F
A
U
L
T
C
O
D
E
S
FOR:
ALLISON, CATERPILLAR, CUMMINS, ICU 3, ICU 3 C2, MERCEDES, WABCO, PCM
CONTENTS
ALLISON 1000 & 2000…………………………………………………..……..page 4 ALLISON 3000 MH…………………………………….………………….……page 7 ICU 3 J-1587 MID, PID, SID CODES…………………………………………..page 18 ICU 3 J1587 & J1939 FOR C2……………………………………………………page 23 CATERPILLAR…………………………………………………………………...page 31 CUMMINS…………………………………………………………..…………….page 53 MERCEDES 900………………………………………………………………......page 61 WABCO…………………………………………………………….….………….page 74 PCM………..………………………………………………………………………page 85
A
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O
N FAULT CODES
1000 TRANSMISSIONS
2000 TRANSMISSIONS
Page 4
ALLISON 1000/2000/24000 SERIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL
DIAGNOSTIC TROUBLE COPDES (DTC)
5-5. DIAGNOSTIC TROUBLE CODES (DTCs)
DTC LIST AND DESCRIPTIONS INDEX
|
|
Check |
|
|
|
Trans |
|
DTC |
Description |
Light |
Page |
P0121 |
Pedal Postion Sensor Performance Problem |
No |
5-15 |
P0122 |
Pedal Postion Sensor Circuit Low Voltage |
No |
5-16 |
P0123 |
Pedal Postion Sensor Circuit High Voltage |
No |
5-19 |
P0218 |
Transmission Fluid Over Temperature |
No |
5-22 |
P0562 |
System Voltage Low |
Yes |
5-26 |
P0563 |
System Voltage High |
Yes |
5-29 |
P0602 |
TCM Not Programmed |
Yes |
5-33 |
P0606 |
Controller Internal Performance |
Yes |
5-34 |
P0701 |
Transmission Control System Performance |
No |
5-35 |
P0703 |
Brake Switch Circuit |
No |
5-37 |
P0705 |
Transmission Range Sensor Circuit (PRNDL Input) |
No |
5-41 |
P0706 |
Transmission Range Sensor Circuit Performance |
Yes |
5-45 |
P0708 |
Transmission Range Sensor Circuit High Input |
Yes |
5-49 |
P0710 |
Transmission Fluid Temperature Sensor Malfunction |
No |
5-53 |
P0711 |
Transmission Fluid Temperature Sensor Circuit Performance |
Yes |
5-57 |
P0712 |
Transmission Fluid Temperature Sensor Circuit Low Input (High Temperature) |
Yes |
5-61 |
P0713 |
Transmission Fluid Temperature Sensor Circuit Low Input (Low Temperature) |
Yes |
5-65 |
P0716 |
Turbine Speed Sensor Circuit Performance |
Yes |
5-69 |
P0717 |
Turbine Speed Sensor Circuit No Signal |
Yes |
5-73 |
P0721 |
Output Speed Sensor Circuit Performance |
Yes |
5-77 |
P0722 |
Output Speed Sensor Circuit No Signal |
Yes |
5-81 |
P0726 |
Engine Speed Input Circuit Performance |
Yes |
5-85 |
P0727 |
Engine Speed Sensor Circuit No Signal |
Yes |
5-89 |
P0731 |
Incorrect 1st Gear Ratio |
Yes |
5-93 |
P0732 |
Incorrect 2nd Gear Ratio |
Yes |
5-97 |
P0733 |
Incorrect 3rd Gear Ratio |
Yes |
5-101 |
P0734 |
Incorrect 4th Gear Ratio |
Yes |
5-105 |
P0735 |
Incorrect 5th Gear Ratio |
Yes |
5-109 |
P0736 |
Incorrect Reverse Ratio |
Yes |
5-113 |
P0741 |
Torque Converter Clutch System Stuck Off |
Yes |
5-117 |
P0742 |
Torque Converter Clutch System Stuck On |
Yes |
5-120 |
P0748 |
Pressure Control Solenoid A Electrical |
Yes |
5-123 |
P0763 |
Shift Solenoid C Electrical |
Yes |
5-127 |
P0768 |
Shift Solenoid D Electrical |
Yes |
5-131 |
P0773 |
Shift Solenoid E Electrical |
Yes |
5-135 |
P0778 |
Pressure Control Solenoid B Electrical |
Yes |
5-139 |
P0840 |
Transmission Pressure Switch Solenoid C Circuit |
Yes |
5-143 |
P0841 |
Transmission Pressure Switch Solenoid C Circuit Stuck Open |
Yes |
5-147 |
Page 5
ALLISON 1000/2000/24000 SERIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL
DIAGNOSTIC TROUBLE COPDES (DTC)
DTC LIST AND DESCRIPTIONS INDEX (cont'd )
|
|
CHECK |
|
|
|
TRANS |
|
DTC |
Description |
LIGHT |
Page |
P0842 |
Transmission Pressure Switch Solenoid C Circuit Stuck Closed |
Yes |
5-151 |
P0843 |
Transmission Pressure Switch Solenoid C Circuit High |
Yes |
5-155 |
P0845 |
Transmission Pressure Switch Solenoid D Circuit |
Yes |
5-159 |
P0846 |
Transmission Pressure Switch Solenoid D Circuit |
Yes |
5-163 |
P0847 |
Transmission Pressure Swtich Solenoid D Circuit |
Yes |
5-167 |
P0848 |
Transmission Pressure Switch Solenoid D Circuit |
Yes |
5-171 |
P1688 |
Unmanaged Engine Torque Delivered to TCM |
Yes |
5-175 |
P1709 |
Transmission Pressure Switch Solenoid E Circuit |
Yes |
5-177 |
P1710 |
Transmission Pressure Switch Solenoid E Circuit Stuck Open |
Yes |
5-181 |
P1711 |
Transmission Pressure Switch Solenoid E Circuit Stuck Closed |
Yes |
5-185 |
P1712 |
Transmission Pressure Switch Solenoid E Circuit High |
Yes |
5-189 |
P1713 |
Transmission Pressure Switch Reverse Circuit |
Yes |
5-193 |
P1714 |
Transmission Pressure Switch Reverse Circuit Stuck On |
Yes |
5-197 |
P1716 |
Transmission Pressure Switch Reverse Circuit High |
no |
5-201 |
P1718 |
Incorrect Neutral Gear Ration |
No |
5-205 |
P1720 |
Solenoid A Controlled Clutch Not Engaged |
Yes |
5-209 |
P1721 |
Solenoid B Controlled Clutch Not Engaged |
Yes |
5-213 |
P1723 |
Solenoid A Controlled Clutch Engaged |
Yes |
5-217 |
P1724 |
Solenoid B Controlled Clutch Engaged |
Yes |
5-221 |
P1726 |
Shift Solenoid D Controlled Clutch Engaged |
No |
5-225 |
P1727 |
Shift Controlled E Clutch Engaged |
No |
5-229 |
P1760 |
TCM Supply Voltage |
No |
5-233 |
P1779 |
Engine Torque Delivered To ECM |
Yes |
5-236 |
P1835 |
Kickdown Circuit |
Yes |
5-238 |
P1860 |
Torque Converter Clutch PWM Solenoid Circuit --Electrical |
Yes |
5-241 |
P1875 |
4WD Low Switch Circuit |
Yes |
5-245 |
P1891 |
Throttle Postion Sensor Pulse Width Modulation (PWM) Signal Low Input |
No |
5-249 |
P1892 |
Throttle Postion Sensor Pulse Width Modulation (PWM) Signal High Input |
No |
5-252 |
U1000 |
Serial Data Communication Link Malfunction (Class2) |
No* |
5-255 |
U1016 |
Class 2 Powertrain Controller State of Health Failure |
No* |
5-258 |
U1041 |
Class 2 ABS Controller State of Health Failure |
No* |
5-261 |
U1064 |
Class 2 TBC Controller State of Health Failure |
No* |
5-264 |
U1096 |
Class 2 IPC Controller State of Health Failure |
No* |
5-267 |
U1300 |
Serial Data Communication Link Low (Class2) |
No |
5-270 |
U1301 |
Serial Data Communication Link High (Class2) |
No |
5-273 |
U2104 |
Can Bus Rest Counter Overrun |
Yes |
5-276 |
U2105 |
Can Bus Error ECM |
Yes |
5-279 |
Page 6
A
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FAULT CODES
3000 MH
TRANSMISSIONS
Page 7
|
|
Code Listings And Procedures |
|
|
|
|
|
CODES |
QUICK CHECKS |
||
MAIN |
SUB |
|
|
CODE |
CODE |
|
|
13 |
12 |
Check: |
|
|
|
a. Battery direct ground and power connections are |
|
ECU Input Voltage |
|||
tight and clean. |
|||
Low |
|
||
|
|
||
|
|
b. Vehicle batteries are charged. |
|
13 |
13 |
||
|
|||
|
|
c. Vehicle charging system is not overor |
|
ECU Input Voltage |
under-charging. |
||
Medium Low |
d. VIM fuse is good. |
||
|
|
||
13 |
23 |
e. VIM connections are tight, clean, and undamaged. |
|
|
|
||
|
|
|
|
ECU Input Voltage |
f. Vehicle manufacturer supplied wiring is correct. |
||
High |
|
g. ECU connectors are tight, clean, and undamaged. |
|
|
|
||
14 |
12, 23 |
Check: |
|
|
|
a. Is transmission equipped with oil level sensor? |
|
|
|
b. Engine speed sensor, output speed sensor, |
|
|
|
temperature sensor, and oil level sensor are |
|
Oil Level Sensor |
|||
working correctly. |
|||
|
|
||
|
|
c. Wiring harness has no opens, shorts to ground, or |
|
|
|
shorts to battery. |
|
21 |
12, 23 |
Check: |
|
|
|
a. TPS connector is properly connected. |
|
|
|
b. End of TPS cable is pulled out properly. |
|
|
|
c. Engine fuel lever is in idle position. |
|
|
|
|
|
Throttle Position |
d. Engine fuel lever provides proper amount of |
||
Sensor |
|
||
|
stroke on TPS cable. |
||
|
|
||
|
|
e. Wiring harness to TPS has no opens, shorts |
|
|
|
between wires, or shorts to ground. |
|
|
|
f. TPS for proper operation and resistance readings. |
|
|
|
|
Page 8
55
Code Listings And Procedures (cont'd)
CODES |
QUICK CHECKS |
||
MAIN |
SUB |
|
|
CODE |
CODE |
|
|
22 |
14, 15, 16 |
Check: |
|
|
|
a. Speed sensors and connectors are tight, clean, and |
|
|
|
undamaged. |
|
Speed Sensors |
|||
|
|||
|
|
b. Wiring harness to sensors has no opens, shorts |
|
|
|
between wires, or shorts to ground. |
|
23 |
12, 13, 14, |
Check: |
|
|
15, 16 |
a. ECU connectors are tight, clean, and undamaged. |
|
|
|
||
|
|
b. Shift selector connector is tight, clean, and |
|
|
|
undamaged. |
|
Shift Selectors |
c. Wiring harness has no opens, shorts between |
||
|
|
||
|
|
wires, or shorts to ground. |
|
|
|
d. Shift selector(s) for proper operation. |
|
24 |
12 |
Check: |
|
|
|
a. Air temperature is below –32°C (–25°F) |
|
|
|
• If yes, this is a correct response for |
|
Sump Fluid |
temperature. |
||
Temperature Cold |
• If no, check that main transmission connector is |
||
|
|
||
|
|
tight, clean, and undamaged. |
|
|
|
b. ECU connectors are tight, clean, and undamaged. |
|
24 |
23 |
Verify the overheat situation. Check: |
|
|
|
a. Correct dipstick is installed. |
|
|
|
b. Fluid level is correct. Refer to CARE AND |
|
|
|
MAINTENANCE section. |
|
|
|
|
|
Sump Fluid |
• If fluid level is incorrect—correct fluid level. |
||
Temperature Hot |
• If fluid level is correct—check for cause of |
||
|
|
||
|
|
overheating. |
|
|
|
c. Check if ECU and transmission connectors are |
|
|
|
tight, clean, and undamaged. |
|
|
|
|
|
|
|
Page 9 |
56
Code Listings And Procedures (cont'd)
CODES |
QUICK CHECKS |
|||
MAIN |
|
SUB |
|
|
CODE |
|
CODE |
|
|
25 |
|
00, 11, 22, |
Check: |
|
|
|
33, 44, 55, |
a. Speed sensor connector is tight, clean, and |
|
|
|
66, 77 |
||
|
|
undamaged. |
||
|
|
|
||
|
|
|
b. ECU connectors are tight, clean, and undamaged. |
|
|
|
c. Fluid level is correct. Refer to CARE AND |
||
Output Speed |
||||
Sensor |
|
MAINTENANCE section. |
||
|
|
|
d. Wiring harness to sensor has no opens, shorts |
|
|
|
|
between wires, or shorts to ground. |
|
26 |
|
00, 11 |
Check: |
|
|
|
|
a. TPS for proper operation, related harness for |
|
|
|
|
opens and shorts. |
|
Throttle/Engine |
||||
|
||||
Coolant Source Not |
b. Serial connection to engine is tight, clean, and |
|||
Detected |
|
undamaged. |
||
|
|
|
||
|
|
|
c. SCI wiring harness has no opens or shorts. |
|
32 |
|
00, 33, 55, |
Check: |
|
|
|
77 |
a. Correct dipstick is installed. |
|
|
|
|
||
|
|
|
b. Fluid level is correct. Refer to CARE AND |
|
|
|
|
MAINTENANCE section. |
|
|
|
|
c. Main transmission connector is tight, clean, and |
|
C3 Pressure Switch |
||||
undamaged. |
||||
Open |
|
|||
|
|
|||
|
|
|
d. ECU connectors are tight, clean, and undamaged. |
|
|
|
|
e. Wiring harness has no opens, shorts between |
|
|
|
|
wires, or shorts to ground. |
|
33 |
|
12, 23 |
Check: |
|
|
|
|
a. Main transmission connector is tight, clean, and |
|
|
|
|
undamaged. |
|
Sump Oil |
|
|||
|
|
|||
Temperature Sensor |
b. ECU connectors are tight, clean, and undamaged. |
|||
Failure |
|
c. Wiring harness has no opens, shorts between |
||
|
|
|
||
|
|
|
wires, or shorts to ground. |
|
|
|
|
|
|
|
|
|
Page 10 |
57
|
|
Code Listings And Procedures (cont'd) |
||
CODES |
QUICK CHECKS |
|||
MAIN |
|
SUB |
|
|
CODE |
|
CODE |
|
|
34 |
|
12, 13, 14, |
a. Recalibrate ECU, if possible. |
|
|
|
15, 16, 17 |
||
|
|
|
||
EEPROM |
|
b. Replace ECU if not possible to recalibrate. |
||
35 |
|
00, 16 |
Check: |
|
|
|
|
a. ECU connectors are tight, clean, and undamaged. |
|
|
|
|
b. VIM connectors are tight, clean, and undamaged. |
|
|
|
c. Vehicle manufacturer supplied wiring has correct |
||
Power Interruption |
||||
Real Time Write |
power and ground connections. |
|||
Interruption |
d. Power connections are battery direct. |
|||
|
|
|
||
|
|
|
e. Ground connections are battery direct. |
|
|
|
|
f. Ignition switch connections are correct. |
|
36 |
|
00, 01, 02 |
a. If able, recalibrate ECU; if not, replace ECU. |
|
|
|
|
||
|
|
|
b. Check that ECU is compatible with TransID level |
|
Hardware/Software |
(36 01). |
|||
Not Compatible |
c. Troubleshoot TransID wire and circuit for short to |
|||
|
|
|
||
|
|
|
battery (36 02). |
|
42 |
|
12, 13, 14, |
Check: |
|
|
|
15, 16, 21 |
a. Main transmission connector is tight, clean, and |
|
|
|
22, 23, 24, |
||
|
|
undamaged. |
||
|
|
26 |
||
|
|
|
||
|
|
|
b. ECU connectors are tight, clean, and undamaged. |
|
|
|
|
c. Wiring harness is not pulled too tight, and there is |
|
|
|
|
no damage, chafing, or screws through harness. |
|
Short to Battery in |
d. Wiring harness has no opens, shorts between |
|||
Solenoid Circuit |
||||
wires, or shorts to ground. |
||||
|
|
|
||
|
|
|
e. Unauthorized repairs have not been made. |
|
|
|
|
f. Change harness (optional). |
|
|
|
|
|
Page 11
58
Code Listings And Procedures (cont'd)
CODES |
QUICK CHECKS |
||
MAIN |
SUB |
|
|
CODE |
CODE |
|
|
44 |
12, 13, 14, |
Check: |
|
|
15, 16, 21, |
a. Main transmission connector is tight, clean, and |
|
|
22, 23, 24, |
||
|
undamaged. |
||
|
26 |
||
|
|
||
|
|
b. ECU connectors are tight, clean, and undamaged. |
|
Solenoid Circuit |
c. Wiring harness has no opens, shorts between |
||
Short to Ground |
|||
|
|
wires, or shorts to ground. |
|
45 |
12, 13, 14, |
Check: a. b. c. |
|
|
15, 16, 21, |
a. Main transmission connector is tight, clean, and |
|
|
22, 23, 24, |
||
|
undamaged. |
||
|
26 |
||
|
|
||
|
|
b. ECU connectors are tight, clean, and undamaged. |
|
Solenoid Circuit |
|||
|
|||
Open |
|
c. Wiring harness has no opens or shorts. |
|
|
|
||
46 |
21, 26, 27 |
Check: |
|
|
|
a. Main transmission connector is tight, clean, and |
|
|
|
undamaged. |
|
|
|
b. ECU connectors are tight, clean, and undamaged. |
|
Solenoid |
|
||
Overcurrent |
c. Wiring harness has no opens, shorts between |
||
|
|
||
|
|
wires, or shorts to ground. |
|
|
|
d. Replace ECU. |
|
51 |
01, 10, 12, |
Check: |
|
|
21, 23, 24, |
a. Output and turbine speed sensor connectors are |
|
|
35, 42, 43, |
||
|
tight, clean, and undamaged. |
||
|
45, 46, 53, |
||
|
|
||
|
64, 65, |
b. Speed sensor wiring harness has no opens, shorts |
|
|
XY* |
between wires, or shorts to ground. |
|
|
|
c. Correct dipstick is installed. |
|
Offgoing Ratio Test |
|||
|
|||
(During Shift) |
d. Fluid level is correct. Refer to CARE AND |
||
|
|
MAINTENANCE section. |
|
|
|
|
Page 12
59
Code Listings And Procedures (cont'd)
CODES |
QUICK CHECKS |
||
MAIN |
SUB |
|
|
CODE |
CODE |
|
|
52 |
01, 08, 32, |
Check: |
|
|
34, 54, 56, |
a. Output and turbine speed sensor connectors are |
|
|
71, 72, 78, |
||
|
tight, clean, and undamaged. |
||
|
79, 99, |
||
|
|
||
|
XY* |
b. Speed sensor wiring harness has no opens, shorts |
|
|
|
between wires, or shorts to ground. |
|
|
|
c. Main wiring harness to transmission has no shorts |
|
Offgoing C3 |
between wires or shorts to ground. |
||
Pressure Switch Test |
|||
d. Correct dipstick is installed. |
|||
(During Shift) |
|||
|
|
e. Fluid level is correct. Refer to CARE AND |
|
|
|
MAINTENANCE section. |
|
53 |
08, 09, 18, |
Check: |
|
|
19, 28, 29, |
a. Turbine and engine speed sensor connectors are |
|
|
38, 39, 48, |
||
|
tight, clean, and undamaged. |
||
|
49, 58, 59, |
||
|
|
||
|
68, 69, 78, |
b. Speed sensor wiring harness has no opens, shorts |
|
|
99, XY* |
between wires, or shorts to ground. |
|
|
|
c. Correct dipstick is installed. |
|
Offgoing Speed Test |
|||
|
|||
(During Shift) |
d. Fluid level is correct. Refer to CARE AND |
||
|
|
MAINTENANCE section. |
|
54 |
01, 07, 10, |
Check: |
|
|
12, 17, 21, |
a. Turbine and output speed sensor connectors are |
|
|
23, 24, 27, |
||
|
tight, clean, and undamaged. |
||
|
32, 34, 35, |
||
|
|
||
|
42, 43, 45, |
b. Speed sensor wiring harness has no opens, shorts |
|
|
46, 53, 54, |
between wires, or shorts to ground. |
|
|
56, 64, 65, |
c. Correct dipstick is installed. |
|
|
70, 71, 72, |
||
|
80, 81, 82, |
d. Fluid level is correct. Refer to CARE AND |
|
|
83, 85, 86, |
||
|
MAINTENANCE section. |
||
|
87, 92, 93, |
||
|
|
||
|
95, 96, |
e. EEPROM calibration is correct for the |
|
|
XY* |
transmission. |
|
Oncoming Ratio |
|
||
Test (After Shift) |
|
||
|
|
|
|
|
|
Page 13 |
60
Code Listings And Procedures (cont'd)
CODES |
QUICK CHECKS |
|||
MAIN |
|
SUB |
|
|
CODE |
|
CODE |
|
|
55 |
|
07, 17, 27, |
Check: |
|
|
|
87, 97, |
a. Correct dipstick is installed. |
|
|
|
XY* |
||
|
|
|
||
|
|
|
b. Fluid level is correct. Refer to CARE AND |
|
|
|
|
MAINTENANCE section. |
|
|
|
|
c. Output and turbine speed sensor connectors are |
|
|
|
|
tight, clean, and undamaged. |
|
|
|
|
d. Speed sensor wiring harness has no opens, shorts |
|
Oncoming C3 |
||||
between wires, or shorts to ground. |
||||
Pressure Switch Test |
||||
|
||||
(After Shift) |
e. Transmission connector is tight, clean, and |
|||
|
|
|
||
|
|
|
undamaged. |
|
|
|
|
f. ECU connectors are tight, clean, and undamaged. |
|
|
|
|
g. C3 pressure switch wiring has no opens, shorts |
|
|
|
|
between wires, or shorts to ground. |
|
56 |
|
00, 11, 22, |
Check: |
|
|
|
33, 44, 55, |
a. Turbine and output speed sensor connectors are |
|
|
|
66, 77 |
||
|
|
tight, clean, and undamaged. |
||
|
|
|
||
|
|
|
b. Speed sensor wiring harness has no opens, shorts |
|
|
|
|
between wires, or shorts to ground. |
|
|
|
|
c. Transmission connector is tight, clean, and |
|
Range Verification |
undamaged. |
|||
Ratio Test |
|
d. ECU connectors are tight, clean, and undamaged. |
||
|
|
|
||
|
|
|
e. Correct dipstick is installed. |
|
|
|
|
f. Fluid level is correct. Refer to CARE AND |
|
|
|
|
MAINTENANCE section. |
|
|
|
|
|
Page 14
61
Code Listings And Procedures (cont'd)
CODES |
QUICK CHECKS |
||
MAIN |
SUB |
|
|
CODE |
CODE |
|
|
57 |
11, 22, 44, |
Check: |
|
|
66, 88, 99 |
a. Correct dipstick is installed. |
|
|
|
||
|
|
b. Fluid level is correct. Refer to CARE AND |
|
|
|
MAINTENANCE section. |
|
|
|
c. Output and turbine speed sensor connectors are |
|
|
|
tight, clean, and undamaged. |
|
|
|
|
|
Range Verification |
d. Speed sensor wiring harness has no opens, shorts |
||
C3 Pressure Switch |
between wires, or shorts to ground. |
||
Test |
|
||
|
e. Transmission connector is tight, clean, and |
||
|
|
||
|
|
undamaged. |
|
|
|
f. ECU connectors are tight, clean, and undamaged. |
|
|
|
g. C3 pressure switch wiring has no opens, shorts |
|
|
|
between wires, or shorts to ground. |
|
61 |
00 |
Check: |
|
|
|
a. Fluid level is correct. Refer to CARE AND |
|
|
|
MAINTENANCE section. |
|
Retarder Over |
b. Retarder apply system is not allowing retarder and |
||
Temperature |
|||
throttle to be applied at the same time. |
|||
|
|
||
|
|
c. Fluid cooler is adequately sized for load. |
|
|
|
|
Page 15
62
Code Listings And Procedures (cont'd)
CODES |
QUICK CHECKS |
||
MAIN |
SUB |
|
|
CODE |
CODE |
|
|
62 |
12, 23, 32, |
Check: |
|
|
33 |
a. Retarder temperature measured with diagnostic |
|
|
|
||
|
|
tool is consistent with code: or determine if code |
|
|
|
is active using shift selector. |
|
|
|
b. Sensor connector is tight, clean and undamaged. |
|
|
|
|
|
Retarder |
|
c. ECU connectors are tight, clean, and undamaged. |
|
Temperature Sensor, |
|||
|
|||
Engine Coolant |
d. Temperature sensor circuit has no opens, shorts |
||
Sensor |
|
between wires, or shorts to ground. |
|
|
|
e. Serial connection to engine computer is tight, |
|
|
|
clean, and undamaged. |
|
|
|
f. SCI wiring harness has no opens or shorts. |
|
63 |
00, 26, 40, |
Check input wiring, switches, and connectors to |
|
|
41, 47 |
determine why input states are different. |
|
Input Function Fault |
|
||
64 |
12, 23 |
Use diagnostic tool to read retarder counts and identify |
|
Retarder Modulation |
problem wires. Check wiring for short to battery, ground |
||
Request Device |
wire open, or short to ground. |
||
Fault |
|
|
|
66 |
00, 11, 22 |
Check: a. b. c. |
|
|
|
a. Serial connection to engine computer is tight, |
|
|
|
clean, and undamaged. |
|
|
|
b. SCI wiring harness has no opens, shorts, or shorts |
|
Serial |
|
||
|
to ground. |
||
Communications |
|||
|
|||
Interface Fault |
c. If diagnostic tool is not available, also be sure that |
||
|
|
transmission ECU connections are tight, clean, and |
|
|
|
undamaged. |
|
|
|
d. Problem with CAN link or engine controls. |
|
69 |
27, 28, 29, |
a. Clear diagnostic code and retry vehicle start. |
|
|
33, 34, 35, |
||
|
|
||
|
36, 39, 41, |
b. If code recurs, reprogram or replace ECU. |
|
|
42, 43 |
|
|
ECU Malfunction |
|
||
|
|
|
|
|
|
Page 16 |
63
Code Listings And Procedures (cont'd)
CODES |
QUICK CHECKS |
|
MAIN |
SUB |
|
CODE |
CODE |
|
70 |
12, 13, 14 |
Reset ECU |
Software Problem |
|
* Additional codes could be logged for other shifts where X indicates range shifted from and Y indicates range shifted to.
Page 17
64
I
C
U
3
J
-
1
5
8
7
FAULT CODES
MID, PID, SID
Page 18
J-1587 ( MID, PID, SID CODES )
Fault Codes
|
|
MESSAGE IDENTIFIERS (MID CODES) |
|
|
|
|
|
||||
128 Engine |
74 Maximum Road Speed Limit - MAXROADSPEED |
||||
130 |
Electronic Transmission |
75 |
Steering Axle Temperature |
||
136 |
Anti-Lock Brakes (ABS) |
76 |
Axle Lift Air Pressure |
||
140 |
Instrumentation Control Unit, Left |
77 |
Forward-Rear Drive Axle Temperature |
||
142 |
Instrumentation Control Unit, Right #1 |
78 |
Rearmost (Rear-Rear) Drive Axle Temperature |
||
(becomes 234 with software ver. 8.4) |
79 |
Road Surface Temperature |
|||
164 |
Bulkhead module |
80 |
Washer Fluid Level |
||
172 |
ServiceLink |
81 |
Particulate Trap Inlet Pressure |
||
179 |
Data Logging Unit |
82 |
Air Start Pressure - AIRSTARTPRESS |
||
181 |
Communications Unit-Satellite |
83 |
Road Speed Limit Status - ROAD SPEED Lim |
||
190 |
Air Conditioning Protection Unit - ACPU |
84 |
Road Speed |
||
219 |
Collision Avoidance Radar - VORAD |
85 |
Cruise Control Status - Cruise Status |
||
231 |
Communications Unit-Cellular |
86 |
Cruise Control Set Speed - CRUISE SET |
||
232 seat belt unit |
87 |
Cruise Control High-Set Limit Speed |
|||
234 |
Instrumentation Control Unit, Right #2 |
88 |
Cruise Control Low-Set Limit Speed - CRUISE LO SET |
||
|
|
PARAMETER IDENTIFIERS (PID CODES) |
89 |
Power Takeoff Status - PTO STATUS |
|
|
|
|
|
||
51 |
Throttle Position |
90 |
PTO Oil Temperature - PTO OIL TEMP |
||
52 |
Engine Intercooler Temperature - TEMP |
91 |
Percent Accelerator Pedal Position - ACCEL PDL |
||
|
|
|
POS% |
||
|
|
|
|
||
53 |
Transmission Synchronizer Clutch Value - SYNCRO |
92 |
Percent Engine Load - ENG LOAD% |
||
CLUTCH |
|
|
|
||
|
|
|
|
||
54 |
Transmission Synchronizer Brake Value - SYNCRO |
93 |
Output Torque - OUTPUT TORQUE |
||
BRAKE |
|
|
|
||
55 |
Shift Finger Positional Status - SHFT FNGR POS |
94 |
Fuel Delivery Pressure - FUEL DLVR PRSS |
||
56 |
Transmission Range Switch Status - RANGE SWITCH |
95 |
Fuel Filter Differential Pressure - FUEL FILTER |
||
57 |
Transmission Actuator Status #2 - ACTTRSTATUS#2 |
96 |
Fuel Level |
||
58 |
Shift Finger Actuator Status - SHFT FNGR ACT |
97 |
Water in Fuel Indicator |
||
59 |
Shift Finger Gear Position - SHFT FNGR GEAR |
98 |
Engine Oil Level |
||
60 |
Shift Finger Rail Position - SHFT FNGR RAIL |
99 |
Engine Oil Filter Differential Pressure - Oil Fltr Pres |
||
61 |
Parking Brake Actuator Status |
100 |
Engine Oil Pressure |
||
62 |
Retarder Inhibit Status - RETARDRINHIBIT |
101 |
Crankcase Pressure |
||
63 |
Transmission Actuator Status #1 - ACT STATUS #1 |
102 |
Boost Pressure |
||
64 |
Direction Switch Status |
103 |
Turbo Speed |
||
65 |
Service Brake Switch Status |
104 |
Turbo Oil Pressure |
||
66 |
Vehicle Enabling Component Status |
105 |
Intake Manifold Temperature - Intake Air TEMP |
||
67 |
Shift Request Switch Status |
106 |
Air Inlet Pressure |
||
68 |
Torque Limiting Factor |
107 |
Air Filter Differential Pressure - Air Filter |
||
69 |
Two-Speed Axle Switch Status |
108 |
Barometric Pressure |
||
70 |
Parking Brake Switch |
109 |
Coolant Pressure |
||
71 |
Idle Shutdown Timer Status - IDLESHUTDWNTMR |
110 Engine Coolant Temperature |
|||
72 |
Blower Bypass Valve Position - BLOWRBYPASSPOS |
111 Coolant Level |
|||
73 |
Auxiliary Water Pump Pressure - Aux PUMP Press |
112 Coolant Filter Differential Pressure - CoolFltDiffPrs |
Page 19
Fault Codes (cont.)
|
PARAMETER IDENTIFIERS (PID CODES) (cont.) |
|
|
|
|
|
|
113 Governor Droop |
177 |
Transmission Oil Temperature - TRAN OIL TEMP |
|
114 Net Battery Current - Battery AMPS |
178 |
Front Axle Weight |
|
115 Alternator Current - Alternator AMPS |
179 |
Rear Axle Weight |
|
116 Brake Application Pressure |
180 |
Trailer Weight |
|
117 Brake Primary Pressure - Primary Press |
181 |
Cargo Weight |
|
118 Brake Secondary Pressure - Sec. Press |
182 |
Trip Fuel |
|
119 Hydraulic Retarder Pressure - Retarder Press |
183 |
Fuel Rate |
|
120 |
Hydraulic Retarder Oil Temperature - Retdr Oil TEMP |
184 |
Instantaneous Fuel Economy - Inst Fuel Icon |
121 |
Engine Retarder Status - Retardr Status |
185 |
Average Fuel Economy - AVG. Fuel Econ |
122 |
Engine Retarder Percent -% Retarder |
186 |
Power Takeoff Speed |
123 |
Clutch Pressure |
187 |
Power Takeoff Set Speed - PTO SET SPEED |
124 |
Transmission Oil Level - Oil Level |
188 |
Idle Engine Speed |
125 |
Transmission Oil Level High/Low - Oil Level |
189 |
Rated Engine Speed - Rated SPEED |
126 |
Transmission Filter Differential Pressure - |
190 |
Engine Speed |
FilterDifPress |
|
|
|
|
|
|
|
127 |
Transmission Oil Pressure - Oil Pressure |
191 |
Transmission Output Shaft Speed - TRAN OUT |
|
|
SPEED |
|
|
|
|
|
154 |
Auxiliary Input and Output Status #2 |
232 |
DGPS Differential Correction - DGPS Correctn |
155 |
Auxiliary Input and Output Status #1 |
233 |
Power Unit Number - POWER UNIT # |
156 |
Injector Timing Rail Pressure |
234 |
Software Identification |
157 |
Injector Metering Rail Pressure |
235 |
Total Idle Hours |
158 |
Battery Potential (voltage)-Switched - Volts (BattSw) |
236 |
Total Idle Fuel Used - Totl Idle Fuel |
159 |
Gas Supply Pressure |
237 |
Vehicle Identification Number |
160 |
Main Shaft Speed |
238 |
Velocity Vector |
161 |
Input Shaft Speed |
239 |
Vehicle Position |
162 |
Transmission Range Selected |
240 |
Change Reference Number |
163 |
Transmission Range Attained |
241 |
Tire Pressure |
164 |
Injection Control Pressure |
242 |
Tire Temperature |
165 |
Compass Bearing - COMPASS Dir. |
243 |
Component Identification |
166 |
Rated Engine Power |
244 |
Trip Distance |
167 |
Alternator Potential (voltage) - Volts (Alt) |
245 |
Total Vehicle Distance |
168 |
Battery Potential (voltage) - Volts (Batt) |
246 |
Total Vehicle Hours |
169 |
Cargo Ambient Temperature - CARGO TEMP |
247 |
Total Engine Hours |
170 |
Cab Interior Temperature - CAB TEMP |
248 |
Total PTO Hours |
171 |
Ambient Air Temperature - Outside TEMP |
249 |
Total Engine Revolutions |
172 |
Air Inlet Temperature |
250 |
Total Fuel Used |
173 |
Exhaust Gas Temperature |
251 |
Clock |
174 |
Fuel Temperature - Fuel TEMP |
252 |
Date |
175 |
Engine Oil Temperature |
253 |
Elapsed Time |
176 |
Turbo Oil Temperature |
|
|
Page 20
J-1587 ( MID, PID, SID, CODES )
Fault Codes (cont.)
|
SUB-SYSTEM IDENTIFIERS (SID CODES) |
|
|
|
|
|
|
||
MID 128 - Engine |
49 |
Injector Cylinder #19 |
||
1 Injector Cylinder #1 |
50 |
Injector Cylinder #20 |
||
2 Injector Cylinder #2 |
51 |
Auxiliary Output Device Driver #3 |
||
3 Injector Cylinder #3 |
52 |
Auxiliary Output Device Driver #4 |
||
4 Injector Cylinder #4 |
53 |
Auxiliary Output Device Driver #5 |
||
5 Injector Cylinder #5 |
54 |
Auxiliary Output Device Driver #6 |
||
6 Injector Cylinder #6 |
55 |
Auxiliary Output Device Driver #7 |
||
7 Injector Cylinder #7 |
56 |
Auxiliary Output Device Driver #8 |
||
8 Injector Cylinder #8 |
57 |
Auxiliary PWM Driver #1 |
||
9 Injector Cylinder #9 |
58 |
Auxiliary PWM Driver #2 |
||
10 |
Injector Cylinder #10 |
59 |
Auxiliary PWM Driver #3 |
|
17 |
Fuel Shutoff Valve |
60 |
Auxiliary PWM Driver #4 |
|
18 |
Fuel Control Valve |
61 |
Variable Swirl System Valve |
|
19 |
Throttle Bypass Valve |
62 |
Prestroke Sensor |
|
20 |
Timing Actuator |
63 |
Prestroke Actuator |
|
21 |
Engine Position Sensor |
64 |
Engine Speed Sensor #2 |
|
22 |
Timing Sensor |
65 |
Heated Oxygen Sensor |
|
23 |
Rack Actuator |
66 |
Ignition Control Mode Signal |
|
24 |
Rack Position Sensor |
67 |
Ignition Control Timing Signal |
|
25 |
External Engine Protection Input |
68 |
Secondary Turbo Inlet Pressure |
|
26 |
Auxiliary Output Device Driver #1 |
69 |
ACOC (Aftercooler/Oil Cooler) Coolant F |
|
27 |
Variable Geometry Turbocharger Actuator 1 |
70 |
Inlet Air Heater Driver #1 |
|
28 |
Variable Geometry Turbocharger Actuator 2 |
71 |
Inlet Air Heater Driver #2 |
|
29 |
External Fuel Command Input |
72 |
Injector Cylinder #21 |
|
30 |
External Speed Command Input |
73 |
Injector Cylinder #22 |
|
31 |
Tachometer Signal Output |
74 |
Injector Cylinder #23 |
|
32 |
Wastegate Output Device Driver |
75 |
Injector Cylinder #24 |
|
33 |
Fan Clutch Output Device Driver |
76 |
Knock Sensor |
|
34 |
Exhaust Back Pressure Sensor |
77 |
Gas Metering Valve |
|
35 |
Exhaust Back Pressure Regulator Solenoid |
78 |
Fuel Supply Pump Actuator |
|
36 Glow Plug Lamp |
|
|
MID 136 ABS - |
|
|
|
|
|
|
37 |
Electronic Drive Unit Power Relay |
1 |
Wheel Sensor ABS Axle 1 Left |
|
38 |
Glow Plug Relay |
2 |
Wheel Sensor ABS Axle 1 Right |
|
39 |
Engine Starter Motor Relay |
3 |
Wheel Sensor ABS Axle 2 Left |
|
40 |
Auxiliary Output Device Driver #2 |
4 |
Wheel Sensor ABS Axle 2 Right |
|
41 |
ECM 8 Volts DC Supply |
5 |
Wheel Sensor ABS Axle 3 Left |
|
42 |
Injection Control Pressure Regulator |
6 |
Wheel Sensor ABS Axle 3 Right |
|
43 |
Autoshift High Gear Actuator |
7 |
Pressure Mod. Valve ABS Axle 1 Left |
|
44 |
Autoshift Low Gear Actuator |
8 |
Pressure Mod. Valve ABS Axle 1 Right |
|
45 |
Autoshift Neutral Gear Actuator |
9 |
Pressure Mod. Valve ABS Axle 2 Left |
|
46 |
Autoshift Common Low Side (Return) |
10 |
Pressure Mod. Valve ABS Axle 2 Right |
|
47 |
Injector Cylinder #17 |
11 Pressure Mod. Valve ABS Axle 3 Left |
||
48 |
Injector Cylinder #18 |
|
|
|
Page 21
Fault Codes (cont.)
|
|
MID 136 ABS - (cont.) |
|
|
|
|
|
|
|||
12 Pressure Mod. Valve ABS Axle 3 Right |
230 |
Idle Validation Switch |
|||
13 Retarder Control Relay |
231 |
SAE J1939 Datalink |
|||
14 Relay Diagonal 1 |
232 |
5-Volt DC Supply |
|||
MID 190 ACPU - |
233 |
Controller #2 |
|||
1 |
Refrigerant Charge |
234 |
Parking Brake ON Actuator |
||
2 |
Refrigerant Moisture Level |
235 |
Parking Brake OFF Actuator |
||
3 |
Non-Condensable Gas in Refrigerant |
236 |
Power Connect Device |
||
4 |
Refrigerant Flow Control Solenoid |
237 |
Start Enable Device |
||
5 |
Low Pressure Switch |
238 |
Diagnostic Light-Red |
||
6 |
Refrigerant Clutch Circuit |
239 |
Diagnostic Light-Amber |
||
7 |
Evaporator Thermostat Circuit |
240 |
Program Memory |
||
MID 219 VORAD - |
242 |
Cruise Control RESUME Switch |
|||
1 |
Forward Antenna |
243 |
Cruise Control SET Switch |
||
2 |
Antenna Electronics |
244 |
Cruise Control ENABLE Switch |
||
3 |
Brake Input Monitor |
245 |
Clutch Pedal Switch #1 |
||
4 |
Speaker Monitor |
246 |
Brake Pedal Switch #1 |
||
5 |
Steering Sensor Monitor |
247 |
Brake Pedal Switch #2 |
||
6 |
Speedometer Monitor |
248 |
Proprietary Datalink |
||
7 |
Right Turn Signal Monitor |
249 |
SAE J1922 Datalink |
||
8 |
Left Turn Signal Monitor |
250 |
SAE J1708 (J1587) Datalink |
||
9 |
Control Display Unit |
251 |
Power Supply |
||
10 Right Side Sensor |
252 |
Calibration Module |
|||
11 Left Side Sensor |
253 |
Calibration Memory |
|||
12 Rear Sensor |
254 |
Controller #1 |
|||
|
|
GENERIC SIDs - |
|
|
FAILURE MODE IDENTIFIERS (FMI CODES) |
|
|
|
|
||
151 |
System Diagnostic Code #1 |
00 |
Above normal operating range (temperature, pressure, |
||
|
|
|
etc.) |
|
|
|
|
|
|
||
152 |
System Diagnostic Code #2 |
01 |
Below normal operating range (temperature, pressure, |
||
|
|
|
etc.) |
|
|
153 |
System Diagnostic Code #3 |
02 |
Erratic, intermittent, or incorrect data |
||
154 |
System Diagnostic Code #4 |
03 |
Voltage above normal or shorted high |
||
155 |
System Diagnostic Code #5 |
04 |
Voltage below normal or shorted low |
||
219 |
Start Signal Indicator |
05 |
Current below normal or open circuit |
||
220 |
Electronic Tractor/Trailer Interface |
06 |
Current above normal or circuit shorted to gnd. |
||
(ISO 11992) |
07 |
Device not responding |
|||
221 |
Internal Sensor Voltage Supply |
08 |
Abnormal frequency |
||
222 |
Protect Light |
09 |
Abnormal update rate |
||
223 |
Ambient Light Sensor |
10 |
Abnormal rate of change |
||
224 |
Audible Alarm |
11 Not identifiable |
|||
225 |
Green Light |
12 |
Bad intelligent device or component |
||
226 |
Transmission Neutral Switch |
13 |
Out of calibration |
||
227 |
Auxiliary Analog Input #1 |
14 |
Special instructions |
||
228 |
High Pressure Switch |
15 |
Reserved |
||
229 |
Kickdown Switch |
|
|
|
Page 22
I
C
U
3
J |
J |
|
- |
|
- |
1 |
& |
1 |
5 |
|
9 |
8 |
|
3 |
|
7 |
9 |
FAULT CODES
FOR THE C2
Page 23
Resources
Fault Codes
|
|
MESSAGE IDENTIFIERS (MID CODES) |
|
|
|
|
|
||||
128 Engine |
74 Maximum Road Speed Limit - MAXROADSPEED |
||||
130 |
Electronic Transmission |
75 |
Steering Axle Temperature |
||
136 |
Anti-Lock Brakes (ABS) |
76 |
Axle Lift Air Pressure |
||
140 |
Instrumentation Control Unit, Left |
77 |
Forward-Rear Drive Axle Temperature |
||
142 |
Instrumentation Control Unit, Right #1 |
78 |
Rearmost (Rear-Rear) Drive Axle Temperature |
||
(becomes 234 with software ver. 8.4) |
79 |
Road Surface Temperature |
|||
164 |
Bulkhead module |
80 |
Washer Fluid Level |
||
172 |
ServiceLink |
81 |
Particulate Trap Inlet Pressure |
||
179 |
Data Logging Unit |
82 |
Air Start Pressure - AIRSTARTPRESS |
||
181 |
Communications Unit-Satellite |
83 |
Road Speed Limit Status - ROAD SPEED Lim |
||
190 |
Air Conditioning Protection Unit - ACPU |
84 |
Road Speed |
||
219 |
Collision Avoidance Radar - VORAD |
85 |
Cruise Control Status - Cruise Status |
||
231 |
Communications Unit-Cellular |
86 |
Cruise Control Set Speed - CRUISE SET |
||
232 seat belt unit |
87 |
Cruise Control High-Set Limit Speed |
|||
234 |
Instrumentation Control Unit, Right #2 |
88 |
Cruise Control Low-Set Limit Speed - CRUISE LO SET |
||
|
|
PARAMETER IDENTIFIERS (PID CODES) |
89 |
Power Takeoff Status - PTO STATUS |
|
|
|
|
|
||
51 |
Throttle Position |
90 |
PTO Oil Temperature - PTO OIL TEMP |
||
52 |
Engine Intercooler Temperature - TEMP |
91 |
Percent Accelerator Pedal Position - ACCEL PDL |
||
|
|
|
POS% |
||
|
|
|
|
||
53 |
Transmission Synchronizer Clutch Value - SYNCRO |
92 |
Percent Engine Load - ENG LOAD% |
||
CLUTCH |
|
|
|
||
|
|
|
|
||
54 |
Transmission Synchronizer Brake Value - SYNCRO |
93 |
Output Torque - OUTPUT TORQUE |
||
BRAKE |
|
|
|
||
55 |
Shift Finger Positional Status - SHFT FNGR POS |
94 |
Fuel Delivery Pressure - FUEL DLVR PRSS |
||
56 |
Transmission Range Switch Status - RANGE SWITCH |
95 |
Fuel Filter Differential Pressure - FUEL FILTER |
||
57 |
Transmission Actuator Status #2 - ACTTRSTATUS#2 |
96 |
Fuel Level |
||
58 |
Shift Finger Actuator Status - SHFT FNGR ACT |
97 |
Water in Fuel Indicator |
||
59 |
Shift Finger Gear Position - SHFT FNGR GEAR |
98 |
Engine Oil Level |
||
60 |
Shift Finger Rail Position - SHFT FNGR RAIL |
99 |
Engine Oil Filter Differential Pressure - Oil Fltr Pres |
||
61 |
Parking Brake Actuator Status |
100 |
Engine Oil Pressure |
||
62 |
Retarder Inhibit Status - RETARDRINHIBIT |
101 |
Crankcase Pressure |
||
63 |
Transmission Actuator Status #1 - ACT STATUS #1 |
102 |
Boost Pressure |
||
64 |
Direction Switch Status |
103 |
Turbo Speed |
||
65 |
Service Brake Switch Status |
104 |
Turbo Oil Pressure |
||
66 |
Vehicle Enabling Component Status |
105 |
Intake Manifold Temperature - Intake Air TEMP |
||
67 |
Shift Request Switch Status |
106 |
Air Inlet Pressure |
||
68 |
Torque Limiting Factor |
107 |
Air Filter Differential Pressure - Air Filter |
||
69 |
Two-Speed Axle Switch Status |
108 |
Barometric Pressure |
||
70 |
Parking Brake Switch |
109 |
Coolant Pressure |
||
71 |
Idle Shutdown Timer Status - IDLESHUTDWNTMR |
110 Engine Coolant Temperature |
|||
72 |
Blower Bypass Valve Position - BLOWRBYPASSPOS |
111 Coolant Level |
|||
73 |
Auxiliary Water Pump Pressure - Aux PUMP Press |
112 Coolant Filter Differential Pressure - CoolFltDiffPrs |
Page 24
2-32 Saf-T-Liner C2 |
02 Resources.fm 5/24/04 |
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Saf-T-Liner C2 |
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Fault Codes (cont.) |
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PARAMETER IDENTIFIERS (PID CODES) (cont.) |
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113 Governor Droop |
177 |
Transmission Oil Temperature - TRAN OIL TEMP |
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114 Net Battery Current - Battery AMPS |
178 |
Front Axle Weight |
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115 Alternator Current - Alternator AMPS |
179 |
Rear Axle Weight |
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116 Brake Application Pressure |
180 |
Trailer Weight |
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117 Brake Primary Pressure - Primary Press |
181 |
Cargo Weight |
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118 Brake Secondary Pressure - Sec. Press |
182 |
Trip Fuel |
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119 Hydraulic Retarder Pressure - Retarder Press |
183 |
Fuel Rate |
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120 |
Hydraulic Retarder Oil Temperature - Retdr Oil TEMP |
184 |
Instantaneous Fuel Economy - Inst Fuel Icon |
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121 |
Engine Retarder Status - Retardr Status |
185 |
Average Fuel Economy - AVG. Fuel Econ |
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122 |
Engine Retarder Percent -% Retarder |
186 |
Power Takeoff Speed |
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123 |
Clutch Pressure |
187 |
Power Takeoff Set Speed - PTO SET SPEED |
|
|
124 |
Transmission Oil Level - Oil Level |
188 |
Idle Engine Speed |
|
|
125 |
Transmission Oil Level High/Low - Oil Level |
189 |
Rated Engine Speed - Rated SPEED |
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126 |
Transmission Filter Differential Pressure - |
190 |
Engine Speed |
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FilterDifPress |
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127 |
Transmission Oil Pressure - Oil Pressure |
191 |
Transmission Output Shaft Speed - TRAN OUT |
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SPEED |
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154 |
Auxiliary Input and Output Status #2 |
232 |
DGPS Differential Correction - DGPS Correctn |
|
|
155 |
Auxiliary Input and Output Status #1 |
233 |
Power Unit Number - POWER UNIT # |
|
|
156 |
Injector Timing Rail Pressure |
234 |
Software Identification |
|
|
157 |
Injector Metering Rail Pressure |
235 |
Total Idle Hours |
|
|
158 |
Battery Potential (voltage)-Switched - Volts (BattSw) |
236 |
Total Idle Fuel Used - Totl Idle Fuel |
|
|
159 |
Gas Supply Pressure |
237 |
Vehicle Identification Number |
|
|
160 |
Main Shaft Speed |
238 |
Velocity Vector |
|
|
161 |
Input Shaft Speed |
239 |
Vehicle Position |
|
|
162 |
Transmission Range Selected |
240 |
Change Reference Number |
|
|
163 |
Transmission Range Attained |
241 |
Tire Pressure |
|
|
164 |
Injection Control Pressure |
242 |
Tire Temperature |
|
|
165 |
Compass Bearing - COMPASS Dir. |
243 |
Component Identification |
|
|
166 |
Rated Engine Power |
244 |
Trip Distance |
|
|
167 |
Alternator Potential (voltage) - Volts (Alt) |
245 |
Total Vehicle Distance |
|
|
168 |
Battery Potential (voltage) - Volts (Batt) |
246 |
Total Vehicle Hours |
|
|
169 |
Cargo Ambient Temperature - CARGO TEMP |
247 |
Total Engine Hours |
|
|
170 |
Cab Interior Temperature - CAB TEMP |
248 |
Total PTO Hours |
|
|
171 |
Ambient Air Temperature - Outside TEMP |
249 |
Total Engine Revolutions |
|
|
172 |
Air Inlet Temperature |
250 |
Total Fuel Used |
|
|
173 |
Exhaust Gas Temperature |
251 |
Clock |
|
|
174 |
Fuel Temperature - Fuel TEMP |
252 |
Date |
|
|
175 |
Engine Oil Temperature |
253 |
Elapsed Time |
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176 |
Turbo Oil Temperature |
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Page 25
02 Resources.fm 5/24/04 |
Saf-T-Liner C2 2 -33 |
Resources
Fault Codes (cont.)
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SUB-SYSTEM IDENTIFIERS (SID CODES) |
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MID 128 - Engine |
49 |
Injector Cylinder #19 |
||
1 Injector Cylinder #1 |
50 |
Injector Cylinder #20 |
||
2 Injector Cylinder #2 |
51 |
Auxiliary Output Device Driver #3 |
||
3 Injector Cylinder #3 |
52 |
Auxiliary Output Device Driver #4 |
||
4 Injector Cylinder #4 |
53 |
Auxiliary Output Device Driver #5 |
||
5 Injector Cylinder #5 |
54 |
Auxiliary Output Device Driver #6 |
||
6 Injector Cylinder #6 |
55 |
Auxiliary Output Device Driver #7 |
||
7 Injector Cylinder #7 |
56 |
Auxiliary Output Device Driver #8 |
||
8 Injector Cylinder #8 |
57 |
Auxiliary PWM Driver #1 |
||
9 Injector Cylinder #9 |
58 |
Auxiliary PWM Driver #2 |
||
10 |
Injector Cylinder #10 |
59 |
Auxiliary PWM Driver #3 |
|
17 |
Fuel Shutoff Valve |
60 |
Auxiliary PWM Driver #4 |
|
18 |
Fuel Control Valve |
61 |
Variable Swirl System Valve |
|
19 |
Throttle Bypass Valve |
62 |
Prestroke Sensor |
|
20 |
Timing Actuator |
63 |
Prestroke Actuator |
|
21 |
Engine Position Sensor |
64 |
Engine Speed Sensor #2 |
|
22 |
Timing Sensor |
65 |
Heated Oxygen Sensor |
|
23 |
Rack Actuator |
66 |
Ignition Control Mode Signal |
|
24 |
Rack Position Sensor |
67 |
Ignition Control Timing Signal |
|
25 |
External Engine Protection Input |
68 |
Secondary Turbo Inlet Pressure |
|
26 |
Auxiliary Output Device Driver #1 |
69 |
ACOC (Aftercooler/Oil Cooler) Coolant F |
|
27 |
Variable Geometry Turbocharger Actuator 1 |
70 |
Inlet Air Heater Driver #1 |
|
28 |
Variable Geometry Turbocharger Actuator 2 |
71 |
Inlet Air Heater Driver #2 |
|
29 |
External Fuel Command Input |
72 |
Injector Cylinder #21 |
|
30 |
External Speed Command Input |
73 |
Injector Cylinder #22 |
|
31 |
Tachometer Signal Output |
74 |
Injector Cylinder #23 |
|
32 |
Wastegate Output Device Driver |
75 |
Injector Cylinder #24 |
|
33 |
Fan Clutch Output Device Driver |
76 |
Knock Sensor |
|
34 |
Exhaust Back Pressure Sensor |
77 |
Gas Metering Valve |
|
35 |
Exhaust Back Pressure Regulator Solenoid |
78 |
Fuel Supply Pump Actuator |
|
36 Glow Plug Lamp |
|
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MID 136 ABS - |
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|
37 |
Electronic Drive Unit Power Relay |
1 |
Wheel Sensor ABS Axle 1 Left |
|
38 |
Glow Plug Relay |
2 |
Wheel Sensor ABS Axle 1 Right |
|
39 |
Engine Starter Motor Relay |
3 |
Wheel Sensor ABS Axle 2 Left |
|
40 |
Auxiliary Output Device Driver #2 |
4 |
Wheel Sensor ABS Axle 2 Right |
|
41 |
ECM 8 Volts DC Supply |
5 |
Wheel Sensor ABS Axle 3 Left |
|
42 |
Injection Control Pressure Regulator |
6 |
Wheel Sensor ABS Axle 3 Right |
|
43 |
Autoshift High Gear Actuator |
7 |
Pressure Mod. Valve ABS Axle 1 Left |
|
44 |
Autoshift Low Gear Actuator |
8 |
Pressure Mod. Valve ABS Axle 1 Right |
|
45 |
Autoshift Neutral Gear Actuator |
9 |
Pressure Mod. Valve ABS Axle 2 Left |
|
46 |
Autoshift Common Low Side (Return) |
10 |
Pressure Mod. Valve ABS Axle 2 Right |
|
47 |
Injector Cylinder #17 |
11 Pressure Mod. Valve ABS Axle 3 Left |
||
48 |
Injector Cylinder #18 |
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Page 26
2-34 Saf-T-Liner C2 |
02 Resources.fm 5/24/04 |
Saf-T-Liner C2
Fault Codes (cont.)
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MID 136 ABS - (cont.) |
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|||
12 Pressure Mod. Valve ABS Axle 3 Right |
230 |
Idle Validation Switch |
|||
13 Retarder Control Relay |
231 |
SAE J1939 Datalink |
|||
14 Relay Diagonal 1 |
232 |
5-Volt DC Supply |
|||
MID 190 ACPU - |
233 |
Controller #2 |
|||
1 |
Refrigerant Charge |
234 |
Parking Brake ON Actuator |
||
2 |
Refrigerant Moisture Level |
235 |
Parking Brake OFF Actuator |
||
3 |
Non-Condensable Gas in Refrigerant |
236 |
Power Connect Device |
||
4 |
Refrigerant Flow Control Solenoid |
237 |
Start Enable Device |
||
5 |
Low Pressure Switch |
238 |
Diagnostic Light-Red |
||
6 |
Refrigerant Clutch Circuit |
239 |
Diagnostic Light-Amber |
||
7 |
Evaporator Thermostat Circuit |
240 |
Program Memory |
||
MID 219 VORAD - |
242 |
Cruise Control RESUME Switch |
|||
1 |
Forward Antenna |
243 |
Cruise Control SET Switch |
||
2 |
Antenna Electronics |
244 |
Cruise Control ENABLE Switch |
||
3 |
Brake Input Monitor |
245 |
Clutch Pedal Switch #1 |
||
4 |
Speaker Monitor |
246 |
Brake Pedal Switch #1 |
||
5 |
Steering Sensor Monitor |
247 |
Brake Pedal Switch #2 |
||
6 |
Speedometer Monitor |
248 |
Proprietary Datalink |
||
7 |
Right Turn Signal Monitor |
249 |
SAE J1922 Datalink |
||
8 |
Left Turn Signal Monitor |
250 |
SAE J1708 (J1587) Datalink |
||
9 |
Control Display Unit |
251 |
Power Supply |
||
10 Right Side Sensor |
252 |
Calibration Module |
|||
11 Left Side Sensor |
253 |
Calibration Memory |
|||
12 Rear Sensor |
254 |
Controller #1 |
|||
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GENERIC SIDs - |
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FAILURE MODE IDENTIFIERS (FMI CODES) |
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||
151 |
System Diagnostic Code #1 |
00 |
Above normal operating range (temperature, pressure, |
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etc.) |
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152 |
System Diagnostic Code #2 |
01 |
Below normal operating range (temperature, pressure, |
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etc.) |
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153 |
System Diagnostic Code #3 |
02 |
Erratic, intermittent, or incorrect data |
||
154 |
System Diagnostic Code #4 |
03 |
Voltage above normal or shorted high |
||
155 |
System Diagnostic Code #5 |
04 |
Voltage below normal or shorted low |
||
219 |
Start Signal Indicator |
05 |
Current below normal or open circuit |
||
220 |
Electronic Tractor/Trailer Interface |
06 |
Current above normal or circuit shorted to gnd. |
||
(ISO 11992) |
07 |
Device not responding |
|||
221 |
Internal Sensor Voltage Supply |
08 |
Abnormal frequency |
||
222 |
Protect Light |
09 |
Abnormal update rate |
||
223 |
Ambient Light Sensor |
10 |
Abnormal rate of change |
||
224 |
Audible Alarm |
11 Not identifiable |
|||
225 |
Green Light |
12 |
Bad intelligent device or component |
||
226 |
Transmission Neutral Switch |
13 |
Out of calibration |
||
227 |
Auxiliary Analog Input #1 |
14 |
Special instructions |
||
228 |
High Pressure Switch |
15 |
Reserved |
||
229 |
Kickdown Switch |
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Page 27
02 Resources.fm 5/24/04 |
Saf-T-Liner C2 2 -35 |
Resources
J1587 SIDs under BHM (MID 164)
SID |
Description |
Possible FMI |
|
|
|
0 |
Backlighting Dimmer Switch Fault |
7 |
|
|
|
1 |
Clutch Switch Fault |
7 |
|
|
|
2 |
--- Reserved for Future --- |
|
|
|
|
3 |
Headlight Switch Fault |
7 |
|
|
|
4 |
ICU3-M2 High Beam Switch Fault |
2 |
|
|
|
5 |
Ignition Switch Fault |
7 |
|
|
|
6 |
Marker Interrupt Switch Fault |
7 |
|
|
|
7 |
ICU3-M2 Wiper High / Low CAN Message Error |
2 |
|
|
|
8 |
ICU3-M2 Wiper On / Off CAN Message Error |
2 |
|
|
|
9 |
Wiper Park Input Fault |
7 |
|
|
|
10 |
--- Reserved for Future --- |
|
|
|
|
11 |
ICU3-M2 Left Turn Switch CAN Message Error |
2 |
|
|
|
12 |
ICU3-M2 Right Turn Switch CAN Message Error |
2 |
|
|
|
13 |
ICU3-M2 Washer Switch CAN Message Error |
2 |
|
|
|
14 |
ICU3-M2 Wiper On / Off CAN Message Error |
2 |
|
|
|
15 |
ICU3-M2 Wiper Low CAN Message Error |
2 |
|
|
|
16 |
ICU3-M2 Wiper High CAN Message Error |
2 |
|
|
|
17 |
Wheel Based Vehicle Speed CAN Message Error |
2 |
|
|
|
18 |
Wake up Hardware Fault |
7 |
|
|
|
19 |
Unknown Keep Awake Fault |
7 |
|
|
|
20 |
Extra Smart Switch |
7 |
|
|
|
21 |
Duplicate Smart Switch |
7 |
|
|
|
22 |
Missing Smart Switch |
7 |
|
|
|
23 |
Fifth Wheel Solenoid Unexpected Pressure Feedback |
7 |
|
|
|
24 |
Fifth Wheel Solenoid No Pressure Feedback |
7 |
|
|
|
25 |
End of Frame Air Unexpected Pressure Feedback |
7 |
|
|
|
26 |
End of Frame Air No Pressure Feedback |
7 |
|
|
|
27 |
Axle Lift Unexpected Pressure Feedback |
7 |
|
|
|
28 |
Axle Lift No Pressure Feedback |
7 |
|
|
|
Page 28
2-36 Saf-T-Liner C2 |
02 Resources.fm 5/24/04 |
Saf-T-Liner C2
J1587 SIDs under BHM (MID 164) (cont.)
SID |
Description |
Possible FMI |
|
|
|
29 |
Suspension Dump Unexpected Pressure Feedback |
7 |
|
|
|
30 |
Suspension Dump No Pressure Feedback |
7 |
|
|
|
31 |
Suspension Proportioning Unexpected Pressure Feedback |
7 |
|
|
|
32 |
Suspension Proportioning No Pressure Feedback |
7 |
|
|
|
33 |
Cigar Lighter Output Fault |
7 |
|
|
|
34 |
BHM / ICU3-M2 Ignition Mismatch |
7 |
|
|
|
35 |
BHM / ICU3-M2 Hazard Switch Mismatch |
2 |
|
|
|
36 |
BHM / ICU3-M2 Wiper Park Mismatch |
2 |
|
|
|
37-49 |
--- Reserved for Future --- |
|
|
|
|
50 |
BHM B1.A |
3,4 |
|
|
|
51 |
BHM B1.F, B1.P, B2.K, B2.L, B6.A8 |
5,6 |
|
|
|
52 |
BHM B1.J |
3,4 |
|
|
|
53 |
BHM B1.K, B5.C |
5,6 |
|
|
|
54 |
BHM B1.L |
5,6 |
|
|
|
55 |
BHM B1.N |
3,4 |
|
|
|
56 |
BHM B1.R |
5,6 |
|
|
|
57 |
BHM B2.M |
5,6 |
|
|
|
58 |
BHM B3.D |
3,4 |
|
|
|
59 |
BHM B3.E |
3,4,5,6 |
|
|
|
60 |
BHM B3.F |
5,6 |
|
|
|
61 |
BHM B3.G |
5,6 |
|
|
|
62 |
BHM B3.H |
5,6 |
|
|
|
63 |
BHM B4.B |
5,6 |
|
|
|
64 |
BHM B4.E, B4.F |
3,4,5,6 |
|
|
|
65 |
BHM B4.G |
3,4 |
|
|
|
66 |
BHM B4.K |
3,4 |
|
|
|
67 |
BHM B4.M, B5.E |
3,4,5,6 |
|
|
|
68 |
BHM B5.A, B7.A12 |
5,6 |
|
|
|
69 |
BHM B6.A9, B6.A10 |
5,6 |
|
|
|
70 |
BHM B5.B |
5,6 |
|
|
|
71 |
BHM B5.D |
5,6 |
|
|
|
72 |
BHM B5.F |
3,4,5,6 |
|
|
|
73 |
BHM B5.G |
3,4,5,6 |
|
|
|
74 |
BHM B5.H, B7.A1 |
3,4,5,6 |
|
|
|
Page 29
02 Resources.fm 5/24/04 |
Saf-T-Liner C2 2 -37 |