PROCESSING FREEZER/CHILLER/REFRIGERATION SYSTEM |
|
|
Model: |
|
QC-3 |
|
QC-20 |
|
QC-40 |
|
QC-50 |
QC-100 |
QC-50 REMOTE |
|
|
|
QC-100 |
|
QC-100 REMOTE |
QC-40 |
|
|
• INSTALLATION |
|
• OPERATION |
QC-20 |
|
• MAINTENANCE |
|
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA |
|
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA |
FAX: 262.251.7067 • 800.329.8744 u.s.a. OnLY |
www.alto-shaam.com |
|
p r i n t e d i n u .s .a . |
MN-28606 • 06/11 |
Delivery.............................................................................. |
1 |
Unpacking.......................................................................... |
1 |
Safety Procedures and Precautions................................... |
2 |
Installation |
|
Site Installation............................................................. |
3 |
Clearance Requirements.............................................. |
3 |
Installation Requirements............................................. |
4 |
Water Drainage............................................................. |
4 |
Trolley Guide Installation.............................................. |
5 |
Dimension Drawings, weights & capacities.............. |
6-10 |
Options and Accessories............................................ |
11 |
Electrical Specifications.............................................. |
12 |
Operation |
|
Operating Introduction................................................ |
13 |
Chill Processing Cycles.............................................. |
14 |
Quickchiller Operation Modes..................................... |
14 |
Initial Quickchiller Operation....................................... |
14 |
Additional Information................................................. |
15 |
Control Panel Identification......................................... |
16 |
Basic Operation.......................................................... |
17 |
Advanced Operation - Hold Temp............................... |
18 |
Advanced Operation - Chill Modes.............................. |
19 |
Factory Default Set Points.......................................... |
19 |
Advanced Operation - Programming........................... |
20 |
Advanced Operation - User Settings........................... |
21 |
Food Probe Use.......................................................... |
22 |
Time & Temperature Guidelines................................. |
22 |
Automatic Defrost....................................................... |
22 |
Food Handling Guidelines........................................... |
23 |
Product Covering........................................................ |
23 |
Portioning & Packaging............................................... |
23 |
Quickchiller Pan Capacity........................................... |
24 |
Product Capacity Per Pan........................................... |
24 |
Portion Sizes and Pan Capacities............................... |
25 |
Care and Cleaning |
|
Cleaning and Preventative Maintenance..................... |
26 |
Protecting Stainless Steel Surfaces............................ |
26 |
Cleaning Agents......................................................... |
26 |
Cleaning Materials...................................................... |
26 |
Interior Cleaning......................................................... |
27 |
Exterior Cleaning........................................................ |
27 |
Probe Cleaning Procedures........................................ |
27 |
Food Trolley Cleaning................................................. |
27 |
Monthly Compressor & Condenser Maintenance......... |
27 |
Service |
|
Control Error Displays................................................. |
28 |
Service Views |
|
QC-3 Control............................................................ |
29 |
QC-3 Coil................................................................. |
30 |
QC-20 Control.......................................................... |
31 |
QC-20 Coil............................................................... |
32 |
QC-20 Condenser.................................................... |
33 |
QC-40...................................................................... |
34 |
QC-40 Control.......................................................... |
35 |
QC-50, QC-100 Control............................................ |
36 |
QC-100 Coil............................................................. |
37 |
QC-50, QC-100 Breaker........................................... |
38 |
QC-50, QC-100 Fan................................................. |
38 |
QC-50 Remote......................................................... |
39 |
QC-50, QC-100 Remote Condenser Connection...... |
40 |
Wire Diagrams
Always refer to the wire diagram(s) included with the unit for most current version.
Warranty |
|
Transportation Damage and Claims.............. |
Back Cover |
Limited Warranty........................................... |
Back Cover |
D E L I V E R Y
This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.
See Transportation Damage and Claims section located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.
Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.
This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if
you have any questions concerning installation, operation, or maintenance.
NOTE: All claims for warranty must include the full model number and serial number of the unit.
U N P A C K I N G
1. Carefully remove the appliance from the carton or crate.
®
NOTE: Do not discard the carton and other packaging material until you have inspected the unit 
for hidden damage and tested it for
proper operation.
2.Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam service department.
3.Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 1.
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
D A N G E R
Used to indicate the presence of a hazard that WILL cause severe
personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
W A R N I N G
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning
included with this symbol is ignored.
C A U T I O N
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
C A U T I O N
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
N O T E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related.
1.This appliance is intended to chill or freeze foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
2.This appliance is intended for use in commercial establishments where all operators are
familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3.Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4.This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
N O T E
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 2.
I N S T A L L A T I O N
D A N G E R
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH,
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
Position the Quickchiller
to allow sufficient air ventilation through the condensing unit(s). The rear of unit should be no
closer than 6" (152mm) to any wall or structure.
Avoid installing the chiller immediately adjacent to fryers, charbroilers, or any other equipment producing
grease laden air; heat producing equipment such as ovens and
ranges; and steam discharging equipment such as steamer ovens and kettles. Do not locate the Quickchiller in direct sunlight.
Allow sufficient front clearance for serviceability and for easy maneuvering of food trolleys in and out of the cabinet.
INSTALLATION
Prior to moving the Quickchiller to the installation site, check the dimensions of doors, passageways, and ceiling heights in the areas through which the cabinet must be moved. Also check the turning radius if the cabinet must be moved around an existing structure. The use of a fork lift or pallet lift truck is required for moving and leveling most Quickchiller models.
NOTE: In certain instances, it may be necessary to remove doors and door hardware to negotiate tight spaces.
C A U T I O N
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
SITE INSTALLATION
CLEARANCE REQUIREMENTS
BACK: 6" (152mm) |
TOP: 6" (152mm) |
SIDES: 4" (102mm) minimum at both sides.
18" (457mm) minimum clearance from heat producing equipment.
INSTALLATION REQUIREMENTS
Unit must NOT be tipped on its side at any time.
Tipping will cause damage to the unit and void the warranty.
One (1) Floor Drain: 1/2" (12,7mm) diameter
—Appliance must be installed level.
—The appliance must not be installed in any area where it may be affected by steam, grease, dripping
water, extreme temperatures, or any other severely adverse conditions.
In order to maintain standards established by the National Sanitation Foundation, all counter mounted equipment must be sealed to the counter with a NSF listed silicone sealant.
-Year Limited Warranty on self-contained
compressor
Effective from date of shipment. (excludes labor)
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 3.
I N S T A L L A T I O N
SITE INSTALLATION
INSTALLATION REQUIREMENTS
The model QC-3 is a counter mounted unit and must be sealed to the counter with a NSF listed silicone sealant.
For all other
models, install the appliance on a smooth and
level floor surface. Use the adjustable cabinet legs to level the Quickchiller.
Adjust from front-to-back and from side-to-side with the use of a spirit level to evenly distribute the cabinet weight and avoid pulling the cabinet alignment out of square.
After leveling the cabinet of cart equipped models, check the height relationship of the roll-in cart
to the cabinet. Adjust the Quickchiller height as needed to accommodate the cart and to securely close the Quickchiller door(s).
DOOR SEAL:
Check the door gasket to make certain it is sealing properly and that the gasket provides an even and positive seal around the entire door frame.
C A U T I O N
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
WATER DRAINAGE
DRAINAGE:
QC-3 |
QC-20 |
|
QC-40 |
|
|
|
|
|
|
EVAPORATOR PANS: NO INSTALLATION REQUIRED |
||||
|
|
|
|
|
|
|
|
|
|
QC-50 |
|
QC-100 |
||
|
|
|
|
|
ONE (1) FLOOR DRAIN: |
|
|||
1/2" (12,7mm) DIAMETER |
|
|||
A 1/2" I.D. (12,7mm) PVC pipe is furnished with each QC-50 and QC-100 model. Use PVC glue to attach the pipe into the drain opening at the rear of the unit. Insert the PVC pipe into the drain opening with a 1/4" (6mm) clockwise turn. Connect the PVC pipe to discharge through an indirect waste pipe into an open-site drain by means of a 2" (51mm) air gap. Connection must be within 10' (3m) of the unit.
NOTE: In the U.S.A., this equipment is to be installed to comply with the Basic
Plumbing Code of the Building Officials and Code Administrators International, Inc. [BOCA], and the Food Service Sanitation Manual of the Food & Drug Administration [FDA].
drain opening at rear
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 4.
I N S T A L L A T I O N
SITE INSTALLATION
TROLLEY GUIDE INSTALLATION
Trolley Guide Installation
1.Align each guide rail with the holes located under the cabinet.
2.Loosely fasten each guide rail with a washer, lock washer and bolt.
3.Push the roll-in cart (trolley) into the Quickchiller, center the cart right-to-left, and close the door.
4. Slide both guide rails toward the center of the
Quickchiller until they make contact with the roll-in cart. Lock the guide rails into position by tightening the bolts. At the front of the Quickchiller, make certain contact has been made between the Quickchiller and the cart along the total width of the door to create a complete seal. When a full seal has been determined, recheck each connection to make certain it has been fully tightened.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 5.
I N S TTAILTLLAET I O N
SITEUB TITLEINSTALLATION
QC-3
54-3/4" (1391mm)
|
28" |
(711mm) |
|
5-1/4" (133mm) |
|
|
Electrical Connection |
|
29-3/4" (756mm) |
26-1/2" (673mm) |
|
3"
(76mm)
34" (864mm)
14-3/4" (375mm)
29-3/4" (756mm) |
28-1/2" (724mm) |
WEIGHT
net: 350 lb (159 kg) |
|
ship: 405 lb (184 kg) |
carton dimensions: |
(l x w x h) |
|
|
40" x 34" x 43" |
|
(1016mm x 864mm x 1092mm)
REFRIGERATION
R404a Refrigerant
One (1) 3/4 hp Condensing Unit:
3,810 BTU's per hour at -5°F (-21°C) in the freeze mode
7,260 BTU's per hour at +20°F (-7°C) in the chill mode
PRODUCT\PAN CAPACITY
Approximately 36 lb (16 kg) maximum
volume maximum: 22-1/2 quarts (28,5 liters)
full-size pans: |
gastronorm 1/1: |
Three (3) 20" x 12" x 2-1/2" |
(530 x 325 x 65mm) |
capacity for up to three (3) optional stainless steel wire shelves
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 6.
I N S TTAILTLLAET I ON
SITEUB TITLEINSTALLATION
QC-20
51-1/4" (1302mm) 49-1/2" (1257mm) |
16-1/4" (413mmm) 20-1/4" (514mm) |
38" (965mm) |
|
36-1/8" (918mm) |
|
34" |
(864mm) |
Evaporator |
|
|
Pan |
52-1/2" (1334mm) |
|
|
|
Electrical Connection |
17" |
|
|
(431mm) |
|
|
|
|
|
|
|
|
30-1/2" (774mm) |
36-1/2" (927mm) |
42-1/2" (1079mm) |
6" (152mm)
WEIGHT
net: 601 lb (273 kg) |
|
ship: 665 lb (302 kg) |
carton dimensions: |
(l x w x h) |
|
|
64" x 45" x 45" |
|
(1626mm x 1143mm x 1143mm)
REFRIGERATION
R404a Refrigerant
One (1) 1 hp Condensing Unit:
freeze mode: 4,790 BTU's per hour at -5°F (-21°C) chill mode: 8,600 BTU's per hour at +20°F (-7°C)
PRODUCT\PAN CAPACITY
maximum chilling capacity:
Approximately 72 lb (33 kg)
volume maximum: 45 quarts (42,6 liters)
full-size pans on wire shelves: gastronorm 1/1:
Five (5) 20" x 12" x 2-1/2" (530 x 325 x 65mm)
full-size sheet pans:
Ten (10)* 18" x 26" x 1"
capacity for up to four (4) additional stainless steel wire shelves as an option
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 7.
I N S TTAILTLLAET I ON
SITEUB TITLEINSTALLATION
QC-40
(1626mm) |
39-7/8" (1013mm) |
64" |
|
38-1/2" (978mm) |
|
|
1-1/2" |
13-1/2" |
|
(343mm) |
||
(38mm) |
||
ALTO SHAAM |
|
|
64-1/4" (1632mm) |
70-1/4" (1784mm) |
|
6" |
||
(152mm) |
||
39-7/8" (1013mm) 
35-3/8" (899mm)
WEIGHT
net: 676 lb (307 kg) |
ship: 977 lb (443 kg) |
carton dimensions: (l x w x h)
44" x 47" x 79"
(1118mm x 1194mm x 2007mm)
REFRIGERATION
R-404a Refrigerant
One (1) 1-1/2 hp Condensing Unit:
freeze mode: 7,200 BTU's per hour at -5°F (-21°C) chill mode: 11,400 BTU's per hour at +20°F (-7°C)
PRODUCT\PAN CAPACITY
Approximately 144 lb (65 kg) maximum
volume maximum: 90 quarts (85 liters)
full-size pans: |
gastronorm 1/1: |
Twelve (12) 20" x 12" x 2-1/2" |
(530 x 325 x 65mm) |
full-size sheet pans:
Six (6)* 18" x 26" x 1" on wire shelves only
*additional shelves required
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 8.
I N S TTAILTLLAET I ON
SITEUB TITLEINSTALLATION
QC-50
51" (1295mm)
27-3/4" (705mm)*
41-5/8" (1057mm)*
* Door opening
(1905mm) |
30-1/2" (775mm) |
75" |
|
41-1/8" (1045mm) 
35-1/2" (902mm) 
20-1/4" (514mm)
ADJUSTABLE |
76-1/2" (1943mm) |
8" (203mm) |
|
48-7/16" (1229mm)
35-3/16" (893mm) Width: 28-1/8" (714mm)
WEIGHT (approximate)
|
cabinet |
roll-in pan cart |
net |
590 lb (268 kg) |
120 lb (54 kg) |
shipping 900 lb (408 kg) |
150 lb (68 kg) |
|
crated dimensions: (l x w x h) |
|
|
48" x 55-1/4" x 79-1/2" (1219mm x 1403mm x 2248mm)
REFRIGERATION
R404a Refrigerant One (1) 2-1/4 hp Compressor:
freeze mode: 9,030 BTU's per hour at -5°F (-21°C) chill mode: 17,500 BTU's per hour at +20°F (-7°C)
QC-50 Remote
|
51" (1295mm) |
|
|
41-1/8" |
|
|
(229mm) |
(1045mm) |
|
|
|
9" |
(902mm) |
|
|
(1057mm)*5/8"-41 |
ADJUSTABLE(229mm) |
1664mm)1/2"-65 |
35-1/2" |
|
ELECTRICALCONNECTION |
|||
|
27-3/4" |
|
|
|
|
(705mm)* |
|
|
|
|
|
8" |
|
|
* Door opening |
|
|
|
|
WEIGHT |
|
|
roll-in |
|
|
|
|
remote |
|
|
cabinet |
|
condenser |
pan cart |
net |
557 lb (253 kg) |
202 lb (92 kg) |
120 lb (54 kg) |
|
shipping 862 lb (391 kg) |
302 lb (137 kg) |
150 lb (68 kg) |
||
crated dimensions: (l x w x h) |
|
|
||
48" x 55-1/4" x 70-1/4" |
(1219mm x 1397mm x 1778mm) |
|||
PRODUCT\PAN CAPACITY
maximum product capacity -
288 lb (131 kg), 180 quarts (228 liters)
maximum chilling capacity -
Approximately 144 lb (65 kg), 90 qts (114 liters)
full-size pans: gastronorm 1/1:
Twenty-four (24) 20" x 12" x 2-1/2" (530 x 325 x 65mm)
full-size sheet pans:
Twelve (12)* |
18" x 26" x 1" |
*on wire shelves only. extra optional wire shelves required for maximum capacity shown above.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 9.
I N S TTAILTLLAET I ON
SITEUB TITLEINSTALLATION
QC-100
51" (1295mm) 
|
20-1/4" |
(641mm) |
|
27-3/4" |
|
|
(705mm)* |
|
1/4" (1657mm) DOOR |
58-1/2" (1486mm)* |
93-1/2" (2375mm) |
65- |
(203mm)8" ADJUSTABLE |
|
|
DOOR NOT |
|
|
SHOWN FOR |
|
|
CLARITY |
|
|
* Door opening |
|
30-1/2" (775mm)
75" (1905mm)
41-1/8" (1045mm) 
35-1/2" (902mm) 
ELECTRICAL CONNECTION
65-11/16" (1668mm)
33-1/4" (714mm)
QC-100 Remote
51" (1295mm) |
|
41-1/8" (1045mm) |
||
|
|
9" |
(229mm) |
35-1/2" |
|
|
|
|
|
(1486mm)*1/2"-58 |
|
|
(2089mm)1/4"-83 |
(902mm) |
|
|
ELECTRICALCONNECTION |
||
27-3/4" |
|
|
|
|
(705mm)* |
|
|
|
|
DOOR NOT |
(229mm)9" ADJUSTABLE |
|
||
|
|
|
||
SHOWN FOR |
|
|
|
|
CLARITY |
|
|
|
|
* Door opening |
|
|
|
|
WEIGHT |
|
|
|
roll-in |
|
|
|
remote |
|
|
cabinet |
|
condenser |
pan cart |
net |
902 lb (409 kg) |
250 lb (113 kg) |
120 lb (54 kg) |
|
shipping |
1200 (544 kg) |
380 lb (172 kg) |
161 lb (73 kg) |
|
carton dimensions: (l x w x h)
48" x 55" x 98" (1219mm x 1397mm x 2489mm)
WEIGHT (approximate) |
|
|
|
cabinet |
roll-in pan cart |
net |
1152 lb (523 kg) |
120 lb (54 kg) |
shipping 1450 lb (658 kg) |
161 lb (73 kg) |
|
carton dimensions: (l x w x h) |
|
|
55" x 47" x 99" (1397mm x 1194mm x 2515mm)
REFRIGERATION
R404a Refrigerant
One (1) 3-1/2 hp Condensing Unit:
freeze mode: 20,940 BTU's per hour at -5°F (-21°C) chill mode: 35,800 BTU's per hour at +20°F (-7°C)
PRODUCT\PAN CAPACITY
maximum product capacity -
Approximately 480 lb (218 kg), 300 quarts (380 liters)
maximum chilling capacity -
Approximately 240 lb (109 kg), 150 qts (190 liters)
full-size pans: |
|
gastronorm 1/1: |
Forty (40) |
20" x 12" x 2-1/2" |
(530 x 325 x 65mm) |
full-size sheet pans: |
|
|
Twenty (20)* |
18" x 26" x 1" |
|
*on wire shelves only. extra optional wire shelves required for maximum capacity shown above.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 10.
I N S TTAILTLLAET I ON
OPTIONSSUB TITLEAND ACCESSORIES
MODEL > |
QC-3 |
QC-20 |
QC-40 |
QC-50 |
QC-50 |
QC-100 |
QC-100 |
|
|
|
|
|
|
remote |
|
remote |
|
|
|
|
|
|
|
|
|
|
Casters, 5" (127mm) |
5005674 |
5005674 |
5005674 |
— |
— |
— |
— |
|
|
|
|
|
|
|
|
|
|
Prechill Sealing Strip |
— |
— |
— |
5008856 |
5008856 |
5008856 |
5008856 |
|
|
|
|
|
|
|
|
|
|
Remote Condenser Package |
— |
— |
— |
— |
RE-27870 |
— |
RE-34217 |
|
|
|
|
|
|
|
|
|
|
Roll-In Pan Cart (Trolley) |
|
|
|
UN-27964 |
UN-27964 |
|
|
|
12•20es Combitherm and 12•20 Combimate® |
|
|
|
— |
— |
|||
10•20esG Combitherm and 12•20 Combimate® |
— |
— |
— |
UN-27968 |
UN-27968 |
— |
— |
|
— |
— |
|||||||
20•20es Combitherm and 20•20 Combimate® |
|
|
|
UN-27970 |
UN-27970 |
|||
|
|
|
— |
— |
||||
20•20esG Combitherm and 20•20 Combimate® |
|
|
|
|
|
UN-27970 |
UN-27970 |
|
Weather Protective Enclosure |
— |
— |
— |
— |
HS-27871 |
— |
HS-27872 |
|
|
|
|
|
|
|
|
|
|
Wire Shelves, Stainless Steel |
SH-24112 |
SH-2346 |
SH-22584 |
SH-22473 |
SH-22473 |
SH-22473 |
SH-22473 |
|
|
|
|
|
|
|
|
|
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 11.
I N S TTAILTLLAET I O N
ELECTRICALSUB TITLE
This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific Quickchiller model. For supply
connections, locate the wire size listed in this manual.
Before operating the chiller, check all cable connections in the electrical connection area for tightness since connections can loosen during transport.
NOTE: After electrical connections have been completed, operate the appliance in any chilling mode for a period of 15 minutes and recheck the main power connections at the terminal block to make certain they remain tight.
D A N G E R
To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.
DANGER
ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES.
ELECTRICAL SPECIFICATIONS
voltage |
phase |
cycle/hz |
QC-3 |
QC-20 |
QC-40 |
QC-50 |
QC-100 |
SELF-CONTAINED |
|
|
|
|
|
|
|
208-240VAC |
1 ph |
50/60 Hz |
|
|
|
|
|
Recommended circuit amperage: |
20 amps |
20 amps |
30 amps |
40 amps |
60 amps |
||
Recommended wire size: |
12/2 w.g. |
12/2 w.g. |
10/2 w.g. |
8/2 w.g. |
6/2 w.g. |
||
|
|
|
|
|
|
|
|
|
|
|
no cord and plug |
|
|
||
|
|
|
|
|
|
|
|
voltage |
phase |
cycle/hz |
QC-3 |
QC-20 |
QC-40 |
QC-50 |
QC-100 |
SELF-CONTAINED |
|
|
|
|
|
|
|
208-240VAC |
3 ph |
50/60 Hz |
not available |
not available |
not available |
20 amps |
40 amps |
Recommended circuit amperage: |
|||||||
Recommended wire size: |
|
|
|
12/3 w.g. |
8/3 w.g. |
||
|
|
|
|
|
|
|
|
380-415VAC |
3 ph |
50/60 Hz |
|
|
|
|
|
Recommended circuit amperage: |
not available |
not available |
30 amps |
not available |
30 amps |
||
Recommended wire size: |
|
|
10/2 w.g. |
|
10/2 w.g. |
||
|
|
|
|
|
|
|
|
|
|
|
no cord and plug |
|
|
||
|
|
|
|
|
|
|
|
voltage |
phase |
cycle/hz |
QC-3 |
QC-20 |
QC-40 |
QC-50 |
QC-100 |
REMOTE COMPRESSOR |
|
|
|
|
|
||
(Cabinet Only) |
|
|
|
|
|
|
|
208-240VAC |
1 ph |
50/60 Hz |
not available |
not available |
not available |
20 amps |
30 amps |
Recommended circuit amperage: |
|
|
|
12/2 w.g. |
10/2 w.g. |
||
Recommended wire size: |
|
|
|
|
|
||
|
|
|
no cord and plug |
|
|
||
|
|
|
|
|
|
|
|
Wire diagrams are located near the top of the unit, close to the compressor or control panel.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 12.
O P ETRITALTEI O N
OPERATING INTRODUCTION
The Alto-Shaam® Quickchiller™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state. This process provides enhanced safety, longer storage life and better production efficiency.
Rapid reduction in the temperature of hot foods inhibits the growth of bacteria and provides a safe, five-day chilled food refrigerated storage period from the time of preparation to the time of service. Enhanced storage time offers the food service operation considerable production efficiency. As an example, a daily menu item can be reduced from daily preparation to a preparation schedule consisting of two days per week.
The Alto-Shaam Quickchiller can be effectively utilized in several types of food service programs:
1. TRADITIONAL COOK-SERVE KITCHENS —
Quick chilling can be used to help streamline production in operations where foods are prepared for immediate service. Preparation of labor intensive entrées can be scheduled for production several days before service. Chilling foods provides the ability to rethermalize these items at a later date while maintaining both safety and product quality.
2. MODIFIED COOK-CHILL OPERATIONS—
where a significant portion of food is cooked for immediate service and a smaller portion of more labor intensive, hot food items are prepared in advance, chilled and reheated when required for service.
3. FULL COOK-CHILL OPERATIONS —
where all hot food production is prepared in advance of service requirements and held in refrigerated prepared food inventories. Hot food preparation takes place over a five-day production schedule.
The Quickchiller cooling or freezing process is accomplished with the utilization of large compressors and fans that are electronically controlled through the parameters entered by the operator on the control panel located at the front of the cabinet. The Quickchiller provides the operator with the ability to chill food products to a set cavity temperature by time or by internal product temperature using one or more food
probes. When the specified chill time has elapsed or the probe temperature(s) has been reached the
Quickchiller will convert to a holding mode at a temperature specified for either refrigeration or frozen product maintenance. The Quickchiller control maintains a record of the length operating time used for each current cycle. After the chill cycle has ended and the unit is maintaining a holding temperature mode, the chiller control will initiate an automatic defrost cycle when required.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 13.
O P ETRITALTEI O N
CHILL PROCESSING CYCLES
The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and
providing maximum storage life. Cold air is evenly directed across each pan from the control side of every Quickchiller model to assure rapid cooling.
The high velocity cold air produced by the Quickchiller removes insulating layers of warm moist air that surrounds hot products. The rapid removal of these insulating layers of heat reduces food temperatures significantly faster than any other method of temperature reduction and provides enhanced food safety.
Because the basic performance of the Quickchiller relies on high velocity air movement around each container of food, it is important to load the food by placing pans directly into the pan slides. Always use the pan slides to support the edges of 12" x 20" steam table pans (GN 1/1). Use a wire shelf for pan support when using 18" x 26" sheet pans; 12" x 10" steam table pans (GN 1/2); loaf pans; entree plates; and other small containers.
CAUTION
TO MAINTAIN SANITATION
CONTROL, ALL FOODS FOR
QUICK-CHILL OR QUICK-FREEZE
PROCESSING MUST BE AT A
TEMPERATURE ABOVE 140°F (60°C)
AND MUST BE TIGHTLY COVERED.
QUICKCHILLER OPERATION MODES
PROCESSING WITH THE USE OF PROBES
Probe usage provides chill or frozen food processing activation and termination through use of a food probe or probes inserted into the center of the food. The cycle is automatically terminated when the center of the food reaches the probe sensing temperature set by the operator. In units with multiple probes, all probes much reach the sensing temperature set by the operator to trigger automatic termination of the cycle.
PROCESSING BY TIME
The time mode provides processing activation and termination based on a timed cycle selected by the operator. Upon expiration of the timed cycle, the cabinet automatically reverts to the designated holding cycle temperature.
HOLDING
Following processing completion, a holding cycle maintains the temperature to safely hold foods after processing. The holding cycle will also maintain a holding compartment temperature between processing cycles.
INITIAL QUICKCHILLER OPERATION
PRECHILLING THE CABINET
The Quickchiller should be prechilled prior to placing hot foods into the cabinet. In models equipped with a roll-in cart (trolley), always maintain an empty food cart inside the chiller
when prechilling to eliminates air loss through the bottom of the chiller cabinet door. An optional
Prechill Sealing Strip (Item #5008856) may also be used for this purpose.
Optional Prechill Sealing Strip
5008856
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 14.
O P ETRITALTEI O N
ADDITIONAL INFORMATION
Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods.
To maintain proper operation of the Quickchiller, always allow the unit to defrost whenever the “DEFROST OVERDUE” warning appears in
the display.
For optimum performance, allow the Quickchiller to prechill for a minimum of 30 minutes before loading pans of food.
Never overload the Quickchiller.
It is important to be familiar with and adhere to all local food codes.
Cook foods properly in preparation for blast chilling or freezing.
Foods should be portioned into shallow pans to a depth not to exceed 2-inches (51mm).
Pans must be covered prior to the chilling or freezing process.
Always follow the recommended shelf life for chilled food products. Hold chilled foods under refrigeration for a maximum of 5 days including the day of production and the day of consumption.
According to U.S. food code regulations, all chilled products must be reheated to an internal temperature of 165°F (74°C) prior to serving.
FAN OPERATION
During the initial cooling of the Quickchiller, an evaporator fan delay system will prevent the chilling fans from engaging until the evaporator
coil temperature is below 30°F (-1°C). The fans will continue to run until the evaporator coil temperature is above 60°F (16°C).
The Quickchiller will only trigger an automatic defrost cycle during the refrigerated Hold Temp mode. If the chiller is in any other mode when the 6-hour Fan Timer limit plus one additional hour has elapsed, the display will indicate a warning message “DEFROST OVERDUE” and the control will produce an audible signal every ten seconds until a defrost is conducted.
POWER OUTAGE
“POWER WAS OFF” will appear in the display whenever operation is interrupted by a power outage. The control will produce an audible signal every 10 seconds and the display will indicate the amount of time the power was off. If consecutive power outages occur before the first outage has been acknowledged, the control will accumulate the total amount of outage time up to a period of 4 hours. After a period of 24 hours, accumulated time will be shown as greater than 24 hours, i.e., >24.
Press the PROGRAM key to clear the display and stop the audible signal.
DOOR
If the Quickchiller door is opened during any running chill or freeze cycle, the fans will disengage. When the door is closed, the fans will reengage and the chiller will resume operation. When the door is opened, the display will reverse. When the unit is in operation and not in the “off mode”, a “DOOR OPEN” message will appear on the display along with the normal chill data. If the door is open for more than 2 minutes, then the beeper will sound every 10 seconds.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 15.
O P ETRITALTEI O N
CONTROL PANEL IDENTIFICATION
A 
on/off power button.
B 
SOFT CHILL … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). Soft
Chill is recommended for less dense food items that chill quickly. The mode automatically converts to a refrigerated holding temperature at the end of the chill cycle.
C |
HOLD TEMP … The mode for |
|
|
refrigerated storage within a temperature |
|
|
range of -5°F to +40°F (-21°C to +4°C). |
|
|
Hold Temp offers continuous refrigerated |
|
|
storage without the utilization of food |
b |
|
probes or a timer. Hold Temp always |
|
|
|
|
|
defaults to the default hold temperature, |
|
|
found under the User Settings. |
|
D |
HARD CHILL … To rapidly decrease the |
d |
|
temperature of foods by internal product |
|
|
probe temperature or time within a range |
|
|
of 11°F to 23°F (-11°C to -5°C). Hard |
|
|
Chill is recommended for more dense |
|
|
food items. The mode automatically |
|
|
converts to refrigerated holding |
|
|
temperature at the end of the chill cycle. |
|
E |
QUICK FREEZE … The mode for rapid |
|
|
freezing and frozen food maintenance by |
|
|
internal product probe temperature or |
|
|
time within a temperature range of |
|
|
-10°F to +10°F (-23°C to -12°C). The mode |
|
|
automatically converts to a frozen food |
|
|
holding temperature at the end of the |
|
|
quick freeze cycle. |
|
F |
START/STOP … Button used to |
|
|
initiate operating modes, set time and |
|
|
temperatures, and to set specific chiller |
|
|
program functions. |
|
GPROGRAM … Button used to modify or select specific chiller programming functions.
a
c
e
f
g
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 16.
Loading...