

pump.

which

could

It

is

pumps

Do

not

scratch

not

recommended

together.

use

explosion

cord

receptacle

Do

not

in

the

hazard

must

be

wrist

lay

pump

or

damage

presence

exists.

connected

designated

strap

when

face

the

to

Daisy

of

flammable

to a 110-120

as

assembling

down

LCD

Chain

on

or

more

“Hospital

or

components

key

panel.

than

anesthetics,

VAC,

50/

Grade.”

disas-

or

five

as

a

M

7

is,
2

dip,

/

CauTIon:
autoclaving
device
be

disinfected.

CAUTION:
clamped

CAUTION:

taken

interference
Resonance

CAUTION:
inthis
unit

Do

and

When

securely

As

to

avoid

Perform

Service

cannot

not

or

void

with

and strong

Imaging

be

clean,

with

ethylene

the

warranty.

attaching

to

avoid

all

medical

exposure

(MRI).

testing

Manual

or

assured.

disinfect,

or

oxide

Only

this

pump

damage

electronic

to

powerful

magnetic

fields

Permanent

and/or

the

preventive

reliability

sterilize

gas.

Doing

external

to a pole,

to

the

device.

equipment,

sources

such

damage

and

proper

any

part

of

the

so

may

damage

parts

of

the

pump

make

of

as

sure

care

electromagnetic

Magnetic

may

result.

maintenance

functionality

device

it

is

must

as

defined

by

the

should

be

of

the

950953

Rev B (9/04)

©

Page 5 of

144

OUTLOOKTM

fii,
82

CAUTION:
and
has
Representative.
not

specifications.

200

SERVICE

will

void

been

be

possible

MANUAL

Individual

component

any and

obtained

B.

to

from
Braun

test

all

warranties

an

authorized

recommends

complete

replacement

unless

B.

Braun

express

board

circuit

function

is

not

recommended

written

Service

replacement

to

factory

consent

Center

as

it

may

1.3.3

A

ZİN

A

/!\

A

Attentions

ATTENTION:

and

Mechanical

CSA

C22.2

ATTENTION:
for

use

by

ATTENTION:

/ N battery!

1.3.4

The

Laser

following

Caution

laser

device.

AVOID

Medical

No.

The

authorized

Only

caution

Equipment,

Hazards

601.1.

DB9

connecior

personnel

use a B.

Labels

label

only

Braun

(enlarged

EXPOSURE - LASER

with

respect

in

accordance

on

the

back

only.

specified

to

show

RADIATION

EMITTED

to

Electrical

with

of

the

lithium

detail)

is

FROM

Shock,

UL2601-1,

Outlook

replacement

affixed

THIS

pump

to

the

DEVICE

Fire

CAN/

is

handle

of

the

Page 6 of

144

P/N

950851

Rev

€

COMPLIES

STANDARDS
EXCEPT
TO

JULY

FOR

LASER

26,

WITH

FDA

FOR

LASER

DEVIATIONS

NOTICE

#50,

2001

PERFORMANCE

PRODUCTS

PURSUANT

DATED

950953

Rev B (9/04)

INTRODUCTION

The

following

laser

caution

label

is

affixed

to

the

bottom

of

the

device.

1.3.5

Due
vice
a

course.
not
microprocessor

devices,

which

By
acknowledge

harmless
including

Disclaimers

to

the

criticality

on

the

Outlook

qualified

biomedical

Repairs

be

attempted

testing,

have

not

performing

from

attorney’s

should

controlled

static

specifically

any

and

and

repairs.

CAUTION - CLASS

WHEN

EYE

of

pump

repair

not

by

other

control

repairs

agree

against

fees,

product

that

performance,

be

performed
professional

be

attempted

than

qualified

electronics,

and

been

identified

with

or

B.

Braun

any

and

directly

3R

LASER

OPEN,

EXPOSURE.

B.

only

by

who

without a current

personnel

digital

soldering

without

and

all

damages,

or

indirectly

and

techniques.

in

this

use

its

distributors

RADIATION

AVOID

Braun

an

has

of

this

liabilities,

arising

DIRECT

950966A

recommends

authorized

attended

that

analog

Service

the

Service

are

knowledgeable

circuitry,

Repairs

Manual.

manual

shall

actions

out

of

that

all

B.

Braun

B.

Service

Braun

service

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Repairs

in

electromechanical

should

as

reference,

be

or

resulting

not

be

you

indemnified

or

causes

from

required

ser-

Center

training

should

the

areas

attempted

hereby

and

held

of

action,

such

or

of

You

also

understand

dental

rized
and

beyond

B.

additional

accepts
during

date

1.4

1.4.1

If

manual,

950953

or

consequential

or

unauthorized

experience

B.

Braun

of

personnel

Braun’s

neither

assumes,

liability

no

financial

the

warranty

of

issue.

SERVICE & TECHNICAL

Contact

the

pump

and

Rev B (9/04)

Information

fails

to

the

cause

that

neither

loss,

repair

control,

nor

or

responsibility

obligations

period.

B.

damage,

of

this

performing

directly

authorizes

for

The information

SUPPORT

respond

to

cannot

the

be

determined,

Braun

device

affect

nor

or

expense

since

repairs,

the

any

in

connection

any

institution’s

operating

its

distributors

directly

the

as

well

device

other

with

contained

or

troubleshooting

discontinue

or

quality

as

other

and

the

person

repair

authorized

in

this

using

shall

be

indirectly

of

repair,

results

to

assume

of

manual

and

factors

obtained

for

this

device.

or

unauthorized

procedures

the

pump.

liable

for

arising

the

knowledge

relating

from

it,

any

B.

is

current

listed

Page 7 of

any

from

to

matters

other

Braun

repair

as

of

in

inci-

autho-

its

use.

or

the

this

144

OUTLOOK™

200

SERVICE

MANUAL

Service

contacting:

Product complaints

and

product

performance

may

address.

1.4.2
Should

preferably

turer

they

Authorization

contact

tion

Pump

it

be

in

cannot

are

in

transit.

Customer

Number.

Returns

necessary

the

original

assume

to

return

Service

B.

Braun

1601

Wallace

Carrollton,

Attn.:

(800)

be

sent

to

return
packing,

any

responsibility

products

at

the

information

Medical

Drive,

Texas

Manager

of

627-7867

to

the

Customer

the

pump

and

must

above

to

ship

for

loss

be

received

phone

may

be

obtained

Inc.

Suite

150

75006

Service

Complaints

the

manufacturer,

it

prepaid

or

number

to

damage

from

for a Returned

Supervisor

the

above

to

returned

B.

Braun

from

the

manufacturer

at

carefully

pack

address.

instruments

prior

to

shipment.

Materials

the

above

the

pump,

The

manufac-

Authoriza-

by

while

Please

With

each

question

*

the

pump's

・ a description
*

the

pressure

+

the

rate

*

the

initial

*

the

type

*

the

amount

noticed,

+ © the
+

*
+ © any

message

the

diagnostic

the

catalog

other

serial

of

limit

setting,

volume(s)

of

fluid(s),

of

displayed

and

information

or

complaint,

number

the

difficulty

setting,

to

time

between

code

number

lot

number

(located

be

infused,

at

the

(if

of

which

please

experienced,

the

time

include:

on

the

start

of

the

difficulty

the

applicable),

the

set(s)

in

might

aid

in

rear

of the

pump),

infusion

and

occurred,

use,

and

the

investigation

the

of

time

the

the

complaint.

difficulty

was

Page 8 of

144

950953

Rev B (9/04)

PUMP

DESCRIPTION

CHAPTER

PUMP

2.1

VISUAL

2.1.1

1.

AC

3.

Hold

5.

Alarm

Front

power

Indicator

Indicator

DESCRIPTION

INDICATORS

View

indicator

IN

*

*

»

THIS

The

Of

the

The

2.0

CHAPTER

visual

pump’s

indicators

location

technical

&

YOU

and

and

function

specifications.

CONTROLS

2.

4.

6.

WILL

pump

Battery
Run
Door

LEARN:

controls.

of

the

Indicator

Indicators

Lever

key panel

keys.

7.

Pole

Clamp

9.

Primary

11.Piggyback

Rate

Rate

13.DoseScan™

Display

Display

Label

Scanner

]

Aperture

8.

Information

10.Primary

'2-Figgyback

Volume

Volume

play

14.

Receptacle

Display

To

for

optional

Be

Delivered

To

Be

Delivered

hand-held

Display

Dis-

Scanner

950953

Rev B (9/04)

Page 9 of

144

OUTLOOK™

200

SERVICE

MANUAL

2.1.2

1.

Daisy

3.

Panel

fae)

\&

Back

Chain

Lock

CAUTION:

a

device

View

Outlet

Out

PC

communications

Access

Door

Switch

Although a DB9

other

than

directed

port,

port

2.

Communication

|

1

the

Communication

and

should

in

applicable

not

be

B.Braun

Data

Port

“23

Data

connected

documentation.

Port

to

any

is

NOT

other

Page

10

of

144

This

space

intentionally

left

blank.

950953

Rev B (9/04)

Pump

DESCRIPTION

2.1.3

1.

Cassette

3.

Refill

5.

Petal

7.

Air-In-Line

9.

Pressure

11.Tube

Inside

Piston

Module

Pusher

Door

Alignment

Pins

Cover

Detector

Transducer

View

2.

Inlet

Valve

4.

Transfer

6.

Restriction / Outlet

8.

Free

10.Free

Valve

Flow

Protection

Flow

Prevention

Valve

Clip

Spring

Receptacle

950953

Rev B (9/04)

Page

11

of

144

OUTLOOK™

2.2

KEY

©

200

PANEL

1.

POWER

on

and

3.

Channel

select
or

Piggyback

for

data

5.

HOLD
stops

quick

menu,
Stop
minutes

pushed.

7.

CURSOR

cursor
tion

SERVICE

turns

off.

Indicator

either

entry.

silences

an

infusion,

escape

and

extends

state

an

every

keys

on

the

Screen.

MANUAL

the

pump

keys

the

Primary

channels

an

alarm,

is

a

from

the

the

additional

time

it

is

move

the

Informa-

3

GED

.

RUN

sion

mary
channels.

.

DATA

of

numbers.

.

MENU

other

ENTER

8.

the

selection

keys

begin

of

either

or

Piggyback

keys

allow

lets

the

modes

accepts

the

the

Pri-

input

user

and

options.

data

made.

infu-

see

or

Page

12

of

144

950953

Rev B (9/04)

2.3

TECHNICAL

Catalog

Type

Classification

Dimensions

Weight

Power
Electrical

EMVEMC

Ground

Grounding

Leakage

Plug
Pole

Batteries

Number

Outlook

200

of

Unit

Requirements

Shock

Impedance

Current

Size

Range

Compliance

Resistance

SPECIFICATIONS

620-200

Volumetric

placement

Class
suitable

intended

Width

approx.

120

Protection

剛

Meets

emissions

Less

Meets

Meets

Hospital

0.85"-1.3"
・

(Non

Reservoir

1-Internally

in

the

presence

for

continuous

=12",

Height=4.5",

11

Ibs

VAC,

2A,

60

Type CF

1.

or

than

UL

or

12

time
rate

shock

exceeds

and

immunities

0.2

ohms

Standard

exceeds

Grade

Volt

sealed

is

dependent

of

fluid

(3

PUMP

Drop-Counting),

Powered,

of

flammable

use

in

Depth=8.75”

Hz excluding

protection

.

EN60601-1-2:2001

standard.

(tested

2601

UL

pin)

lead-acid

delivery

per

Standard

on

the

Positive

CF

type,

accordance

accessories

in

accordance

UL2601-1)

2601

battery

state

of

DESCRIPTION

Pressure

IPX1

drip-proof,

anesthetic

for

Class

for

portable

battery

and

with

UL2601-1.

(domestic)

with

.

B,

|

use.

charge

Dis-

not

UL2601-

Run

and

the

Delivery

Volume

Delivered

Occlusion

Keep
Volume

950953

Rate

Range

to

be

Range

Limit

Vein

Open

Delivered

Rev B (9/04)

Settings

Rate

Accuracy

ㆍ

3

Volt

lithium

*

4.8

Volt

0.1

to

999.9

Micro

0.1

75,
default

3.0
+5%

Mode:

to

9999.9

100,

200,

is

mi/hr

300

or

battery

NiCAD

ml/hr,

selected

in

0.1

to

ml,

in

300,

400,

mmHg.

0.1

for

battery

0.1

99.9

rate,

for

ml/hr

ml/hr

ml

increments

500

and

whichever

RAM

data

backup

increments

750

alarm

mmHg.

is

lower

retention

Standard

Page

13

of

144

OUTLOOK™

Fluid

Types

Alarms

200

SERVICE

MANUAL

All

standard

Air-In-Line,

tainer

Time Exceeded,

-

TV

Battery

Empty,

fluids

Very

Downstream

KVO,

Low

Low,

Close

Occlusion,

Battery

Roller

Warning,

Door

Clamp,

Open,

Con-

Hold

System

Error.

This

space

intentionally

left

blank.

Page

14

of

144

.

950953

Rev B (9/04)

RECEIVING

PROCEDURE

CHAPTER

RECEIVING

3.1

INTRODUCTION

3.1.1

Any
be

control

not

Notices

new

device

replaced

only

numbers,

be

considered

3.0

PROCEDURE

IN

THIS

CHAPTER

*

How

to

properly

*

How

to

perform a receiving

*

What

procedures

that

does

not

if

the

device

or

preventative

an

out-of-box

YOU

receive

to

follow

meet

factory

is

not

altered,

maintenance

failure.

WILL

in

specifications

LEARN:

an

Outlook

inspection.

when

checking

i.e.

hospital

tags.

If a device

pump.

during

identification

in a pump.

incoming

markings,

is

used

on a patient,

inspection

will

asset

it

will

3.1.2

Upon

chandise

extent
agent
notify
an
age,

indicating

Service

Damaged

receipt,

should

of

the

damage

of the

transportation

the

transportation

inspection

and

file a claim

the

Center

accompanied
company

3.1.3

Items

Service

ordered

Credit
ㆍ

has

Receiving

ordered

is

notified

in

error

will

be

Proper

authorization

Goods

count

and

inspect

not

be

accepted.

or

loss

company.

company

report

by a delivery

properly

item

and

(refer

rendered.

with

the

quantity

to

1.4.1)

receipt

noted

Errors

or

shipped

(refer

must

issued

in

to

be

returned

for

all

has

your

Identify

noted

on

immediately,

B.

Braun

carrier,

damaged

and

received

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1.4),

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for

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freight

the

If

providing

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before

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items

customer’s

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your

or

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the

carrier

that

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copy

is

discovered

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request

to

issue a credit

request

received

ten

are

days.

report

to

the

warehouse

are

returned

by

the

customer.

in

error

to

1.4.2).

departs.

damaged

of

the

after

that

and

promptly

The

upon

which

within

provided:

Damaged

or

lost,

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delivery

receipt

inspection

the

claim

document

of

be

for

the

carrier’s

forwarded
request

the

transportation

provided

14

days.

mer-

have

the

by

an

shipment,

made

and

loss

or

dam-

freight

to

must

bill

the

be

Customer

Items

|

+
*

950953

Products
Products

Rev B (9/04)

are
are

in

the

original

current

undamaged

inventory

items.

cases,

suitable

for

immediate

resale.

Page

15

of

144

OUTLOOK™

e

Merchandise

200

SERVICE

has

been

MANUAL

shipped

and

billed

to

the

customer

by

B.

Braun.

Certain
*

*

Except

tomer.

3.1.4
B.

cause

acts

rial

rials,

3.1.5

When

specified
added

products

Products
Products

in

the

Late

Braun

shall

beyond

of

God,

shortages,

equipment,

Expedited

expedited

by

to

the

are

not

eligible

which

whose

case

have

labels

of a B.

been

or

Braun

Shipments

be

its

or

war,

fire,

excused

its

acts

flood,

or

transportation.

from

suppliers’

of

government,

strike,

Shipments

transportation,

the

customer,

an

invoice.

for

return

used.

seals

have

been

error,

any

items

delay

or

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acts

labor

trouble,

specialized

additional

charge

for

credit.

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must

be

in,

or

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control,

of

purchase

sabotage

services,

to

cover

These

returned

are:

with

or

freight

of

including,

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delay

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the

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prepaid

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in

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to

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mate-

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any

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3.2

RECEIVING

Each

Outlook
There
therefore,

1.

Before

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the

opening
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open

the

to

place

return

damaged

Customer

2.

Carefully
case

the

3.

Remove
are

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4.

Complete

INSPECTION

pump

following

damage.

container

responsibility

Service,

remove

pump

the

Section

is

factory

the

possibility

inspection

the

shipping

If

damage

until a representative

equipment

whether

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ever

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plastic

cover(s)

dents,

tears

6.2 of

for

pump

to

the

inspected

of

in-transit

is

recommended.

container,

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present,

shipping

to

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from

be

on

or

damage

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Braun

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the

shipped

the

Rate

scratches

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and

tested

damage

inspect

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of

the

the

after

unless

Braun

is

responsible

shipping

for

repair.

Displays

on

the

pump

Check

prior

to

its

final

which

it

carefully

may

to

freight carrier

shipping

the

specifically

company

shipping

authorized

for

carton.

Retain

and

Information

displays

outlined

in

the

or

Chapter

packaging

or

may

not

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the

absence

immediately,

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present.

container

the

is

opened).

to

do

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packaging

Screen;

key

panel.

6.0.

and

shipment.

be

obvious;

of

and

wait

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is

difficult

Do

so

by

materials

make

sure

to

not

in

there

Page

16

of

144

950953

Rev B (9/04)

3.3

CHECK-IN

Prior

to

use,
indicated
Materials

Each

repair
manual

of

the

in

Authorization

pump

work

are

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PROCEDURE

it

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pumps.

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pump

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and

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pump

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to

1.4.2.)

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service

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operate,

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personnel

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in

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All

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Tn

into a hospital
in a storage
Chained

3.3.2

Prior

Chapter

Main

Battery

rechargeable

used

in

this

the

pump

the

pump

order

for

to a hospital

to

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grade

facility,

together

Performance

to

patient

6.0.

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batteries

pump

the

the

is

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battery

electrical

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for

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950953

Rev B (9/04)

This

space

intentionally

left

blank.

Page

17

of

144

PUMP

CONFIGURATION

CHAPTER

PUMP

4.1

ENTERING

1.

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2.

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4.

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(MENU).

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Biomed

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press

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950953

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ones key

is

shown.

to

enter

once,

Page

19

the

then

of

144

OUTLOOK™

4.2

CONFIGURATION

The

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Biomed
options
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pump
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other

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200

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pump

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and

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3.

4.

5.

4.2.2

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2.

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Page

20

Press

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the

up

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144

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i . | 950953

Rev B (9/04)

PUMP

4.

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audi-

an

950953

option.

Rev B (9/04)

Page

21

of

144

OUTLOOK™

4.

When

200

SERVICE

finished,

press

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4.2.6

1.

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Page

22

of

144

-

950953

Rev B (9/04)

PUMP

6.

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the

the

7.

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Biomed

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950953

Rev B (9/04)

Page

23

of

144

OUTLOOKTM

200

SERVICE

MANUAL

This

page

intentionally

left

blank.

Page

18

of

144

950953

Rev B (9/04)

OUTLOOK™

200

SERVICE

MANUAL

4.2.8
The

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Page

24

of

144

950953

Rev B (9/04)

PUMP

*

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Page

25

of

144

OUTLOOK™

200

2

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Page

26

of

|

END

144

Label

950953

Rev B (9/04)

PUMP

CONFIGURATION

4.2.8.1

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950953

Rev B (9/04)

Page

27

of

144

OUTLOOK™

(fis,
R

200

SERVICE

CAUTION:

ALL

use

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intentionally

left

blank.

Page

28

of

144

.

950953

Rev B (9/04)

CLEANING

&

PREVENTATIVE

MAINTENANCE

SCHEDULE

CHAPTER

CLEANING

5.1

CLEANING

Clean

following

DO
maintain

the

pump

recommended

*

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*

Isopropyl

*

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&

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to

in

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the

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and

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enter

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pump

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lint-free

Water

YOU

WILL

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solutions

cloth

during

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MAINTENANCE

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SCHEDULE

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the

for

950953

Rev B (9/04)

Page

29

of

144

OUTLOOK™

fii ) CAUTION:

X7

©

NE

5.2

The

After

+

Clean

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»

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Check
Verify

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200

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all

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the

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MAINTENANCE

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30

Main

of

144

Page

Delivery

Battery

Inspection

Use

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Accuracy

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Section

Test

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to

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Section

6.2)

6.3)
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6.8)

(refer

6.4)

to

Section

|

6.10)

950953

Rev B (9/04)

Once

*

Complete

*

Complete

*

Complete

CLEANING

Every

12

Months

all

checks

all

checks

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Annual

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Every 6 Months”

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above.

above.

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950953

Rev B (9/04)

This

space

intentionally

left

blank.

Page

31

of

144

OUTLOOKTM

200

SERVICE

MANUAL

This

page

intentionally

left

blank.

Page

32

of

144

950953

Rev B (9/04)

PERFORMANCE

CHECK

CHAPTER

6.0

PERFORMANCE

IN

THIS

+

What

equipment

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*

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and

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be

be

check.

the

pump.

accuracy,

safety,

power

restriction/outlet

air-in-line,

switch

tests.
procedures.

receipt

completed

directed

of

the

program

after

as

to

which

(refer

over,

valve

pump

to

repairs

part

of

(ay

NÝ

.

WARNING:

’

patient
in

bodily

WARNING:

component
undergo

this

Section
and
acceptable
Failure
and

CAUTION:

ο.

damage

Do

not

vicinity

or

harm.

If

the

product

or

assembly

and

pass

manual

calibration

6.8

to

do

and

prior

of

for

patient

so

may

the

to

liabilities.

Continuous

to

battery

perform

while

these

in

patient

is

has

all

performance

appropriate

use

for

the

Outlook

use

cause

deep

cells

and

procedures

use.

partially

been

or

replaced

checks

calibrations

patient

with

bodily

care.

must

be

an

exception

harm

discharge

lead

to

premature

while

Failure

to

comply

completely

or

repaired,

outlined

and

All

final

performance

performed

for

set

and

will

void

of

the

battery

battery

the

Outlook

could

is

result

disassembled,

the

unit

must

in

Chapter 6 of

or

tests

outlined

testing

with a set

sterility

all

may

that

only.

warranties

cause

replacement.

in

or

in

is

a

950953

Rev B (9/04)

-

Page

33

of

144

OUTLOOK™

x

200

SERVICE

WARNING:
on

the
disconnected
specifically

have
transformer

WARNING:
conductive
supply

accidental
component
is

not

disconnected.

Shock

Outlook

required

the

device

Shock

coating

module.

shorting

used

when

from

and

damage

MANUAL

Hazard.

Pump,

the

connected

caution.

Hazard. The

which

When

to

the

Prior

it

is

recommended

AC

power

for a particular

Failure

is

servicing

this

coating.

or

even

AC

power

to

disassembling

source

test.

to

an

AC power
to

do

inside

connected

the

Outlook,

Failure

bodily

harm

supply

so

of

the

to

cord

or

that

the

unless

If

could

ground

if a line

you

you

find

source,

result

Outlook

use caution

to

do

so

has

performing

pump

through

isolation

riot

be

feel

it

it

necessary

use a line

in

bodily

case

has

the

to

may

result

transformer

been

service

is

to

isolation

harm.

a

power

prevent

in

6.1

TEST

Below

and

Item

IV
IV
IV
Digital

Needle

Non-metallic

is a

suggested

troubleshooting

Pole
Administration

Source

Collection

Syringe
Medical

Safety

Digital

GO-NO/GO
Outlook

Container

Scale

Vessel

Equipment

Analyzer

Voltmeter

Biomed

EQUIPMENT,

list

of

the

Outlook

Sets

(1

mg

accuracy)

Electronic

feeler

Gauge

gauge

Box

Kit

MATERIALS,

test

equipment,

pump.
Size/Model/Description, | Suggested

Standard
Any

Horizon©
1 L Sterile
|100 g capacity

>20

ml

20

ga., 1 inch

1

ml and

|231

D

78

0.008”

P/N
P/N

to

FZ00402069
FZ501630

AND

accessories

IV

Pump

Water

or

less

10

ml

0.016”

CONSUMABLES

and

materials

Set | B.

|

for

checkout,

Brand

(or

Equivalent)

Pryor

Braun Medical

B.

Braun Medical

Mettler

Becton
Becton
Dynatech

ECG

Fluke

B.
B.

PC440

Dickinson & Co.
Dickinson & Co.

Nevada

analyzer

Braun
Braun

Medical
Medical

calibration

Inc.
Inc.

Safety/

Inc.
Inc.

Page

34

of

144

950953

Rev B (9/04)

6.2

MECHANICAL

INSPECTION

PERFORMANCE

CHECK

6.2.1

・
+

6.2.2

Equipment

IV
IV

Exterior

6.2.2.1

6.2.2.2

6.2.2.3

Required

Pole
Administration

Door

Lever

1.

Pull

the

door

2.

Door

1.

2.

Pole

1.

Verify

Make
that
close

Check

Unlock

the

the

door

Alignment

sure

the

it

is

properly

completely.

that

the

Clamp

the

QuickClamp

front

of

Set

lever

opens

door

gap

the

pump).

on

the

right

and

of

the

aligned

on

with

each

pole

the

lever

pump

the

side

clamp

side

returns

opens

bezel.

and

of

the

and

The

along

by

rotating

pump

forward.

when

closes

door

the

top

the

released.

easily,

of the

latch

allows

door

lever

without

clockwise

binding,

the

door

to

is

symmetrical.

(toward

and

2.

3.

4,

5.

6.

6.2.2.4

1.

2.

3.

4..

5

.

Press

down

within

Press

the

down

IV

its

pole.

Release
clamp

Rotate
the

Verify

securely.

the

back

the

Hardware

Check
Ensure

Ensure
Check
Inspect

or

that

no

no

that

the

cuts.

on

the lever.

channel.

on

the

the

lever,

then

lever

to

the

of

the

pump).

pole

clamp

Inspection

all

screws

cracks

cracks

the

Power

plug

are

in

for

Make

lever

and

press

Locked

mechanism

are

tight

present

the

case

Cord

bent

or

sure

the

lever

place

the

V-block

lightly

on

the

position

by

attaches

and

secure.

in

the

bezel

or

handle

exist.
Management
insecure

prongs

slides

of

the

top

of

the

rotating

the

pump

or

inner

door

snap

tab

is

and

check

up

and

down

the

full

instrument

pump

it

counterclockwise

securely

face.

attached

the

power

to

to

case

seat

to

the

the

cord

the

IV

pump

length

against

pole

(toward

pole.

back.

for

nicks

950953

Rev B (9/04)

Page

35

of

144

OUTLOOKTM

200

6.

Check

7.

Check
punctures

8.

Ensure

SERVICE

that

all

that

the

or

indentation

the

tube

MANUAL

gaskets

cover

and

on

pusher

seals

the

pressure

marks.

is

intact

are

securely

transducer

and

securely

attached.

does

not

mounted.

have

any

rips,

tears,

6.2.3

Bezel

6.2.3.1

6.2.3.2

6.2.3.3

Petal

Module

1.

Inspect
good

condition.

Air-In-Line

1,

2.

Free

1.

RP
P

MR

Verify

Ensure

Load

Place

Place

Close

Open

the

Flow

the

the

the

the

the

Gently

Cover

the

petal

module

Detector

Air-In-Line

the

Air-In-Line

Protection

cassette

tubing

blue Free

door

door

pull

on

along

of

of

the

the

Clip

into

place

Flow

the

pump.

pump.

Free

cover

and

Detector

Detector

Tube

Receptacle

on

the

the

tubing

Protection

Flow

Protection

valve

tips

Pusher

is

clean

and

alignment

channel

Clip

in

Clip.

to

ensure

is

intact

securely

pins.

and

in

the

Receptacle.

they

and

securely

mounted.

the

Air-In-Line

are

in

Detector.

place

and

mounted.

in

6.2.3.4

6.2.4

Page

NA

1.

2.

3.

Mechanical

6.2.4.1

1.

2.

36

of

144

Verify

Hinges

Verify

Close

Verify

Power

Press

Verify

»

the

*

the

*

the

the

the

and

the

tubing

roller
open
hinges

User

can

pin

the

are

Interface

Up

POWER).

the

following:

Hold

Indicator

Primary

Information

Volume

be

removed

on

the

door

door.

smooth.

illuminates

To

Be

Screen

illuminates,

with

the

latch

rolls

then

extinguishes,

Delivered

display

and

tubing

clamped

freely.

shows 4 “****”

off.

950953

symbols,

Rev-B

(9/04)

PERFORMANCE

*

the

3.

speaker

Verify

the

sounds

AC

Indicator

one

tone.

illuminates

when

the

pump

is

plugged

CHECK

into

AC

power.

6.2.4.2

1.

6.2.4.3

1.

Information

Verify
on

Rate

Verify

there

the

Information

Display

there

Screen

are

no

are

no

dark

spots,

Screen.

missing

blotches,

segments

lines

and

or

missing/partial

all

segments

are

equally

text

appearing

illuminated.

950953

Rev B (9/04)

This

space

intentionally

left

blank.

Page

37

of

144

OUTLOOKTM

6.3

SIMULATED

200

SERVICE

USE

TEST

MANUAL

6.3.1

・
+

・
・

6.3.2

Action

1.

2.

Equipment

IV

Pole
AC
Primed
IV

Source

Test

Attach

Plug

into

turn

on

power

IV

the

pump

AC

the

pump.

Required

source

Administration

Container

Procedure

to

the

IV

power

and

press

Set

pole.

Observation/Results

The

Pole

Clamp

onto

the

pole.

The

pump

to

Power

nates

powers

Up.”

and

displays:

mechanism

up

The

Information

Load

and

then

tightens

as

described

the

Set

close

the

in

“6.2.4.1

Screen

Door.

firmly

illumi-

Total

Occlusion

Note:

If

no

mately

the

Primary

not

active.

minutes,

3.

Individually

press

and

hold

the + and

R

portion

tion.

peat.

Rate

of

each

| |

key

Press

PIGGYBACK

Return

and

the

VTBD

Primary

values

to

verify

(()

and

Piggyback

to

zero.

opera-

and

re-

Display

Key

-
quence.

hundreds

sands
vanced
decremented

keys

30

seconds,

or

If

“Hold”

and

clicks

are

An

column

column

past 9 or

Piggyback

no

the

audible

past

Infused

have

“Hold”

keys

will

flash

alarm

heard

of

of

the
if

any

0.

=

Limit = 300

been

pressed

will

be

channel,

have been

in

the

will

sound.

as

the

numbers

beep

will

the

Rate

VTBD

Display

column

0.0

ml

mmHg

for

displayed

whichever

pressed

Primary

sound

and

the

is

approxi-

in

is

for

3

VTBD

se-

as

the

thou-

are

ad-

Page

38

of

144

950953

Rev B (9/04)

Action

4.

Enter a Primary

mary

VTBD

Rate

of

5.0.

of

120.0

Press

Primary

and a Pri-

Qu).

PERFORMANCE

Observation/Results

The

audible

approximately

The

Alarm

and

VTBD

Information

alarm

begins

once

every 5 seconds

Indicator

Displays

Screen

illuminates.

read

displays:

to

sound

“CHECK

CHECK

and

repeat

after.

The

Rate

SET”.

The

5.

Press

6.

Press

highlight

ETER.

Note:

“Adjust
nate

7.

Press

8.

Press

(ou).

(MENU).

“Set

Depending

Display”

Menu.

the

Goi

ENTER).

Use

LCD

on

the

Contrast,”

the

pump

may

be

left

and

T

down

，

configuration,

located

Y

then

in

the

right.

press

to

Alter-

CLOSE
Then

Check

Secure

The

Information

message.

those
initiation

The

The

from

when

light
is

not

The

ues

The

The

values present

of

Information

Information

high

to

the

cursor

intensity

erratic

Rate

and

present

Information

ROLLER

open

placement

Flow

Screen

Rate

the

infusion.

Screen

Adjust
this

message

Then

Screen

low

and

keys

varies

and

or

VTBD

prior

to
Screen

and

then

CLAMP

door.

of

Clamp

displays

and

VTBD

prior

to

attempting

displays:

cursor

press

Load

<-—

---; > until

is

clear.

Enter

key.

contrast

back

to

are

pressed.

with

the

keypresses

flickering.

fields

display

adjusting

displays:

the

Set

close

the

the

fields

EXIT

changes

high

again

The

those

the

contrast.

Door.

above

display

the

back-

and

val-

9.

Load

the

primed

ing

to

the

instruction

the

door.

Close

950953

Rev B (9/04)

set

the

into

the

label

door.

pump

located

accord-

inside

Total

Infused

Occlusion

Flow

Clamp

The

Rate

and

VTBD

ues

present

The

Information

prior

to
Screen

Set

Volume.

Total

Infused
Occlusion
Flow

Clamp

=

Limit = 300

Position

fields

display

adjusting

displays:

thé

Rate

Then

Press

=

Limit = 300

Position

0.0

mi

mmHg

HELP

those

the

contrast.

&

RUN.

0.0

mi

mmHg

HELP

Page

39

val-

of

144

OUTLOOKTM

Action

10.Enter a Piggyback
gyback

200

VTBD

of

DA

11.

Press

12.

and

VTBD

Press

then

(009).

Primary

open

Clear

Displays

Gu).

the

door.

SERVICE

Rate

of

100.0.

Press

the

back

wait

MANUAL

100

and a Pig-

Piggyback

Piggyback

to

zero.

10

seconds,

Rate

Observation/Results

During
VTBD

and
sion,

the

and
illuminate

The

The

Alarm

sounds.

data

entry,

Displays

VTBD

Piggyback

VTBD

Information

Rate

Displays

the

Primary

Display

information.

sequentially.

Time

Total

Occlusion

Display

Indicator

The

Information

To

Silence

Press

Press

the

dim

and

illuminate.

Displays

Screen

Left = Ohr

Infused

flashes

illuminates,

Door

MENU

HOLD.

Primary

illuminates

The

displays:

=

Limit = 300

Open.

Alarm

Rate

the

Piggyback

During

extinguishes

Run

Indicators

Omin

0.0
mmHg

"Door

Open,”

and

the

Screen

displays:

for

help,

and

the

ml

alarm

or

Rate

infu-

and

rate

the

13.

14.

15.

Pres

down

then

Close

the

Press

Primary

(sou) . Press

R

press

door.

Press

Gu).

to

highlight

(ENTER).

©)

(MENU).

“DoseScan™”

Use

the

The alarm
es,

and

displayed

displayed

At

the

Keep

with
mation

The

Verify

the

presence

silences,

the

on

on

end

Vein

an

intermittent 3 tone

screen

Total

Occlusion

Information

the

bar

the

previous

the

Door

the

of

infusion,

Open

KVO:

IV_Medication

Scan

Medication

of

infusion

Information

Open

last

line.

mode

displays:

Primary

Infused

code

the

=

Limit = 300

Screen

Patient

reader

scanning

Indicator

the

at a rate

Complete

displays:

Scan

ID

Label

initiates a scan

extinguish-

information

Screen

HELP

pump

goes

of 3.0

alarm.

on

The

5.0

ml

mmHg

Exit

beam.

is

with

into

ml/br

Infor-

by

Page

40

of

144

950953

Rev B (9/04)

16.

Press

(ENTER).

Observe

and

the

PERFORMANCE

that

the

bar

code

scanning

beam

is

CHECK

scan

is

terminated

extinguished.

17.

Press

to

turn

the

pump

off.

If

ly

30

seconds

bar

code

and

return

Main

Menu.

The

LED’s

“___.”

until

power

while

er

down

the

supply.

is

not

pressed

after

reader

will

the

information

in

the

the

device

cycle.

pump

is

within

the

scan

is

initiated,

automatically

screen

Rate

Display

has

completed

The

AC

LED

plugged

into the

approximate-

the

shut

off

to

the

display

the

remains

AC

lit

pow-

950953

Rev B (9/04)

This

space

intentionally

left

blank.

Page

41

of

144

OUTLOOK™

6.4

VOLUME

200

SERVICE

DELIVERY

MANUAL

ACCURACY

TEST

6.4.1

IV
Pump
Digital
Collection
20

6.4.2

Equipment

Source

ga.

Test

1.

2.

Container

IV

Administration

Scale

Vessel

Needle

Procedure

Attach
Spike

is

Position

portion

Close
Place

needle
or

the

expelled

the

the

below

Required

the

needle

Source

from

the

fluid

of the

pump.

roller

clamp

collection

over

the

collection

the

center

Set

to

the

delivery

Container

the

set

and

source

so

on

the

vessel

vessel,

of

the

pump.

on

end

and

prime

needle.

that

the

set.

the

balance,

with

of

the

fluid

the

the

set.

IV

Administration

head

height

zero

the

reading,

needle

no

is

12”, + 2”

more

than 4 inches

set.

above

and

Ensure

all

the

suspend

above

air

inlet

the

A

Load

the

set

pump

Close

Open

Enter a Primary

Limit

10.

Press

11.

When

12.

Verify

9.5

or

the

all

to

300

Primary

the

the

-10.5

as

door,

clamps.

pump

actual

ml.

NOTE: 1 ml = 1

13.

Zero

the

reading

into

the

pump

indicated

mmHg.

(uy.

plug

Rate

goes

in

in

of

into

volume

cc = 1 g of

on

the

according

the

Operator’s

the

pump,

120

ml/hr,

Keep

delivered

sterile

balance.

to

and

VTBD

Vein

Open

is

within

water

If

the

the

instructions

Manual.

press

of

10

mode,

the

at

room

actual

value

inside

to

turn

on

ml,

and

set

the

press

acceptable

range

temperature

is

not

within

the

door

of

the

the

pump.

Occlusion

immediately.

of

(70°

F)

the

specifica-

Page

42

of

144

950953

Rev B (9/04)

PERFORMANCE

tions,

test

the

pump

N

remain

Service

NOTE:

be

If

using other

sure

to

conserve

7.7.7.2
flow
infusion
Run
and

“Motor

will

cause

(each

state).

rate)

outside

Center.

the

compensate

battery

power

Controllers.”

the

motor

time

the

This

results

momentary

with additional IV

acceptable

accuracy

for

and

energy

pump

in

pauses

range,

test

the

adaptive

reduce

This

dynamic
to

transitions

several

of

the

Administration

return

methods,

the

in

energy

noise

as

processing

rise

and

fall

from

(varies

motor

with

as

Sets.

pump

to

an

addition

processing

described

of

at

the

beginning

the

Hold

the

system

the

energy

If

authorized

to

the

used

in

section

resistance

state

dynamics

is

changed

the

values

above,

to

of

to

the

CHECK

B.

Braun

to

an

during

Manufacturers
written
which

analyzers

5-10
timer(s)
the

software

the

first

few

of

instructions

employ

milliliters

or

this

are

different,

of

fluid

counter(s). A 3-way

manufacturer

and

testing

delivery

cycles

biomedical

for

use

of

type

of

energy

typically

to

bleed

of

your

volumetric

procedures

This

space

after

test

equipment

their

equipment

processing.

all

that

is

required

from

the

system

stopcock

is

very

analyzer

are

used.

intentionally

left

is

pressed.

will

supply

when

While

prior

useful

to

ensure

blank.

you

with

testing

IV

volumetric

is

that

you

to

starting

here.

Contact

proper

pumps

allow

the

950953

Rev B (9/04)

Page

43

of

144

OUTLOOK™

6.5

AIR-IN-LINE

200

SERVICE

TEST

MANUAL

6.5.1

IV

Pump

1

20

6.5.2

Equipment

Source

ml

ga.

Test

1.

2.

Container

IV

Administration

Syringe

Needle

Procedure

Attach

Spike
is

expelled

Position
portion

Close

5.

Load
pump

Close

Required

the

needle

the

Source

from

the

of

the

the

roller

the

set

or

as

indicated

the

door,

Set

to

Container

the

fluid

source

pump.

clamp

into

the

plug

the

delivery

set.

so

on

the

pump

in

the

in

the

end

of

and

prime

the

that

the

fluid

set.

according

to

Operator’s

pump,

and

press

the

set.

IV

Administration

head

height

the

instructions

Manual.

is

12”, + 2”

inside

to

turn

set.

on

the

Ensure

above

the

door

pump.

all

the

of

air

inlet

the

Open

all

clamps.

Enter a Primary

Limit

to

300

Press

Primary

10.

Inject a 0.1

the

pump.

11.

12.

13.

When
ery
ble

Verify

alarm
the

Press

the

end)

from

that

sounds,

Rate

is

being

Display

Rate

mmHg.

Gu).

ml

air

bubble

air

bubble

pointing

captured

when

the

the

Alarm

displays

To

Silence

Press
Press

of

900

into

reaches

upwards

in

air

bubble

Indicator

“Air

Air

in

Line

Alarm

MENU
HOLD.

ml/hr,

the

“Y”

the

pump,

towards

the

cassette

reaches

in

Line,”

for

help,

VTBD

of

site

of the

tilt

the

the

ceiling.

100

tubing

pump

chambers.

the

Air-In-Line

illuminates,

and

or

the

the

Information

ml,

and

such

This

Run

set

the

on

the

upstream

that

the

will

prevent

Detector,

Indicators

Screen

Occlusion

side

distal

(deliv-

the

air

bub-

the

audible

extinguish,

displays:

|

of

Page

44

of

144

950953

Rev B (9/04)

6.6

OCCLUSION

ALARM

TEST

PERFORMANCE

CHECK

6.6.1

・

IV

‧

Pump

»

20

6.6.2

Equipment

Source

ga.

Test

1.

2.

3.

4.

5.

6.

7.

Container

IV

Administration

Needle

Procedure

Attach

Spike

the

is

expelled

Close

Load
pump

Close
Open

Enter a Primary

Limit

the

the

or

the

all

to

Required

the

needle

Source

from

roller

set

into

as

indicated

door,

clamps.

300

mmHg.

Set

to

the

delivery

Container

the

set.

clamp

plug

Rate

the

on

pump

in

the

in

the

of

125

end

and

prime

the

set.

according

Operator’s

pump,

and

mi/hr,

VIBD

of

the

set.

the

IV

to

the

instructions

Manual.

press

of

Administration

set.

inside

to

turn

on

the

10

ml,

and

set

the

Ensure

the

door

of

pump.

Occlusion

all

air

the

X

N

8.

Press

Primary

9.

Close

the

10.

Verify

cators

Screen

NOTE:

the

extinguish,

displays:

The
downstream
infusion

NOTE:

rate.

The

compensate

exceed

400.0

(9).

clamp

amount

the

Occlusion

for

downstream

audible

of

clamp

the

effect

mi/hr.

alarm

the

Rate

To

time

is,

Limit

from

sounds,

Display

Downstream

Silence

Press
Press

will

vary

the

occlusion

-

will

of

tubing

the

pump.

the

Alarm

Indicator

displays

Occlusion

Alarm
MENU
HOLD.

for

help,

depending

limit

automatically

flow

resistance

illuminates,

“Occlusion,” and

or

upon

how

far

setting,

increase

as

well

to

High

as

infusion

the

Run

the

Information

as

the

to

rates

Indi-

950953

Rev B (9/04)

Page

45

of

144

OUTLOOK™

11.

200

Press

SERVICE

©)

MANUAL

unclamp

the

downstream

tubing,

and

wait

30

seconds

before

starting

12.

Enter a Primary
Limit

13.

Press

14.

Clamp

15.

Verify

cators

Screen

16.

Press

the

to

Primary

the

the

extinguish,

displays:

©)

next

300

mmHg.

uy.

upstream

audible

unclamp

step.

Rate

tubing.

alarm

the

of

900

sounds,

Rate

To

Silence

Press

Press

the

ml/hr,

the

Display

Container

Alarm

MENU

HOLD.

upstream

VTBD

displays

Is

tubing.

Alarm

Empty

for

help,

of

Indicator

“Bag

10

ml,

Empty,”

or

and

set

the

illuminates,

and

:

Occlusion

the

Run

the

Information

Indi-

Page

46

of

144

This

space

intentionally

left

blank.

950953

Rev B (9/04)

6.7

‚

6.7.1

STATIC

Equipment

TV

Source

Pump
20

ga.

FREE

FLOW

Required

Container

IV

Administration

Needle

TEST

:

Set

PERFORMANCE

CHECK

Collection

6.7.2

Test

1.

2.

3.

Vessel

Procedure

With

the

With

all

the

tubing

down

from

Remove
fluid

flows

infusion

tubing

the

will

allow,

the

set

out

clamps

device.

from

of

set

primed

verify

the

the

open

pump

set.

and

and

that

no

(with

loaded,

the

fluid

fluid

clamps

turn

the

container

flows

out

still

open)

pump

as

of

the

off

high

set

and

again

above

as

it

hangs

verify

the

pump

straight

that

no

as

950953

Rev B (9/04)

This

space

intentionally

left

blank.

Page

47

of

144

OUTLOOK™

6.8

ELECTRICAL

200

SERVICE

SAFETY

MANUAL

TEST

6.8.1
・

Medical

6.8.2

X

Equipment

Required

Equipment

Test

Procedure:

NOTE:
specifications
equipment.
(plugging
cumulative.

number

300

microamp

1.

Plug

Make

As

of

one

of

pumps

the

sure

the

for

When

Outlook

Therefore,

limit.

analyzer

the

protocol.

3.

Plug

the

pump

Electronic

Safety

Electrical

date

this

manual

UL2601-1

using

is

the

into

another),

test

all

Daisy

interconnected

into

an

AC

analyzer

into

the

is

functioning

AC

Analyzer

Chassis / Case

was

written,

300

microamps

Chain

units

at

feature

the

chassis

connected

any

time

outlet.

properly,

outlet

of the

analyzer.

Leakage

the

AC

leakage

for

Class | patient

on

the

Outlook

leakage

as

one

system. The

should

not

according

current

current

exceed

to

your

care

is

the

institution’s

Attach

5

roller

ASS

9.

10.

11.

12.

Set

the

Set

the

Press

the

Press

the

the

UL

Set

the

Press

the

the

UL

Press

Set

the

the

probe

latch.

grounding
polarity

Chassis

2601-1

specifications

polarity

Chassis

2601-1

O)

specifications.

polarity

to a single

selection

to

“Normal.”

to

turn

on

Leakage

to

“Reverse.”

Leakage

to

“Off.”

lead

and

to

“No

the

pump.

button

as

indicated

button

again.

touch

Ground.”

and

make

in

Make

it

to

sure

the

sure

the

metal

the

Note:

the

component

reading

does

above.

reading

not

does

of

the

exceed

not

exceed

Page

48

of

144

950953

Rev B (9/04)

PERFORMANCE

CHECK

6.8.3

X

6.8.4

Test

Procedure:

1.

Set

the

grounding

NOTE:

resistance

cord

2.

3.

4.

5.

Test

2.

As

for

UL

Attach

chain

metal
Verify
Disconnect
Disconnect

Procedure:

1.

Connect

Set the

*

insutution's

of

specification

the

the

Hi-Pot

Power

the

date

2601-1

probe

is

to a single

component.

reading

the

pump

the

analyzer

Hi-Pot

the

Hi-Pot

tester

protocol.

Cord

selection

this

switch

manual

for a device

200

milliohms.

lead

does

not

exceed

from

the

from

Testing

tester

to

an

to

test

1.5kV

Resistance

to

was

“Power

written,

Cord

the

with a non-detachable

and

touch

it

to

the

the

UL

2601-1

analyzer.

the

AC

power

AC

outlet.

for 1 second,

source.

or

Resistance”.

ground

wire

power

frame

around

the

specifications.

in

accordance

with

daisy

your

3.

Connect
Hi-Pot

4.

Press

5.

Verify

6.

Disconnect

the

tester

the

Test

the

pass/fail

the

pump’s

documentation.

power

button

result

pump

This

on

the

in

from

space

cable

the

into

the

Hi-Pot

Hi-Pot

accordance

intentionally

tester.

Hi-Pot

with

tester.

left

tester

the

Hi-Pot

blank.

or

in

accordance

tester

to

criteria.

the

950953

Rev B (9/04)

.

Page

49

of

144

OUTLOOK™

6.9

POWER

200

SERVICE

SWITCH

MANUAL

OVER

TEST

6.9.1

‧

AC

6.9.2

6.9.3

Equipment

power

Test

1.

2.

3.

4.

5.

6.

7.

Test

1.

source

Procedure

Plug

the

Verify

Access
the

battery

Unplug

Verify
Plug

the

Verify

Procedure:

Plug

Pump A into

Plug

Pump

Required

pump

the

green

the

“Check

status

the

pump

the

Battery

pump

the

AC

B's

into

AC

wall

AC

Indicator

Battery

indicates

from

the

Indicator

into

the

AC

Indicator

Daisy

cord

illuminates.

Chain

AC

wall

into

outlet.

illuminates.

Level”

menu

either

“CHARGING”

AC

outlet.

illuminates;

wall

outlet

Power

outlet.

the

Daisy

Chain

item

in

the

Alternate

or

“FULLY

status

indicates

again.

Verification

Outlet

of

Pump

Menu

and

verify

CHARGED.”

“discharging”.

A.

Verify

PMR

Unplug

A

Plug
Plug
Verify

NAM

the

AC

Indicator

both

pumps.
Pump B into
Pump

the

A°s

AC

AC

cord

Indicator

This

illuminates

wall

outlet.

into

the

Daisy Chain

illuminates

space

intentionally

on

on

Pump

Outlet

Pump

left

B.

of

Pump

A.

blank.

B.

Page

50

of

144

950953

Rev B (9/04)

PERFORMANCE

CHECK

6.10

It

MAIN

is

recommended

recommends

perform
that

very
Recovery
battery

the

charges

rarely;

Room.

life.

6.10.1

*.

AC

*

IV

+

Pump

Equipment

power

Source

WARNING:

damage

BATTERY

(but

replacing

test,

you

may

the

batteries

examples

IV

of

Also

source

Container

Administration

Continuous

to

CAPACITY

optional)

any

batteries

wish

to

in

an

erratic

which

included

battery

would

should

Required

cells

this

test

older

test

and

Set

deep

and

TEST

be

included

than

only

those

infrequent

be

the

Operating

be

those

discharge

lead

(OPTIONAL)

in

the

one

year.

Due

devices

devices

to

premature

which

manner,

Room,

which

of

the

pump’s

to

allowing

the

are

annual

length

used

Emergency

are

suspected

battery

may

battery

PM.

B.

Braun

of

time

required

in

an

environment

them

to

fully

charge

Room

of

having

and

cause

replacement.

to

limited

6.10.2

X

へ

as

months.

Test

Procedure

1.

Charge

2.

Allow

be

sion

3.

Once

ered

4.

Begin

5.

In

unused
frequent

sion

6.

Allow

NOTE:

age,

the

the

infusing

process.

fully

of

500

the

approximately 3 hours,

channel

than

stopping.

the

Total

battery

routine

recommended

batteries

batteries

during

charged,

ml,

by

to

charge

this

set

and a 300

infusion.

rate

LEDs

approximately

pump

to

infuse

operational

charging

that

the

main

connecting

time

since

the

pump

mmHg

verify

and a tone

until

the

continuously

the rate of

to

infuse

occlusion

that the

with

once

every 5 seconds,

it

stops

řun

time

maintenance,

battery

be

pump

to

for

AC

at

charge

at

125

pressure

“PLUG

increasing

infusing

is

dependent

and

rate

replaced

power.

least

24

hours.

is

independent

ml/hr, a volume

limit

setting.

AC”

warning

frequency,

activates

prior

completely.

on

factors

of

infusion.

at

least

It

every

The

pump

of

the

to

be

flashes

but

to

on

no

the

such

is

12

can

infu-

deliv-

the

more

infu-

950953

Rev B (9/04)

Page

51

of

144

OUTLOOK™

A

Prior

Level”

message

200

NoTE:
by a full

described

the

Sealed

discharge/charge

battery

assumes

NOTE:

the

will

When
emergency
be

generated.

recognized

pressed.

This

event

123.

to

patient

feature

indicates

use,

in

SERVICE

lead-acid

test

results

and

test

the

battery

the

pump

backup

that a power

Simply

will

be

turn

allow

the

Alternate

the

battery

MANUAL

in a

again.

is

undamaged.

is

alarm

This

is

the

stored

the

pump

Menu

is

at

batteries

cycle.

less

On

first

can

For

than

occasion,

powered
activates, a “System

normal

down

pump

in

the

to

and

occurred

off

internal

charge

indicates

least

95%

occasionally

example,

two

hour

the

results

up

after

desirable

without

then

on

again

logs

as

at

least

24-hours

“FULLY

charged.

CHARGED.” A “FULLY

be

“rejuvenated"

if

the

previously

infusion,

can

having

Error”

since

alarm

to

clear

the

code

]

or

until

then

recharge

double.

infused

message

pump

being

the

alarm.

number

the

This

until

“Check

CHARGED”

Battery

Page

52

of

144

This

space

intentionally

left

blank.

950953

Rev B (9/04)

PERFORMANCE

The

following

as

specified

tests/procedures

in

the

Preventative

are

required

Maintenance

only

after

device

Schedule. They

CHECK

repair

are not

or

6.11

6.11.1
・

*

*

6.11.2

PRESSURE

(OCCLUSION

Equipment

IV

Source

Pump

Digital

Test

1.

3.

Container

IV

Administration

Voltmeter

Procedure

Spike

is

expelled

Close

Load

pump
Enter a Primary

to

300

required

for

TRANSDUCER

VERIFICATION)

Required

Set

the

Source

the

roller

the

set

or

as

mmHg.

Container

from

the

clamp

into

the

indicated

Rate

regular

A/D

and

set.

on

the

pump

in
of

the

125

according

Operator’s

Performance

OFFSET

prime

set.

ml/hr,

the

to

Manual.

VTBD

Checks.

TEST

IV

Administration

the

instructions

of 2 ml,

and

inside

set

the

set.

Ensure

the

door

Occlusion

all

air

of

the

Limit

Press

9.

10.

11.

12.

13.

Allow

Enter

Use

Press

Verify
If

Turn
Remove

(©)

the

the

off

the

the

the

the

value

Press

pump

Biomed

down

down

value

is

pump

the

case

to

to

run

one

Menu

to

A

displayed

outside

and

of

disconnect

top

(refer

turn

the

minute

(refer

to

4.1).

highlight

once,

is

between 0 and

these

parameters,

from

to

9.3.1).

pump

on.

into

the

“Check

AC

power.

KVO

mode.

Configuration,”

50,

with a typical

continue

then

with

additional

press

ENTER).

reading

of

testing.

10-12.

950953

Rev B (9/04)

Page

53

of

144

OUTLOOKTM

200

SERVICE

14.

Using a voltmeter,
cal

interface
pressure,
the

500

15.

Brush

voltage

pressure

16.

Replace
ferent

connector)

the

value

mV

range.

your

finger

increases

value.

the

half

from

that

MANUAL

test

pin

between

on

the
should
At

over

as

read

higher

the

pressure

pressure

door/bezel

described.

pins

main

PCB.

between

50

elevations,

transducer

is

applied

assembly

and

if

the

13

(neg)

With

and

the

typical

returns

voltage

and

no

pressure

600

mV,

value

in

the

to

values

64

(pos)

of

J2

other

than

with a typical

will

be

less.

door

to

verify

the

previous

or

response

(mechani-

ambient
value

that the

no

applied

are

dif-

in

Page

54

of

144

This

space

intentionally

left

blank.

950953

Rev B (9/04)

PERFORMANCE

CHECK

6.12

Perform

occlusion
experienced.

RESTRICTION/OUTLET

this test

alarm

6.12.1

*

……
‧

6.12.2

Equipment

IV

Source

Pump
GO-NO/GO

Test

1.

2.

3.

4.

5.

whenever

(alarm

the

code

Required

Container

IV

Administration

gauge

Procedure

Remove

the

case

Install a fully
Power

Press

Do

on

(vou),

NOT

open

and

VALVE

restriction

#24),

and/or

Set

top

(refer

primed

run

the

new

the

pump

door.

YOKE

motor

outlet

to

9.3.1).

(less

than

for

two

ADJUSTMENT

is

exchanged

valve

cannot

72

hours

cycles

or

when a false

close

old)

cassette

at a rate

greater

alarm

TEST

downstream

(alarm

into

than

code

the

500

#7)

pump.

ml/hr.

is

6.

Power

7.

Check
should

“X”

no
NO/GO

the

pump

the

adjustment

fit

between

on

the

diagram

adjustment

side

does

「

FT

Fit

LA

1

F

off.

is

needed.

fit,

J,

x

|

“~

using

the

shoulder

above.

If

The

the

adjustment

LINEAR

Go

Go

MOLDED

YOKE

the

GO-NO/GO

on

NO/GO

GO

is

STEPPER

|

TIP

gauge.

the

linear

motor

side

should

side

does

not

necessary

Г

GO-NO/GO

fit,

and

proceed

|

GAUGE

The

GO

and

molded

not

fit.

If

continue

to

NO/GO

No

Go

side

of

tip,

this

to

step

step

the

marked

is

true,

8.

Ifthe

9.

gauge

then

000

950953

8.

Ifthe

Rev B (9/04)

GO

side

of

the

gauge

will

not

fit

then

move

one

0.005”

nylon

Page

washer

55

of

to

144

OUTLOOK™

200

SERVICE

the

other

one

of

the

repeat

steps

side

of

0.005”
1-7.

MANUAL

the

E-ring.

washers

This

above

С

一 一 ]

is

done

E-ring

groove.

by

removing

Then

the

E-ring and

reinstall

E-ring

WASHER

moving

and

)

RESTRICTION

VALVE

SHAFT

WASHERS

MNA

=>

{

一

OI

=>

Terne

©

E

a

E-RING

a

Page

56

9.

10.

NoTE:
press

of

144

Ifthe

NO/GO
shoulder
side

0.005”

E-ring.

Complete

on

of

the

washers

Then

To

relieve

the

and

side

of

molded

E-ring.

Sections

outlet

This

that

repeat

6.4,

the

spring

valve

the

gauge

tip,

then a 0.005”

is

done

are

above

steps

1-7.

6.6

and

force

tip.

fits

by

removing

the

E-ring

6.8

of

on

between

the

the

the

Linear/Restriction

washer

groove

E-ring,

should

the

E-ring

to

Performance Check

open

be

and

below

the

moved

groove.

door

to

moving

Reinstall

in

this

and

950953

motor
the

other

one

of

the

the

chapter.

Rev B (9/04)

PERFORMANCE

CHECK

6.13

INLET

Perform
or

Jack

of

Empty)

alarms.

6.13.1

*

IV

・

Pump

6.13.2

SOLENOID

whenever a half

downstream

Equipment

Source

IV

Test

1.

Loosen

plunger

rear

2.

With a primed
rate

3.

Use

feeler

0.008-0.016
be tight

.008

occlusion

Container

Administration

Procedure

the

thread,

of

solenoid,

greater

the

Inlet

gauge)

when

feeler

ADJUSTMENT

door/bezel

Required

screw

set

than

Solenoid

to

inches.

using

gauge.

assembly

(Occlusion)

Set

which

just

enough

is

free

in

place,

500

ml/hr.

verify

Measure
the

tightens

so

to

turn.

power

Gap

Gauge

the

minimum

when

.016

feeler

TEST

is

exchanged

alarms

that

the

the

on

(P/N

gap

the

gauge

and

molded

the

or

repaired.

false

or

solenoid

solenoid

pump

398268

plunger,

.

and

or

between

plunger

and

barely

engages.

Also

lack

of

empty

link

to

the

begin

an

equivalent

the

solenoid

The

touching

needed

the

circular

infusion

for

false

container

solenoid

‘

(Bag

disk

at

some

on

non-magnetic

and

plunger

solenoid

when

should

using

is

the

(aN

テン

4.

Ifrequired,
the

infusion.

met.

5.

Tighten

CAUTION:
solenoid
from

rotating.

6.

Complete

press

O

Then

recheck

the

screw

on

the

Overtightening

link.

Tighten

sections

only

6.4, 6.6

This

space

then

rotate

the

gap.

solenoid

the

solenoid

enough

and

link

to

6.8

intentionally

the

plunger

Repeat

to

lock

link

screw

prevent

of

the

Performance

left

in

this

until

the

can

the

blank.

small

increments

the

gap

plunger

into

break

solenoid

Check

and

restart

requirement

position.

the

plunger

in

this

chapter.

is

950953

Rev B (9/04)

Page

57

of

144

OUTLOOK™

The

following

200

look

SERVICE

MANUAL

tests/procedures

pump’s

Annual

Preventative

are

recommended

to

complete

Maintenance

the

Check.

Out-

6.14

ANNUAL

Because

it

is

recommended

year.

6.14.1

1.

2.

3.

6.14.2
Tf

you
mance
PMs.

of

time
used
allowing

Room,

which
tery

PREVENTIVE

preventive

maintenance

that

Equipment

Tool

Description

Phillips

Small

Needle

have

B.

Head

Blade

Nose

Procedure

not

been

checks,

Braun

it
recommends

required

in

an

environment

them

to

Emergency

are

suspected

Capacity”

for

MAINTENANCE

is

preferable

the

procedures

Required

Screwdriver

Screwdriver

Pliers

performing a battery

is

recommended

replacing

to

perform

fully

Room

of

testing

the

test,

that

charges

charge

having

very

and

Recovery

limited

instructions.

(EVERY

to

waiting

for

preventive

Size

[#1

and

#2

1/8”

and

1/4”

capacity

(but

optional)

any

batteries

you

may

wish

the

batteries

rarely,

examples

Room.

battery

life.

until

maintenance

General

wide

that

in

Also

Refer

|General:
General

test

during

you

older

to

test

an

erratic

of

which

included

to

include

than

only

12

an

instrument

be

performed

Application

your

this test

one

year.

those

and

infrequent

would

should

the

section

MONTHS)

fails

to

once

prescribed

Due

devices

in

your

perfor-

to

which

manner,

be

the

Operating

be

those

devices

titled

“Main

function,

each

annual

the

length

are

Bat-

Remove

Page

58

of

the

case

1.

Check
and

2.

Remove

9.2.1)

3.

Check

4.

Visually

are

5.

Replace

6.

Reassemble

6.4)
this

144

top

as

described

all

components

undamaged.

the

battery

all

connectors

inspect

secure.

the

Petal

the

and

the

Electrical

chapter

prior

from

on

all

hardware

Module

pump.

to

use

in

Section

on

the

main

its

case

the

main

mechanisms

Cover

Complete

Safety

for

patient

Check

9.3.

PCB

and

inspect

PCB

to

(refer

to

the

Volume

(Section

care.

to-ensure

ensure

on

Section

for

damage.

they

the

Outlook

9.14)

they

Delivery

6.8)

of

are

securely

(refer

are

securely

to

ensure

Accuracy

the

Performance

950953

in

place

to

Section

in

place.

that

they

Test

(Section

Check

Rev B (9/04)

in

THEORY

OF

OPERATION

CHAPTER

THEORY

The

following

of

the

material

description
reader a top
Related
schematics

7.1

schematics

GENERAL

7.1.1

Patient

tion

of

safety

of

OF

describes

follows a general

of a few

level

functional

and

drawings

Patient

safety

the

was a primary

Outlook

prescribed

7.0

OPERATION

IN

THIS

*

About

*

Of

components/assemblies.

significant

and

DESIGN

Safety

CHAPTER

the

general

the

functional

the

basic

to

design

description.

drawings

may

be

made

and

theory

specific

features.

are

cross-referenced

available

FEATURES

concern

pump

incorporates a product

infusions.

design

of

The

YOU

WILL

features

detailed

operation

format.

The

third

upon

in

the

development

LEARN:

of the

description

for

the

Outlook

The

first

section,

next

section,

section,

7.3,

where

request.

design

with

applicable.

of

Outlook

of

provides

the

features

pumps.

the

device’s

pump.

7.1,

7.2,

is

Outlook

detailed

main

The

organization

gives

an

overall

intended

Additional

that

to

give

descriptions,

pump.

The

optimize

the

opera-

the

Alarm
specific

The
255

series

Automatic
ing

Menus.

The
the
errots.

The
method

and

Full

and

and

directions

Alarm

separate

of

events.

convenience

Barcode

IV

source

Outlook’s

of

information

visibility

the

Information

troubleshooting

to

correct

Log

and

Operations

events

dose

operation

to

assist

rate

calculations

and

dosing

Scanning
to

the

pump,

ease

of

use

is

easy

displays

of

operating

Display.

feature

thereby

is

to

assist

parameters

information

problems

Log

in

troubleshooting

are

accuracy

(Outlook

reducing

one

of the

learn. A wide

the

user

are

as

well

use

the

performed

are

enhanced

200)

strongest

at

each

is

accomplished

clearly

as a list

Outlook’s

problems

automatically

the

variety

step

visible,

of

possible

real

and

by

Outlook’s unique

by

both

potential

factors

for

contributing

of

information

of

the

with

easy

to

read,

and

provide

causes.

time

clock

to

record

documenting a specific

Dose

Mode.

this

feature

transfers

transcription/data

infusion

the

Rate and

and

the

infusion

to

patient

provided

process.

VIBD

Drug

data

entry

safety.

by

the

Displays

up

to

Nurs-

from

The

data

950953

Rev B (9/04)

Page

59

of

144

OUTLOOK™

200

SERVICE

MANUAL

Reduced

approach
only

The
flow

cord
to

power

one

of

which

Outlook’s

when

the

clutter

Anti-Freeflow

Pump

Tamperproofing

changes

within

PANEL

User

with

allow

The

standard
pole,

7.1.2

during

six

seconds.

LOCK

selectable

fluid

at

3.4

the

maximum

innovative

poles.

giving

Ease

the

of

operation

OUT

variable

feet

Pole

While

user

Operation

around

cord

management.

needs

of

IV

the

to

Set

user

require

Complete

button

occlusion

above

occlusion

Clamp

supporting

greater

the

bed-side

be

plugged

mechanism

is

removed

selected

the

lock

out

on

the

the

IV

site),

pressure

design

the

control

and

Repair

results

Multiple

into the

provides

from

operating

operator

of

the

back

of

the

pressure

100,

to

be

provides

pump

of

with both

this

process.

from
pumps
wall.

protection

the

pump.

parameters

to

validate

front

panel

pump.

limits

200, 300,

tailored

rapid

of

to

and

hands,

using

the

Outlook’s

can

be

Daisy

against

is

provided

the

change

is

available

75

(approximately

400,

500

and 750

each

patient’s

secure

attachment

the

pump

Daisy

Chained

by

by

specific

together,

inadvertent

in

two

pressing

pressing

equal

mmHg

to a variety

is

attached

Chain

free

levels.

Rate

the

to

gravity

settings

needs.

of

to

the

Ease

of

operation

stackability

provide

Ease

of

and

disassembly.
removed
stamped
replacement

of

for

optimal

repair

case

information

is

pump.

7.1.3
The

ing
connections

The

flash-loaded
to

Upgradability

Outlook

and

was

internal

are

most

likely

into

identify

the

is

enhanced

pumps,

Daisy

interaction

is

facilitated

Rapid

top.

facilitated

The

that

access

alarm

will

due

designed
assemblies
built

into

every

upgrade

the

installed

choice

integrated

software

by

characteristics

Chaining

between

of

the

power

pump

through a modular

to

the

interior

and

operations

assist

in

the

repair

to

the

with

an

makes

Outlook

adds

circuits

easily

eye

access

toward

for

for

new

software

on

accessed

the

the

versions.

or

features

cords,

approach

of

the

logs

and

and a full

and

the

user.

to

pump

is

provide a variety

service

compartment

the

future.

service

addition

main

The

or

upgrade

of

to

the

system.

board.

such

as

the

array

instrument

provided

of

of

the

Outlook

located

modular

simple.

future

The

options and

New

Biomed

Pole

of

displays

design,

by

an

easily

time

and

pump.

beneath

design

In

addition,

software

Menu

Clamp,

that

assembly

date

Battery
the

of

the

hous-

some

accessories.

can

be

can

be

used

Page

60

of

144

950953

Rev B (9/04)

7.2

FUNCTIONAL

The

Outlook
advanced
The

modular
ease

of

problem

The

major
Cosmetic
Display
follows:

Board.

Door

DESCRIPTION

is a

microprocessor-controlled

safety

Bezel

and

convenience

internal

design

diagnosis

subassemblies

and

Key

There

are

Processor

allows

and

repair.

are:

Case

Panel,

three

microprocessors

(DP);

Management

features

for

rapid

Bottom,

and

Main

volumetric

for

both

the

removal

Power

Board.

Supply,

Inside

which

Processor

THEORY

infusion

operator

and

the

control

(MP);

pump

and

installation

Main

Door

most

and

OF

OPERATION

designed

the

service

of

subassemblies

Battery,

Half

Subassembly

functions.

the

Pump

Processor

with

technician.

for

Door/Bezel,

is

the

LCD

They

are

as

(PP).

7.21

The
directly
is
with

bottom,

the

The
to

7.2.2

The

inlet

vided.

The

and

7.2.3
The

This
a

Case

case

bottom

to

the

turned

provide

rates

and

case

case

on

>499

bottom

bottom

EMC

Power

Outlook

connector

The

power

supply

increases

Main

Outlook

battery

compartment

Bottom

is

the

platform

case

bottom

by

management

ml/hr.

the

main

with

and

shielding

are

software

The

bezel

board

screws,

the

sits

locking

other

for

the

major

the

Supply

power

supply

is

mounted

and a hospital-grade

supply

is a nominal

efficiency.

connects

30

watt

Battery
can

operate

connects

on

the

from a built-in

to

and

is

charged

case

bottom

on

which

fan,

speaker,

to

and

door

on

posts

the

case

entire

outlet

to

the

design

and

the

rest

of

power

cool

the

pump

assembly

above

whole

parts

are

everything

assembly

painted

system.

on a sheet

for

main

using

12

by a circuit

can

be

metal

daisy

chaining

board

switching

volt

2.2

amp-hour

on

changed

the

Outlook

supply,

if

its

slide

into

is

and

temperature

place

else.

The

together.

with a conductive

chassis.

An

multiple

and

supplies

technology

sealed

the

main

board.

through

an

assembled.

the

pole

clamp.

rises

on

ribs

in

case

top

AC

filtered

pumps

16

volts

to

which

reduces

lead-acid

The

battery

access

door.

Attached

The

too

high

the

case

fastens

copper

is

the

onto

paint

power

also

pro-

system.

weight

battery.

fits

fan

or

into

7.2.4
The

Outlook

and

the

together

via

gasketed

tubing

7.2.4.1

950953

Rev B (9/04)

Half

Door/Bezel

bezel

Air-In-Line

by

the

door

tongue

and

holds

the

Half

Door/Bezel

The

Half

Assy.

is a

plastic

block.

hinges.

and

pressure

Door/Bezel

part

The

The

groove

transducer.

Mechanism

to

which

door

and

bezel

door

and

joints.

Mechanism

On

is

attached

become

bezel

assembly

the

inside

mechanically

surface,

the

pump

one

assembly

is

positioned

it

controls

mechanism

when

in

captures

the

the

flow-rate,

components

attached

the

case

cassette

volume,

Page

61

bottom

and

of

144

OUTLOOKTM

200

SERVICE

and

pressure

mechanism

the

petal

paragraphs,

The

door

the

pressure

securely

of the

are

module,

the

of

the

required

latched

MANUAL

fluid

delivered.

the

bezel,

the

the

refill

mechanism

pump

for

limits

for

pressurized

the

pump

inlet

valve,

piston,

is

and

described

the

movement

to

operate.

The

various

the

fluid

important

the

transfer

pressure

as

it

is

seen

of

the

cassette

delivery.

parts

of

valve,

transducer.

from

The

the

the

and

door

restriction

In

front

helps

must

the

bezel

the

following

of the

to

contain

be

closed and

valve,

pump.

7.2.4.2

7.2.4.3

7.2.4.4

Restriction/Outlet

The

restriction/outlet
bezel.
motor.

at
the
pump’s

Petal

The

cassette.

The

The

the

selected

tip,

called

system.

Module

function

The

valve

purpose

has a protective

during

from

main

Refill

The
This

piston

magnet

which
chamber

below

fluid

the

refill

motor

Piston

refill

piston

allows

is

the

of

special

allows

of

the

inlet

delivery

position

the

large

the

Valve

is

under

operating

an

optical

of

the

petal

petal

module

rubber

chamber

is

inversely and

cassette

disc
construction.

the

piston

cassette,

of

the

valve

is

the

servo-control

of

the

valve

pressure.

yoke

sensor,

module

is

located

cover.

and

during

from

to

pump

It

retracts

the

the

main

to

refill

the

left

to

remain

even

when

(a

negative

right-most

is

to

provide

The

giving

is

to

pressurize

just

is

pushed

as

fluid

refill

motor

valve

by

the

restriction

valve

to

the

forward

is

pushed

operation.

optical

mechanically

while

the

petal

of

the

petal

module.

It

has

unusually

attached

refilling

to

from a fluid

head

height).

which

pump

the

proper

yoke

position

the

left

by

into the

The

encoder.

linked

module

strong

the

metal

extends

software

downstream

has

an

information

delivery

of the

restriction

the

main

delivery

pump

to

the

main

is

delivering.

The

face

magnetic

disk,

supply

through

and

the

restriction
resistance

optical

chamber

sensor

of the

valve

stepper

chamber

system

obtains

motor

The

of

the

piston

properties,

part

of

the

positioned

the

at

to

the

and

motor

drive.

refill

is

refill

a

Page

7.2.4.5

62

of

144

Transfer

The

transfer
cassette
refill
is
linked

transfer

to

piston.

located

to

provide

solenoid.

and

valve

the

delivery

The

to

the

inlet

Valves

controls

inlet

left

of

inverse

the

chamber

valve

controls

the

refill

operation

transfer

and

piston.

of

is

located

the

flow

These

and

are

fluid

from

between

of

fluid

two

valves

operated

the

the

into

by

the

'

refill

chamber

petal

module

the

refill

are

mechanically

pump

system

950953

of

the

and

chamber

and

via

Rev B (9/04)

the

the

THEORY

OF

OPERATION

7.2.4.6

PRESSHIRE

WINDOW

4/0

PTT

(537)

=]

Mechanism

5

‚у

AMP

Operational

FLOW

DIRECTION

u

17

Sequence

ENABLE

TV

SOLENOID

ENCODER

ENCODER EMITTER

Pin

47

ASC-
USE

DETECTOR

(537

10)

ASIC-

ASIC-

MAIN

7.2.4.7

AIL

DETECTAR

TEST

AIL

EMITTER

Mechanism
The

Outlook

the

beginning

13

7

Operational

uses a cyclical

of a pumping

>

7

Sequence

volumetric
cycle,

displacement

the

restriction

method

(10)

RESTRICTION

RESTRICTION

MAIN

TEST

and

transfer

DETECTOR

EMITTER

AIL

EMITTER

AIL

DETECTOR

to

deliver

L

(5)

valves

ASIC-

ASI

ASIC-

ASIC-

fluid.

At

are

950953

Rev B

(9/04)

Page

63

of

144

OUTLOOK™

200

SERVICE

MANUAL

closed,

delivery
forward

The
motor

is
ery
because

motor

deliver a precise

main

ceeds,
ing fluid

As
moves
open.
motion.

fier

the

chamber

and

petal

shaft

driven

begins.

it

drives

stepper

the

line

the

petal

back

The

Pressure

(6).

The

inlet

(2)

the

cassette

module

via a screw

forward

At

the

is

mechanically

the

petal

amount

motor

restriction

conditions

module

to

allow

encoder

is

amplifier

valve

is

is

full

(cassette

refill

(9)

is

attached

thread.

until

the

selected

same

time,

connected

module

of

step

an

valve

to

moves

entry

wheel

(8)

monitored

output

open,

the

petal

portion

chamber

to

(cassette

the

bezel

Once

delivery

the

refill

piston

through a pivot point

forward a certain

fluid.

The

delivery

equal

amount

opens
maintain

of

and

forward

is

under

fluid

from

optically

by a load

has

separate

closes

constant pressure

the
monitored

cell

module

attached

portion

and

is

is

pressed,

pressure

moves

number

is

approximately

of

fluid

is

as

the

stepper

motor

container

(17)

whose

offset

and

(9)

is

back

to

9),

the

attached

driven

the
(6)

in

the

petal

is

by

achieved,

opposite

(7).

of

steps

delivered.

pump

software

in

the

control,

while

to

give

positive

output

gain

controls.

and

the

refill

piston
to

3)

the

main

module

direction,

The

main

each

linear;

As

delivery

reacts

delivery

the

refill

the

inlet

indication

goes

to

cassette

(3)

is

is

empty.

stepper

assembly

and

deliv-

stepper

cycle

to

for

each

pro-

to

vary-

chamber.

piston

valve

is

of

an

ampli-

7.2.4.8

7.2.4.9

When
outlet
optically

transfer
valve

the
the

solenoid

valve

Mechanism

The

and

board

motor

in-line

Air-In-Line

The
vent
the

the

valve

solenoid

to

close

petal

module

refill

to

open

mechanism

the

bezel

and

encoder,

block,

air-in-line

pumping

block

size

is

detected,

delivery

monitored

chamber

changes

from

by a spring-loaded

cycle

to

close

through a pivot point
to

(1)

because

retracts

to

state

and

the

Interface

interface

and

door

there,

restriction

and

door

Block

block

air

to

the

the

pump

is

complete,

detect

energizes,

it

the

and a spring

delivery

the

causing

is

mechanically

as

the

refill

delivery

cycle

Board

board

assemblies.

connectors

motor,

assembly.

is

an

optical

patient.

pusher

will

stop

the

restriction

(11).

point

just

the

connected

piston

chamber.

forces

is

the

One

are

restriction

bubble

The

the

is

repeated.

connection

large

provided

detector

set

tubing

in

the

pumping

motor

The

tip

before

transfer

moves

the

valve

through

forward

When

the

transfer

point

connector

for

the

optical

yoke,

which

is

pressed

door.

When a bubble above a certain

and

alarm.

causes

of

the

restriction

valve

starts

to

open

pivot

to

transfer

transfer

valve

to

between

mates

main

stepper

transfer

the

system

tightly

the

restriction/

to

open.

and

point

fluid

is

complete,

shut

and

the

main

with

the

motor,

solenoid,

uses

into

the

motor

is

The

the inlet

(4),

and

from

the

the

inlet

board

main

main

air-

to

pre-

slot

in

Page

64

of

144

950953

Rev B (9/04)

THEORY

OF

OPERATION

7.2.4.10

7.2.4.11

7.2.5

Main

Display

The
digits

software

board,

display’s

memories.

Pressure

The

sures

fies

Board

display

to

the

receives

controls

visual

transducer

fluid

this

pressure

board.

The

face

of the

pressure

the

tape

body

to

protect

Board

from

of the

board

left

is

the

and

the

commands

the

LCD

contrast

Transducer

is

essential

pressure

in

signal

pressure

the

window

transducer.

it

and

PCB
128 x 64

displays,

and

to

the

delivery

before

transducer

in

The

reduce

friction

inside

from

the

LCD

display

the

management

door.

processes

backlight,

the

controls

operation

chamber

it

is

sent

to

is

made

the

delivery

transducer

with

It

contains

to

the

key panel

the

of

the

pumping

of the

the

pump

of a rubber

chamber

face

is

covered

the

cassette.

the

red

right.

The

processor

inputs,

display

and

mechanism.

cassette.

The

processor

compound

of

the

cassette

with a special

LCD

display

door

processor

on

the

main

controls

transducer

the

board

It

circuitry

on

the

that

to a sensor

ampli-

main

transmits

Teflon

LCD

mea-

in

The

main

board

ment

processor,

hold

the

software

board

mounts

mechanism

A

switch

panel

munication

used

with

tion

logs,

The

main

for

the

interface

located

on

the

connector.

the

and

board

batteries.

board.”

is

the

pump

programs

on three

at

the

front

of

the

Outlook

flashing

performs

It

controls

center

processor,

posts

board,

which

rear

of

of

which

main

the

pump

This

connector
Biomed
of

new

application

all

pump

the

the

Outlook’s

and

control

are

battery,

board

while

Box

it

(set

mechanism

audio

alarm,

their

associated

the

operation

part

of the

power

is

used

is

running.

allows

up

of

software).

and

electronics

case

supply,

to

enable

Also,

the

pump

configuration

control

system.

Flash

PROMS.

of

the

bottom,

fan,

and

or

lock

at

the

to

send and receive

data,

functions.

has a backup

It

contains

The

rest

of

the

and

has

speaker.

out

user

rear

of

the

downloading

It

has

alarm

beeper

the

manage-

Flash

PROMS

system.

connections

access

board

charging

The

to

is a com-

data

of

and

battery

main

to

the

when

opera-

circuits

the

key

on

950953

Rev B (9/04)

Page

65

of

144

OUTLOOKTM

7.3

POWER

ON

ペン

200

SUPPLY

WARNING:
working

bodily

harm. A large

connected

The

Outlook

for

charging
electromagnetic
outlet

is

not

power

the

battery
interference

fused,

SERVICE

Use a line

on an

directly

supply

and

which

is

MANUAL

ASSY.

isolation

energized

portion

to

the

is a

switching

running

(EMI)

why

the

filter

it

should

transformer

supply.

of

the

AC

line

supply

pump.

with

only

Failure

Outlook

and

contains

that

converts

AC

power

an

input

be

used

and

caution

to

do

so

could

power

enters

connector.

for

other

supply

high

voltages.

AC

line

the

Note

Outlook

whenever

result

board

voltage

supply

through

that

the

pumps.

in

is

to

16

Daisy

volts

DC

an

Chain

7.3.1

SS

The

7.4

DISPLAY

The
assembly.
lines

boards.

image

The

backlight

16

Volt

WARNING:
transformer
ground.

reference

supply

pump,

power

is

and

supply

BOARD

LED

display

The

34-conductor

to

the

display

The

first

display.

second

LCD

used

The

with

Supply

Do

not

work

to

isolate

Failure

not the

board

of

is a 80-

to

shown

in

same

it

is

different

can

use a nominal

ASSY.

acts

board, and

the

two

backlight

16

this

LCD

on

the

do

so

could

the

primary

as

from

as

the

cable

from

LCD’s

used

with

Graphics

is a Red

this

circuit

“neutral”

result

circuit

earth

AC

central
from

the

there

is a

128 x 64

this

without

input

in

or

high

ground

ground.

line

supply

connection

bezel

some

are

LCD

transflective,

LED

backlight.

using a line

conductor

bodily

harm.

voltage

throughout

of

120

point

assembly

distributed

Graphics

is a green

FSTN,

isolation

from

earth

The

ground

side

of

the

16

the

rest

of

VAC.

inside
brings

transflective,

EL

negative

the

all

to

the

panel.

Outlook

signal

transducer

STN,

image

volt

the

door

and

power

and

positive

display.

LCD

The

The
will

DC

face,

integral

module.

Page

66

LCD

module

be

located

converters,

SRAM

part

of

144

directly

temperature

and

of

the

utilizes

miscellaneous

LCD

one

printed

behind

the

compensation

module.

circuit

displays

discrete

The

components.

software

board

and

will

circuit,

:

microprocessor,

is

developed

assembly

(PCBA).

incorporate

The

microprocessor

and

The

LCD

drive

LED’s,

provided

950953

LCD

PCBA

circuitry,

keypad

software

as

inter-

is

part

of

the

Rev B (9/04)

DC-

an

THEORY

OF

OPERATION

7.4.1

The
sor
membrane
supply
configuration
internal

information

be

The

board.

the

agement

DOORRTS.

clock

Door

heart

with

Processor

of

the

an

internal

key

for

the

memories

to

the

sent

restored

door

from

processor

After

reset,

management

processor

Communications

generated

panel,

LCD

door

send a message
each

bit.

If

the

door

uses

DOORRTS

its

readiness,

clock

pulses.

each

processor

and

These

sends

display

board

program

the

inverter

display.

on

processor

from

the

management

the

management

behaves

it

turns

on

processor.

and

uses four

by

the

management

to

the

door

processor

to

request

the

message

message

an

“I’m

is

the

door

processor

which

Secondary

both

is

the

used

controls

for

the

LCD

functions

display

to

store

processor.

processor

as a slave

the

to

AC

indicator

the

Communication

signal

lines:

use a synchronous

processor.

processor,

wishes

it,

and

byte

signals

O.K.”

it

sends

to

send a message

the

management

is

then

transferred

can

be

message

IC.

the

Red

LCD

display

and

pressure

display

when

backlight,

it

performs

content

This

power

management

Green

with

SYNCDAT,

the

LCD

main

serial

If

the

management

one

or

more

processor

by

observed

every

even

few

This

is a

single-chip

displays,

and

are

reading

transducer

and

other

data

is

lost

is

restored.

processor

and

waits

board

format,

to

is

SYNCCLK,

with

bytes

with

the

management

uses

the

management

when

the

seconds

for

microproces-

the

interface

the

contrast

the

nonvolatile

boards.

Memory

control

at

power-off

on

the

main PC

for

commands

controlled

DOORCTS,

the

synchronous

processor

one

wishes

clock

processor,

DOORCTS

processor’s

pump

safety

is

idle,

purposes.

to

the

voltage

status

and

must

from

by

the

man-

and

to

pulse

to

indicate

since

for

it

Messages

be

detected

7.4.2
The

in

the

between

Key

second

membrane

conductor

main

PCB
switches
switch

which

a

time

low.
key panel
inputs.
switch’s
way,

scanning

is

held
message
remains

form a five

on

the

is

scanned

when

This

pulls

rows

Ifa

row

the

software

process

down

to

held

the

and

an

alarm

Panel

most

Interface

important

key

flexible

to

tails.

control

panel

is

for

they

are

one

of

are

each

switch

contact

is

pulled low

can

is

very

long

enough,

the

management

down,

two

processors

generated.

Assy.

function

panel.

The

key

The

power-up

by

six

connected

pressed

not

six

pulled

tell

rapid

and

matrix

keys

driving

key

panel

up

on

that

so

that

by

scanning

and

about

power-down

which

between

during

an

LED

columns

to

key

one

is

1/30

processor

then a periodic

“key

have

parity

of

the

door

processor

panel

connects

key

on

the

key

sequences.

is

connected

one

“row”

part

of the

segment,

down

Vcc

by a resistor,

panel

column

of the

synchronized

all

six

door

columns

of a second,

saying

that the

still

down”

bits

so

that

communication

is

to

interface

to

the

display

panel

connects

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to

the

door

and one

display

one

to

ground

is

closed

processor’s

which

with

then

key

message

“column”

multiplexing

of

six

door

through a diode.

and

are

tied

when

inputs

switches

the

LED

the

door

has

been

will

errors

with

the

board

other

processor

through

straight

key

through

panel

circuitry.

of

this

process.

processor

to

five

this

is

are

multiplexing.

processor

pressed.

be

sent.

ports

door

happens,

pulled

low.

closed.

will
If

can

switches

two

7-

to

the

internal

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matrix,

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is

held

The

five

processor

then

that

In

this

This

Ifa

switch

send

a

the

key

950953

Rev B (9/04)

Page

67

of

144

OUTLOOK™

A

flexible

special
tied

to,

ent

switch

sions.

If

the

“switches

status

200

circuit

door

processor

which

tells

arrangements

door

is

open,

are

pressed,

changes

caused

SERVICE

jumper

pin.

it

the

the

management

but

by

MANUAL

is

part

of

the

The

processor

specific

or

no

key

graphics

other

action

something

key

panel

tail,

can

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panel

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could

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identified

processor

underneath

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be

will

taken.

the

and

ties

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pin

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this

way,

for

generate

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open

door.

one

tell

which

future

use

with

audio

is

to

prevent

of

the

five

line the

key panels

special

clicks

if

accidental

row

lines

jumper

with

differ-

software

the

key

panel

data

to

a

is

ver-

or

7.4.3
A

display
LCD

11

the

temperature,
play.

should

Vicd.

eight
“Set
restored

The
is

sor

7.4.4

The
the

AC
agement
on
dimmer,

ity

LCD

voltage

regulating

module,

screen.

to

16

volts,

VRIC,

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be

but

the

less

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different

LCD

Contrast.”

at

power-up.

door

processor

not

turned

sends

an

LCD

LCD

display

display

converter

processor,

and

off.

so

is

taking

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This

it

thermistor,

display

three

on

“LCD

Backlight

so

it

mounted

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the

place.

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IC

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which

and

is

controls

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and

generates a negative

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levels

pins

of

In

can

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transistor

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the

LCD

ON”

command

generates a regulated

the

visibility,

the

surrounding

by

two

causes

the

voltage
addition,
be

set

to

which

setting

is

saved

has a normal

Q4

controller

to

Supply

module

can

electroluminescent

management

contains

be

viewed

on

the

controls

the

software

an

in

dim

display board.

VMAIN

panel

voltage

or

contrast,

voltage

other

factors.

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to

should

three

output

eight

different

are

controlled

in

adjustment

to

supply
has

the

door.

circuitry

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change

be

management

Vicd

been

takes

(Vicd):

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with

more

negative,

pins

from

combinations

by

software

range

to

the

initialized

electroluminescent

lighting

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conditions.

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door

processor,

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has a limited

to

off the

the

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operating

backlight

that

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of

the

display

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voltage

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contrast

temperature

if

it

the

door

(0-7)

from

processor

from

-7 to

LCD

display.

and

the

panel

which

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is

commanded

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life,

when

no

supplied

which

to

is

warm,

processor

which

the

RAM

-8.5

to

the

elements

on

ranges

is

regulated

is

affected

match

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the

can

can

User

Menu

memory

volts.

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power-up,

voltage

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is

used

to

backlight

generated

turns

over

by a DC

by

the

which

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backlight

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user interface

LCD

the

from

by

by

dis-

shift

item

and

is

it

proces-

to

man-

grows

activ-

7.4.5
The

Liquid

and

electroluminescent

flective” type

missive

Page

68

of

LCD Module

Crystal

backlight

Display

of

display,

for

144

Assy.

module

backlight.

It

with a built-in

viewing

in

dim

is a combined

is

not

repairable

reflector

or

no

for

light.

LCD

screen,

to

the

viewing

driver

component

in

brighter

electronics

level.

light,

950953

board,

It

is a “trans-

and a trans-

Rev B (9/04)

The
pixel
are

ative

control
perature,
work

The
The
backlight
running,
off,
light.

7.5

PRESSURE

LCD

panel

contains

high

all

logic

voltage

through

since

array.

Control

level

signals.

(-7

to

the

the

-8.5

User

behavior

over a temperature

backlight

glowing

pushing

is a solid-state

phosphors

is

turned

the

backlight

on

any key panel key

TRANSDUCER

1024

signals

The

volts)

Menu)

range

in

this

and

off

is

turned

square

actual

generated

ofthe

elements

for

the

voltage

by

the

door

LCD

without

(pixels)

display

are

(Vlcd)

on

the

display

processor.

is

temperature

requiring

electroluminescent

panel

tend

to

glow

under

management

off

to

extend

will

turn

it

back

its

useful

on

THEORY

arranged

generated

that

board

This

sensitive.

adjustments.

(EL)

sheet

less

brightly

software

life.

so

that the

by

turns

on

and

voltage

which

control.

Once

display

OF

as a 128

the

LCD

the

LCD

adjusted

also

This

allows

glows

as

time

After

the

backlight

OPERATION

pixel

wide

controller,

(under

varies

when

goes

the

can

be

pixels

is a

operator

with

the

display

energized.

on,

so

the

pump

is

turned

seen

in

by 64

and

neg-

tem-

to

starts

dim

7.5.1
The

ential

which
The
amps

ducer

7.5.2
The

means

from

ence.

resistor

from
R$.
the

Therefore,

Op

ferential

Pressure

pressure

output

is

generated

op

amp

out

of

output

Offset,

sensed

of a summing

the

pressure

The

contribution

R2

the

2.5

Therefore,

-2.5

volt

amp

U3B

output

Transducer

transducer

voltage.

by

maintains

the

pressure

is

sensed

Gain,

pressure

transducer

to

input

resistor

volt

reference

R8

is

reference

R7

is

selected

inverts

with

converts

The

pressure

op

amp,

2.5

2.5

volts

transducer

by

another

and

Output

transducer

output

amplifier,

sense

from

the

R5,

is

scaled

selected

is

the

to

scaled

to

correct

offset

adjusted

maximum

Circuits

the

pressure

transducer

volt

reference,

across

with a signal

sensed

which

correct

by

the

resistor,

supply

op

Circuits

amp,

signal

return

which

is

gain

amplifier,

the

pressure

provides a signal

by

the

ratio

for

negative

the ratio of

for

positive

pressure

range.

applied

is

amplified

to

powered

and a 1.65K

which

terminal.

has

unity

of

47.5.

2.5

volt

signal

of

is

feedback

offset

feedback

offset

errors.

signal

its

surface

membrane

by a constant

ohm

current

results

in a constant

The

differential

gain.

and

adjusted

The

amplifier

reference,

scaled

gain

of

and

by

the

47.5.

resistor

errors.

resistor

to

complete

The

R2

to

the

to a differ-

current

for

sums

the

ratio

The

R2

to

source,

setting

offset

resistor.

1.5

pressure

errors,

the

-2.5

volt

of

feedback

contribution

input

resistor

contribution

input

resistor

formation

milli-

trans-

by

inputs

refer-

from

R7.

of a dif-

950953

Rev B (9/04)

Page

69

of

144

OUTLOOK™

7.6

MECHANISM

The

mechanism

and

door

assemblies.

connectors

restriction

connectors

incorrectly.
withstand

7.7

The

main

of

the

inputs,

processor,

operations,

circuit

directed

management

LEDs

are

optical

are

The

the

large

MAIN

processors,

BOARD

board

initiating

the

as

(ASIC)

by

the

processor,

and

both

200

SERVICE

INTERFACE

interface

provided

yoke,

polarized

door

board

One

for

transfer

and

cable

number

ASSY.

utilizes a dual

the

management

fluid

delivery

pump

processor,

directed

generates

pump

by

the

processor.

and

processors.

MANUAL

is

the

100-pin

the

main

solenoid,

sized

assembly

of

door

processor

operations,

is

primarily

the

management

waveforms

The

provides

BOARD

connection

connector

stepper

so

that

is

operations

processor,

ASIC

the

mates
motor,

air-in-line

the

built

with

architecture,

is

and

responsible

processor.

that

control

also

interface

ASSY.

point

between

with

the

main

block,

mechanism

special

over

the

life

for

primarily

generating

for

An

the

two

provides

between

the

main

main

board

motor

components

high

both

responsible

display

encoder,

and

door

flex-life

of the

pump.

efficiency

information.

assembly.

for

controlling

application

motors

all

address

the

specific

during

decoding

external

board

and

restriction

cannot

ribbon

and

interpreting

fluid

and

the

bezel

from

there,

motor,

The

be

plugged

cable

to

reliability.

operator

The

other

delivery

in

One

integrated

fluid

delivery,

for

the

as

photo-interrupter

7.7.1
The

with

bus.

accesses
Read/Write
W).

analog

clock

The

data

Strobe
backed

sory

removed

Interrupt 3 instruction

addressed.

Management

management

the

8086

microcomputer.

The

V25

Plus

are

controlled

(R/W).

The

V25

has

comparator

frequency

management

is

retained

in

with a NAND

up

with a 3

integrated

from

circuit.

the

Processor

processor

can

directly

by

I/O

accesses

two

serial

port

for

of

12

MHz,

processor

an

external

gate

volt

on-board

Therefore,

system.

will

is a V25

It

uses a 16

address

Memory

are

channels

discrete

which

program

128K

to

provide

battery

data

Pullup

be

and

retrieved

Plus

microcomputer,

bit

internal

IM

byte

Request

controlled

and

or

is

supplied

is

byte

the

(MREQ),

by

four

multifunction

analog

inputs.

by a crystal

stored

in

RAM.

necessary
which

will

be

retained

pulldown

by

the

microcomputer

data

of

memory

Memory

1/O

Strobe

The

an

external

The

RAM

address

is

switched

in

resistors

on

which

microprocessor

RAM

is

software

bus

and

an 8 bit

and

IM

byte

Strobe

(IOSTB)

I/O

ports,

and

an

internal

512 K byte

write

line

setup

time.

in

or

out

even

the

data

if

non-existent

of

(MSTB),

and

Read/Write

including

operates

oscillator.

EEPROM,

is

gated

The

by a power

if

the

bus

ensure

compatible

external

VO.

data

Memory

and

one 8 bit

at

a

and

by

Memory

RAM

is

supervi-

board

is

that

an

memory

(R/

is

Page

70

of

144

950953

Rev B (9/04)

THEORY

OF

OPERATION

7.7.2
The

tional,

and

processor

line

sion

P21).

sends

receive.

Door

management

Interface

synchronous

receive

data

requests

(management

to

send

by

The

DOORRTS

messages

The

management

RESETDOOR

7.7.3
The

display

data
Strobe

an

agement
AO,
This

LCD

Display

management

data

from,

path

is

buffered

is

gated with

LCD

write

processor

buffered

allows

data,

by a NAND

the

and

Bus

processor

serial

bus.

on

the

data

permission

processor

raising a flag

and

DOORCTS

to

the

door

processor

line

(port

pin

Board

Interface

processor

the

external

by

an

octal

the

Read/Write

line.

An

LCD

memory

gate

management

read

LCD

status.

communicates

The

management

line,

and

it

uses

to

transmit a message

port

pin

P07).

on

the

DOORCTS

lines

processor,

since

can

reset

22).

can

write

commands

LCD

controller,

bidirectional

line

by

select

address

line

is

space,

provides 2 LCD

processor

to

with

the

processor

port

pin

The

management

line

are

not

the

door

the

external

and

via

an 8 bit

buffer.

two

NAND

generated

from

400

read

write

LCD

external

P17

by

door

uses

port

to

drive

raising a flag

processor

(management

used

when

the

processor

display

The

gates

by

the

hex

to

addresses

is

door

processor

data

parallel data

management

to

produce

ASIC.

401

hex. A single

and 2 LCD

commands,

processor

pin

the

clock

via a bidirec-

P14

to

line.

on

the

DOORRTS

then

grants

processor

management

normally

ready

with

to,

and

read

path.

processor

an

LCD

It is

decoded

write

write

LCD

transmit

The

door

permis-

port

pin

processor

to

the

status

and

The 8 bit

Memory

read

and

from

man-

address

line,

addresses.

data,

read

7.7.4

The
by

management

7.7.5

The

architecture.
bytes
to

bit

falling

same

data

by

Communication

A

ATTENTION:

AN.

for

management

means

Pump

pump

of

program

the

upper

data

bus.

edge

lines.

memory

Write

use

by

of a full

processor

Processor

processor

With

eight

Therefore,

of

Address

Program

reads

(WR).

Data

The

DB9

authorized

processor

duplex,

is a

16

memory

address

can

asynchronous

is

dedicated

C517

address

and

bits,

the

lower

Latch

memory

are

controlled

Port

connector

personnel

transmit

on

only.

to

and

connection.

for

this

purpose.

microcontroller

bits,

the

C517

microcontroller

64K

bytes

of

data

but

the

lower

eight

eight

address

Enable
fetches

by

(ALE)
are

Read

before

controlled

(RD),

the

back

receive

which

memory.

address

bits

must

the

by

and

of

the

serial

data

One

of

the

is

based

can

Eight

bits

be

stored

eight data
Program

data

memory

Outlook

two

on a superset

directly

output

are

bits

Store

pump

from

an

external

serial

ports

address

pins

multiplexed

in

the

latch

are

presented

Enable

writes

are

is

host

in

the

of

the

80C31

64K

are

dedicated

with

the

with

the

on

the

(PSEN),

controlled

8

950953

Rev B (9/04)

Page

71

of

144

OUTLOOK™

The

pump
retained
instruction

In

addition

tion

I/O

at a clock

200

SERVICE

processor

in

an

external

will

be

to

its

address

ports,

two

frequency

MANUAL

program

RAM.

retrieved

serial

of

by

and

data

channels,

12

MHz,

is

stored

Pulldown

the

in

an

resistors on

microcontroller

ports,

which

and

the

12

A/D

is

supplied

external

the

if

C517

microcontroller

inputs.

by a crystal

64K

byte

EEPROM

data

bus

ensure

nonexistent

The

C517

memory

has

microcontroller

and

and

that a NOP

five 8 bit

an

internal

data

is

is

addressed.

multifunc-

operates

oscillator.

7.7.6

The

through

transmit

pump

537TOV25

7.7.7

The

bus.

Interprocessor

management

dedicated

messages

processor

ASIC

ASIC

It

performs

decoding

motor

drive

7.7.7.1.

7.7.7.2

Communications

processor

full

duplex

to

the

pump

can

transmit

line.

interfaces

for

the

waveforms

Address
The

AIL

Anti-Freeflow
the

management

Motor

with

all

address

pump

processor,

for

Decoding

LED,

test

Clamp

Controller

and

the

pump

asynchronous

processor

messages

both

the

management

decoding

generates

the

main

and

Stimuli

AIL

LED,

LED,

processor

processor

at

to

the

for

the

motor

main

and

the

or

the

Bus

communicate

serial

ports.

any

time over

management

processor

management

stimuli

and

pump

for

restriction

motor

door

encoder

switch

processor.

The

management

the

V25TO537

processor

bus

and

processor,

external

sensors,

motor.

LED,

can

all

with

one

another

processor

line,

at

any

time

the

pump

performs

and

restriction

be

energized

can

and

the

over

the

processor

I/O

address

generates

valve

LED,

by

either

.

Page

72

The

ates

restriction

command
a

single

PWM

suppression
windings.
inhibited
“Power

The

pump
motors.

of

the
ning
motor

of

144

ASIC

pulse

receives

width

motor.

from

motor,

motor

waveforms

diodes.

The

by

the

Controller

ASIC

controls

processor,

The

pump

PWM

or

end

step

is

waveform

of a motor

motor

modulated

Both

the

pump

so

the

motors

The

eight

PWM

LATALARM

EPLD”

the

duty

which

processor

step.

applied.

commands

(PWM)

motors

are

processor

are

are

re-driven

resulting

motor

signal

from

waveforms

four

can

always

drive

waveforms

from

for a description

cycle

of the

in

turn

determines

can

also

command

up

or

down

over a selectable

This

is

done

the

phase,

result

under

by

cight

signals

the

of

PWM

the

to

reduce

pump

unipolar

in

strict

processor

for

the

no

more

processor

main

stepper

N-channel

are

then

routed

in

the

ASIC

EPLD.

See

LATALARM.

waveforms,

average

the

current

ASIC

period

the

acoustical

bus,

and

motor

and

motors. A single

than a single

control.

FET’s

can

section

to

with

to

the

be

completely

7.7.12.2

as

directed

through

ramp

the

of

time,

motor

at

noise

950953

Rev B (9/04)

gener-

the

step

from

The

eight

transient

by

the

the

duty

cycle

the

begin-

when

a

THEORY

OF

OPERATION

7.7.7.3

7.7.8
The

means
reduces

imize
and
signal
VMAIN.

Transfer

pump

of a built-in

the

power

driven

is

ASIC

The

that the

pending

motor
pump

clock

the

be

issues
ing

restriction

Timers

ASIC

also

motor

main

timer times

processor

periods

timer

times

either

processor

duty

341

interrupts

restriction

motor

Valve

timer/comparator

cycle

generates

consumption.

by

an

N-channel

then

routed

to

contains

stepping

motor

at

before

out.

step

out.

In

three

the

The

two

rates

command

addition,

different

timer

main

microseconds

to

the

pump

motor

of

the

step

timer

clock

Solenoid

the

the

waveform

The

PWM

FET

with a transient

solenoid

command

Driver

PWM

winding.

programmable

selected

times

motor

or

2.73

processor

period

circuit,

after

motor

by

the

is

automatically

the

main

points:

when

out,

and

timer

milliseconds.

only

is

automatically

is

685

waveform

using

port

initial

pull-in

waveform

suppression

The

other

timers,

pump

one

for

processor

executed

motor

clock

when

timer

the

timer times

seven

period

The

its

issues

timer clock

can

restriction

timer

executed

microseconds.

for

the

transfer

pin

P4.7.

The

of

the

solenoid,

is

inverted

by a P-channel

diode.

side

of

the

solenoid

each

motor,

are

when

interrupts

out,

periods

be

programmed

times

at

valve

pump

The

resulting

to

accurate.

the

main

three timer

before

motor

that

solenoid

in

timer

out.

Any

time.

processor

order

FET

drive

is

connected

ensure

Any

to

the

to

pend-

The

by

to

min-

to

7.7.9

The

through

sor

nel
to

7.7.10

Temperature

pump

A/D

turns

FET

the

fan

7.7.10.1

7.7.10.2

Controller

processor

port

on a cooling

with a transient

motor.

External

Panel

The

panel

which

membrane

ble

by

the

the

lock

monitors

pin

P7.0.

fan,

suppression

Sensor

Lock

Out

lock

is

mounted

in

management

out

mode

switch.

Door

Switch

The

door

switch

which

door

management

is

mounted

whenever

processor,

the

air

If

the

temperature

through

Interface

Switch

out

switch

on

the

the

rear

processor,

and

the

is a single

in

the

bezel.

the

door

is

via

temperature

port

pin

P6.4.

diode

and a 7.5

is a

single

main

board.

of

the

case.

via

non-lock

pole,

double

The

closed.

port

The

pin

inside

the

case

exceeds a preset

The

fan

signal

volt

zener diode

pole,

It is

The

port

pin

out

mode

throw,

switch

state

PO1.

double

accessible

state

POS.

is

The

throw,

of

the

The

with

magnetically

closed

of

the

switch

switch

with a thermistor,

threshold,

is

re-driven

the

by

before

momentary

to

the

user

through a flexi-

switch

software

each

signal

toggles

depression

operated

by

means

is

directly

of a magnet

is

monitored

energized

TH1,

pump

proces-

an

N-chan-

being

routed

switch,

is

monitored

between

of

the

switch,

in

by

the

by

the

the

950953

Rev B (9/04)

Page

73

of

144

OUTLOOK™

200

SERVICE

MANUAL

7.7.10.3

*

STIM
fore, the
stuck

The

encoder
known
a
encoder
main
ENCODERSEN,
and

The

steps.
position)
initial

from a photo-interrupter

levels:
by

signal,

low

Encoder

position

position

photo-interrupter

motor

then

position

The

contact

high

an

inverted

which

management

and a real

and

Restriction

of

the

main

wheel

mounted

by

retracting

assembly,

wheel.

routed

The

steps

and

is

to

of

the

encoder

received

both

restriction

restriction

by

moving

with

the

for

contact,

schmitt

can

processor

closed

low

valve

it

be

motor

to

processors.

to

the

spring

assembly

low

trigger

sors.

generated

door

Valve

the

motor

it

to

which

output

for

approximately

by

valve

is

first

position

loaded

for

no

on

by

can

distinguish

condition,

is

determined

shaft.

its

extreme

detects

signal

an

inverted

is

determined

initialized

where

valve

in

the

contact.

the

main

either

processor

between a switch

by

toggling

by

counting

The

motor

limit.

The

the

alternate

remains

Schmitt

six

high

main

trigger

by
to a reference
the

restriction

linkage.

valve

This

board,

At

link

makes a transition

output,

and

via

the

the

STIM

pulses

is

first

initialized

pulses

are

spokes

for

approximately

motor

counting

steps.

on

the

restriction

position

motor

this

point,

RESTRSEN,

then

routed

ASIC.

There-

signal

signal.

from

an

to

generated

and

holes

This

output,

main

board,

(fully

shaft

makes

the

output

in

is

received

to

both

that

is

a

by

in

the

four

motor

closed

logic

proces-

7.7.10.4

The

LEDs
energized
driven
routed

Air-In-Line

Air

bubbles

line

pairs,

different

Its

LED

AILLED

The

both

by
by a transistor
to

the

block

printed

with

indices

is

signal

output

processors.

uids.

Another
of
infrared
when

TAILLED

being

LED/photosensor

the

AIL

light

the

TESTAIL

routed

in

both

photo-interrupter

the

STIM

and

LED’s.

Block

in

the

line

circuit

current

energized

of

LED

limiting

of

refraction

is

re-driven

this

pair,

In

normal

and

by

photosensor.

directly

LED

signal

generated

to

the

AIL

signal

generated

current

are

detected

board

contains

LED

of

the

AILLED

by a transistor

AILSEN,

operation,

pair,

onto

the

AIL

is

on.

in

the

board.

The

assemblies

in

limited

by

means

with a 220

two

resistors.

air

and

One

liquids

signal

before

is

received

AILSEN

the

TESTAIL

The

TESTAIL

photosensor.

The

TESTAIL

ASIC

and

TESTAIL

are

connected

the

ASIC.

The

ohm

of

the

air-in-line

separate

generated

by a comparator

pair,

re-driven

pair,

the

to

detect

being

is

high

is

LED

The

LED

infrared

AIL

air

in

routed

for

used

is

AIL

is

energized

by a transistor

photosensor

in

series,

STÍM

resistor

signal

before

block.

The

LED/photosensor

pair,

utilizes

bubbles

the

ASIC.

and

air

and

to

test

positioned

output

is

positioned

to

the

then

low

the

signal

by

in

the

The

AIL

routed

for

operation

to

emit

the

before

and

is

re-

being

air-in-

the

line.

board.

liq-

is

high

TES-

to

detect

to

Page

74

of

144

950953

Rev B (9/04)

THEORY

OF

OPERATION

infrared

received
high

7.7.11

The
regulator,

71.11.41

Power

main

board

an

VSUPPLY

When
volts
volts

external
control,

value

12

on

7.7.11.2

VMAIN

All
measured
monitors

of

light

by a comparator

when

circuits

onboard

the

on

the

on

the

main

through a 2

of

the

volts

when

and

not

of

the

VSUPPLY
through a series

the

the

.05

ohm

emitted

the

AIL

are

powered

power

Outlook

VSUPPLY
VCC

line.

battery,

higher

it

is

plugged

op

amp

resistor

by

the

AIL

and

then

LED

is

on.

by

the

converter,

is

plugged

The

which

amp

of

the

turned

line.

The

main

can

fuse,

two

on but

the

into

FET,

sources:

in.

current

output

is

that

.05

ohm

through

called

LED.

Its

routed

external

main

battery,

an

AC

main

board

board

provides

be

connected
and a diode.

16

not

plugged

is

used

resistor

A/D

VMAIN.

output

to

both

power

and

outlet,

the

then uses

the

to

VSUPPLY

VSUPPLY

volts

when

in,

and

by

or

distributed

and

an

input

P7.3.

signal,

processors.

supply,

AILTESTSEN,

an

two

onboard

power

AILTESTSEN

onboard

supply

VSUPPLY

DC

source

under

will

the

Outlook

zero

when

by

the

op

amp.

The

The

node

on

is

voltage

batteries.

generates

to

generate

by

means

reflect

is

it

is

main

pump

the

of

software

the

plugged

not

turned

board

processor

load

is

16

5

an

in,

is

side

7.7.11.3

VBATT

The
through a 2

called
sense

put

In

provided

erated

10.5
maskable
BATT
VBATT

ler

The
charger
automatically
condition

external

12

amp

VBATT.

wires

provided

of

the

op

amp

addition

to

the

to

monitor

by a comparator

volts.

LOWBATT

interrupt

signal

EPLD.

main

is

is

less

board

than

integrated

switches

of

the

volt

lead-acid

fuse

on

the

main

The

battery

for

is

monitored

analog

the

voltage

that

purpose:

measurement

condition

and a 2.5

is

connected

input,

generated

maintains

circuit

P10,

by a comparator

10.3

volts.

the

which

between

battery: a high

battery

is

board.

is

measured

BATTSEN+

by

the

pump

of

of

the

volt

reference

to

and

to

pump

DEADBATT

charge

on

is

powered

three

different

current

connected

The

node

by

to

on

an

and

processor,

VBATT,

battery.

two

The

whenever

the

management

processor

and a 2.5

is

connected

the

main

battery

by

VSUPPLY.

charge

bulk-charge

state, a controlled

the

main

board

the

load

side

op

amp,

through

BATTSEN- . The

through

A/D

comparator

LOWBATT

signal

VBATT

processor

input

P3.2.

The

volt

reference

to

the

power

by

means

The

battery

states,

depending

circuitry

of

the

fuse

is

two

out-

input

P7.2.

circuits

is

is

less

than

are

gen-

non-

DEAD-

whenever

control-

of a battery

charger

on

the

over-

950953

Rev B (9/04)

Page

75

of

144

OUTLOOK™

200

SERVICE

MANUAL

charge
can

7.7.11.4
V+

voltage

7.7.11.5

-8
switched
is
ensure

7.7.11.6
A3

board,

processor
integrated

VMEM,
time-of-day
removed

disable

V+

is

produced

V-

volts

gated

VMEM

volt,

state,

and a precision

the

charger

from

regulator,

is

produced

VR1.

capacitor

by a FET

that

V-

280

as a backup

RAM

circuit

whichever

from

which

cannot

ma-hr,

and

connects

integrated

the

float-charge,

during

12

from

volts

or

12

volts

battery

16

volts

or 16

voltage converter

outputs

become

non

rechargeable

power

Outlook.

source

the

time-of-day

is

higher.

circuit

-8

positive

for

either

the 5 volt

Therefore,

is

maintained,

volts on

VMEM.

integrated

or

standby,

operation.

on

VMAIN

volts

on

with

regulator.

the

V-

during

lithium

power-up.

battery

VMEM

circuit. A power

VCC

information

even

state.

by

VMAIN

The

line.

The

is

powers

or

the 3 volt

stored

when

the

The

pump

an

onboard

by

an

onboard

-8

volt

regulator output

FET

is

provided

the

management

supervisory

battery

in

the

main

board

processor

eight

provided

on

the

main

voltage

RAM

and

is

volt

to

to

the

7.7.11.7

7.7.12

When

power

Then,
power

Power

the

switch

when

switch

VBKUP

A

4.8

volt

battery

for

VBKUP.

ma-hr,

controller

battery
the
pack

nickel-cadmium

EPLD,

threshold

Outlook

is

charged

VSUPPLY.

VBKUP

available.
another

power

turned

Outlook

diode

from

on.

Control

will

activate

the 5 V

signal,

normally

It

is

pack

The

battery

the

detectors.

is

not

plugged

by a diode

obtains

obtains

VBATT

turned

power

and a FET

Circuits

off

the

Regulator

and

begin

is

provided

pack

batteries.

power

switch

Therefore,

in

on

consists

VBKUP

circuits,

and

the

main

the

of

the

and a resistor

power

only

through a resistor,

and

not

circuits

applies

normal

from

from

the

if

the

plugged

that

apply

VCC

to

operation.

VCC

4.8

volt

Outlook

diode,

into

main

the

The

main

board,

four

rechargeable,

powers

the

backup

battery

whenever

the

2.5

alarm

is

power

volt

dead.

through a diode

battery

has

an

battery

processors,

next time

and

AC

pack

been

FET

power

power

they

as a backup

1.2

volt,

backup

will

alarm,

reference,

be

operable,

The

4.8

is

available

whenever

or

VSUPPLY

turned

the

on.

if

the

Outlook

source,

to

the

will

detect

processors

It

pressing

power

100-110

the

and

the

volt

from

also

has

main

the

detect

source

power

main

even

if

battery

VCC

is

through

obtains

been

the

board.

active

an

“Page

76

of

144

950953

Rev B (9/04)

THEORY

OF

OPERATION

active
their
connect

instrument

source,

in,

the

active.

power

battery-disconnect

switch

signals

will

power-up

except

Outlook

7.7.12.1

that

the

is

turned

Power

The

power

with

one

to

the

applies

VBKUP.

enabling

The

power

resistor,

put,

SW,
capacitor
the

power

routed

signal,

signals.

from

both

processors,

be

unpowered

and

power-down

electronics

off,

but

Switch

switch

side

connected

gate

of a FET.

power

from

VBKUP

the

subsequent

switch

and

capacitor.

is

immediately

delay

the

switch

to

both

processors

they

will

prepare

When

again.

When

proceeds

remain

only

Circuit

powered.

the

is a simple

to

ground.

When

VSUPPLY,

then

is

also

the

powers

stages

connected

When

asserted.

deactivation

are

stretched

and

the

the

power

it

will

disconnect

the

logically

main

battery

membrane

The

power

VBATT,

the

remainder

of

the

through a diode

the

power

When

of

the

to a usable

the

power

Outlook

controller

the

Outlook

is

the

That

is,

the

charger

switch

other

side

switch

power-up

is

or

the 4.8

of

switch

the

switch

SW

signal.

length

controller

for

power-down,

EPLD

main

battery.

plugged

same

as

when

circuits

and

the

located

pressed,

the

process.

is

of

on

is

connected

the

volt

battery

power

to

the

pressed,

is

released,

Therefore,

time.

EPLD.

and

receives

At

into

an

AC

it

is

remain

AC

LED

the

powered

front

through a diode

FET

immediately

pack,

control

input

of a comparator,

the

comparator

the

short

The

SW

activate

battery-dis-

this

point,

the

power

not

plugged

when

indicator

key

to

circuits,

are

panel,

thus

out-

resistor
pulses

signal

and

from

is

7.7.12.2

_

Power

The

several

VSUPPLY,

activates

forms

signal
BATT
millisecond

enables

this

will

another

next

ever,

After

assert

the

their

the

Controller

power

controller

different

it

the

backup

address

during

signals.

delay,

another

point,

the

continue.

FET

press

of

the

processors

preparing

the

DISCONA

DISCONB

disconnect

backup

alarm

EPLD

electrically

functions.

controls

alarm

decoding

the

power-up

The

CONVBKUP

which

FET,

operator

The

CONVBATT

Q35,

which

the

power

will

the

instrument

signal

signal

signals,

has

It

the

connection

in

for

the
process,

is

induced

which

can

release

connects

connects

switch

interpret

via

via

port

the

EPLD

been

activated,

programmable

controls

the

of

response

pump

to

processor.

it

asserts

signal

by a resistor

the

the

power

signal

VBATT

will

not

normally

the

key

for

power-down,

port

pin

pin

P5.7.

will

and

logic

connection

the

4.8

volt

various

input

When

the

CONVBKUP

turns

on

FET

and

4.8

volt

battery

switch,

is

inverted

to

by

VSUPPLY

affect

press

as a request

the

P06,

and

the

When

disconnect

it

both

will

disconnect

processors

the 4.8

device

of

battery

the

(EPLD)

the

12

volt

pack

conditions,

EPLD

and

after

an

approximate

capacitor.

pack

and

the

FET,

FET

to

power-up

which

through a diode.

the

EPLD

for

power-down.

management

pump

processor

have

volt

battery,

the

main

performs

battery

to

VBKUP,

and

detects

the

to

it

per-

the

CONV-

then

VBKUP.

At

process

enables

The

directly.

How-

processor

will

assert

asserted

unless

battery.

it

SW

50

will

950953

Rev B (9/04)

.

Page

77

of

144

OUTLOOK™

200

SERVICE

The

EPLD

both

CONVBKUP

a

short

beep

alarm

LARM,

both

four

circuit,

activates

the

is

asserted

will

the

4.8

different

MANUAL

activates

the

and

from

the

when

an

backup

asserted.

cause

volt

conditions,

alarm

Pressing

the

battery

backup

RESET

backup

unplugged

alarm

whenever

the

EPLD

and

which

to

the

alarm

via

the

are

asserted.

circuit,

instrument

power

the

EPLD

switch

prior

immediately

main

battery.

are

described

BRUPALARM

Therefore,

to

is

first

latched

after

silence

RESET

the

chime

turned

output

LATALARM

the

LATALARM

below.

signal

normally

from

on.

The

signal,

alarm,

and

is

asserted

whenever

causes

the

primary

EPLD

also

LATA~

has

been

disconnect

under

CONDITIONS

1.

2.

3.

4.

The
output,
ASIC,

low
of

powered

7.7.12.3

The

The
The

the

pump

EPLD

processor

management

Comparator

to

age.
Anextraneous

The

possible

visory

EPLD

C517

Circuit

also

RAM,

without

by

the

RESET

sourcing

Power

an

by

the 4.8

Supervisory

RESULTING

issues

IN

an

processor

generates a DEADBATT

disconnect

RESET

causes

the

signal

of

extraneous

section.

decodes

diode

unpowered

addresses

is

routed

directly

protection.

line

whenever

component

volt

battery.

Circuit

LATALARM

ALARMON

SIGNAL

signal,

issues a SHUTDOWN

signal.

main

battery,

is

generated

RESET’s

for

the

to

Therefore,

VCC

through

to

after

pump

the

pump

the

is

not

available,

protect

are

processor.

C517

an

via

port

signal,

DEADBATT

it

from

the

normal

described

The

processor

RAM

input

to

pin

output

avoid

when

pin

P5.2.

via

port

also

permanent

power-up

in

the

Power

single

RAM

and

line

the

possibility

the

EPLD

pin

PO2.

causes

dam-

RESET.

Super-

É

decoded

the

is

forced

is

Page

78

The

power

under
processor

The

power

mum

volts.
sequent
voltage
milliseconds.
power

circuit
circuit

processor,

SET

line

of

144

supervisory

various

RAM

input

and

supervisory

35

millisecond

Therefore,

negative

detection

RESET
glitches on

circuit

See

the

supervisory

times

out.

The

is

normally

via

port

from

the

circuit

conditions

the

time-of-day

circuit

reset

on

is

always

the

whenever

section

circuit

also

watchdog

prevented

pin

P6.0. A reset

option

connector

performs

and

several

controls

circuit.

constantly

the

RESET

asserted

VCC

line.

VCC

7.7.19

“Overvoltage

asserts

the

time-out

from

timing

can

also

either

functions.

backup

monitors

line

if

VCC

on

initial

Reset

is

exceeds

RESET

period

out

low

is

by

pulses

be

forced

or

5.32

line

high

It

generates

power

VCC,

for

and

falls

below

power-up

also

generated

to

5.6

volts

Detection

Circuit.”

whenever

1.6

seconds,

generated

by

holding

for

1.6

950953

resets

the

management

generates a mini-

4.75

to

4.5

and

during

by

for

the

over-

4-15

sub-

The

its

watchdog

The

watchdog

by

the

pump

the

TESTRE-

seconds.

This

nor-

Rev B (9/04)

THEORY

mally

open-circuit

input,

Both
During normal
VMEM

time-of-day

signal
from

level

nal,
volt
RAM
RESET
inputs

along

with

VCC

and

line,

integrated

also

enables a separate

the

VCC

of the 3 volt

and

switches

battery

and

line

in

order

power

to

is

line

the

watchdog

the 3 volt
operation,

which

provides

line

to

battery,

VMEM.

the 3 volt

is

sufficient

maintain

also

to

the

routed

inhibit

is

connected

input

battery

the

power

power

circuit.

The

PNP

However,

the

power

battery

to

current

to

one

writes

when

to

the

power

signal

are

connected
supervisory

to

power

from

the

management

supervisory

transistor,

when

supervisory

power

maintain

time

of

onto

the

in

the

the

management

VCC

is

supervisory

the

to

the

circuit

which

VCC

circuit

the

data

time-of-day

low.

OF

pump

power

connects

processor

circuit

provides

falls

below

asserts

VMEM

in

the

management

integrated

processor

OPERATION

circuit

processor.

supervisory

BATON

additional

line

watchdog

VCC

to

RAM,

output

the

voltage

the

RESET

instead.

processor

circuit.

RAM

enable

circuit.

the

and

the

current

sig-

The

3

The

7.7.13

Two

erated

passes

integrated

„without

the
DAC

A

which

DEADBATT

7.7.14
The

ducer,
senting
signal
nal
amplified

the
amplification
large

Voltage

voltage

by

an

through a red

circuit.

using

pump

2.5

processor,

in

the

volt

reference

is

powered

Pressure

pressure

VPRESS+

the

is

first

is

level

signal

A/D

converter

scale

references

integrated

pressure

results

shifted

pressure

References

are

circuit

indicator

Therefore,

additional

the

power.

analog

signal

voltage

by

VBKUP.

comparators.

Signal

signal

converted

circuits

and

to

and

is

then

inside

allows

signal

VPRESS-,

the

A/D

to a single

amplified

routed

the

the

pump

supplied

which

LED

the

circuits,

is

on

the

is

powered

and a voltage

LED

provides

The 5 volt

comparators

and

the

generated

The

by a precision

2.5

volt

main

board. A 5

by

an

reference

inside

thermistor

reference

Circuits
receive

the

differential

and

perform

converter

inside

ended

under

control

several
the

signal

by

of

through a diode/resistor

pump

waveforms

processor.

processor

with

The

to

examine

increased

V+.

The

dropping

“ON”

indication

is

used

the

management

in

the

virtual

is

used

output

signal

processing

pump

processor.

an

op

amp.

the

pump

clamping

software

minute

resolution.

volt

reference

source

resistor

by

the

before

for

A/D

current

service

processor,

temperature

ground

by

the

LOWBATT

from

integrated

the

operations

The

Then

the

processor.

The

matrix,

controlled

details

level

imposed

voltage

from

reaching

is

V+

gen-

the

technicians

converter

control

inside

the

offset

circuit.

circuit

and

pressure

before

differential

single

shifted

and

shifting

trans-

pre-

input

ended

sig-

and

presented

and

on

relatively

to

7.7.15

The
voltage

generated

950953

Variable

pump

processor

for the

level

from

Rev B (9/04)

Level

Shifter

uses half

shifting

the 5 volt

reference

of a dual

DAC

and

process. A -3.84

voltage

by

an

op

volt

reference

another

amp

op

amp.

to

generate a variable

voltage

This

for

the

allows

DAC

the

Page

offset

input

DAC

79

to

of

is

144

OUTLOOK™

200

SERVICE

MANUAL

generate a variable
The

offset

nal

by

7.7.16
The

pump

level

back

DAC
able
inside

D

offset

7.7.17
The

main

cuit -with a separate
hours,

the

ASIC.

hex

in

VMEM,

voltage

the

second

Variable

processor

shifted

path

of

setting.

gain

amplifier

the

pump

Test.

Time

board

day,

month,

It

the

management

which

pressure

the

is

offset

from

op

Gain

op

amp

Thus,

the

is

processor

of

Day

maintains

and

controlled

is

backed

voltage

the

first

amp.

Amplifier

uses

the

signal

by a variable

instead

gain

can

clamped

from

the

32.768K
year.

by

Hz

The

bit

processor’s

up

with a 3

between

op

amp

other

half

of

its

input

be

varied

by

means

excessive

current

time

crystal.

time-of-day

four

of

I/O

volt

zero

and

3.84

volts,

is

subtracted

of

the

dual

amount.

path,

from

of a diode/resistor

voltages.

by

means

The

serial

select

the

command

space.

The

battery

from

DAC

Since

the

gain

256/255

Refer

of a serial

timekeeper

line,

byte

serial

when

VCC

and

the

is

to

to

TOD,

timekeeper

in

15

the

single

an

op

amp

DAC

is

inversely

256/1.

matrix,

6.11

The

to

Pressure

timekeeper

counts
is

generated

that

is

located

is

not

available.

millivolt

ended

inserted

increments.

pressure

to

amplify

in

the

proportional

output

protect

of

the

the

A/D

Transducer

integrated

seconds,

is

powered

minutes,

and

at

address

latched

by

sig-

the

feed-

to

the

vari-

A/

cir-

in

2200

7.7.18

Audible

7.7.18.1

Alarms

Primary

Both
The

speaker

chime
volume
pitch signal

transmitted

is

an

or a 10

of the

microfarad

forms,

ate

longer

1.5

microfarad

management

ware

The

amp.
ing

of

detected

Alarm

primary

primary

alarm

driver

generator

control

on

from

exponentially

microfarad

op

amp

capacitor

for

maximum

decay

controlled

speaker

current

The amplified

series

resistor,

speaker

and

backup

uses

integrated

is

built

signal

its

negative

audible

an

external 8 ohm

circuit

around

on

its

input

management

decaying

capacitor,

through a diode

is

used

chime

time

capacitor

processor

initial

is

effect.

volume

is

charged

port

pin

value

sensed

speaker

series

diode,

current

signal

alarm

which

an

op

amp

positive

input

terminal.

processor

waveform

which

to

are

array

and a 100 K ohm

generate

The

control

waveforms,

up

P03.

The

by

management

by a series

current

signal

storage

is

monitored

circuits

is

fed

port

derived
both

short

10

are

provided

speaker.

It is

by a chime
which
terminal
The

microfarad

receives a software

and a software

pitch

signal

pin

P15.

from a 1.5

connected

decay

time

for a steady

to a software

10

microfarad

controlled

processor

0.1

ohm

resistor

is

routed

capacitor,

by

to a peak

and

the

management

on

driven

generator

is a square

The

volume

microfarad

to

the

positive

input

resistor.

volume

capacitor

tone

is

charged

port pin

and

amplified

detector,

drain

resistor.

the

main

board.

by a full

bridge

circuit.

controlled

controlled

wave

control

capacitor
terminal

The

1.5

control

is

used

wave-

to

effect.

initial

value

up

to a soft-

P04.

by

consist-

The

processor,

The

signal

gener-

The

by

an

op

peak

via

Page

80

of

144

950953

Rev B (9/04)

THEORY

an

analog

comparator

input.

OF

OPERATION

7.7.18.2

7.7.19

Overvoltage

Backup

The
in

oscillator.
receives
the

BRUPALARM

“Power

BKUPALARM

voltage

doubler
battery,
unplugged

off

manually

Alarm

backup

alarm

input

Controller

doubler

are

powered

the

backup

and

The

power

by

Detection

The

Outlook

scaled

VCC

divider,

point

voltage,

power

supervisory

overvoltage

against

and

filtered

the

with a nominal

put

pin

of

the

power

positive

result

the

voltage

in a board

backup

alarm.

uses

an

alarm

from

signal

EPLD”

signal

and

turns

piezo

by

alarm

the

main

touching

the
by a 0.1

comparator

circuit.

value

of

supervisory

excursion

reset,

which

onboard

is

driven

the

from

or

external

by a voltage

VBKUP

the

power

for a description

on

FET,

which

sound

VBKUP,

can

battery

the 2 contacts

generator.

which

continue

to

becomes

Circuit

detection

2.5

volt

circuit

voltage

microfarad

transmits a signal

The

trip

point

5.46

volts.

The

circuit

on

VCC

with

will

cause

piezo

sound

doubler

line.

The

controller

of

the

completes

Since

is

backed

sound

discharged.

on

the

main

integrated

backup

alarm

EPLD.

BKUPALARM

the

both

the

up

with

even

if

the

This

PCB.

ground

EPLD

alarm

utilizes a comparator

reference.

capacitor.

is

between

power

are

connected

sufficient

the

power

VCC

When

to

the

power

5.32

fail

output

together.

amplitude

controller

is

scaled

VCC

volts

pin

generator

with

circuit

is

turned

See

section

signal.

circuit

and

the

an

onboard

instrument

can

be

to

compare

by a voltage

reaches

fail

input

pin

and

5.6

and

the

reset

Therefore,

and

duration

EPLD

to

built

which

on by

7.7.12.2
The

for the

voltage

4.8

volt

is

turned

a

the

trip

of

the

volts,

out-

any

will

activate

7.7.20

950953

Rev B (9/04)

The overvoltage

detection
than 4 milliseconds,
longer
EPLD,

ered

than

and

by

15

the

VCC,

milliseconds.

backup

and

is

volts.

Lead

‘

Acid

The

center

tery

charger.
and current
bulk

charge

When
level
charging
voltage

Battery

of

of the

the

battery

until

the

if a battery

threshold,

the

battery

The

integrated

charger

state, a controlled

voltage

battery

the

circuit

and

to

alarm

guaranteed

Charger

charging

through

is

designed

generate a board

The

2.5

volt

are

powered

to

operate

System

system

circuits

monitor

three

over-charge

is

very

low,

the

reaches a specified

cell

is

shorted.

charger

will

change

Once

to

filter

out

voltage

reset

signal

voltage

by

reference,

VBKUP.

properly

is a Unitrode

and control

separate

charge

for

the

The

with

input

UC3906

both
states; a high

and a float-charge,

charging

voltage,

the

into the

current

preventing a high

battery

voltage reaches

high

rate

is

spikes

voltage

comparator

the

spikes

power

power

lead

output

controller

is

from

acid

current

or

standby,

limited

to a low

current

the

bulk

charge

Page

81

shorter

pow-

3-15

bat-

voltage

state.

low

state.

of

144

OUTLOOK™

200

SERVICE

MANUAL

7.8

AIR-IN-LINE

Air

bubbles

PCB

contains

resistors.

detect
main

board.

air

is

present

Another
LED

and

AIL

photosensor.

LED

is

photosensor

in

One

air

bubbles

The

LED/photosensor

photosensor.

energized

is
AILTESTSEN,
AILTESTSEN

When

age,
when

Ifa

itself
the float level.

the

the

charger

the

load

and

battery

charge

is

applied

begin

BOARD

the

line

are

detected

two

separate

pair,

the

in

the

output

in

the

line.

The

by

positioned

is

used

is

high

infrared

AIL

pair,

line.

of

this

In

normal

pair,

The

TESTAIL

AIL

output

the

TESTAILLED

to

by

the

when

voltage

enters

voltage

to

the

the

recharge

ASSY.

by

LED/photosensor

utilizes

Its

LED

pair,

AILSEN,

operation,

the

TESTAIL

signal

detect

the

main

AIL

infrared

board

reaches

the

over-charge

reaches

battery

cycle

means

the

different

is

energized

LED

is

is

high

signal

light

to

determine

LED

is

about

95%

state.

the

over-charge

and

again

of

the

begins

to

after

air-in-line

pairs,

indices

by

the

is

used

by

the

AILSEN

pair,

positioned

when

is

used

the

is

to

TESTAIL

generated

emitted

by

whether

on.

of

the

maximum

The

charge

voltage.

discharge

the

battery

block.

with

current

of

refraction

AILLED

main

board

high

for

to

test

the

emit

infrared

on

the

main

the

AIL

the

current

it,

the

voltage

The

air-in-line

limiting

of

signal

generated

to

air

and

low

operation

light

LED

is

board.

LED.

AIL

LED

overcharge

will

terminate

charger

air

will

drops

LED

and

liquids

below

block

on

determine

for

directly

on.

The

Its

output
is

whether

liquids.

of

the

onto

The

TESTAIL

TESTAIL

signal,

working.

volt-

reset

the

AIL

to

the

|

.

7.9

SYSTEM

7.9.1

The
plugged
running.

wait
the
releases
LED

contrast

and

If

by

power
system.

pressed.

this

Power-up

Outlook

in,

The

for

power

the

indicator

voltage

no

other

the

pump

the

4.8
supply,

This

The

point,

OPERATION

has

two

powered-up

the

power

management

supervisor

reset

and

processes

is

not

volt

backup

energizing

starts
EPLD,

DC

or

supply

on

the

circuit

line

to

waits

is

not

turned

plugged

up

the

without

AC

power-up

powers-up

and

pump

key

panel

to

prevent a watchdog

the

door,

for

the

first

on,

are

active.

in,

and

battery,

causes

the 5 volt
main

board

software

actions

conditions.

the

If

system

processors

to

be

pressed.

and

the

door

command

so

the

LCD

display

is

pressed,

the

main

switching

processors,

control,

are

the

the

pump

and

the

initialize

The

pump

reset.
processor
from

turns on

the

management

remains

the

power

battery

regulator

latches

same.

to

which

the

and

both

is

off

and

unplugged,

microprocessor

their

internal

processor

The

management

memories,

continuously

the

single

processor.

blank.

be

temporarily

generating

main

No

control

detect

that

battery

messages

circuitry,

Vcc

supply

and

then

programs

and

pulses

processor

green

AC

The

are

powered

connected

to

the

is

on.

to

whole

From

is

start

LCD

sent,

the

Page

82

of

144

950953

Rev B (9/04)

At
LED

later
cate

Both
gram
RAM
pump
altered.
if

this

point,

indicator

message

BATT.

main

board

EPROM

is

battery-backed

was

last

The

management

the

date

or

the

door

is

turned

from

the

processors

contents.

turned

time

off.

data

processor

on

management

Any

by

This

is

again.

test

internal

memory

the 3 volt

data

processor

is

invalid.

reset

by

If

the

pump

processor

and

failure

battery,

is

tested

reads

the

management

is

causes

external

results
and

to

be

the

contents

THEORY

actually

stores

sure

running

the

LED

RAM

in a system

important

that

of

the

OF

OPERATION

processor,

indicators

memories

alarm.

its

contents

on

the

data

and

as

The
from
have

time-of-day

the

green

main

battery,

to

switch

well

as

the

management

when
not

been

clock

and

AC

a

to

indi-

pro-

the

alarms

Messages

O.K.”

start

messages

management

The

management

drawn

turned

“System

The

pump
the

time.

The

display

the

LCD
voltage

cessor
audible

by

the

on

and a system

Alarms.”

pump

processor

door

is

restriction

management

digits.

settings

controller

and

and

management

alarm

to

be

exchanged

detect

and/or

pump

processor

alarm

driver

initializes

closed and

motor

home

processor

Data

displayed

from

the

Biomed

is

initialized

backlight

or

an

“Error”

between

if

either

software

processor

sounds

is

tested,

alarm

is

generated.

the

the

air-in-line

position

sends

is

Menu

by

management

are

turned

processor,

message

management

ceases

will

sound

the

chime

and

if

the

Refer

pumping

mechanism

block

is

located

commands

determined

that

on.

“I’m

and any

on

by

concern

O.K.”

failure

the

LED

and

to

work

an

alarm..

sound

current

tube

as

to

processor

of

read

to

Alarm

detector

well.

If

the

door

the

data

data

retention

messages

in

the

the

displays.

pump

correctly.

circuits

processors.

If

audible

is

too

low,

Code

number

in

alarm.

the

indicates

not,

then

this

processor

stored

in

management

and

commands,

start

to

flow

exchange

Periodic

this

happens,

The

the

backup

71

in

ASIC

device.

that a set

is

done

to

initialize

start-up

and

will

values.

LCD

between

result

“I’m

the

current

alarm

section

is

at

the

RAM

If

in

place,

RUN

LED

and

8.3

the

The

contrast

door

pro-

in

either

is

an

Once

the

Hold

7.9.2
When

and

the

with

back
mined
rate

or

is

illuminated

950953

Rev B (9/04)

all

power-up

state,

and

Hold

State

the

microprocessor

Information

the

status,

Rate

by

setup

and

Volume

the

software

Piggyback

at a reduced

testing

awaits

has

operator

Operation

is

Display

instructions

To

Be

power-up

volume

data

brightness

been

completed

action.

in

the

Hold

indicates

or

the

any

Delivered

defaults,

is

zero,

then

to

and

state,

the

yellow

time

left

relevant

displays

and

indicate

alarm

indicate

previous

the

Piggyback

that

there

and

volume

messages.

the

are

no

alarms,

Hold

indicator

the

appropriate

saved

data.

display

Primary

the

pump

is

delivered

The

values,

Primary

data

If

either

remains

display

digits

goes

into

illuminated,

along

and

Piggy-

as

deter-

Piggyback

blank.

If

would

Page

83

not,

it

be

of

144

OUTLOOK™

changed

The

management

determine

200

if

the | |

which

SERVICE

+]

keys

are

processor

prompt

MANUAL

operated.

uses

to

show

the

on

state

of

the

the

Information

door

and

the

air-in-line

Display.

tubing

detector

to

if

message
key

At

changed
alarm

over

held,
three

volume

The

Delivered

there

In

the

the

Menu

During
that

in

the

channel

“Hold
than 3 minutes,
Manual
will

has

been

will

be

is

pressed.

any

time

while

by

pressing

will

beep

or

under

the
times

pump

will

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features

choices

are

Hold

Time

if

corresponding

per

second.

to

be

delivered

will

not

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be

no

state,

available

are

the

Hold

detected generate

state

of

the

LEDs.

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unless

for

an

explanation

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deactivated

pressed

shown

in

once,

the

maximum

in

at

the

the

Hold

the

keys

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the

digit

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can

begin

operation,

of

the

current

response.

pressing

(MENU)

there.

available.

state,

software

an

without

key

In

addition,

alarm

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until

the

response

bottom

state,

below

corresponding

or

will

be

set

to

of

the

the

minimum

continue

either

from

however,

row

is

gives

Once

the

pump

internal

immediate

presses,

if

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of the

door

if

the

the

pump

Hold

is

closed.

the

option

an

alarm

the

LCD

rate

and

display

digits.

digit

value

to

change

rate

can

zero

to

9999.9

if

either

set

to

zero.

access

tests

alarm.

door

to

is

running,

are

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word

“Hold”

is

closed, a timer

remains

is

being

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condition

Information

volume

will

has

be

the

performed

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increase

been

and

set

from

ml.

the

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two

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only

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is

on

hold

to

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key

reached.

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zero

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seconds

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door

the

is

then

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appropriate alarm

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delivered

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pressed

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decrease

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to

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or

the

Volume

are

pressed

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in

is

activated

key

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the

door

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closed

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until

either

values

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Menus

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and any

may

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by

one,

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pressed

at a rate

ml/hr,

while

not

displayed.

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simultaneously

and

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problems

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the

unused

which

presses

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opened,

timer

for

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the

is

reset

be

audible

or

roll

and

of

the

all

of

while

VTBD

causes

more

timer

for

a

another
pressed

for

If

cause
open,
turn

Page

another

the

door

audible

the

off

84

of

144

three
to

silence

three

is

pump

the

device

minutes.

the

audible

minutes.

open,

the

clicks.

is

on

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battery

after

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the

“Hold

power

is

to

power

alarm,

can

return

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prevent

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approximately

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pump

turned

on

but

accidental

in

the

Hold

20

minutes

alarm

to

the

all

other

data

or

state,

to

conserve

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activated,

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key

panel

status

changes.

the

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Rev B (9/04)

THEORY

OF

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7.9.3

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formed

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digit

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pumping.

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an

up

to

950953

Rev B (9/04)

Page

85

of

144

OUTLOOK™

200

SERVICE

MANUAL

chamber

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piston

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motor

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auxiliary
pumping

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opened.

Page

86

end

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cycle,

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refill

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encoder

restriction

alarm

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alarm

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sensor

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the

of

144

pressure

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950953

Rev B (9/04)

transfer

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minated

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alarm

the

the

is

illu-

and

950953

Rev B (9/04)

Page

87

of

144

OUTLOOK™

200

SERVICE

MANUAL

backup

When

state.

alarm

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removing

deactivated

Page

88

of

144.

This

space

intentionally

left

blank.

950953

Rev B (9/04)

PUMP

HISTORY,

ALARMS,

&

TROUBLESHOOTING

CHAPTER

PUMP

8.1

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950953

Rev B (9/04)

Page

89

of

144

OUTLOOK™

K

If

you

download

200

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