Alto-Shaam Halo Heat 1000-TH-I User Manual

Cooking & Holding Oven
	M a n u a l C o n t r o l
	Model:
	1000-TH-I
	• INSTALLATION
	• OPERATION
• MAINTENANCE
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: [phone] • 800.558.8744 USA/CANADA	FAX: [phone] • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
p r i n t e d i n u .s .a .	MN-29454 • 04/11

Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.

Safety Procedures and Precautions . . . . . . . . . . . . . . . . . .2

Installation
Installation Requirements . . . . . . . . . . . . . . . . . . . . . .	.3
Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . .	3
Dimension Drawings, weights & capacities . . . . . . . . .	. 4
Options and Accessories. . . . . . . . . . . . . . . . . . . . . . .	4
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 5.
Restraint Requirements - Mobile Equipment. . . . . . . .	. 5
Drip Tray Installation.. . . . . . . . . . . . . . . . . . . . . . . . . .	6
Electrical Specifications.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..7
Operating Instructions
User Safety Information. . . . . . . . . . . . . . . . . . . . . . . .	8
Before Initial Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
Manual Control Operation. . . . . . . . . . . . . . . . . . . . . . .	9
Cooking Oven Characteristics.. . . . . . . . . . . . . . . . . . .	9
General Holding Guidelines. . . . . . . . . . . . . . . . . . . .	10
Care and Cleaning
Cleaning and Preventative Maintenance. . . . . . . . . . .	11
Protecting Stainless Steel Surfaces. . . . . . . . . . . . . .	11
Cleaning Agents. . . . . . . . . . . . . . . . . . . . . . . . . . . .	11.
Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
Equipment Care . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12.
Clean Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
Clean the Door Vents . . . . . . . . . . . . . . . . . . . . . . . . .	12
Check Overall Condition of Oven. . . . . . . . . . . . . . . .	12

Sanitation

Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . .13

Internal Food Product Temperatures.. . . . . . . . . . . . . 13

Service
Thermostat/Indicator Light Sequence . . . . . .	. . . . . . . 14
Thermostat Calibration . . . . . . . . . . . . . . . . .	. . . . . . .14
Trouble Shooting . . . . . . . . . . . . . . . . . . . . .	. . . . . . 15.
Exterior Service View . . . . . . . . . . . . . . . . . .	. . . . . . .16
Exterior Service Parts List. . . . . . . . . . . . . . . . . . .	. . 17
Cable Heating Kit . . . . . . . . . . . . . . . . . . . . .	. . . . . . 17.
Bonnet Assembly View. . . . . . . . . . . . . . . . .	. . . . . . .18
Middle Bonnet View. . . . . . . . . . . . . . . . . . . . . . . . . .	18
Bonnet Assembly Parts List. . . . . . . . . . . . . . . . . . . .	19
Middle Bonnet Parts List. . . . . . . . . . . . . . . .	. . . . . . . 19
Wire Diagrams
208-240V, 230V . . . . . . . . . . . . . . . . . . . . . .	. . . . . . 20.
Warranty
Transportation Damage and Claims . . . . . . .	Back Cover
Limited Warranty. . . . . . . . . . . . . . . . . . . . .	Back Cover

D E L I V E R Y

This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.

See Transportation Damage and Claims section located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment

model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.

NOTE: All claims for warranty must include the full model number and serial number of the unit.

U N P A C K I N G

1. Carefully remove the appliance from the carton or crate.

®

NOTE: Do not discard the carton and other packaging material until you have inspected the unit

for hidden damage and tested it for

proper operation.

2.Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam Tech Team Service Department.

3.Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

1000-TH-I • installation/operation/service manual - pg. 1

SAFETY PROCEDURES

AND PRECAUTIONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

D A N G E R

Used to indicate the presence of a hazard that WILL cause severe

personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning

included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

N O T E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related.

1.This appliance is intended to cook, hold or process foods for the purpose of human

consumption. No other use for this appliance is authorized or recommended.

2.This appliance is intended for use in commercial establishments where all operators are

familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3.Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4.This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

1000-TH-I • installation/operation/service manual - pg. 2

I N S T A L L A T I O N

D A N G E R

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

C A U T I O N

TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE.

C A U T I O N

METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

DANGER

DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

The Alto-Shaam cook and hold oven must be installed in a location that will permit the oven to function

for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.

1.The oven must be installed on a stable and level surface.

2.DO NOT install this oven in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, etc.

3.DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.

4.This appliance must be kept free and clear of any combustible materials.

5.This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.

SITE INSTALLATION

Emissions testing conducted by Underwriters Laboratories, Inc.® was found to be in compliance with the applicable requirements of NFPA96: 2004 Edition, Par. 4.1.1.2. U.L emissions sampling of grease laden vapor resulted in a total of 0.55 milligrams per cubic meter with no visible smoke and is considered representative of all oven models in the line. Based on these results, hood installation and/or outside venting should not be a requirement in most areas. Verify local codes for locations where more restrictive codes are applicable.

MINIMUM CLEARANCE REQUIREMENTS

	combustible		non-combustible
	surfaces		surfaces
back	3" (76mm)		3" (76mm)
left side	1" (25mm)		1" (25mm)
right side	1" (25mm)		1" (25mm)
top	2" (51mm)		2" (51mm)

1000-TH-I • installation/operation/service manual - pg. 3

I N S T A L L A T I O N

SITE INSTALLATION

25-1/16" (636mm)

(1847mm)3/4"-72

Pass-Through

(1361mm)5/8"-53

(876mm)1/2"-34

(1311mm)5/8"-51

Option

Shown with

optional

bumper

	23-5/8" (600mm)	34" (864mm)
		17" (432mm)
	22-5/8" (574mm)
		Electrical
		Connection

(1924mm)3/4"-75 (127mm)5"with casters* (173mm)	15/16"-72(1852mm)
	Pass-Through
	Option
6-13/16"
20-1/2"	24-1/8"
(521mm)	(613mm)
24" (608mm)	32-1/4" (819mm)

OPTIONS & ACCESSORIES

Bumper, Full Perimeter				5009767
Carving Holder,				HL-2635
		prime rib
	steamship (cafeteria) round			4459
Casters (2 rigid, 2 swivel w/ brake)
		3-1/2" (89mm)		5008017
		5" (127mm)		5004862
Door Lock with Key				LK-22567
Drip Pan	with drain 1-7/8" (48mm) deep			5005616
without drain 1-7/8" (48mm) deep				11906
	Extra deep, 4" (48mm) deep			15929
Legs, 6" (152mm), Stemmed ( set of 4)				5011149
Pan Grid, Wire 18" x 26" pan insert				PN-2115
Rib Rack, Stainless Steel				SH-29474
Security Panel w/Key Lock				5011592
Shelf, Stainless Steel, Flat Wire
		reach-in	SH-2325
		pass-through	SH-2346
		rib rack		SH-29474
WEIGHT
net		366 lb (166 kg)
ship		435 lb (197 kg)

PRODUCT\PAN CAPACITY

(per compartment )

120 lb (54 kg) maximum

volume maximum: 60 quarts (76 liters)

*73-7/8" (1876mm) - with optional 3-1/2" (89mm) casters *75-1/2" (1034mm) - with optional 6" (152mm) legs

1000-TH-I • installation/operation/service manual - pg. 4

I N S T A L L A T I O N

SITE INSTALLATION

A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer

or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.

LEVELING

Level the oven from side-to-side and

front-to-back with the use of a spirit level.

For ovens installed with casters, it is important that the installation surface be level due to the probability of frequent oven repositioning.

We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved.

NOTE: Failure to properly level this oven can cause improper function and will result in the uneven baking with products consisting of semi-liquid batter.

RESTRAINT REQUIREMENTS —MOBILE EQUIPMENT

WARNING

RISK OF ELECTRIC SHOCK.

Appliance must be secured to building structure.

Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:

1.Maximum height of casters is 6" (152mm).

2.Two of the casters must of be the locking type.

3.Such mobile appliances or appliances on mobile stands must be installed with the use of a flexible connector secured to the building structure.

A mounting connector for a restraining device is located on the upper back of the appliance. A flexible connector is not supplied by nor is it available from the factory.

1000-TH-I • installation/operation/service manual - pg. 5