Important Information on this ManualService Work Page 0 - 5
Technical Safety Inspections Page 0 - 5
Current Versions Page 0 - 5
Revision Service Page 0 - 5
Non-Liability Page 0 - 5
ISO 9000 ff/EN 46 000 ff Page 0 - 6
Repair and Inspection only
by Trained Technicians Page 0 - 6
Spare Parts and Test Equipment Page 0 - 6
Setting Off Page 0 - 6
General InformationTechnical Training Page 0 - 7
Entry for the Product Training Page 0 - 7
Ordering of Spare Parts and Test Equipment Page 0 - 7
Return of Spare Parts Page 0 - 7
Service Hotline Page 0 - 7
Safety Officer Page 0 - 7
Translation Page 0 - 7
Service ProgramStructure of the Service Program Page 3 - 1
Additional Functions with
Inserted Service Plug Page 3 - 2
Start / Quit the Service Program Page 3 - 3
Unit Data Page 3 - 3
History Data Page 3 - 5
Test Page 3 - 6
Unit Modifications Page 3 - 7
Calibration Page 3 - 10
Workstation Page A - 1
Revision Service-Documentation Page A - 2
Current Information Page A - 2
Order Form Page A - 2
0 - 4 Infusomat P 2.0gb
Page 5
0-Important Information on this Manual
The following notes should be observed:
Service WorkThe present manual is for your information only. The possession of
this manual does not authorize the performance of service work.
Service tasks may only be executed by persons, who
-have received appropriate training on the system from B.
Braun
-are included in the revision service
-possess the necessary test equipment and mechanical aids,
and
-fulfil the personal requirements (training and knowledge).
Technical Safety InspectionsB. Braun also recommends training on the technical safety in-
spections, or to perform at least the steps indicated in the current
version of the manual, as:
-the TSI requires that the instructions in the manuals are observed
-the manuals are a reference for measurements
-depending on the unit type, the service program must be
called up which may lead to a dangerous unit condition in the
case of an inappropriate operation. Furthermore, a special
service connector may be necessary.
0
Current VersionsThis manual version corresponds to the state when the manual
was written. Technical changes, especially software modifications
must always be expected. The state of the revision is indicated by
the index number on the title page.
Revision ServiceThe possession of this manual does not automatically mean inclu-
sion in the revision service. You will be included in the revision
service after:
-technical training by B. Braun Melsungen or
-a written order placed with the sales department of B. Braun
(incurred costs).
Non-LiabilityB. Braun Melsungen AG does not assume any responsibility for in-
juries to persons, property damages or other damages caused by:
-the use of a wrong manual, or a manual which does not correspond to the revision state for maintenance, repair, and
service tasks
-the non-inclusion of the service technician in the revision
service
-technicians who have not participated in a technical training
course for the specific B. Braun unit.
Infusomat P 2.0gb 0- 5
Page 6
0
ISO 9000 ff/EN 46 000 ffB. Braun is certified in accordance with DIN ISO 9001 and DIN EN
Repair and Inspection only
by Trained Technicians
Spare Parts and Test EquipmentOnly use original spare parts from the manufacturer. Do not
Important Information on this Manual
46 001. This certification also includes maintenance and service.
The Infusomat P complies with the IEC/EN60601-1 and
IEC/EN60601-2-24 standards and is certified with the CE label according to the EC directive 93/42/EC.
Training may only be performed by B. Braun. The possession of the
manual does not authorize the performance of repairs. The instructions on electrostatic sensitive components (ESD standards)
must be observed.
An electrical check must be performed following each repair (see
„Checks after Repair“ ➨ pg. 5 - 1).
tamper with assembly groups which can only be exchanged completely. The spare parts required are listed in the repair instructions.
The inspection personnel is responsible for the calibration of the
test equipment. Original test equipment can be calibrated at the
works of B. Braun. Further information is available upon request.
Setting OffAdditional notes and warnings are set off as follows:
Note
Gives additional or special notes on information and working
steps.
CAUTION
Is used for working steps which may result in damage to the unit,
system or to a connected device.
WARNING
IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL
INJURY.
0- 6 Infusomat P 2.0gb
Page 7
0 - 8
0-General Information
Technical TrainingB. Braun Melsungen AG
Stadtwald Haus 6
D-34 212 Melsungen
Germany
Responsibility
Dieter GundlachTel.:+49 5661 71 - 37 74
Fax:+49 5661 71 - 28 81
Entry for the Product TrainingOnly via the responsible representative
Ordering of Spare Parts and Test EquipmentB. Braun Melsungen AG
P.O. Box 11 20
D-34209 Melsungen
Germany
0
Hospitals and SuppliersTel.:+49 800 2 27 28 24
of HospitalsFax:+49 5661 71 37 98
Dealer and Tel.:+49 5661 71 36 28/29
Medical HousesFax:+49 5661 71 35 50
Return of Spare PartsB. Braun Melsungen AG
Schwarzenberger Weg 73-79
Wareneingang Werk C
D-34 212 Melsungen
Germany
Service HotlineMr. Tippel, Mr. Clobes
Tel.: +49 56 61 71 - 35 25
Fax: +49 56 61 71 - 35 26
E-Mail: karl.tippel@bbraun.com
E-Mail: christian.clobes@bbraun.com
Safety OfficerDr. Wilhelm Wucherpfennig
Fax: +49 56 61 71 - 46 36
E-Mail: wilhelm.wucherpfennig@bbraun.com
TranslationBrückner GmbH, Germany
Infusomat P 2.0gb 0- 7
Page 8
0
For your notes:
General Information
0- 8 Infusomat P 2.0gb
Page 9
1 - 10
1-System Overview
DesignThe Infusomat P is a compact volumetric peristaltic infusion
pump.
Standard delivery rate range 0.1 to 999.9 ml/h
The unit is operated via a membrane keypad. It is equipped with
an LCD (liquid crystal display) for the display of the delivery rate
and the operating support of the user. Two control LEDs display
alarms, and the running of the infusion pump.
1
Handle
Door Lock
LCD Display
Softkeys
Keypad
Barcode Label
Control LEDs
Guide for Short Pole Clamp
Mains Connection
Optical
Interface
fm Recessed Plug
Potential Equalization
Bolt
Drop Sensor Socket
Drop Sensor
Flow Inhibitor
MFC-Socket
Peristaltic Pump
Air Sensor
IP 003
Fig.: 1 - 1 Unit Design Infusomat P
A barcode label is attached to the left front side of new Infusomat
P unit versions which can be retrofitted on previous devices. This
barcode label is used to read the serial and DIANET type number
via a scanner when the Infusomat P is operated in an fm-system.
Infusomat P 2.0gb 1- 1
Page 10
1
Operation Flow Chart
System Overview
Standard Operation
Switch On
Tube Selection
Service Plug,
Inserted ...
1
5
Special Functions ...
3
Set Delivery RatePreselected VolumePreselected Time
Rate Calculation
Start Infusion
Stop Infusion
Change Delivery Rate
Recall Info
Call up Bolus
KOR Mode
2
1
See service program diagram
2
Only when preselected time or preselected volume has expired
3
Please pay attention to the activation in service program
4
Only available with IFPC
5
From software IFPe, IFPE
6
From software IFPE
-Dose Calculation
-Bolus Function
-Standby Function
-Drug Change
-CC Mode
-Occlusion Pressure
-Drop Control
-Piggyback
-Battery Capacity
-Data Lock
-Alarm Tone
-Contrast Setting
-Clock
4
5
6
5
5
Fig.: 1 - 2
See Instructions for Use for detailed information.
1- 2 Infusomat P 2.0gb
Page 11
System Overview
FunctionTwo independent software-controlled microprocessor systems
control and monitor the hardware. On the basis of their functions,
they are defined respectively as a control and a function processor. Both systems work with independent clock frequencies and
have access to different program and data memories. All safetyrelevant functions are handled by both processors and the results
are counter checked (CF- and FC-latch).
The input via the keypad is fed to both processors. Additionally the
acknowledgement signal of the ON/OFF key is fed to the mains
power supply logic (voltage E/A-TAS). The function processor has
also access to this logic via E/A-INT.
Description of the voltage signals (see „Signal Table“ ➨
pg. 1 - 5).
1
Fig.: 1 - 3
Infusomat P 2.0gb 1- 3
Page 12
1
Voltage SupplyThe voltage supply is generated either directly from mains, via the
System Overview
FM plug (14 V connection to the fluid manager system), or via the
MFC connector (11 to 16 V) and as an internal supply via the internal 7.2 V NiCD battery. The mains module is available in three
versions: 230 V, 220 / 230 / 240 V and 100 / 110 / 120 V. The rated
voltage has a tolerance of + 10% to – 15 %.
A voltage of 11 V to 18 V is available after transformation and rectification. This voltage is fed to the battery charge circuit and the
unit supply. This is also valid for an external 12 V supply from the
MFC or FM plug. The FET V10 switches between the external and
the internal voltage supply. The transistor V10b works as an ON/
OFF switch for the operating voltages UBS, UMOT and +5V. The
+5V supplies the complete electronics including the double channel microprocessor system. A window comparator constantly
monitors the +5V for undervoltage or overvoltage. The function is
checked during switch-on. The operating voltage UBS supplies the
stepper motor and the UMOT, the stepper motor drive.
The transistor V47 switches the operating voltage UMOT. In case
of an alarm the motor is switched off by V47. Additionally the
switching function of the transistor is checked during the switchon test.
The circuit has two separate assembly groups with separate supply voltages UBA and UBB. The ON/OFF circuit has a retriggerable
delay switch-off. A follow-up charging circuit drives the transistor V10b.
The alarm logic (operating voltage UBB) is an RS latch. This is set
when the unit is running and activates the alarm circuit. The
alarm buzzer and drive are also driven by UBB. The ON/OFF circuit
is activated and the voltage supply is switched on by pressing the
ON/OFF key. The alarm latch is reset simultaneously. A function
test of the voltage monitoring, motor circuit and alarm activation
is performed. The voltage supply is maintained by cyclic self-holding pulses fed to the logic. The alarm latch is also activated.
1- 4 Infusomat P 2.0gb
Page 13
System Overview
1
Fig.: 1 - 4
Signal Table
SignalMeaningSignalMeaning
+5VVoltage Supply ElectronicPKS2Pump Head Sensor 2
5V-HTOvervoltage TestPKSSPump Head Sensor Control
5V-LTUndervoltage TestPRSStaff Call Relay Control
AK-IBattery Charge and Discharge CurrentPRS-FStaff Call Relay Function Channel
AK-LADBattery Capacity ON/OFFPKSSPump Head Sensor Control
AK-TestBattery TestPRS.RUFStaff Call Relay Control
ALA-UBOperating Voltage AlarmRDERate Display Enable
CSChip SelectRESPower on Reset
DIData InputRES-FReset Function Channel
DOData OutputRES-KReset Control Channel
E/A-INTON/OFF by MicroprocessorRTSReturn to Send (DIANET)
MISOSerial Data Output InterfaceTSCLDrop Sensor Clock
MOSISerial Data Input InterfaceTSEDrop Sensor Receiver
System Overview
MOTEINMotor ONTSRDrop Sensor Regulation
MSMotor ControlTSSDrop Sensor Control
P-ENAPort EnableTxTransmit Data
PH0Phase 0UBA, UBBSupply Voltage for Alarm, On/Off Logic, RTC
PH1Phase 1UBSSwitched Operating Voltage UB
PH2Phase 2UBS-MUBS Measurement Line
PH3Phase 3UMOTSupply Voltage of Motor Drive
PKSPump Cover SensorUMOT-MUMOT Measurement Line
PKS1Pump Head Sensor 1URTCSupply Voltage Clock Module
Table 1 - 1 Signal Table (Part 2 of 2)
Mains OperationWhen the unit is connected to mains the unit supply voltage is
switched on for the duration of the switch-off delay time. If the
microprocessor recognizes a sufficient mains voltage for the
charging, the voltage supply is maintained. In this case only a battery balance is carried out, because a key was not pressed. The actual battery capacity and the battery operting hours are displayed
in the LCD. The unit is switched off when the ON/OFF key is
pressed for at least 2 seconds. Thereby the self-holding is triggered and the alarm latch is reset with a delay. After another 20
seconds the unit is switched off, because the pulses are missing.
If the Infusomat P is switched off in mains operation with the ON/
OFF key, the internal mains voltage is still present.
In mains operation the battery function is checked during the
switch-on test. Therefor the charge and discharge current is
1- 6 Infusomat P 2.0gb
Page 15
System Overview
measured and the charging of the battery is interrupted for the
duration of the measurement.
Battery OperationThe battery function is monitored by the following data: charge
current, discharge current and time, and self-discharge time. In
battery operation the battery function is checked during the
switch-on test. The theoretical load condition is read from the
clock module of the battery. Then the battery is connected to UBS
and the voltage is measured. If the minimum requirements are not
reached a battery alarm is activated.
Alarm CircuitThe alarm generation consists of:
-Standstill of pump due to switch-off of MS (motor circuit)
and UMOT (motor operating voltage)
1
-Audible alarm due to the drive of the buzzer or the loudspeaker via ALA-AK (control channel) or via ALA-UB
-Optical alarm. Is displayed in the LCD and a separate LED display. Additionally the set rate flashes with AAA.A.
-Staff call via the MFC staff call cable.
The user must check the optical and audible alarm during the
switch-on test. An alarm must be activated to test the staff call
alarm of the Infusomat P, e.g. open pump cover during operation.
Pump UnitThe pump head is driven by a stepper motor. Each full step of the
motor is realized by 5 microsteps. The motor is driven by an FET
output stage. The function processor controls the motor with the
MS signal. A slot disc which is mounted on the pump head axle is
scanned by two light barriers (PKS1 and PKS2 signal). Thereby the
control microprocessor monitors the direction of rotation and
speed of the pump head.
The pump head position is also determined with the PKS2 signal.
The motor can therefore be accelerated during the withdrawal
phase. Thus a nearly pluse-free flow is realized in the lower delivery range (<100 ml/h). The total pump head cycles and running
time are available in the service program under history data.
Infusomat P 2.0gb 1- 7
Page 16
1
System Overview
Mechanical Occlusion Pressure:
The Infusomat P has a linear peristaltic pump. This pump has 12
slides which are driven by a camshaft.
When the pump cover is closed, the pump tube is squeezed (occlusion) by at least one of the slides, independent of the pump
head position. The complete pump unit is mounted behind the
front panel in the cabinet frame. The hinges and the locking bow
for the pump cover are led through the front panel. The pump cover is automatically closed when the operating unit door is closed.
The slides are pressed against the pump cover by a spring system
in the pump unit. Thereby a delivery pressure is realized and mechanically limited by the springs.
If the pressure limit is exceeded there is no volume delivery. The
drop sensor activates an alarm. If one of the springs fails, the
spring system will ensure that an unsafe condition cannot occur
(free flow). The two remaining springs ensure an appropriately
high occlusion pressure.
Electronic Occlusion Pressure:
The electronic occlusion sensor is mounted on the output side of
the pump. A spring pressure loaded slide is seated on the infusion
line. An increase of pressure in the infusion line leads to a deflection of the coil core via the pressure slide. The depth of immersion
is measured inductively. When a preset pressure threshold is
reached the pump drive is switched off, and an alarm is activated.
The electronic occlusion pressure is a single channel circuit. In
case of a failure, the mechanically limited maximum pressure can
be reached.
Motor Switch-Off by Both Processors:
Function processor: MS signal to switch-off the motor drive. Control processor: MOTEIN signal to switch-off the drive of the
motor operating voltage.
Computer InterfaceThe Infusomat P is equipped with a computer interface. It can be
connected to the optical interface or via the MFC service plug. To
activate the computer operation please ask for a detailed description from B. Braun.
Until software version IFPC: DIANET
From software version IFPe, IFPE Dianet
1- 8 Infusomat P 2.0gb
Star
Page 17
System Overview
Braun fluid manager system (fm system)The Infusomat P can be operated as a stand-alone unit or inte-
grated in an intensive care unit, e.g. the B. Braun fluid manager
system (fm system). It is integrated by simply snapping the unit
into the system.
Mains supply and data communication are automatically connected. Thereby data acquisition and transmission to higher computer system levels are possible.
Internal Assignment
1
Fig.: 1 - 5
Infusomat P 2.0gb 1- 9
Page 18
1
AccessoriesGeneral
System Overview
DesignationOrd. No.
Mounting clip for drop chamber ”TK 2000” . . . . . . . . 3477 3223
Mounting clip for drop chamber ”Intrafix P” . . . . . . . 3477 3215
The higher digit always replaces the lower digit for the revision
level, e.g. IFPE13003 replaces IFPE13002.
When the software group changes (IFPE13002) the unit functions
Position123456789
DigitI FPE13003
are changed, too. Therefore unit users must be informed (e.g. instruct the user and exchange the instructions for use – software
coding, e.g. IFPE is on the cover page of the instructions for use.)
2
Infusomat P
Fig.: 2 - 1 Coding
Revision Level
Hardware Identification
Software Group
Note
Mark the unit after having updated the software! The new software version must be clearly recognizable.
Only update from old to new software versions, never in reverse
order (e.g. never update from IFPC02002 to IFPC02001!).
All units used in one ward should have the same software status
and basic setup to avoid operator mistakes.
Note
Software updates must be reported to B. Braun for registration.
Observe the notes of the update program and the supplements!
Infusomat P 2.0gb 2- 1
Page 20
2
Approved Software VersionsIFPC02001
Software
-Basic software
(Must not be used any more. Please contact the Technical
Service of B. Braun).
IFPC02002
-No optical staff call after power up (fluid manager system)
-Optimized air sensor evaluation
-Manual bolus volume limited to 99.9 ml
-Optimized special bolus function
IFPe02003
-Preselected volume and time counted down to 0
-Long-time compensation of delivery rate
-Interface changed to DIANET
(not compatible with Dianet)
-New special function Piggyback
Star
-New special function clock
-Storage of alarms in case of malfunctions, which can be recalled in the service program menu 230
-Tube selection menu
-Calibration occlusion sensor
-Tube update
IFPE13002
Only controller board with loudspeaker (see „Controller Board“
➨ pg. 4 - 6).
-Alarm volume can be set
-History function
IFPE13003
-Optimized dose calculation
2- 2 Infusomat P 2.0gb
Page 21
Error Messages and Alarms
7 Segment Display
Fig.: 2 - 2
Text Field
Software
Alarms of the function processor 80c535 are displayed in the text
field of the LCD. Alarms of the control processor 68HC11 are displayed in the 7 segment display. The alarms help to troubleshoot
unit malfunctions. As not all malfunctions can be considered, unit
malfunctions with different messages, which are not listed, can
be displayed, or there may be no message.
Detected unit alarms are displayed in the text field as ”Unit
Alarms” in the selected language. Additionally the error number is
displayed in the text field.
2
Text FieldDescription
100defective RAM memory
101UMOT cannot be switched on
102UMOT still switched on despite overvoltage
103UMOT still switched on despite MOTEIN=0
104UMOT still switched on despite undervoltage
105ON/OFF key pressed longer than 14 sec
106defective air sensor (calibration value?)
107defective program memory
108defective program flow
109different number of pump head cycles
110different keypad gaps between 80c838 and 68hc11
111different program versions between 80c535 and 68hc11
112defective program flow
113testbit!=0 out of switch-on test
116defective program memory - text
117defective program memory - text does not match with program
118reset during active operation
119defective program memory transit time ROM-test
120defective program memory tube parameters
Table 2 - 1
Infusomat P 2.0gb 2- 3
Page 22
2
7 Segment Display Description
FF01dummy for test
FF02battery not present / missing battery current
FF03defective RAM memory
FF04defective program memory - ROM test error 1
FF05defective program memory - ROM test error 2
FF06calibration data error from EEPROM
FF07pump head cycle not plausible
FF08failure / inaccuracy of system clock
FF09failure 100msec system clock
FF10reset during active operation
Software
Control Microprocessor 68hc11
FFxx is displayed in the 7 segment display with flashing dots. FFxx
is the error code.
SM MenuInterval Bolus DoseOff_______________________
Online Rate SettingOn_______________________
Double Rate EntryOff_______________________
Tube Selection
User DataOcclusion PressureHigh_______________________
ContrastOptimum contrast_______________________
CC Address
DrugBlank_______________________
Data LockOff_______________________
Standby Time24h 00min_______________________
2)
Deactivated_______________________
1)
Deactivated_______________________
1) 3)
Deactivated_______________________
1)
Activated_______________________
1)
2)
1_______________________
Off_______________________
_______________________
2
1)
From software IFPE
2)
No longer available in software IFPe, IFPE
3)
Not software IFPe
Infusomat P 2.0gb 2- 5
Page 24
2
Software
Menu PointDefaultCustomer Setting
Drop ControlOn_______________________
Alarm Tone
Dianet Mode Display
Bolus KeyOn_______________________
Bolus Rate999.9 ml/h_______________________
Calibration DataAir Sensor Calibration Value
Tube group I
(dependent on tube)
Air Sensor Calibration Value
Intrafix Air P
(dependent on tube)
Scale Factor
(dependent on tube)
Occlusion Level, Low6_______________________
Occlusion Level, High12_______________________
History FunctionActivated_______________________
Unit Specific DataDIANET Type No.Depending on unit_______________________
Unit No.Depending on unit_______________________
Operating HoursDepending on unit_______________________
Battery HoursDepending on unit_______________________
Number of Pump Head CyclesDepending on unit_______________________
1) 3)
Stage 7_______________________
1)
60sec_______________________
130 mVMust not be changed
130 mVMust not be changed
50 (Intrafix Air)_______________________
1)
From software IFPE
2)
No longer available in software IFPe, IFPE
3)
Not software IFPe
2- 6 Infusomat P 2.0gb
Page 25
3 - 12
Structure of the Service Program
3-Service Program
Service Plug,
Inserted
Switch On
3
Standard Operation
(see operating
flow diagram)
Group:
Unit Data
Software Version
100.0
Drug
110 . 0
Ward Identification
120.0
Tube Type
Serial Number
1)
130.0
140.0
1)
Short Display:
software version,
user language
Group:
History Data
Operating Hours
200.0
Battery Op. Hours
210.0
Pump Head
Cycles
220.0
Alarms
230.0
Tube Type Selection
Special Functions
(see operating
flow diagram)
Service Program
Activated
Group:
Test
Air Sensor
300.0
Occlusion Sensor
310.0
Temperature Sensor
320.0
2)
Unit Modification
Group:
Service Language
400.0
User Language
410.0
Alarm Tone
420.0
Staff Call
430.0
Special Function
440.0
Group:
Calibration
Occlusion Sensor
500.0
Scale Factor
510.0
Air Sensor
520.0
Comp. Head Volume
530.0
Occlusion Level
540.0
1)
1)
Only software IFPC
2)
From software IFPe / IFPE
3)
From software IFPE
DIANET Type No.
150.0
Menu
450.0
Delivery Rate
460.0
Air Alarm
470.0
Dianet Mode
Display
480
2)
Pump Data
550.0
History
560.0
3)
Fig.: 3 - 1
Infusomat P 2.0gb 3- 1
Page 26
3
Additional Functions with
Inserted Service Plug
Service Program
Software Version and User Languages
1. Insert service plug into the MFC socket at the rear of the unit.
2. Switch on unit and keep the ON/OFF button pressed
(for max. 15 s).
3. The software version and user languages are displayed in the
LCD.
4. The unit is switched on when the ON/OFF button is released.
5. ** appears in the LCD if the service plug is inserted.
Two LEDs are integrated in the service plug:
-green = Power supply active
-red = Alarm
The following conditions are active:
-The operating alarms are muted.
-All special functions are accessible (including the disabled).
-The special functions are slightly modified. (Example: SM
battery capacity has key for 0 min/32 min presetting).
-The battery capacity display switches between the nominal
and the actual capacity. If the maximum battery capacity is
not reached ”?” will be displayed before the new nominal capacity.
-The tube type will be displayed in the tube selection menu.
Disabling the Occlusion Sensor
The electronic pressure monitoring can be deactivated to check
the mechanical occlusion pressure.
1. Select ”Occlusion Pressure” with the SM key.
2. Then select ”mechanical”.
3. Return to the main menu with END.
A too low pump speed is indicated in the display by ”Pressure
Alarm” with underlined stars.
The display "Pressure Alarm" with underlined questions marks indicates that no tube has been inserted.
1)
1) From software IFPe / IFPE
3- 2 Infusomat P 2.0gb
Page 27
Start / Quit the Service ProgramActivate the Service Program
1. Insert service plug into the MFC socket at the rear of the unit.
- ** appears in the display.
2. Select ”Service Program” with the SM key. When the service
program is activated the red alarm LED flashes. The LED displays the code number of the selected group and function.
Fig.: 3 - 2
FUNCTION
ENDJumps to the initial function
GR+Selects group
FU+Selects function in the
activated group
OKActivates the selected function or if
necessary skips to the sub-functions
Fig.: 3 - 3
with NEXT
Service Program
3
Quit the Service Program
1. Press END in the main menu. - A data storage query is activated: ”Save Changes? Yes / No”.
Y / N terminates the service program.
Press END to jump to the last function.
2. Switch off the Infusomat P and remove service plug.
Note
Disconnect the Infusomat P from mains for at least 30 seconds after termination of the service program (memory is deleted). Then
the unit can be switched on again.
Unit DataSoftware VersionFunction 100.0
1. Select sub-functions with NEXT.
2. The current software version is displayed in the LCD:
- User program version with date
- Language with text version. Further languages with (+).
- Service program version
- Service language with text version
- Tube type version
3. Return to the initial function with END.
Infusomat P 2.0gb 3- 3
Page 28
3
Fig.: 3 - 4
Service Program
Drug NameFunction 110.0
Memory for maximum 9 drugs and 20 characters per name.
1. Display the stored drug names with the NEXT key.
2. Delete displayed entry with CLR.
3. Press YES to modify a drug name:
Move cursor to character with NEXT.
Select new character from line 3 with << or >>.
4. Repeat the procedure for each character.
5. Return to the initial function with END.
Ward IdentificationFunction 120.0
Enter and display of a ward specific unit identification. Permanent
display if the unit is connected to mains and switched off.
1. Delete displayed entry with CLR. Press YES to enter modifications:
Move cursor to character with NEXT.
Select new character from line 3 with << or >>.
2. Repeat the procedure for each character.
3. Return to the initial function with END.
Tube Type
There is only one tube type implemented in version IFPC02002.
This function is for future extensions.
Serial NumberFunction 140.0
The displayed serial number must correspond with the number on
the unit type plate, as this number is used in the interface mode.
1. YES activates the entry mode. Enter via the numeric keypad.
2. YES stores the changed or new number.
3. Return to the initial function with END.
DIANET Type NumberFunction 150.0
The displayed serial number must correspond with the number on
the unit type plate, as this number is used in the interface mode.
1. YES activates the entry mode. Enter via the numeric keypad.
2. YES stores the changed or new number.
3. Return to the initial function with END.
1)
Function 130.0
1)
Only software IFPC
3- 4 Infusomat P 2.0gb
Page 29
Service Program
History DataOperating Hour CounterFunction 200.0
1. OK activates the display.
2. Return to the initial function with END.
Battery Operating HoursFunction 210.0
1. OK activates the display.
2. Return to the initial function with END.
Pump Head CyclesFunction 220.0
Display of the pump head cycles (delivered volume).
1. OK activates the display.
2. Return to the initial function with END.
Operating AlarmsFunction 230.0
Bit1514131211109876543210
Code1000000000000010
Example for Alarm ”Pump Cover Open”
0Battery empty (battery alarm)
1Pump cover open
2Drop alarm
3Air alarm
4 Occlusion alarm
5Expired standby time
6Interface alarm
The last 20 operating alarms can be recalled.
They are displayed as 16 bit binary codes and each bit position can
be set from 0 to 1.
1. OK activates the alarm display.
2. Display operating alarms -01 to -20 with the (+) and (-) key.
3. Delete the operating alarms with CLR.
4. Return to the initial function with END.
In addition the last unit alarm (GA) will be displayed from software version IFPe, IFPE.
3
7KOR end alarm
8 to 14free
15Operating alarm
Fig.: 3 - 5
Infusomat P 2.0gb 3- 5
Page 30
3
TestAir SensorFunction 300.0
Service Program
After exchange check the function of the air sensor.
See TSI-List for permissible check values (see „Technical Safety
Inspection TSI“ ➨ pg. 7 - 1).
1. Press OK. The received signal amplitude is displayed as a
measurement value.
(The test value with NEXT is not important).
2. Insert an infusion line filled with air and check the maximum
permissible air value.
3. Insert an infusion line filled with fluid and check the minimum permissible water value.
4. Return to the initial function with END.
Pressure SensorFunction 310.0
Test Equipment
2.2 mm template
(see „Test Equipment and Special Tools“ ➨ pg. 9 - 1)
1. Push in the bottom slide of the finger pump.
2. Press OK twice.
3. Open unit door.
4. Note the measurement value (actual value).
5. Insert the 2.2 mm template and close the unit door.
6. The new measurement value will be displayed. It must be 15
to 25 digits higher than the first value.
7. Return to the initial function with END.
If the 15 to 25 digits are not reached, the pressure sensor unit
must be mechanically aligned (see „Occlusion Sensor“ ➨
pg. 4 - 15).
Temperature SensorFunction 320.0
Display of the measured temperature of both processors. Deviations are possible, the display is only for internal use.
1. OK activates the display.
2. Return to the initial function with END.
3- 6 Infusomat P 2.0gb
Page 31
Service Program
Unit ModificationsService LanguageFunction 400.0
English or German can be selected.
1. OK activates the function.
2. Select language with NEXT.
3. Acknowledge with YES.
4. Return to the initial function with END.
User LanguageFunction 410.0
Four user languages per language group are available (depending
on software).
1. OK activates the function.
2. Select language with NEXT.
The language no. and text version are displayed.
3. Acknowledge with YES.
4. Return to the initial function with END.
3
Alarm Tone Function 420.0
Different alarm modes can be selected:
-Single stage
-A ”10 minutes off alarm” can be selected.
In this mode the audible alarm is activated with a delay of 10
minutes.
The activation of the 10 minutes off alarm is only permissible, if:
-the staff call is connected and
-the Infusomat P has an attention label (label drawing no.
M007100000F04).
1. OK activates the function.
2. Select alarm tone with NEXT.
3. Acknowledge with YES.
4. Return to the initial function with END.
Infusomat P 2.0gb 3- 7
Page 32
3
Fig.: 3 - 6
Service Program
Staff CallFunction 430.0
Select first, whether the switch-on pulse shall be activated (YES/
NO). The switch-on pulse is used to test the staff call line. Different staff call modes can be selected with the NEXT key:
-Dynamic with OFF Alarm
-Dynamic without OFF Alarm
-Static without OFF Alarm
For further details see staff call line in the instructions for use.
An additional switch-on pulse (YES/NO) can be activated for each
mode to test the staff call unit.
1. OK activates the function.
2. Select staff call type with NEXT.
3. Acknowledge with YES.
4. Return to the initial function with END.
Special FunctionsFunction 440.0
Special functions can be activated in the service program, which
are then available on the user interface. Deactivated special functions will not be displayed. The SM softkey will not be displayed
in standard operation, if all special functions are deactivated. Special functions to be selected, see Fig.: 1 - 1.
1. OK activates the function.
2. Select special functions with NEXT.
3. Activate / deactivate the respective function with YES/NO.
4. Return to the main menu with END.
3- 8 Infusomat P 2.0gb
Page 33
Service Program
MenuFunction 450.0
The availability of menus on the user interface can be set.
-Double rate entry
-Online rate entry
-Interval bolus
-Tube selection
1. OK activates the function.
2. Activate / deactivate the decimal function with NEXT.
3. Acknowledge with YES.
4. Return to the main menu with END.
Delivery Rate Function 460.0
The maximum and minimum delivery rates can be set. Range of
adjustment of the delivery rate: 0.1 to 999.9 ml/h
3
1. OK activates the function.
2. Select the min./max. delivery rate with NEXT.
3. Acknowledge with YES.
4. Enter value with a numeric key.
5. Acknowledge with OK.
6. Return to the initial function with END.
Air AlarmFunction 470.0
The air sensor sensitivity of the air rate alarm in ml/h (total air
alarm) and of the maximum air bubble in ml (single bubble) can
be adjusted.
Setting range air rate: 0.5 to 3.5 ml/h
Setting range air bubble: 0.01 to 0.3 ml/h
1. OK activates the function.
2. Select air rate (ml/h) or air bubble (ml) with NEXT.
3. Acknowledge with YES.
4. Enter value with a numeric key.
5. Acknowledge with OK.
6. Return to the initial function with END.
Infusomat P 2.0gb 3- 9
Page 34
3
CalibrationAll safety-relevant parameters are set by the manufacturer. If
Service Program
Dianet Mode Display Function 480.0
When operated with DianetStar the respective DianetStar-mode
(CA, CC, CD) with address 01, e.g. mode CA and address 01 is displayed by: “###CA01###”.
The duration of the display after the last data transmission can be
set between 0 and 255 seconds.
these parameters are changed, a new calibration must be performed with calibrated test equipment.
Occlusion SensorFunction 500.0 *
Measurement and setting of the zero value of the occlusion sensor, Ord. No.: 3450 7353.
1. Press the OK key twice.
2. Press the Align key.
3. Open the unit door and remove tube.
4. Check the occlusion sensor for cleanliness and function
(briefly operate the sensor and check whether the displayed
measurement value changes).
5. Wait until the displayed measurement value does not change
any more (+/- one digit). The measurement value must be between 150 and 220 digits.
6. Acknowledge the measurement value with YES.
7. Return to the initial function with END.
It is not allowed to enter the zero point value via the keypad.
Occlusion SensorFunction 500.0 **
Measurement and setting of the zero value "3" of the occlusion
sensor, Ord. No.: 3452 0589. Calibration (see „Occlusion Sensor“
➨ pg. 4 - 15).
1. Press the OK key twice.
2. Press the Align key.
3. Open the unit door and remove tube.
4. Check the occlusion sensor for cleanliness and function
(briefly operate the sensor and check whether the displayed
measurement value changes).
Pay attention to the indications in Table 4 - 1 „Compatibility List“ ➨ pg. 4 - 6).
* Until software IFPC
** From software IFPe / IFPE
3- 10 Infusomat P 2.0gb
Page 35
Service Program
5. Wait until the displayed measurement value does not change
any more (+/- one digit). The measurement value must be between 250 and 400 digits.
6. Acknowledge the entry with YES.
7. Return to the initial function with END.
It is not allowed to enter the zero point value via the keypad.
Scale FactorFunction 510.0
The scale factor can be set in the limits between 40 and 99 digits
for each tube type. Every digit step is equivalent to a 0.5 % modification of the delivery rate. An increase of the scale factor reduces the pump speed, and a decrease increases the pump speed.
1. Press the OK key twice to activate the function.
2. Select the tube type with the NEXT key.
3. "Yes" activates the function for the selected tube type.
4. The value can be changed with the entry keypad.
3
5. Acknowledge the entry with OK.
6. Return to the initial function with END.
7. Quit the service program and save changes with YES.
8. Switch on unit and check the delivery rate (see „Delivery Ac-
curacy“ ➨ pg. 8 - 4).
If necessary repeat the delivery rate measurement.
Air SensorFunction 520.0
Alignment or check of the air sensor value (alarm threshold) (see
„Air Sensor“ ➨ pg. 4 - 18).
Note
The value is dependent on the tube type.
1. Press OK twice and then YES to activate the function.
2. Press OK again to activate the air sensor value.
3. The value can be changed with the entry keypad.
4. Acknowledge the entry with YES.
5. AIR SENSOR IS SET acknowledges the entry.
6. Return to the initial function with END.
7. Quit the service program and save changes with YES.
Compensation Head VolumeFunction 530.0 *
Only for test purposes at the manufacturers. The compensation of
the head volume must always be activated.
Infusomat P 2.0gb 3- 11
Page 36
3
Service Program
Occlusion LevelFunction 540.0
Setting of the occlusion threshold values for the occlusion levels
"low" and "high".
1. Press the OK key twice to activate the function.
2. Select the occlusion level with NEXT.
3. YES activates the entry mode.
4. Enter the pressure value via the numeric keys (pay attention
to the displayed limit values!).
5. Press the YES key to take over the settings.
6. Return to the initial function with END.
Pump DataFunction 550.0
Note
Compatibility between controller board and pump must be
checked before acknowledging. Only press YES if pump corresponds to controller board.
History Function 560.0 *
The history function can be activated or deactivated.
1. Press the OK key twice to activate the function.
2. Select the history function with NEXT.
3. ON activates the function. The history protocol memory is initialized (the actual software version and the serial number
are registered).
Press the OFF key to deactivate the function. The history protocol memory is deleted.
1. Press the expansion clamps at the fuse holder on the recessed
mains plug with a screw driver in direction of the arrows and
pull out fuse holder.
2. Replace blown fuse and press in fuse holder. Only use recommended fuses.
Check
Safety check, functional check.
4.2BatteryDesignationOrd. No.
Battery incl. connector 1.2 AH / 7.2 V and holder. . . . 3450 2556
Battery
Fig.: 4 - 1
M4x8
Exchange
1. Switch off unit and disconnect from mains.
2. Loosen screw, open the cover of the battery compartment and
remove battery.
3. Pull off the battery connector.
4. Assembly is done in reverse order.
5. After having exchanged the battery the Infusomat P must be
connected to mains, before switching on the unit. Thereby
the charge and discharge currents are aligned.
6. Charge battery (16 h).
Note
Defective batteries must be orderly disposed of, e.g. send back to
B. Braun (see „Return of Spare Parts“ ➨ pg. 0 - 7).
Check
Perform switch-on test in battery operation and check the battery
running time, if necessary.
Controller board with buzzer, raw material No. 3810 7660,
software IFPC, can be updated to IFPe, if desired.
Language Group*New PartExchange
AOrd. No.:3450 2041 Ord. No.:3488 0895
BOrd. No.:3450 2050 Ord. No.:3488 0909
COrd. No.:3450 2068 Ord. No.:3488 0917
DOrd. No.:3450 2076 Ord. No.:3488 0925
EOrd. No.:3450 2084 Ord. No.:3488 0933
Controller board with loudspeaker, volume control and history
function, raw material no. 3810 8003,
Reed Sensor
Connector
Fig.: 4 - 6
Controller Board
Raw Material No.
3810 7660IFPCBuzzer3450 7353no3450 1746
3810 7660, with updateIFPeBuzzer3452 0589yes3452 0597
Press snap-in pin together
Loudspeaker / Buzzer
SoftwareBuzzerOcclusion Sensor
Battery Connec-
tor
software IFPE:
Language Group*New PartExchange
AOrd. No.:3450 8767 Ord. No.:3488 0941
BOrd. No.:3450 8775 Ord. No.:3488 0950
COrd. No.:3450 8783 Ord. No.:3488 0968
DOrd. No.:3450 8791 Ord. No.:3488 0976
EOrd. No.:3450 8805 Ord. No.:3488 0984
CAUTION
The controller boards (raw material no. 3810 7660 and 3810 8003)
are not compatible.
Calibration Device Finger Pump, cpl.
Order No.
Order No.
3810 8003IFPELoudspeaker3452 0589yes3452 0597
Table 4 - 1 Compatibility List
* Language Group:
A German, French, Dutch, Italian
B English, Dutch, Spanish, English
C Danish, Norwegian, Swedish, Finnish
D Spanish, Portuguese, English, Turkish
E Czech, Polish, Hunguarian, English
4- 6 Infusomat P 2.0gb
Page 43
Unit Elements
If the controller board (raw material no. 3810 7660) is to be replaced by the new controller board (raw material no. 3810 8003)
the occlusion sensor (3451 0589) has also to be installed (see
„Occlusion Sensor“ ➨ pg. 4 - 15). An exchange in reverse order
is not permitted.
Exchange
1. Remove battery (see „Battery“ ➨ pg. 4 - 1).
2. Dismount housing (see „Housing and Handle“ ➨ pg. 4 - 5).
3. Press snap-in pin together at the distance sleeves and remove
the board carefully.
4. Pull off connector (see figure).
5. Exchange the board or buzzer.
6. Assembly is done in reverse order. Be careful with the optical
components. Insert the board into the lower guide parallel to
the base plate. (Otherwise problems with the optical interface can occur.)
4
Note
If ”Calibration Defective” is displayed after having exchanged the
controller board, check that the correct board (risk of mix-up) was
assembled.
Check
Safety check, functional check.
Infusomat P 2.0gb 4- 7
Page 44
4
4.8Rear PanelDesignationOrd. No.
Unit Elements
Rear panel with screws (M3) and seal . . . . . . . . . . . . . 3450 1860
5. Remove countersunk screws by piercing a screwdriver
through the caps to loosen the countersunk screws.
6. Press reed sensor out of the holder on the rear side, see Fig.:
4 - 14.
7. Press both snap-in pins inwards (rear side top and bottom).
Then remove the front panel to the front.
8. Exchange the flow inhibitor, i.e. pull straight pin with M3
screw. Prior to assembly slightly grease the plastic surfaces
with Molikote Platislip PG 602 grease.
Infusomat P 2.0gb 4- 11
Page 48
4
Unit Elements
9. Insert circular seal. Assembly is done in reverse order. Snapin pins manually. Insert reed sensor and seat the cables firmly
with cable ties.
Note
Always use a new pump housing.
Check
Safety check, pump unit check.
4- 12 Infusomat P 2.0gb
Page 49
Unit Elements
4.10 Pump UnitDesignationOrd. No.
Note
When replacing the finger pump adhere to Table 4 - 1 „Compat-
pump cover, seal membrane and occlusion sensor
board, software IFPe, IFPE
(installed from unit serial no. 5506)
Finger pump (without motor and board) . . . . . . . . . . 3452 0597
incl. pump, pump cover,
and seal membrane
Motor with pinion for finger pump . . . . . . . . . . . . . . . 3450 1924
4
Motor
Snap-In Pin
Pump Unit
Reed Sensor
M3x6
Exchange
1. Remove battery (see „Battery“ ➨ pg. 4 - 1).
2. Dismount housing (see „Housing and Handle“ ➨ pg. 4 - 5).
3. Disassemble front panel (see „Front Panel“ ➨ pg. 4 - 11).
4. Loosen motor screws, pull off the motor connector and remove motor from pump unit.
Note
Do not loosen the assembly screw on the lower occlusion sensor
board! Otherwise the pump has to be calibrated with the 2.2 mm
template.
5. Pull off the connector from the controller board.
6. Press down snap-in pins (from the inside) and tilt the pump
forward and unhinge.
7. Assembly is done in reverse order.
CAUTION
Due to the improved occlusion sensor the finger pump to be installed is dependent on the controller board and the software.
Cable Tie
Note
Be sure that the cable of the reed sensor and air sensor do not
Fig.: 4 - 14
Infusomat P 2.0gb 4- 13
hinder the function of the occlusion sensor and the monitoring of
the motor speed (slot disc).
Page 50
4
Unit Elements
The complete pump unit (pump without motor, pump cover, membrane, boards) was calibrated by B.Braun. After a complete exchange the unit data and user data must be entered in the service
program again as the data memory is on the pump board:
8. Enter unit and user data in the EEPROM.
-Serial number according to the type plate
-DIANET type number according to the type plate
If necessary enter:
-Drug name
-Ward identification
-Alarm tone
-Delivery rate min./max.
-Air alarm: air bubbles in ml and air rate in ml/h respectively
-User language
-Special functions (ON/OFF)
-Menu
-Staff call type
Note
If data is not entered, ”Calibration Defective” may be displayed after the unit is switched on again.
9. After ending the service program save the data.
The counters for operating hours, battery operation and pump
head cycles are reset to zero when the pump unit is exchanged. If
”Calibration Defective” is displayed, select the service program
and quit with ”Save? Yes”.
Software IFPe, IFPE
(installed from unit serial no. 5506)
(only delivered when a pressure
calibration device is available)
Exchange
Light Barrier
Board
Screw (1)
CAUTION
The occlusion sensor unit is mechanically very sensitive. It must
not be dismounted, which means that the occlusion sensor board
and the spring element must not be detached from the occlusion
sensor support (plastic part). Make sure that the movement of the
coil core inside the coil is not hindered.
4
The occlusion sensor consists of the light barrier board with EEPROM and the occlusion sensor board with holder. Coil core and
bending element are screwed on this holder. Both boards are con-
Occlusion Sensor
cpl.
Plain
Washer
Serrated Lock Washer
Screw (2)
Do not loosen screw!
Fig.: 4 - 15
Infusomat P 2.0gb 4- 15
Occlusion Sensor Board
nected via a flat cable.
1. Dismount the rear panel (see „Rear Panel“ ➨ pg. 4 - 8) or
the pump unit (see „Pump Unit“ ➨ pg. 4 - 13).
2. Pull off the connecting cable to the microprocessor board.
3. Loosen and remove screw (1) of the light barrier board.
4. Loosen screw (2) of the occlusion sensor and remove it together with plain washer and serrated lock washer. Then remove the occlusion sensor with occlusion sensor board and
light barrier board.
5. Mount new occlusion sensor.
CAUTION
The occlusion sensor to be installed is dependent on the controller
board and the software.
Page 52
4
Unit Elements
Note
Make sure that the occlusion sensor slide can smootly run in the
guides and that the coil core can move inside the coil.
6. Calibrate occlusion sensor:
a) Call the pressure display in the service program (see
„Pressure Sensor Function 310.0“ ➨ pg. 3 - 6).
b) Loosen hexagon socket screw (M 3x6) on the occlusion
sensor unit (with a 2.5 mm Allen key).
c) Push the occlusion sensor unit with board slightly for-
ward or backward.
d) Tighten the Allen screw.
e) The new measurement value will be displayed (repeat if
necessary until the value is increased by 15 to 25 digits).
f)After calibration return to the initial function with END.
- Select SAVE NO. (Do not operate the YES key.)
g) Switch off the unit.
7. Assembly is done in reverse order.
After a complete exchange the unit data and user data must be
entered in the service program again as the data memory is on the
lightbarrier board.
8. Enter unit and user data in the EEPROM.
-Serial number according to the type plate
-DIANET type number according to the type plate
If necessary enter:
-Drug name
-Ward identification
-Alarm tone
-Delivery rate min./max.
-Air alarm: air bubbles in ml and air rate in ml/h respectively
-User language
-Special functions (ON/OFF)
-Menu
-Staff call type
Note
If data is not entered, ”Calibration Defective” may be displayed after the unit is switched on again.
9. Calibrate occlusion sensor, Ord. No. 3450 7353: (see „Occlu-
2. Dismount housing (see „Housing and Handle“ ➨ pg. 4 - 5).
Fig.: 4 - 16
3. Dismount controller board (see „Controller Board“ ➨
pg. 4 - 6).
4. Disassemble front panel (see „Front Panel“ ➨ pg. 4 - 11).
5. Press the complete sensor from behind and out of the frame.
6. Insert new sensor and seat the cables firmly with cable ties.
Note
Be sure that the cables of the reed sensor and air sensor do not
hinder the function of the occlusion sensor and the monitoring of
the motor speed (slot disc).
Check
After exchange of the air sensor:
-Check the air value, please refer to the TSI-list (see „Techni-
cal Safety Inspection TSI“ ➨ pg. 7 - 1).
Air Sensor
-Check the water value; please refer to the TSI-list (see „Tech-
nical Safety Inspection TSI“ ➨ pg. 7 - 1).
-Check the calibration value (alarm threshold) and adjust if
necessary; refer to the TSI-list (see „Technical Safety In-
spection TSI“ ➨ pg. 7 - 1).
Safety check, functional check.
4- 18 Infusomat P 2.0gb
Page 55
Unit Elements
4.13 Operating UnitDesignationOrd. No.
Membrane keypad with support plate and seal . . . . . 3450 1800
Observe the procedure information (see „Procedural Instructions
for Inspection“ ➨ pg. 8 - 1)!
Infusomat P 2.0gb 5- 1
Page 58
5
For your notes:
Checks after Repair
5- 2 Infusomat P 2.0gb
Page 59
6 - 2
6-Maintenance
It is recommended every 2 years. In addition to the technical safety inspection, perform the following inspection points:
1. Check the rubber feet and if necessary exchange.
2. Check easy running of the pump cover, lock mechanism and
door.
3. Check easy running of the flow inhibitor, clean and if necessary exchange pressure springs.
4. Check seal membrane and if necessary exchange.
5. Check the drop sensor optic and spring mechanics and clean,
if necessary.
6. Open unit. Internal visual inspection. Clean the seal surfaces
and if necessary exchange seal strip.
6
7. Check mechanical occlusion pressure and if necessary calibrate.
8. Check electronic occlusion pressure and if necessary calibrate
(see „Occlusion Sensor“ ➨ pg. 4 - 15).
9. Assemble and seal unit ready for operation.
Infusomat P 2.0gb 6- 1
Page 60
6
For your notes:
Maintenance
6- 2 Infusomat P 2.0gb
Page 61
7 - 2
7-Technical Safety Inspection TSI
Checklist for Technical Safety Inspection – Every 24 Months
Index c
(Kopiervorlage - Gerätedokumentation beifügen)
Unit: Infusomat P
Manufacturer: B. Braun Melsungen AG
Observe the service manual and the instructions for use. All measured values are to be documented.
Accessories used should be included in testing. Make exclusive use of calibrated measuring instruments.
Article No.Unit No.Year of Procurement
1. Visual Inspection 2. Safety Inspection
as per IEC/EN60601-1
❒ Cleanliness, completeness,
damage
❒ Pump sealing diaphragm
❒ Softkeys, rubber feet
❒ Control unit, lock mecha-
nism, pump cover
❒ Flow inhibitor
❒ Mains cable and mains plug
connector
❒ MFC connector incl. MFC
cable
❒ Drop sensor line and
plug connector
❒ Check voltage values
100/110/120 V = T 0.315 A
200/230/240 V = T 0.16 A
❒ Check mains
voltage____ V AC
❒ Protective conductor resist-
ance
incl. mains
cable < 0.2Ω ____ Ω
❒ Insulation resistance
>> 2 MΩ ____ Ω
❒ Earth leakage current
≤ 30 µA ____ µA
3. Accessories Used
❒ MFC staff call lead
❒ _______________________
❒ _______________________
Switch on Unit:
❒ Self-test
❒ All symbols in LCD
❒ Control lamps
Compare with Display:
❒ Set delivery rate
❒ Set volume
❒ Set time
❒ Press every key once
Battery Test:
❒ Switch mains/battery/mains
❒ Switch on in battery mode
and check self-test
Air Sensor:
(Check with Intrafix Air P Ord.
No. 0406 2957, in temperature
range 20°C...25°C)
❒ 0.4 ml air bubbles alarm
❒ Air value max. 65mV
❒ Water value min. 455mV
❒ Alarm threshold = 130 mV
check and if necessary enter
4. Functional Inspection
User
Drop Sensor:
❒ Simulate occlusion alarm
with closed roller clamp
❒ Simulate free flow (alarm)
Electronic Occlusion Pressure:
❒ Check alarm with switch-
a) If the unit is not sealed countersunk screw at the rear of
the unit.
b) If the unit is sealed, remove lacquer from one of the holes
in the foot stands.
Note
Do not use the foot stand assembly screws as alternative measurement points.
Document the largest value.
Insulation Resistance
Insulation resistance >> 2 MΩ
Measurement with 500 V between shorted mains connectors and
potential equalization bolt.
Earth Leakage Current
Earth leakage current ≤ 30 µA incl. mains cable.
Measurement under standard conditions at the protective conductor of the mains cable. Two measurements (one with changed
poles).
Document the largest value.
Infusomat P 2.0gb 8- 1
Page 64
8
3. Functional InspectionSwitch-on Test
Fig.: 8 - 1
Procedural Instructions for Inspection
Switch-on test keypad and display: check correct procedure.
Alarm tone, display: rate 000.0, VOL, TIME etc., display of all pixel,
contrast, display light, alarm and operating LED.
Battery Test
Switch mains/battery/mains: Interrupt mains supply twice in intervals of 1 second. Pay attention to the switch-over in the display. The unit must not switch to malfunction.
Note
Running time minimum 30 minutes after charging of 16 hours.
Air Sensor
Set rate to 400 ml/h.
Then inject 0.4 ml air bubble (inject piece). An alarm must be activated.
Drop Sensor
Set rate to 400 ml/h.
-Simulate occlusion: Clamp infusion line in front of the pump
to prevent any drops. Alarm in less than 5 sec.
-Simulate free flow: Press the bottom part of the drop chamber together, to generate a jet. Immediate alarm.
Staff Call
-Connect MFC test plug
-Generate an alarm (e.g. open pump cover during operation),
red LED is on in the test plug
-If ”dynamic” is set, 1 sec.
-If ”static” is set, until the alarm is acknowledged
Alarm Suppression
Press the alarm key. The current alarm is suppressed for 2 minutes.
8- 2 Infusomat P 2.0gb
Page 65
Procedural Instructions for Inspection
4. Pump Unit InspectionGeneral
-Room temperature 20 - 28° C
-Use infusion line Intrafix AIR P (PVC) only once.
-Connect manometer to the outlet side of the pump and position the manometer approx. to medium height of the Infusomat P.
-Vent manometer (filled with water) φ100 mm or 160 mm.
-Measurement range: 4 bar
The results differ according to different measurement procedures.
With electronic measurement devices the values may be approx.
0.1 bar higher than indicated.
Electronic Occlusion Pressure (Occlusion Sensor)
Switch off drop control.
Set 600 ml/h and deliver in an open system for one minute.
Close the system and build-up pressure against a manometer with
100 ml/h.
Occlusion sensor threshold high . . . . . . . . . . . 1000 to 1600 mbar
8
Fig.: 8 - 2
Note
The pressure threshold can be changed in the service program (not
recommended).
Default setting:
- low pressure: 0.6 bar
- high pressure: 1.2 bar
Tolerance range:
- set value: ± 0.3 bar.
Mechanical Occlusion Pressure
-Set occlusion sensor threshold to mechanical (test plug).
-Switch off drop control.
-Build up pressure with 600 ml/h. Then measurement with 100
ml/h.
-Read 90 seconds after start of delivery:
Measurement upper pressure value
Measurement lower pressure value
Measured values (see „Technical Safety Inspection TSI“ ➨
pg. 7 - 1).
After the measurement inspection the mechanical setting must
be switched off! The electronic occlusion pressure is not automatically activated again when the service plug has been disconnected.
Infusomat P 2.0gb 8- 3
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8
Procedural Instructions for Inspection
Mechanical Pressure Setting
Check pump pressure. If the deviation is max. ± 0.3 bar from set
range, the pump can be calibrated.
Perform pressure measurement. Calibrate the pressure range at
the set screw with an Allen key 2.5 mm. to the upper pressure value of 2.4 bar.
After the measurement inspection the mechanical setting must
be switched off! The electronic occlusion pressure is not automatically activated again when the service plug has been disconnected.
Flow Inhibitor
Switch to stop at high pressures. Then open unit door. The pressure must stay above 0.8 bar.
Delivery Accuracy
Temperature 22° C
Rate > 1 ml/h
Typically ± 5% at a measurement of more than 8 hours.
8- 4 Infusomat P 2.0gb
Page 67
Reference Height
80 ± 2 cm
Procedural Instructions for Inspection
Determination of Delivery Rate
Alternative procedure (12 minutes short measurement)
Temperature 20 - 28° C
Measurement Equipment:
-500 ml glass bottle, vented
-Intrafix AIR P (PVC), drop chamber filled 2/3
-Graduated cylinder 25 ml, accuracy ± 0.4 ml
-Infusion solution NaCl or distilled water .
Procedure:
-Use a new infusion line for every measurement.
-Check the system for narrow sections or kinks.
-Delivery rate 125 ml/h.
-The system run-in time is 1 - 2 minutes, but not longer than
2 minutes.
-Insert the outlet cannula in the graduated cylinder.
8
80 ± 0.4 ml
Fig.: 8 - 3
Fig.: 8 - 4 Graph
-Measurement rate: 125 ml
-Measured volume: 25 ml
-Simultaneously start stop watch and Infusomat P.
-Stop when the 25 ml mark is reached and read time.
-As shown in the graph the delivery behaviour slightly changes
over the infusion time. Consequently the tolerances must be
in the upper range when the delivery accuracy (± 5% over 8
hours) is checked with a short measurement over 12 minutes.
-Expected rate deviation due to the short time method:
Software IFPC:+4.5%
tolerance range -0.5% bis +9.5% of the set rate.
Software IFPe / IFPE:+2.5%
tolerance range -2.5% bis +7.5% of the set rate.
Infusomat P 2.0gb 8- 5
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8
Procedural Instructions for Inspection
Measurement TimeDeviation
%
12 min37.9 sec-5118,75
12 min30.0 sec-4120,00
12 min22.3 sec-3121,25
12 min14.7 sec-2122,50
12 min7.3 sec-1123,75
12 min0.0 sec0125,00
11 min52.9 sec+1126,25
11 min45.9 sec+2127,50
11 min39.0 sec+3128,25
11 min32.3 sec+4130,00
11 min25.7 sec+5131,25
Rate
ml/h
11 min19.7 sec+6132,50
11 min12.9 sec+7133,75
11 min6.7 sec+8135,00
11 min0.6 sec+9136,25
10 min54.5 sec+10137,50
10 min48.5 sec+11138,75
10 min42.9 sec+12140,00
10 min26,1+15143,75
Table 8 - 1 Measurement Examples
The inspection and calibration - if required - must be performed
with the infusion line Intrafix AIR P (PVC)!
Alternative Measurement Procedure
Inspection of the delivery rate with a weight measurement. Avoid
errors due to evaporation!
ESD RecommendationsSemiconductors can be destroyed by electrostatic discharge. Es-
pecially MOS components can be damaged by interference from
electrostatic fields, even without discharge via contact. This type
of damage is not immediately recognizable. Unit malfunctions
can even occur after a longer period of operation.
Every workstation must be equipped according to the recommendations with the necessary static protective measures, if ESD
components or boards are handled.
WorkstationEach workstation must be equipped with a conductive table sur-
face. The conductive surface, the soldering iron or the soldering
stations must be grounded via protective resistors.
Chairs must be of antistatic design. The floor or floor mats should
be of electrically conductive material.
Personnel must wear conductive wristbands which are connected
to a central ground potential via protective resistors, e.g. the
ground contact of a wall outlet. Furthermore it is recommended
that personnel wear cotton clothing and electrically conductive
shoes to prevent electrostatic charge.
A
Fig.: A - 1
Infusomat P 2.0gb A- 1
Page 76
A
Revision Service-DocumentationVersion 2.0
Appendix
This manual has been completely revised. The most important
changes are listed below:
We herewith order the barcode label / type plate with the following serial numbers (the serial number is indicated
on the type plate of the pump).
Serial NumberSerial NumberSerial NumberSerial Number
We guarantee that we will fix the barcode label / type plates to the corresponding pumps in accordance with the
Service Manual and its enclosures and will carry out the necessary test steps. Barcode labels or type plates that
are not required will be destroyed.
Date: ____________________Signature:
Infusomat P 2.0gb A- 3
Page 78
A
For your notes:
Appendix
A- 4 Infusomat P 2.0gb
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