Updated Logic Board replacement procedure. A “caution” was added to notify service
providers not to twist, flex, or bend the iMac G5 logic as you install to board into the
chassis. Flexing the board may jeopardize the thermal interface between the heatsink and
the processor. Refer to the iMac logic board inbox notice 073-1158 for additional
information.
November 2006
On November 2, 2006, Apple announced the iMac G5 Repair Extension Program (REP)
for Power Supply Issues. Information on the Repair Extension Program for Power Supply
Issues has been added to the take apart and troubleshooting chapters.
This REP is a worldwide program that applies to iMac G5 20-inch (Ambient Light Sensor)
models sold worldwide between May 2005 and October 2005 that feature a 2.0GHz G5
processor and that have power-related issues as a result of a specific component failure
within the computer's power supply. Refer to the “iMac G5 Repair Extension Program
(REP) for Power Supply Issues” document at the begining of the manual for more
information.
Note
July 2006
A diecut piece of microfoam (922-7671) is included with all replacement optical drives and
display bezels. It should be installed in between the disc drive and the display bezel to
prevent optical media from ejecting out of the system and dropping to the desktop. Only
one diecut of microfoam should be used per system. Refer to the replacement procedures
in Take Apart for either the optical drive, display bezel, or microfoam shim for more
information.
Display/Bezel Assembly Elimination
Effective July 24, 2006, the Display and Bezel assembly module will no longer be available
as a single service part for the iMac G5 (17- and 20-inch models). The Display and Bezel
are now available as two separate service parts (see below) to simplify inventory and
General Information
: The iMac G5 power supply is no longer available as a Do-It-Yourself (DIY) part.
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
1
reduce repair costs.
• 922-6817 Front Cover Assy,w/Optical Slot, iMac G5 20"
• 661-3622 Panel, Display w/Brackets, iMac G5 20"
Tools Required
The following tools are required to service the computer:
• Phillips #2 screwdriver
• Phillips #1 screwdriver
• Flat-blade screwdriver
• Torx T6, T8, and T10 screwdriver
• Jeweler’s flat-blade screwdriver
• Nylon probe tool (black stick 922-5065)
• Needlenose pliers
• Soft cloth (to protect removed parts from scratches)
New Procedures and Service Parts (May 2005)
• Fans, Upper
• Fan, Lower
• Logic board
• Speakers
• Microphone
• AirPort/Bluetooth card
• Modem
• Chassis
• Antennas
• LED light pipe
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iMac G5, 20-inch, Ambient Light Sensor Take
General Information
Important Things to Know
1. These instructions cover the iMac G5, 20-inch, Ambient Light Sensor model;
however, the procedures from the original 20-inch model are very similar. In
some steps graphics from the original model may be used.
2. All customer removable screws are brass colored (except for some fan screws
on earlier units which use torx screws). Do not remove screws unless they are
brass colored, or you will void your warranty.
3. Ground yourself when working on the computer. The procedure will show you how to
ground yourself.
4. A magnetized “L”-shaped Phillips screwdriver is included with the replacement part.
5. The following items are no longer offered as a Do-it-Yourself repair:
• midplane
• display/bezel
• power supply
6. Additional items are included with these service parts.
Back Cover
• Two blank labels are included with the replacement back cover. Copy the serial
number and Ethernet number off the bottom of the computer’s foot and attach the
new labels to the bottom of the replacement foot. The back cover take apart
procedure will show you where to attach the labels.
Logic Board
• The LED gasket and light pipe are included
• Syringe with thermal compound
• Alcohol cleaning wipe
• A new pre-printed Ethernet label is included with the midplane. Attach the sticker to
the bottom of the computer’s foot, above the existing label.
• A blank serial number label is included with the midplane. Copy the serial number
off the bottom of the computer’s foot and attach the new label to the midplane. The
midplane take apart procedure will show you where to attach the label.
7. Do not pull on individual wires when disconnecting a part; pull on the connector.
8. A screw chart is attached at the end of this document. Use the chart to identify screw
type and screw locations.
General Information
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
3
Ambient Light Sensor
The new iMac G5 has an ambient light sensor. It’s located on the bottom of the display
bezel, near the case screws. Look at the picture below. Next to the middle screw is a small
bump protruding from the case. This is the ambient light sensor.
The ambient light sensor attaches to the power supply with two plastic rivets.
The ambient light sensor cable runs under the power supply and attaches to the logic
board.
4 -
iMac G5, 20-inch, Ambient Light Sensor Take
General Information
Removing the Back Cover
Tools Required
The only tool required is a Phillips #2 screwdriver
Part Location
Removing the Back Cover
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
5
Procedure
1. Turn your computer off by choosing Shut down from the Apple (K) menu.
2. Disconnect all cables, and unplug the power cord from your computer. Put on your
ESD Wrist strap.
3. Place a soft, clean towel or cloth on the desk or surface. Hold the sides of the
computer and slowly lay the computer face down as shown.
6 -
iMac G5, 20-inch, Ambient Light Sensor Take
Removing the Back Cover
4. Locate the three silver case screws circled below. You may have to lift the stand to
locate the middle case screw.
display/bezel assembly and cannot be removed.
Using a Phillips #2 screwdriver, loosen the three captive screws. Turn the screws to
the left until they stop turning.
Note:
These screws are captive; they are part of the
Don’t force the screws once they stop turning.
5. Holding the back cover by the metal foot, tilt the cover up and lift it off the computer.
Set the back cover aside.
Removing the Back Cover
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
7
Replacing the Back Cover
Tools Required
The only tool required is a Phillips #2 screwdriver.
Procedure
1. Remove the replacement back cover and foot from its packaging.
2. Replace the cover so that the slots on the top edge of the back cover mate with the
tabs on the display housing.
8 -
iMac G5, 20-inch, Ambient Light Sensor Take
Replacing the Back Cover
3. Lower and press the cover into place until it fits snugly on the computer.
4. Tighten the case screws by turning them to the right.
Replacing the Back Cover
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
9
5. Position the computer in the upright position. Reconnect the power cord and
remaining cables. Power on the computer.
10 -
iMac G5, 20-inch, Ambient Light Sensor Take
Replacing the Back Cover
Grounding Yourself
Tools Required
• Phillips #2 screwdriver, preferably with a magnetized tip
Preliminary Steps
Before you begin, remove the back cover.
Grounding Yourself
1. Touch the metal surface (as shown below) on the inside of the computer to discharge
any static electricity.
Warning: Always discharge static electricity before you touch any parts or
install any components inside the computer. To avoid generating static
electricity, do not walk around the room until you have finished installing the
part and closed the computer
.
Grounding Yourself
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
11
Hard Drive
Tools Required
• Phillips #2 screwdriver, preferably with a magnetized tip
• Needlenose pliers
• Screw tray or equivalent to hold the screws
Preliminary Steps
Before you begin, remove the back cover.
Part Location
12 -
iMac G5, 20-inch, Ambient Light Sensor Take
Hard Drive
Removing the Serial ATA Hard Drive
1. Remove the three hard drive screws. Set the screws aside.
2. Lift the hard drive straight up, about one inch, to access the connector shown below.
Disconnect the black connector from the side of the hard drive.
disconnect the other end of the cable from the board.
Note:
Do not
Hard Drive
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
13
3. Using your fingers, disconnect the drive data cable and power cable from the hard
drive. Lift the hard drive up and out of the midplane assembly.
hard drive to Apple in the packaging provided.
Important:
Return this
14 -
iMac G5, 20-inch, Ambient Light Sensor Take
Hard Drive
Replacing the Serial ATA Hard Drive
1. Remove the replacement hard drive from its packaging.
2. Connect the drive data cable and power cable to the hard drive. Lower the hard drive
into place on the midplane.
3. Connect the hard drive thermal sensor to the sensor board on the side of the hard
drive.
Hard Drive
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
15
4. Replace the three hard drive screws.
16 -
iMac G5, 20-inch, Ambient Light Sensor Take
Hard Drive
Optical Drive
Tools Required
• Phillips #2 screwdriver, preferably with a magnetized tip
• Screw tray or equivalent to hold the screws
Preliminary Steps
Before you begin, remove the back cover.
Part Location
Optical Drive
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
17
Removing the Optical Drive
1. Using a Phillips #2 screwdriver, remove the four optical drive screws circled below. Set
the screws aside.
2. Pull the optical drive tab straight up and then to the right. Set the optical drive aside.
18 -
iMac G5, 20-inch, Ambient Light Sensor Take
Optical Drive
Replacing the Optical Drive
1.
Note:
A microfoam insert is included with the replacement optical drive and should be
installed using the instructions included below. The microfoam insert will prevent
optical media from ejecting out of the system and dropping to the desktop. Only one
microfoam insert should be used per system
2. Locate the enclosed piece of white microfoam and the two white posts (circled) on the
bezel.
3. With the shiny side of the microfoam facing the bezel, slide the holes of the microfoam
onto the two white posts on the bezel.
Optical Drive
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
19
4. Tuck the mircofoam into place before installing the optical drive.
5. Remove the replacement optical drive from its packaging.
6. Slide the optical drive into the display bezel and press down near the tab to reconnect
the drive.
20 -
iMac G5, 20-inch, Ambient Light Sensor Take
Optical Drive
7. Replace the four optical drive screws. Replace the back cover. Return the optical drive
to Apple in the packaging provided.
8. Replace the back cover.
9. Make sure no microfoam is sticking out of the bezel.
computer, partially insert an optical disc to make sure it inserts smoothly.
Note:
Before reassembling the
Optical Drive
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
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22 -
iMac G5, 20-inch, Ambient Light Sensor Take
Optical Drive
Microfoam Shim
Tools Required
• Use the screwdriver provided, or a Phillips #2 screwdriver, preferably with a
magnetized tip
• Screw tray or equivalent to hold the screws
Preliminary Steps
Before you begin, remove the back cover and the optical drive.
Part Location
Microfoam Shim
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
23
Installing the Microfoam onto the Bezel
1. Locate the piece of microfoam and the two white posts (circled) on the bezel.
2. With the shiny side of the microfoam facing the bezel, slide the holes of the microfoam
onto the two white posts on the bezel.
24 -
iMac G5, 20-inch, Ambient Light Sensor Take
Microfoam Shim
3. Tuck the mircofoam into place before installing the optical drive.
4. Replace the optical drive in the direction of the arrow, lining up the white posts on the
bezel with the holes on the optical drive bezel.
Microfoam Shim
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
25
5. Slide the optical drive into place and press down near the tab to reconnect the drive.
6. Make sure no microfoam is sticking out of the bezel.
computer, partially insert an optical disc to make sure it inserts smoothly.
Note:
Before reassembling the
7. Replace the optical drive screws.
8. Replace the back cover.
26 -
iMac G5, 20-inch, Ambient Light Sensor Take
Microfoam Shim
Inverter
Tools Required
• Phillips #2, preferably with a magnetized tip
• Needlenose pliers
• Screw tray or equivalent to hold the screw
Preliminary Steps
Before you begin, remove the back cover.
Part Location
Inverter
iMac G5, 20-inch, Ambient Light Sensor Take Apart -
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