Aprilia RSV MILLE R 2002 User Manual

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DIMENSIONS Max. length ............................................................ 2070 mm

Max. length
(with number plate-holder extension)

Max. width.............................................................. 725 mm

Max. height (front part of the fairing included) ....... 1170 mm

Seat height............................................................. 820 mm

Distance between centres... .............. ..................... 1415 mm

Min. ground clearance ...................... ....... .... .. .. .... .. 130 mm

Weight ready for starting. . ......................................

ENGINE Model..................................................................... V990

Type....................................................................... 60° lo ngitudinal V-ty pe, two -cylinder, 4-stroke, wit h 4 va lves p er cylinde r,

Number of cylinders............................................... 2

Total displacement................................................. 998 cm

Bore/stroke....... ........................................ .............. 97 mm/67.5 mm

Compression ratio . ................................................. 11.4 ± 0.5: 1

Starting................................................................... electric

Engine idling rpm................................................... 1250 ± 100 rpm

Clutch..................................................................... multid isc in oil b ath, with h ydraulic co ntrol on the left side of the handlebar

Lubrication system................................................. dry pan with separate oil tank and cooling radiator

Air cleaner............ ........ ............... ........ ............... .... with dry filter cartridge

Cooling................................................................... liquid-cooled

TRANSMISSION Type....................................................................... mechanical, 6 gears with foot control on the left side of the engine

CAPACITY Fuel (reserve included) .......................................... 18

Fuel reserve........................................................... 4.5 ± 1 L

Engine oil............................................................... oil change 3700 cm# – oil and oil filter change 3900 cm#

Fork oil W........................................................... 520 ± 2.5 cm#(per rod)

“R”

w (W

Coolant................................................................... 2.5

Seats......................................................................

Vehicle max. load .................................................

) fork oil..................................... 500 ± 2.5 cm#(per rod)

m

............... 2140 mm

m

W 221 kg – w 211 kg

DOHC.

#

and PPC device

L

L (50% water + 50% antifreeze with ethylene glycol)

W 2 – w 1
W 182 kg (driver + passenger + luggage) – w 107 kg

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GEAR RATIOS

DRIVE CHAIN

FUEL SUPPLY
SYSTEM

FUEL SUPPLY Fuel............................................................. ...........

FRAME Type...................... .. .... .. .... .. ......... .. .... .. .... ....... .... .. . two-beam f rame with light alloy cast elements and extruded elements

SUSPENSIONS Front ...................................................................... up side -d own te lesc opic adju stab le fork with hydraulic operation, rod Ø 43

BRAKES Front ................................. ......... .. .... .... .... ......... .. ... with double floating disc – Ø 320 mm, calipers with four pins – Ø 34 mm

WHEEL RIMS Type....................................................................... in light alloy with withdrawable pin

Ratio Primary Secondary Final ratio Total ratio
1ª 31/60 = 1: 1.935 14/35 = 1: 2.50 17/42 = 1: 2.470 11.948
2ª 16/28 = 1: 1.750 8.368
3ª 19/26 = 1: 1.368 6.543
4ª 22/24 = 1: 1.090 5.216
5ª 23/22 = 1: 0.956 4.573
6ª 27/23 = 1: 0.851 4.073

Type....................................................................... e ndless (with no connection link) with sealed links

Model..................................................................... 525

Type............. ............................ ........................... ... electronic injection (Multipo i n t)

Choke .................................................................... Ø 51 mm

premium grade unleaded petr ol, min. O.N. 95 (N.O.R.M.) and 85
(N.O.M.M.).

Steering inclination angle....................................... 25°

Fore stroke............................................................. 99 mm (with front tyre 120/70)

Stroke ....................................................................

Rear....................................................................... oscillating re ar fork in light alloy with differentiated profile arms and hydrop-

Wheel stroke.................................. .. .... .. .. ....... .... .. . 135 mm

Rear...................... ................................................. disc brake – Ø 220 mm, caliper with double pin – Ø 32 mm

Front ...................................................................... 3.50 x 17"

Rear....................................................................... 6.00 x 17"

mm

W 127 mm – w (W

neumatic adjustable mono-shock absorber

) 120 mm

m

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TYRES

Wheel Make Model Type Size

Front PIRELLI DRAGON EVO MTR 21 CORSA 120/65–ZR 17"

Rear PIRELLI DRAGON EVO MTR 22 CORSA 180/55–ZR 17"
Rear PIRELLI DRAGON EVO MTR 22 CORSA 190/50–ZR 17"

Front PIRELLI DRAGON CORSA MTR 21 120/70–ZR 17"

Rear PIRELLI DRAGON CORSA MTR 22 “B” 180/55–ZR 17"

✱ Front PIRELLI

✱ Rear PIRELLI

Front METZELER STELL RADIAL MEZ3–RACING 120/70 – 17"

Rear METZELER STELL RADIAL MEZ3–RACING 190/50 – 17"

Front METZELER STELL RADIAL MEZ3–RACING 120/65 – 17"

Rear METZELER STELL RADIAL MEZ3–RACING 180/55 – 17"

Front MICHELIN PILOT SPORT – 120/65–ZR17" TL

✱✱ Front MICHELIN PILOT SPORT – 120/70–ZR17" TL

✱✱ Rear MICHELIN PILOT SPORT – 190/50–ZR17" TL

Front MICHELIN PILOT RACE – 120/70 – 17" –

Rear MICHELIN PILOT RACE – 180/ 55 – 17" –

Front DUNLOP SPORTMAX D 207F RR 120/65–ZR 17"

Rear DUNLOP SPORT MAX D 207 RR 180/55–ZR 17"

✱✱ Front DUNLOP SPORTMAX D 207F RR 120/70–ZR 17"
✱✱ Rear DUNLOP SPORTMAX D 207 RR 190/50–ZR 17"

DRAGON S. C.

CORSA

DRAGON S. C.

CORSA

✱ = series w; ✱✱ = series W ▲ = Normal use; 4 = Use on recetracks

– 120/70–ZR 17"
– 180/55–ZR 17"

Recom-

mended

▲
▲

▲
▲

▲

▲

▲

▲
▲

▲
▲

▲
▲
▲

▲
▲

▲
▲

Alternative

–
–

–

4

4

4

4

–
–

4

4

–

–
–

4

4

–

4

4

–

Pressure kPa (bar)

▲

Rider and

Solo rider

▲
▲

▲
▲

▲

▲

▲
▲

▲
▲

▲
▲

▲
▲

▲
▲
▲

▲
▲

▲

220 (2.2) 240 (2.4)
250 (2.5) 270 (2.7) –

250 (2.5) 270 (2.7) –

––210 (2.1)
––190 (1.9)

––210 (2.1)

––190 (1.9)

–––
–––

––220 (2.2)
––200 (2.0)

220 (2.2) 240 (2.4) –

–––

250 (2.5) 270 (2.7) –

220 (2.2) 240 (2.4) 200 (2.0)
250 (2.5) 270 (2.7) 190 (1.9)

–––
––190 (1.9)

220 (2.2) 240 (2.4) 210 (2.1)
250 (2.5) 270 (2.7) –

passenger

(only

W)

4

Solo rider

220–230
(2.2–2.3)

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SPARK PLUGS Standard ........ .......................... .............................. NGK R DCPR9E

- Alternative........................................................... NGK R DCPR8E

Spark plug gap....................................................... 0.6 – 0.7 mm

Resistance.......... ................................................... 5 k

W............................................................ 12 V – 12 Ah

ELECTRIC SYSTEM

BULBS Low beam (halogen) .............................................. 12 V – 55 W H7U

WARNING LIGHTS Neutral ...................... ........................... .................. 12 V – 3 W

Battery
Battery

w............................................................ 12 V – 10 Ah

Main fuses........................................ ...................... 30 A

Secondary fuses .. ...... ...... ............... ...... ............. ... 15 A

Generator (with permanent magnet) ..................... 12 V – 400 W

High beam (halogen) ............................................. 12 V – 55 W H7U

Front parking light...................... ........................... . 12 V – 5 W

Direction indicators ................................................ 12 V – 10 W

Rear parking lights/Number plate light/ Stoplight .. 12 V – 5/21 W

Revolution counter................................................. 12 V – 2 W

Left multifunction display........................................ 12 V – 2 W

Right multifunction display..................................... 12 V – 2 W

Direction indicators ................................................ 12 V – 3 W

Fuel reserve........................................................... 12 V – 3 W

High beam.............................................................. 12 V – 3 W

Stand down............................................................ 12 V – 3 W

Engine oil pressure................................................ LED

Red line............................................................... ... LED

Ω

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Engine oil (recommended): 0 EXTRA RAID 4, SAE 15W - 50 or TEC 4T, SAE 15 W - 50.
As an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the
CCMC G-4, A.P.I. SG. specifications.

W Fork oil (recommended):

If you need an oil with intermediate characteristics in comparison with the

FORK 20W, these can be mixed as indicated below:

F.A. 5W or

0

F.A. 20W; as an alternative FORK 5W or FORK 20W.

0

F.A. 5W and 0 F.A. 20W or FORK 5W and

0

SAE 10W =

SAE 15W =

“R”

w ( W & ) fork oil: OHLINS 10W.

Bearings and other lubrication points (recommended):

As an alternative to the re commend ed produ ct, use high-qu ality grease fo r rollin g bearin gs, wo rking te mpera ture range -30°C.... +140°C,

dripping point 150°C... 230°C, high protection against corrosion, good resistance to water and oxidation.

Protection of the battery poles: neutral grease or vaseline.
Spray grease for chains (recommended):

Brake fluid (recommended):

Clutch fluid (recommended):

Engine coolant (recommended):

F.A. 5W 67% of the volume, + 0 F.A. 20W 33% of the volume or

0

FORK 5W 67% of the volume + FORK 20W 33% of the volume.

F.A. 5W 33% of the volume, + 0 F.A. 20W 67% of the volume or

0

FORK 5W 33% of the volume + FORK 20W 67% of the volume.

AUTOGREASE MP or GREASE 30.

0

CHAIN SPRAY or CHAIN LUBE.

0

a

WARNING

Use new brake fluid only.

F.F., DOT 5 (DOT 4 compatible) or BRAKE 5.1, DOT 5 (DOT 4 compatible).

0

a

Use new clutch fluid only.

F.F., DOT 5 (DOT 4 compatible) or BRAKE 5.1, DOT 5 (DOT 4 compatible).

0

a

Use only antifreeze and anticorrosive without nitrite, ensuring protec tion at -35°C at least.

ECOBLU –40°C or COOL.

0

@

WARNING

WARNING

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)MPORTERS

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)MPORTERS

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1) Electronic unit

2) Cam position sensor

3) Throttle valve position sensor

4) Intake pressure sensor

5) Coolant thermistor

6) Air thermistor

7) Fall sensor

8) Diode module

9) Clutch control lever switch

10) Neutral gear switch

11) Arrangement for the installation of the
anti-theft device

12) Right dimmer switch

13) Left dimmer switch

14) Engine stop relay

15) Fuel pump relay

16) Start relay

17) Starter

18) Battery

19) Main fuses (30A) (ignition)

20) Generator

21) Pick up

22) Voltage regulator

23) Rear cylinder coil

24) Rear cylinder coil

25) Front cylinder coil

26) Front cylinder coil

27) Spark plugs

28) –

29) Secondary fuses (15A)
A - High beam, low beam
B - ISC, coils, fuel pump
C - Electric fans, clock

D - Parking lights, stoplights, horn,

dashboard lights, direction indica­tors.

E - Electronic unit, fuel pump relay,

engine stop relay.

30) Ignition switch

31) Low beam relay

32) Hig h beam relay

33) Cooling fan relay

34) Front parking light bulb

35) High beam bulbs

36) Low beam bulb

37) Front right direction indicator

38) Front left direction indicator

39) Thermal switch

40) Cooling fans

41) Rear light

42) Dashboard

43) Rear left direction indicator

44) Front cylinder injector

45) Rear cylinder injector

46) Front stoplight switch

47) Rear stoplight switch

48) Rear right direction indicator

49) Horn

50) Multiple connectors

51) Blinking

52) Fuel pump

53) Low fuel sensor

54) Engine oil pressure switch

55) Coolant temperature thermistor

56) Speed sensor

57) Low fuel warning light

58) Side stand down warning light

59) Neutral warning light

60) Direction indicator warning light

61) Engine oil pressure warning light LED

62) High beam warning light

63) Dashboard bulbs

64) Revolution counter

65) Multifunction display (right side)

66) Multifunction display (left side)

67) Lights diode/LAP

68) TEST connectors

69) Headlight

70) Side stand switch

71) Red line warning light LED

72) Rear parking light/stoplight bul bs
X) Dashboard connector (20-way)

Y) Electronic unit connector (26-way)
Z) Electronic unit connector (16-way)

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Ar Orange
Az Light blue
B Blue
Bi White
G Yellow
Gr Grey

M Brown
N Black
R Red
V Green
Vi Violet
Ro Pink

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1) Electronic unit

2) Cam position sensor

3) Throttle valve position sensor

4) Intake pressure sensor

5) Coolant thermistor

6) Air thermistor

7) Fall sensor

8) Diode module

9) Clutch control lever switch

10) Neutral gear switch

11) Arrangement for the installation of the
anti-theft device

12) Right dimmer switch

13) Left dimmer switch

14) Engine stop relay

15) Fuel pump relay

16) Start relay

17) Starter

18) Battery

19) Main fuses (30A) (ignition)

20) Generator

21) Pick up

22) Voltage regulator

23) Rear cylinder coil

24) Rear cylinder coil

25) Front cylinder coil

26) Front cylinder coil

27) Spark plugs

28) –

29) Secondary fuses (15A)
A - High beam, low beam
B - ISC, coils, fuel pump
C - Electric fans, clock

D - Parking lights, stoplights, horn,

dashboard lights, direction indica­tors.

E - Electronic unit, fuel pump relay,

engine stop relay.

30) Ignition switch

31) Low beam relay

32) Hig h beam relay

33) Cooling fan relay

34) Front parking light bulb

35) High beam bulbs

36) Low beam bulb

37) Front right direction indicator

38) Front left direction indicator

39) Thermal switch

40) Cooling fans

41) Rear light

42) Dashboard

43) Rear left direction indicator

44) Front cylinder injector

45) Rear cylinder injector

46) Front stoplight switch

47) Rear stoplight switch

48) Rear right direction indicator

49) Horn

50) Multiple connectors

51) Blinking

52) Fuel pump

53) Low fuel sensor

54) Engine oil pressure switch

55) Coolant temperature thermistor

56) Speed sensor

57) Low fuel warning light

58) Side stand down warning light

59) Neutral warning light

60) Direction indicator warning light

61) Engine oil pressure warning light LED

62) High beam warning light

63) Dashboard bulbs

64) Revolution counter

65) Multifunction display (right side)

66) Multifunction display (left side)

67) Lights diode/LAP

68) TEST connectors

69) Headlight

70) Side stand switch

71) Red line warning light LED

72) Rear parking light/stoplight bul bs
X) Dashboard connector (20-way)

Y) Electronic unit connector (26-way)
Z) Electronic unit connector (16-way)

#!",%#/,/523

Ar Orange
Az Light blue
B Blue
Bi White
G Yellow
Gr Grey

M Brown
N Black
R Red
V Green
Vi Violet
Ro Pink

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aprilia s.p.a.wishes to thank its customers for the purchase of this vehicle:
– Do not dispose of oil, fuel, polluting substances and components in the envi-

ronment.

– Do not keep the engine running if it isn’t necessary.
– Avoid disturbing noises.
– Respect nature.