Quickchiller
QC3-3
QC3-20
QC3-40
QC3-100
QC3-100/NT(Narrow Trolley)
QC3-100 Remote
QC3-100 (Shown with roll-in cart)
QC3-40
• Installation
• Operation
QC3-20
• Maintenance
QC3-3
W164 N9221 Water Street • P.O. Box 450
Menomonee Falls, Wisconsin 53052-0450 U.S.A.
PHONE: 262.251.3800 |
• |
800.558.8744 U.S.A. / CANADA |
|
FAX: 262.251.7067 |
• |
800.329.8744 U.S.A. ONLY |
Consult instructions |
www.alto-shaam.com |
for operation and use. |
Printed in u.s.a. |
MN-38954 (Rev. 0) • 04/17 |
|
Table of Contents
Delivery............................................................................................ |
3 |
Transportation Damage and Claims................................................... |
4 |
Unpacking........................................................................................ |
5 |
Safety Procedures............................................................................. |
6 |
Installation....................................................................................... |
8 |
Dimensions..................................................................................... |
12 |
Accessories...................................................................................... |
17 |
Electrical Connection....................................................................... |
18 |
Operation........................................................................................ |
19 |
Cleaning and Preventative Maintenance............................................ |
37 |
Troubleshooting.............................................................................. |
39 |
Service............................................................................................ |
40 |
Limited Warranty................................................................ |
Back cover |
2 |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
Delivery
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality appliance is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual.
This appliance, including unattached items and accessories, may be delivered in one or more packages. Ensure all standard items and options have been received with each appliance as ordered. Save all the information packed with the appliance. Register the appliance online at www.alto-shaam.com/en/support/ warranty-registration to ensure prompt service in the event of a warranty parts and labor claim.
This manual must be read and understood by all people using or installing the appliance. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.
1-800-558-8744; servicedept@alto-shaam.com
The serial number is required for all inquiries.
Always include both model and serial number(s) in any correspondence regarding the appliance.
Model: ______________________________________________
Serial number: ______________________________________________
Purchased from: ______________________________________________
Date installed: ____________________ Voltage: _____________
CAUTION
Appliance and accessories may be heavy. To prevent serious injury, always use a su icient number of trained and experienced workers when moving or
leveling appliance and handling accessories.
Environmental Conditions
Operational Environmental Conditions
•Before use, appliance must acclimate to room temperature in the environment it is placed — 24 hours is recommended.
•Ambient temperature range of 60°F to 110°F (16°C to 43°C).
•Relative humidity of less than 95% non-condensation.
•Atmospheric pressure range of 50kPa to 106kPa.
MN-38954 • Rev 0 • 04/17 • Quickchillers |
3 |
Transportation Damage and Claims
All Alto-Shaam equipment is sold Free on Board
(F.O.B.) shipping point,
and when accepted by the
carrier, such shipments
become the property of the consignee.
Should damage occur in shipment, do not put the appliance into service until the damage has been inspected by an authorized Alto-Shaam service provider.
Shipping damages are a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of
the shipper.
1.Make an immediate inspection while the appliance is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the appliance is moved to a storage area.
2.Do not sign a delivery receipt or a freight bill until a proper count has been made and inspection of all appliances are received.
Record the model and serial number of the appliance for easy reference. Always refer to both model and serial number in any contact with Alto-Shaam regarding this appliance.
3.Note all damage to packages directly on the carrier’s delivery receipt.
4.Make certain the driver signs the delivery receipt. If the driver refuses to sign, make a notation of this refusal on the receipt.
5.If the driver refuses to allow inspection, write the following on the delivery receipt: Driver refuses to allow inspection of containers for visible damage.
6.Contact the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation to the carrier’s office with the time, date, and the person called.
7.Save any packages and packing material for further inspection by the carrier.
8.Promptly file a written claim with the carrier and attach copies of all supporting paperwork.
Alto-Shaam will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued. Alto-Shaam cannot, however, file any damage claims, assume the responsibility of any claims, or accept deductions in payment for such claims.
Model: ______________________________________________
Serial Number: ______________________________________________
Date Installed: ______________________________________________
Voltage: ______________________________________________
Purchased From: ______________________________________________
______________________________________________
______________________________________________
Alto-Shaam has established a twenty-four hour emergency service call center to offer immediate customer access to a local authorized service agency outside of standard business hours. The emergency service access is provided exclusively for Alto-Shaam equipment and is available throughout the United States through the use of Alto-Shaam’s toll-free number. Emergency service access is available seven days a week including holidays.
4 |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
Unpacking
•Carefully remove the appliance from the carton or crate.
NOTE: Do not discard the carton and other packaging material until you have inspected the appliance for hidden damage and tested it for proper operation.
Do not discard this manual. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators.
Additional manuals are available from the manufacturer.
•Read all instructions in this manual carefully before installing this appliance, using the appliance or performing routine maintenance. Following procedures other than those indicated in this guide to use and clean the appliance is considered inappropriate and may cause damage, injury or fatal accidents, in addition to voiding the warranty and relieving Alto-Shaam of all liability.
•Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
MN-38954 • Rev 0 • 04/17 • Quickchillers |
5 |
Safety Procedures
•The appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized and is therefore considered dangerous. The appliance must not be used to cook food containing flammable materials (such as food with alcohol). Substances with a low flash point can ignite spontaneously and cause a fire.
•The appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users. Alto-Shaam recommends regular staff training to avoid
the risk of accident or damage to the appliance. Operators must also receive regular safety instructions.
•Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified and trained technicians.
•This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
NOTICE: For equipment delivered for use in any location regulated by the following directive: 2012/95/EC WEEE
Do not dispose of electrical or electronic equipment with other municipal waste.
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. The following signal words and symbols may be used throughout this manual.
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
Indicates that referral to operating instructions is a mandatory action. If not followed the operator could su er personal injury.
Indicates that referral to operating instructions is recommended to understand operation of equipment.
6 |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
Safety Procedures
•To prevent serious injury, death or property damage, the appliance should be inspected and serviced at least every twelve (12) months by an authorized service partner or trained technician.
•Only allow an authorized service partner or trained technician to service or to repair the appliance. Installation or repairs that are not performed by an authorized service partner or trained technician, or the use of non-factory authorized parts will void the warranty and relieve Alto-Shaam of all liability.
•When working on this appliance, observe precautions in the literature, on tags, on labels attached to
or shipped with the appliance and other safety precautions that may apply.
•If the appliance is installed on casters, freedom of movement of the appliance must be restricted so that utility connections (including gas, water, and electricity) cannot be damaged when the appliance is moved. If the appliance is moved, ensure that all utility connections are properly disconnected. If the appliance is returned to its original position, ensure that retention devices and utility connections are properly connected.
•Only use the appliance when it is stationary. Mobile appliance racks, mobile plate racks, transport trolleys, and appliances on casters can tip over when being moved over an uneven floor or threshold and cause serious injury.
•Always apply caster brakes on mobile appliances or accessories when these are not being moved. These items could move or roll on uneven floors and cause property damage or serious injury.
WARNING
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
MN-38954 • Rev 0 • 04/17 • Quickchillers |
7 |
Installation
WARNING
Improper installation, alteration, adjustment, service, cleaning, or maintenance could result in property damage, severe injury, or death.
Read and understand the installation, operating and maintenance instructions thoroughly before installing, servicing, or operating this equipment.
CAUTION
Appliance and accessories may be heavy. To prevent serious injury, always use a su icient number of trained and experienced workers when moving or
leveling appliance and handling accessories.
Position the Quickchiller to allow sufficient air ventilation through the condensing unit(s).
Avoid installing the chiller immediately adjacent to fryers, charbroilers, or any other equipment producing grease laden air; heat producing equipment
such as ovens and ranges; and steam discharging equipment such as steamer ovens and kettles. Do not
install the Quickchiller in direct sunlight.
Allow sufficient front clearance for serviceability and for easy maneuvering of food trolleys in and out of the cabinet.
Installation
Prior to moving the Quickchiller to the installation site, check the dimensions of doors, passageways, and ceiling heights in the areas through which the cabinet must be moved. Also check the turning radius if the cabinet must be moved around an existing structure. The use of a fork lift or pallet lift truck is required for moving and leveling most Quickchiller models.
NOTICE: In certain instances, it may be necessary to remove doors and door hardware to negotiate tight spaces.
-Year Limited Warranty on self-contained compressor
Effective from date of shipment. (excludes labor)
SITE INSTALLATION
Clearance Requirements
Top |
0" (0mm) |
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Each Side |
1" (25mm) |
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18" (457mm) minimum from heat producing equipment
Installation Requirements
Do not tip Quickchiller on its side.
If tipped, Quickchiller must stand in the upright position for a minimum of 12 hours before operating. Tipping will cause damage to the chiller and void the warranty if not left in an upright position for a minimum of 12 hours before operating.
—Quickchiller must be installed level.
—The Quickchiller must not be installed in any area where it may be affected by steam, grease, dripping water, extreme temperatures, or any other severely adverse conditions.
In order to maintain standards established by the National Sanitation Foundation, all counter
mounted Quickchillers must use legs that allow for a 4" (102mm) clearance between the Quickchiller and the counter.
8 |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
Installation
Installation Requirements
The model QC3-3 is a counter mounted Quickchiller and must use legs that allow for a 4" (102mm) clearance between the cabinet and the counter.
For all other
models, install
the Quickchiller on a smooth and
level floor surface. Use the adjustable cabinet legs to level the Quickchiller.
Adjust from front-to-back and from side-to-side to evenly distribute the cabinet weight and avoid pulling the cabinet alignment out of square.
After leveling the cabinet, check that the door handle is aligned properly. Also check the height relationship of the optional roll-in cart to the cabinet. Adjust the Quickchiller height as needed to accommodate the cart and to securely close the Quickchiller door.
Door Seal:
Check the door gasket to make certain it is sealing properly and that the gasket provides an even and positive seal around the entire door frame.
Refrigeration (QC3-100R Remote)
Alto-Shaam does not offer recommendations on maximum run sizes. Best refrigeration piping practices should always be followed and piping for any longer runs is the responsibility of the installer.
CAUTION
Appliance and accessories may be heavy. To prevent serious injury, always use a su icient number of trained and experienced workers when moving or
leveling appliance and handling accessories.
How to install the QC3-100 trolley guides
1.Align each guide rail with the holes located under the cabinet. (A)
2.Fasten each guide rail with washer, lock washer and bolt.
A
3.Push the roll-in cart (trolley) into the Quickchiller and close the door.
4.At the front of the Quickchiller, make certain contact has been made between the Quickchiller and the cart along the total width of the door to create a complete seal. When a full seal has been determined, recheck each connection to make certain it has been fully tightened.
MN-38954 • Rev 0 • 04/17 • Quickchillers |
9 |
Installation
How to install legs on QC3-100
1.Avoiding trolley guides and drain, carefully lift
Quickchiller off of floor with forklift just high enough to fit leg assembly (1) and tools.
2.Pound feet (2) into frame (1).
3.Align frame with holes on the bottom of the Quickchiller. Insert screws (4) through nut inserts (3) and attach to frame using a 3/8" socket.
4.Adjust feet accordingly to level the Quickchiller.
51mm
51mm
Leg Assembly (5016746) |
19mm |
19mm |
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Item |
Part |
Description |
Qty. |
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1 |
5016745 |
Frame, Legs |
2 |
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FE-23822 |
Feet, Adjustable, Flanged |
4 |
1 |
3 |
NU-24613 |
Nut, Insert 1/4-20 |
12 |
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4 |
SC-25286 |
Screw, 1/4-20 x 3/4" Flanged Head |
12 |
3 |
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It is recommended that legs be attached to the |
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Quickchiller before installing drain assembly. |
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2 |
Water Drainage
A 1" NPS drain is located under the QC3-100. Connect the drain pipe using Teflon tape to discharge through an indirect waste pipe into an open-site drain by means of a 2" (51mm) air gap. Connection must be within 10' (3m) of the Quickchiller.
NOTICE: In the U.S.A., this equipment is to be installed to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International, Inc. [BOCA], and the Food Service Sanitation Manual of the Food & Drug Administration [FDA].
Drainage
QC3-3 |
QC3-20 |
QC3-40 |
Evaporator Pan: No installation required
QC3-100
One (1) Floor Drain:
1/2" (12,7mm) Diameter
QC3-100 Bottom View
Front
Drain
17-5/8" (447mm)
15-1/2" (394mm) Hinged Left
35-1/2" (902mm) Hinged Right
10 |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
Installation
How to adjust hinges
Hinges can be modified for a left or right-hand door.
1.Remove hinge cover (1).
2.Remove screws from hinge (2).
3.Remove metal cap (3).
4.Insert flat screwdriver into slot and pry out (4). Rotate cam so that deep grove is positioned to the right for left hand hinge, or left for right-hand hinge (5).
5.Lock metal cap back into place. Replace screws, and hinge cover.
1
2
3
Left-Hand |
5 |
Right-Hand |
Hinge Position |
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Hinge Position |
4
MN-38954 • Rev 0 • 04/17 • Quickchillers |
11 |
Dimensions
QC3-3
5" (127mm) Electrical Connection
Cord Length: 9' (2743mm)
55-3/4" (1416mm)
30" (762mm)
to 991mm) |
121mm) |
to 39" (962mm |
-3/4" (92mm to |
7/8" |
to 4 |
37- |
5/8" |
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3- |
27" (686mm)
Weight
Net: Contact factory |
Ship: 330 lb (150 kg) |
Carton dimensions: (L x W x H)
35" x 35" x 42" (889mm x 889mm x 1067mm)
Refrigeration
40 oz. R404a Refrigerant
One (1) 1/2 hp Condensing Unit:
Freeze mode: 2,800 BTU's per hour at -5°F (-21°C) Chill mode: 4,750 BTU's per hour at +20°F (-7°C)
Product/Pan Capacity
Maximum chilling capacity (approx.) |
36 lb (16 kg) |
Maximum volume |
22-1/2 quarts (28,5 liters) |
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Full-size pans |
Three (3) |
20" x 12" x 2-1/2" |
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Gastronorm 1/1 |
Three (3) |
530mm x 325mm x 65mm |
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12 |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
Dimensions
QC3-20
57-1/2" (1461mm)
36" (914mm)
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57" (1448mm) |
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Weight |
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Net: Contact factory |
Ship: 450 lb (204 kg) |
Carton dimensions: (L x W x H)
60" x 39" x 48-1/2" (1524mm x 991mm x 1232mm)
Refrigeration
40 oz. R404a Refrigerant
One (1) 3/4 hp Condensing Unit:
Freeze mode: 4,380 BTU's per hour at -5°F (-21°C) Chill mode: 7,080 BTU's per hour at +20°F (-7°C)
35-5/8" to 37-1/2" (905mm to 953mm) 8-1/8" to 9-1/4" (216mm to 235mm) |
41-1/2" to 42-5/8" (1054mm to 1083mm) |
Product/Pan Capacity
Maximum chilling capacity (approx.) |
60 lb (27 kg) |
Maximum volume |
37.5 quarts (47,5 liters) |
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Full-size pans |
Five (5) |
20" x 12" x 2-1/2" |
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Gastronorm 1/1 |
Three (3) |
530mm x 325mm x 65mm |
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Full-size sheet pans |
Nine (9) |
18" x 26" x 1" |
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MN-38954 • Rev 0 • 04/17 • Quickchillers |
13 |
Dimensions
QC3-40
63" (1600mm) |
60" (1524mm) |
7" (178mm)
Electrical Connection
Cord Length 9 ft (2743mm)
3/4" (19mm)
40" (1016mm) |
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to 72-1/2" (1813mm to 1842mm) |
(156mm to 184mm) |
71-3/8" |
to 7-1/4" |
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6-1/8" |
39" (991mm)
36" (914mm) 35-1/8" (892mm)
Weight
Net: Contact factory |
Ship: 815 lb (370 kg) |
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Carton dimensions: (L x W x H)
55-1/2" x 45-1/4" x 87" (1410mm x 1149mm x 2210mm
Refrigeration
80 oz. R-404a Refrigerant
One (1) 1-1/2 hp Condensing Unit:
Freeze mode: 5,880 BTU's per hour at -5°F (-21°C) Chill mode: 11,400 BTU's per hour at +20°F (-7°C)
Product/Pan Capacity
Maximum chilling capacity (approx.) |
216 lb (98 kg) |
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Maximum volume |
135 quarts (171 liters) |
Full-size pans |
Eighteen (18) |
20" x 12" x 2-1/2" |
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Gastronorm 1/1 |
Eighteen (18) |
530mm x 325mm x 65mm |
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Full-size sheet pans |
Nine (9) |
18" x 26" x 1" |
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14 |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
Dimensions
QC3-100
14" (355mm)
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Electrical |
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Connection |
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(1930mm) |
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76" |
1-1/2" |
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(38mm) |
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15-1/2" (394mm) Hinged Left
35-1/2" (902mm) Hinged Right
17-5/8" (447mm)
Condensate
Drain
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42" (1067mm) |
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51" (1295mm) |
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39" (991mm) |
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36" (914mm) |
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95-7/8" to 97-7/8 (2435mm to 2486mm) to 11-7/8" (251mm to 302mm) |
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86" (2184mm) |
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65" |
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9-7/8" |
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Weight (est.)
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QC3-100 |
Pan Cart |
Plate Cart |
Net |
1000 lb (454 kg) |
120 lb (54 kg) |
Contact factory |
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Ship |
1186 lb (538 kg) |
161 lb (73 kg) |
Contact factory |
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Carton dimensions: (L x W x H) |
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57" x 44" x 94" (1448mm x 1118mm x 2388mm) |
Refrigeration
200 oz. R-404a Refrigerant
One (1) 3 hp Condensing Unit:
Freeze mode: 11,300 BTU's per hour at -5°F (-21°C) Chill mode: 21,600 BTU's per hour at +20°F (-7°C)
Product/Pan Capacity
Maximum product capacity (approx.) |
480 lb (218 kg) |
Maximum product volume |
300 quarts (380 liters) |
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Maximum chilling capacity (approx.) |
240 lb (109 kg) |
Maximum chilling volume |
150 quarts (190 liters) |
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Full-size pans |
Forty (40) |
20" x 12" x 2-1/2" |
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Gastronorm 1/1 |
Forty (40) |
530mm x 325mm x 65mm |
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Full-size sheet pans |
Twenty (20) |
18" x 26" x 1" |
Additional optional wire |
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shelves required. |
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MN-38954 • Rev 0 • 04/17 • Quickchillers |
15 |
Dimensions
QC3-100R
14" (355mm)
76" (1930mm)
85-1/8" to 87-1/8 (2162mm to 2213mm) |
7/8" to 11-7/8" (251mm to 302mm) |
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9- |
15-1/2" (394mm) Hinged Left
35-1/2" (902mm) Hinged Right
Electrical
Connection
Condensate
Drain
1-1/2" (38mm)
51" (1295mm)
75-1/4" (1910mm)
17-5/8" (447mm)
42" (1067mm)
39" (991mm) 36" (914mm)
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(205mm) Condensate Drain |
77-5/8" (1970mm) Electrical Connection |
8-1/8" |
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Weight (est.)
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QC3-100R |
Pan Cart |
Plate Cart |
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Net |
Contact factory |
120 lb (54 kg) |
Contact factory |
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Ship |
Contact factory |
161 lb (73 kg) |
Contact factory |
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Carton dimensions: (L x W x H)
57" x 44" x 93" (1448mm x 1118mm x 2362mm)
Remote BTU Requirements
Freeze mode: 14,690 BTU's at 90°F ambient -5°F (-21°C) evaporator temperature
Product/Pan Capacity
Maximum product capacity (approx.) |
480 lb (218 kg) |
|
|
Maximum product volume |
300 quarts (380 liters) |
Maximum chilling capacity (approx.) |
240 lb (109 kg) |
|
|
Maximum chilling volume |
150 quarts (190 liters) |
Full-size pans |
Forty (40) |
20" x 12" x 2-1/2" |
|
Gastronorm 1/1 |
Forty (40) |
530mm x 325mm x 65mm |
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Full-size sheet pans |
Twenty (20) |
18" x 26" x 1" |
Additional optional wire |
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shelves required. |
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16 |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
Accessories
Model > |
QC3-3 |
QC3-20 |
|
Casters, 3" (76mm) [set of 4] |
5014890 |
— |
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Casters, 5" (127mm) [set of 4] |
5014751 |
5014751 |
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Legs, 6" (152mm) for countertop applications [set of 4] |
5014889 |
5014889 |
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Legs, 9" (229mm) for floor standing applications [set of 4] |
5014891 |
— |
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Prechill Sealing Strip |
— |
— |
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Roll-in Pan Cart |
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20 shelf pan trolley - Fits 20-20E, 20-20G, 20-20MW, and QC3-100 |
— |
— |
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69-1/2" x 26-1/8" x 34-3/8" (1766 x 661 x 873mm) |
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2-9/16" (65mm) vertical spacing between shelves |
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20 shelf pan trolley - Fits 20-10E, 20-10G, 20-20MW, and QC3-100/NT |
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69-1/2" x 18-1/8" x 29-11/16" (1766 x 475 x 753mm) |
— |
— |
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2-9/16" (65mm) vertical spacing between shelves |
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Roll-in Plate Cart |
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102 plate trolley - Fits 20-20E, 20-20G, 20-20MW, and QC3-100 |
— |
— |
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69-5/8" x 26-7/8" x 42-1/2" (1769 x 683 x 1080mm) |
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3" (77mm) vertical spacing between shelves |
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84 plate trolley - Fits 20-20E, 20-20G, 20-20MW, and QC3-100 |
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69-5/8" x 26-7/8" x 42-1/2" (1769 x 683 x 1080mm) |
— |
— |
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3-11/16" (93mm) vertical spacing between shelves |
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60 plate trolley - Fits 20-10E, 20-10G, 20-20MW, and QC3-100/NT |
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69-13/16" x 18-3/4" x 37-1/8" (1773 x 475 x 943mm) |
— |
— |
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2-9/16" (66mm) vertical spacing between shelves |
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51 plate trolley - Fits 20-10E, 20-10G, 20-20MW, and QC3-100/NT |
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70" x 18-3/4" x 37-1/8" (1778 x 475 x 943mm) |
— |
— |
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3-1/16" (77mm) vertical spacing between shelves |
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Wire Shelves, Stainless Steel |
— |
— |
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Wire Shelves, Coated |
SH-35114 |
SH-35115 |
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Side Racks [2 needed] - |
— |
SR-29969 |
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Ten (10) non-tilt pan slides spaced on 1.9" (48mm) centers |
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Side Rack Pin, Long [2 needed] |
— |
PI-29939 |
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Side Rack Pin, Short [2 needed] |
— |
PI-35828 |
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Side Rack Holder [2 needed] |
— |
BT-29942 |
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Stacking Kit, 7-20 over QC3-20 |
— |
5015155 |
CI - Correctional institution
SR-35827 - Slide in Rack, QC3-20 (Standard)
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25" (635mm) |
1-15/16" (49mm) |
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2" (51mm) |
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19-5/8" (499mm) |
3/16"- (462mm) |
Front View |
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18 |
18-1/4" (464mm) |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
|
QC3-40 |
QC3-100 |
QC3-100/NT |
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Narrow Trolley |
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— |
— |
— |
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5014751 |
— |
— |
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5014889 |
— |
— |
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— |
— |
— |
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— |
5016989 |
contact factory |
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5017976 |
— |
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5017148 (CI) |
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— |
— |
5017975 |
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5017149 (CI) |
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— |
5016478 |
— |
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5017150 (CI) |
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— |
5016480 |
— |
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5017151 (CI) |
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— |
— |
5016489 |
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5017153 (CI) |
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— |
— |
5016490 |
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5017154 (CI) |
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SH-22584 |
SH-22473 |
SH-2903 |
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— |
— |
— |
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— |
— |
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— |
3-3/4" (95mm)
Rear View
17
Electrical Connection
WARNING
To prevent SERIOUS INJURY, DEATH or
PROPERTY DAMAGE:
All electrical connections must be made by a qualified and trained service technician in accordance with applicable electrical codes.
This Quickchiller must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes. Wire size for the main incoming power to the Quickchiller must match the minimum size listed in the specifications applicable to the specific Quickchiller model. For supply connections, locate the wire size listed in this manual.
Before operating the chiller, check all cable connections in the electrical connection area for tightness since connections can loosen during transport.
NOTICE: After electrical connections have been completed, operate the Quickchiller in any chilling mode for a period of 15 minutes and recheck the main power connections at the terminal block to make certain they remain tight.
WARNING
To prevent serious injury, death, or property damage:
All electrical connections must be made by a qualified and trained service
technician in accordance with applicable electrical codes.
This appliance must be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.
CE-approved appliances include an equipotential-bonding terminal marked with the symbol shown on the le . Provisions for earthing are to be made in accordance with IEC:2010 60335-1 section 27 or local codes.
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QC3-3 |
QC3-20 |
QC3-40 |
QC3-100 |
QC3-100R |
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V |
Ph |
Hz |
remote |
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115V |
1 ph |
60 Hz |
16A, 1.8kW |
16A, 1.8kW |
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Recommended circuit amperage: |
20 amps |
20 amps |
Not available |
Not available |
Not available |
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Plug configuration: |
NEMA 5-20P |
NEMA 5-20P |
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115/208-230V |
1 ph |
60 Hz |
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16A, 3.7kW |
24A, 5.5kW |
20A, 4.6kW |
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Recommended circuit amperage: |
Not available |
Not available |
20 amps |
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30 amps |
30 amps |
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Recommended wire size or plug: |
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NEMA 14-20P |
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4 wire direct |
4 wire direct |
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115/208-230V |
3 ph |
60 Hz |
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16A, 3.7kW |
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Recommended circuit amperage: |
Not available |
Not available |
Not available |
20 amps |
Not available |
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Recommended wire size: |
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5 wire direct |
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220V |
1 ph |
50 Hz |
8A, 1.8kW |
14A, 1.8kW |
20A, 4.4kW |
20A, 4.4kW |
16A, 3.5kW |
|||||
Recommended circuit amperage: |
20 amps |
20 amps |
30 amps |
30 amps |
20 amps |
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Recommended wire size or plug: |
NEMA 5-15P |
3 wire direct |
5 wire direct |
3 wire direct |
3 wire direct |
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380-420V |
3 ph |
50 Hz |
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10A, 3.8kW |
12A, 4.6kW |
7A, 2.7kW |
|||||
Recommended circuit amperage: |
Not available |
Not available |
20 amps |
20 amps |
15 amps |
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Recommended wire size: |
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5 wire direct |
5 wire direct |
5 wire direct |
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Wire diagrams are located near the top of the Quickchiller, close to the compressor or control panel.
18 |
MN-38954 • Rev 0 • 04/17 • Quickchillers |
Operation
Operating Introduction
The Alto-Shaam® Quickchiller™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state. This process provides enhanced safety, longer storage life and better production efficiency.
Rapid reduction in the temperature of hot foods inhibits the growth of bacteria and provides a safe, five-day chilled food refrigerated storage period from the time of preparation to the time of service. Enhanced storage time offers the food service operation considerable production efficiency. As an example, a daily menu item can be reduced from daily preparation to a preparation schedule consisting of two days per week.
The Alto-Shaam Quickchiller can be effectively utilized in several types of food service programs:
1. Traditional Cook-Serve Kitchens —
Quick chilling can be used to help streamline production in operations where foods are prepared for immediate service. Preparation of labor intensive entrées can be scheduled for production several days before service. Chilling foods provides the ability to rethermalize these
items at a later date while maintaining both safety and product quality.
2. Modified Cook-Chill Operations—
where a significant portion of food is cooked for immediate service and a smaller portion of more labor intensive, hot food items are prepared in advance, chilled and reheated when required for service.
3. Full Cook-Chill Operations —
where all hot food production is prepared in advance of service requirements and held in refrigerated prepared food inventories. Hot food preparation takes place over a five-day production schedule.
The Quickchiller cooling or freezing process is accomplished with the utilization of large compressors and fans that are electronically controlled through the parameters entered by the operator on the control panel located at the front of the cabinet. The Quickchiller provides the operator with the ability to chill food products to a set cavity temperature by time or by internal product temperature using one or more food probes. When the specified chill time has elapsed or the probe temperature(s) has been reached the Quickchiller will convert to a holding mode at a temperature specified for either refrigeration or frozen product maintenance. The Quickchiller control maintains a record of the length operating time used for each current cycle. After the chill cycle has ended and the Quickchiller is maintaining a holding temperature mode, the chiller control will initiate an automatic defrost cycle when required.
MN-38954 • Rev 0 • 04/17 • Quickchillers |
19 |