Alto Shaam 767-SK, 1767-SK Operation Manual

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Cook,

Hold , Smoke Ov en

 

 

 

Man ual Control

 

 

Models :

 

 

 

767-SK

 

 

 

1767-SK

 

1767-SK

 

 

 

767-SK

 

• INST ALLATIO N

 

 

 

• OPERATION

 

 

• MAI NTENA NCE

 

W164 N9221 Water Street • P.O. Box 450 • Meno monee Falls , Wiscons in 530520450 USA

 

PHONE : 262.251 .380 0 • 800.558.8744

USA/CANADA

FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY

 

 

www.alto-sh aam.com

 

P RINT ED IN U .S .A .

 

MN28601

• 03/10

Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Procedures and Precautions . . . . . . . . . . . . 2

Installation

Installation Requirements . . . . . . . . . . . . . . . . . . 3

Clearance Requirements . . . . . . . . . . . . . . . . . . 3

Dimension Drawings. . . . . . . . . . . . . . . . . . . . . . 4

Net/Ship Weight . . . . . . . . . . . . . . . . . . . . . . . . . 4

Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Options and Accessories . . . . . . . . . . . . . . . . . . 5

Stacking Instructions . . . . . . . . . . . . . . . . . . . . . 6

Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Restraint Requirements - Mobile Equipment . . . . 7

Drip Tray Installation . . . . . . . . . . . . . . . . . . . . . 8

Electrical Specifications . . . . . . . . . . . . . . . . . . . 9

Operating Instructions

User Safety Information . . . . . . . . . . . . . . . . . . 10

Start-Up Operation . . . . . . . . . . . . . . . . . . . . . . 10

Manual Control Operation . . . . . . . . . . . . . . . . . 11

Cooking Oven Characteristics. . . . . . . . . . . . . . 11

General Holding Guidelines . . . . . . . . . . . . . . . 12

Care and Cleaning

Cleaning and Preventative Maintenance . . . . . . 13

Protecting Stainless Steel Surfaces . . . . . . . . . 13

Cleaning Agents . . . . . . . . . . . . . . . . . . . . . . . . 13

Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . 13

Equipment Care . . . . . . . . . . . . . . . . . . . . . . . . 14

Clean Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Clean the Door Vents . . . . . . . . . . . . . . . . . . . . 14

Check Overall Condition of Oven . . . . . . . . . . . 14

Sanitation

Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . 15

Internal Food Product Temperatures . . . . . . . . . 15

Service

 

Thermostat/Pilot Light Sequence . . . . . . . . . . .

16

Thermostat Calibration . . . . . . . . . . . . . . . . . . .

16

Trouble Shooting Checklist . . . . . . . . . . . . . . . .

17

Exterior Service View - 767-SK . . . . . . . . . . . . . .

18

Exterior Service Parts List - 767-SK . . . . . . . . . .

19

Electronic Components Service View - 767-SK . .

20

Electronic Components Parts List - 767-SK . . . . .

21

Cable Heating Kits - 767-SK, 1767-SK . . . . . . . . . .

21

Exterior Service View - 1767-SK . . . . . . . . . . . . .

22

Exterior Service Parts List - 1767-SK. . . . . . . . . .

23

Electronic Components - 1767-SK . . . . . . . . . . . .

24

Electronic Components Parts List - 1767-SK . . . .

25

Wire Diagrams

 

767-SK, 1PH, 120V . . . . . . . . . . . . . . . . . . . . .

26

767-SK, 1PH, 208-240V . . . . . . . . . . . . . . . . . .

27

767-SK, 1PH, 230V . . . . . . . . . . . . . . . . . . . . .

28

1767-SK, 1PH, 208-240V . . . . . . . . . . . . . . . . .

29

1767-SK, 1PH, 230V . . . . . . . . . . . . . . . . . . . .

30

Warranty

Transportation Damage and Claims . . BACK COVER

Limited Warranty . . . . . . . . . . . . . . . . . BACK COVER

DELI VERY

This Alto-S haam applian ce has been

thorou ghly tested and ins pect ed to ensure only the

highest quality

unit is prov ided. Upo n receipt,

check for any possible shippin g dama ge and repo rt

it at once to the delivering carrier. See

Transp orta tio n Damage and Claims section

loca ted in this manua l.

 

This appliance, complete with unattac hed

items and acc essories, may have been delivered in

one or more packages . Chec k to ensure that all

stan dard ite ms and options

have been received

with each mod el as ordered.

 

Sav e all the inf orm ation

and instruct ions

pack ed with the appliance.

Complete and return

the warranty card to the factory as soo n as

possib le to ensu re prom pt ser vic e in the event of a

warranty parts

and lab or claim.

This manual must be read and understo od by

all peop le using

or installin g the equipment

model . Contact

the Alto-S haam service

depa rtment if you have any quest ions con cer ning

insta llation, operation, or mainte nance.

NOTE: All claims for war ranty must include the ful l mod el number and seria l number of the unit.

UNPACK I NG

1.Carefull y remov e the applia nce from the carto n or crate.

NOTE : Do not disca rd the

®

carton and other

 

packa ging material

 

until you have

 

inspected the unit

 

for hidde n damage

 

and tested it for

 

prope r operation.

 

2.Read all instru ctions in this manual carefu lly before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is conside red to be part of the applia nce and is to be provided to the owner or manager of the busin ess or to the person responsib le for training ope rators. Additi onal man uals are availab le from the Alt o-Shaa m ser vice department .

3.Rem ove all protecti ve plastic film, packaging materi als, and access orie s from the appli anc e before connecting electric al pow er. Store any acces sori es in a convenient place for futu re use.

767-SK, 1767-SK INSTALLA TI ON/OPERA TI ON /SERVI CE MANUAL

Pg. 1.

SAFETY PROC EDURES

AND PRECA UTI ONS

Knowl edg e of prop er proc edu res is essen tial to the safe opera tion of elec trically and/or gas energize d equi pment. In accorda nce with gen erally accepte d produ ct safety labeling guideline s for poten tial hazards, the following sign al wor ds and symbo ls may be used throughout this manual.

DAN GER

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

WA RNING

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

C AU TI ON

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

C AU TI ON

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

NOTE: Used to noti fy per sonnel of installation, oper ation, or

mai ntena nce inform ation that is import ant but not hazard rela ted .

1.This appliance is intended to coo k, hold or proce ss food s for the purpose of human consumption . No other use for this applianc e is authori zed or recom mended.

2.This appliance is intended for use in comme rcial establishments where all operators are fami liar with the purpose, limitations, and ass ociated hazards of this appliance. Operati ng

instruct ion s and warnings must be read and understoo d by all operators and users.

3.Any troubleshoot ing guides , component views, and parts lists included in this manual are for general reference only and are inte nded for use by qualif ied technica l person nel.

4.This manual should be con sid ere d a permanent part of this appliance. This manual and all supplied instr uct ions, diagra ms, sche matics , parts list s, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O TE

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL

OR ELECTRONIC EQUIPMENT WITH

OTHER MUNICIPAL WASTE.

Pg. 2.

767-SK, 1767-SK INST ALLAT ION/OPERA TI ON /SER VICE MANUAL

I NST ALLATIO N

DAN GE R

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY,DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

C AUTION

TO PREVENT PERSONAL INJURY,

USE CAUTIONWHEN MOVING OR

LEVELING THIS APPLIANCE.

C AU TIO N

METAL PARTS OF THIS EQUIPMENT

BECOME EXTREMELYHOT WHEN IN

OPERATION. TO AVOID BURNS,

ALWAYS USE HAND PROTECTION

WHEN OPERATINGTHIS APPLIANCE.

D AN GER

DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

The Alto-S haa m cook and hold oven must be instal led in a

loca tion that will permit the ove n to function for its inten ded purpose and to allow

adequ ate cle aranc e for ventilation , proper clean ing, and mainte nance access.

CLEARA NCE REQUIREMENTS

3-inc hes (76mm) at the back , 2-inches (51mm) at the top, and 1-in ch (25m m) at both sides

 

SIT E INST AL L ATIO N

1.

The oven must be inst alled on a stable and

 

lev el surface.

2.

DO NOT install this appliance in any area

 

where it may be affected by any adv erse

 

condi tions such as ste am, grease, dripping

 

water, high temperatures, or any other sever ely

 

adv erse cond itions.

3.

DO NOT store or use any flammable liq uids or

 

allow flammable vapors in the vicin ity of this

 

ove n or any othe r appliance.

4.

This appliance must be kep t free and clear of

 

any com busti ble mater ials.

5.

This appliance must be kep t free and clear of

 

any obs tru cti ons blocking access for

 

mainte nance or serv ice.

767-SK, 1767-SK INSTALLA TI ON/OPERA TI ON /SERVI CE MANUAL

Pg. 3.

I NST ALLATIO N

S IT E INST AL LA TIO N

 

767-SK

 

 

 

 

1767-SK

 

 

 

 

 

 

 

28-3/16"

 

 

 

 

28-5/8" (726mm)

 

 

 

 

 

(716mm)

 

 

 

 

11-5/8"

 

 

 

 

 

12-7/8"

 

 

 

 

 

 

 

 

 

(326mm)

 

 

 

 

(295mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>34-7/8" (886mm)

 

 

 

 

<![if ! IE]>

<![endif]>34-1/2" (876mm)

Electrical

 

 

 

Electrical

 

 

 

Connection

 

 

<![if ! IE]>

<![endif]>with optional bumper

Connection

 

 

 

Shown with

<![if ! IE]>

<![endif]>54-3/4" (1390mm)

<![if ! IE]>

<![endif]>56-3/4" (1441mm)

 

<![if ! IE]>

<![endif]>56-15/16" (1445mm)

 

 

Shown with

 

 

Optional

 

 

Bumper

optional bumper

 

 

 

 

 

<![if ! IE]>

<![endif]>54-13/16"(1376mm)

 

 

 

 

 

 

 

 

 

 

25-3/4"

 

 

31-9/16"

 

 

 

 

 

 

 

(653mm)

 

 

(801mm)

 

25-3/4" (654mm)

31-3/4" (805mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>33-1/2" (851mm) with 3-1/2" casters* 28-1/4" (717mm)

 

 

<![if ! IE]>

<![endif]>30-7/8" (784mm)

<![if ! IE]>

<![endif]>(electrical connection)

<![if ! IE]>

<![endif]>62-3/8" (1583mm)

<![if ! IE]>

<![endif]>with 5" Casters

 

 

 

<![if ! IE]>

<![endif]>59-1-2" (1511mm)

 

26-5/8" (676mm)

26-15/16" (683mm)

 

 

 

 

 

 

 

 

*31-13/16" (807mm) - with optional 2-1/2" casters

 

 

 

 

23-5/8"

 

 

24-1/8"

 

 

 

 

(600mm)

 

 

*35-1/4" (894mm) - with optional 5" casters

 

 

 

 

 

 

(613mm)

 

 

 

 

 

 

 

*34-7/16" (874mm) - with optional 6" legs

 

 

 

 

 

*60-15/16" (1548mm) - with optional 3-1/2" (89mm) casters

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*62-1/2" (1589mm) - with optional 6" (152mm) legs

WEIGH T

 

 

CAPACITY PER COMPARTMEN T

MODEL

NET WEIGHT

SHIPWEIGHT

 

767-SK

196 lb (89 kg)

225 lb (102 kg)

100 lb (45 kg) MAXIMUM

1767-SK

359 lb (163 kg) EST.

450 lb (204 kg)

VOLUME MAXIMUM: 53 QUARTS (67 LITERS)

 

 

 

 

Pg. 4.

767-SK, 1767-SK INST ALLAT ION/OPERA TI ON /SER VICE MANUAL

 

 

I NST ALLATIO

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SI TE I NSTA LLAT ION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPTIONS AND ACCESSORIE S

 

767-SK

1767-SK

 

 

 

 

 

 

 

 

 

 

 

 

 

Bump er, Full Perime ter

 

 

5010371

5010371

 

 

 

 

 

 

 

 

 

 

 

 

 

Car ving Holder

PRIME RIB

 

HL2635

HL2635

 

 

 

 

 

 

 

 

 

STEAMSHIP (CAFETERIA) ROUND

 

4459

4459

 

 

 

 

 

 

 

 

 

 

 

Cas ters - 2 RIGID, 2 SWIVEL W/BRAKE 5" (127mm )

 

5004862

STANDARD

 

 

 

 

 

3-1/2" (89mm)

 

STANDARD

5008017

 

 

 

 

 

2-1/2" (64mm)

 

5008022

––

 

 

 

 

 

 

 

 

 

 

 

Door Lock with Key

 

 

LK-2763

LK-2763

 

 

 

 

 

 

 

 

 

 

 

 

 

Drip Pan with Drain

 

 

14831

14831

 

 

 

 

 

 

 

 

 

 

 

 

Legs, 6" (152mm ), Stemme d (SET OF FOUR)

 

5011149

5011149

 

 

 

 

 

 

 

 

 

 

 

Pan Grid, Wire - 18" X 26" PAN INSERT

 

PN-2115

PN-2115

 

 

 

 

 

 

 

 

 

 

 

 

 

Pan Slides (230V ONLY)

 

 

1010813

1010813

 

 

 

 

 

 

 

 

 

 

 

 

 

Security Panel

 

 

5004750

5004750

 

 

 

 

 

 

 

 

 

 

 

 

 

Shelf, Stai nless Steel

FLAT WIRE, REACH-IN

 

SH-2324

SH-2324

 

 

 

 

 

 

 

 

 

 

RIB RACK

 

SH-2743

SH-2743

 

 

 

 

 

 

 

 

 

 

 

Stac king Hardware

 

 

5004864

––

 

 

 

 

 

 

 

 

 

 

 

 

 

Wood Chi ps, bulk pack

 

 

 

 

 

 

 

 

 

App le 20 lb (9 kg)

 

WC-22543

WC-22543

 

 

 

 

Cherry 20 lb (9 kg)

 

WC-22541

WC-22541

 

 

 

 

Hickory 20 lb (9 kg)

 

WC-2829

WC-2829

 

 

 

 

Maple 20 lb (9 kg)

 

WC-22545

WC-22545

 

 

 

 

 

 

 

 

 

 

767-SK, 1767-SK INSTALLA TI ON/OPERA TI ON /SERVI CE MANUAL

Pg. 5.

 

 

 

I NST ALLATIO

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S IT E INST AL LA TIO N

 

 

 

 

 

 

 

STACKING INSTR UCTIONS

 

 

 

1)

If the two applia nces were shipped toget her from the fac tory, the top unit will have the

 

caster s alrea dy removed.

A stacking kit will be included wit h the shi pme nt.

 

If cast ers need to be remo ved:

lay the unit on its back, and remove the set screw

on each caster . Pull the

 

cast ers out of the unit.

 

 

 

 

 

2)

Whi le appliance is laid

on its back , ins ert one sta cking post in each

of the four corne rs

 

of the upper unit. Secure

the stacking

posts usi ng one screw and two flat wash ers that

 

com e with the stacking

kit.

 

 

 

 

Not e: The flange on the stackin g posts must face the outside of the unit.

 

3)

Remov e the four top mounting scr ews from the low er uni t. Place the upper appl iance,

 

whi ch has the stac kin g posts installed,

on top of the bottom unit . Cen ter the top

 

uni t from front to back.

Re-ins tall the four screws through the flange of the fou r

 

sta cking posts.

 

 

 

 

 

STACKING

POSTS

CASTER SET

SCREW

TOP

MOUNTING

SCREWS

TOP

MOUNTING

SCREWS

Stacking Configurations

767-SK with 767-SK, 750-TH/III, 750-TH-II, 767-SK/III, or 750-S

Pg. 6.

767-SK, 1767-SK INST ALLAT ION/OPERA TI ON /SER VICE MANUAL

I NST ALLATIO N

S IT E

INST

AL LA TIO N

A number of adjustment s are associate d with

initial installation

and sta rt-up . It is important

that these adjust ments be conducted by a qualifi ed

serv ice tech nician.

Ins talla tion and startup

adjustments

are the resp ons ibili ty of the deale r or

use r. These adjustment s includ e but are not

limit ed to the rmost at calibra tion, doo r adjustme nt, lev eling, elec tric al hookup and instal lati on of optional cast ers or legs.

LEVEL ING

Leve l the oven from

 

 

to-si de and front-t o-back

with the use of a spiri t

lev el. For ove ns ins talled

with casters,

it is

imp ort ant tha t the installa tion surface

be level due

to the probability of freque nt oven repositio ning.

We recomm end checking the level of the oven periodi cally to make cert ain the flo or has not shifted nor the oven move d.

NOT E: Failur e to properly level this oven can cau se improper fun ction and will result in the uneven bak ing wit h products con sist ing of semi -li quid batter.

RES TRAI NT REQUIREMENTS —MO BIL E EQUIPMENT

WARN ING

RISK OF ELECTRIC SHOCK.

Appliance must be secured

to building structure.

Any applian ce that is not furnished with a power supply cord but that includes a set of casters must be installe d with a tether. Adequate means must be provided to limit the move ment of this

applian ce without depending on or transmit ting stress to the electr ical conduit. The foll owing requireme nts apply:

1. Casters must be a maximum height of 6" (152mm). 2. Two of the casters must be the loc king type.

3.Such mobile appliances or appliances on mobile stands must be insta lled with the use of a flexibl e connector secure d to the building structure.

A mounti ng con nect or for a restrainin g device is loca ted on the lowe r back flange of the applianc e chassi s or on an oven sta nd, approximately 18"

(457mm) from the floor. A flexible connector is not supplied by nor is it available from the fact ory.

767-SK, 1767-SK INSTALLA TI ON/OPERA TI ON /SERVI CE MANUAL

Pg. 7.

Alto Shaam 767-SK, 1767-SK Operation Manual

I NST ALLATIO N

SI TE INS TALLATIO N

DRI P TRAY INSTALLATION INSTRUCTIONS

 

Item

Description

Qty

 

 

 

 

 

 

 

1

Double-Sided Tape

1

 

 

 

 

 

 

 

2

Drip Tray Holder

1

 

 

 

 

 

 

 

3

8-32 x 1/4" Phil Screw

3

 

 

 

 

 

 

 

4

Drip Tray

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.Poke holes through double-sided tape which is attached to the back of drip tray holder .

2.Remove backing on double-sided tape .

3.Put screws through holes and attach drip tray holder to unit.

4.Optional - apply a line of food-grade silicone caulk along top edge of drip tray holder to seal.

5.Place drip tray in drip tray holder .

WAR NING

FAILURE TO PROPERLY INSTALL THE

DRIP TRAY CAN OR WILL CAUSE

MAJOR EQUIPMENT DAMAGE AND

WILL RESULT IN A LEAKAGE

HAZARD THAT CAN CAUSE

PERSONAL INJURY.

Pg. 8.

767-SK, 1767-SK INST ALLAT ION/OPERA TI ON /SER VICE MANUAL

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