Craftsman 917.271061 User Manual

Owner’s Manual

CRAFTSMAN

15.5 HP ELECTRIC START 42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.271061

•Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

This producthas a low emission engine which operates

M differently from previously built engines. Before you start the en­ gine, read and understand this Owner*s Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craftsman

TABLE OF CONTENTS

.Warranty...................................................	2
Safety Rules.............................................	3
Product Specifications..............................	5
Assembly..................................................	7
Operation................................................	10
Maintenance Schedule...........................	17

Service and Adjustments	.......................21
Storage...................................................	27
Troubleshooting......................................	28
Repair Parts...........................................	34
Parts Ordering.........................	Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materia! or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center, In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

•Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

•Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con­ tained in the owner’s manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami­ nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

•Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION

•Read, understand, and follow all instructions in the manual and on the machine before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing.

•Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

•Slow down before turning.

•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the machine while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the machine into a trailer or truck.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide ob­ stacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Follow the manufacturer’s recommen­ dations for wheel weights or counter­

weights to improve stability.

•Use extra care with grass catchers or other attachments. These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

•Do not turn on slopes unless neces­ sary, and then, turn slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause sliding.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

SAFETY RULES

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Never allow children to operate the machine,

•Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Never carry passengers or children even with the blades off.

•Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Mow up and down slopes (15" Max), not across.

•Never run a machine inside a closed area,

•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running.

•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Ad­ just and service as required.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obsta­ cles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

•If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

•Do not turn on slopes unless neces­ sary, and then, turn slowly and gradually downhill, if possible.

SAFETY RULES

ALook for this symbol to point out impor­ tant safety precautions. It means CALf-

TION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

ACAUTION: In order to prevent acci­ dental starting when setting up, trans­

porting, adjusting or making repairs al­ ways disconnect spark plug wire and place wire where it cannot contact spark plug.

ACAUTION: DO not coast down a hill in neutral, you may lose control of the trac­

tor.

PRODUCT SPECIFICATIONS

GASOLINE	1.25 GALLONS
CAPACITY	UNLEADED
AND TYPE:	REGULAR
OILTYPE .	SAE10W30 (ABOVE
(API-SF/SG/SH):	32°F)
	SAE 5W-30 (BELOW
	32°F)
OIL CAPACITY:	W/FILTER: 4.0 PINTS
	W/OFILTER: 3.5 PINTS
SPARK PLUG:	CHAMPION RC12YC
(GAP: .030")

GROUND SPEED FORWARD:5.5

(MPH): REVERSE: 2.4
TIRE PRESSURE: FRONT: 14PSI
	REAR: 10PSI
CHARGING	3AMPS BATTERY
SYSTEM:	SAMPS HEADLIGHTS
BATTERY:	AMP/HR: 30
	MIN. CCA: 240
	CASE SIZE: U1R
BLADE BOLT	27-35 FT. LBS.
TORQUE:

CONGRATULATIONS on your pur­ chase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and perfor­ mance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

ACAUTION; Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest pos­ sible speed when on a slope. Too heavy of a load, white on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your trac­ tor.

AWARNING; The engine exhaust from this product contains chemicals known

to the State of California to cause cancer, birth defects, or other reproductive harm.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always obsenre the “SAFETY RULES”.

REPAIR AGREEMENT

A Sears Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain­ ing, caring for and using your tractor.

•Follow the instructions under “Mainte­ nance” and “Storage" sections of this owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the opera­ tor.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is avail£ü:>le through your nearest authorized service center/department (See REPAIR PARTS section of this manual).

UNASSEMBLED PARTS

Steering	Steering Wheel
Wheel Insert

							(1 ) Large Flat Washer
	{1)Hex Bolt				(1) Lock		s
					washer 3/8		(1) Hex Bolt
	3/8-16 X 1						5/16-18 X 1-1/4
					(1) Locknut
		5/16-18					Steering
Steering							Extension
Boot		1	^	"1			Shaft
						Steering
						Wheel Adapter

Seat

1) Washer	(1) Shoulder
/32 X 1-3/16 X 12
Gauge	Bolt 5/16-18
(1) Knob

Keys	□

Slope Sheet

Video Cassette

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench	(1) Pliers
(2) 1/2" wrench	(1) Utility knife
(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position {seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts boxes from shipping carton.

•Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

•Remove mower and packing materi­ als.

•Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

•Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

•Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so they are pointing straight forward.

•Remove steerng wheel adapter from steering wheel and slide adapter onto steering shaft extension.

Insert

3/8 Hex Bolt

3/8 Lock Washer

Large Flat

Washer

Steering Boot

Tabs

Extension Shaft

5/16 Hex Bolt

Lower

Steering

Shaft

•Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

•Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

•Snap steering wheel insert into center of steering wheel.

•Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

•Lift seat pan to raised postion and open battery box door.

•If this battery is put into service after month and year indicated on label (la­ bel located between terminals) charge battery for minimum of one hour at 6­ 10 amps. (See “BATTERY” in MAINTE­ NANCE section of this manual for charging structions.)

Seat Pan

Battery Box

Door

Terminal

INSTALLSEAT

Adjust seat before tightening adjustment knob,

•Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

•Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

•Place seat on seat pan and assemble shoulder boll. Tighten shoulder bolt securely.

•Assemble adjustment knob and flat washer loosely. Do not tighten.

•Lower seat into operating position and sit on seat.

•Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment

Knob

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

•Press lift lever plunger and raise attachment lift lever to its highest position.

•Release parking brake by depressing clutch/brake pedal.

•Place freewheel control in freewheel­ ing position to disengage transmission (See “TO TRANSPORT” in the Opera­ tion section of this manual).

•Roll tractor forward off skid.

•Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID

^WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

•Be sure all the above assembly steps have been completed.

•Check engine oil level and fill fuel tank with gasoline.

•Place freewheel control in "transmis­ sion engaged" position.

•Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

•Place motion control lever in neutral

(N)position.

•Press lift lever plunger and raise attachment lift lever to its highest position.

•Start the engine. After engine has started, move throttle control to idle position.

•Release parking brake.

•Slowly move the motion control lever forward and slowly drive tractor off skid.

•Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

•Turn ignition key to "OFF" position. Continue with the instructions that follow.

8

INSTALL MULCHER PLATE (If previously removed)

•Raise and hold deflector shield in upright position.

•Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

•Hook front latch into hole on front of mower deck.

•Hook rear latch into hole on back of

mower deck.

^CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in opera*

Mulcher

Deflector '

Shield

Latch

Hooks

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or instaitation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are de­ signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin­ flated at the factory for shipping pur­ poses. Correct tire pressure is important for best cutting performance.

•Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS”

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive

belts in the Sen/ice and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

^CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you re­ ceive the best performance and satisfac­ tion from this quality product.

Please review the following checklist:

/All assembly instructions have been completed.

/No remaining loose parts in carton.

/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/Seat is adjusted comfortably and tight­ ened securely.

/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

/Be sure mower deck is properly lev­ eled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/Check mower and drive belts. Be sure

they are routed properly around pul­ leys and inside ail belt keepers.

/ Check wiring. See that all connections are still secure and wires are properly clamped.

/ Before driving tractor, be sure free­ wheel control is in drive position.

While learning how to use your tractor, pay extra attention to the following im­ portant items;

/Engine oil is at proper level.

/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their location and function. Operate them before you start the engine.

/Be sure brake system is in safe oper­ ating condition.

/It is important to purge the transmis­ sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See TO START ENGINE” and “PURGE TRANSMISSION" in the Op-

_ eration section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

Q	A	J:	iK		•m
BATTERY	CAUTION OR	REVERSE	FORWARD	FAST	SLOW
	WARNING	'fir'a|		SI
©					IL
ENGINE ON	ENGINE OFF	OIL PRESSURE	LIGHTS ON	OVER TEMP	I
				LIGHT
i	l\l		©		Hi
				UNLOCKED	MOWER LIFT
	CHOKE	MOWER HEIGHT	PARKING BRAKE
FUEL			LOCKED
Â* R N H L ®)|I
ATTACHMENT REVERSE		NEUTRAL	HIGH LOW	PARKING BRAKE
CLUTCH ENGAGED

	ATTACHMENT	KEEP AREA CLEAR			SLOPE HAZARDS
			(SEE SAFETY RULES SECTION)
IGNITION	CLUTCH DISENGAGED

	FREE WHEEL
DANGER. KEEP HANDS AND FEET AWAY	(Automatic Models only)

10

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing or slowly towing the tractor with the engine off.

11

The operation of any tractor can result in foreign objects thrown into r unna^ 1 the eyes, which can result in severe eye damage. Always wear safety ^ fgREyCHT^ ^ glassesIS BtnER or eye shields while operating your tractor or performing any

THAH NO SIGHT

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

•Depress clutch/brake pedal into full “BRAKE” position and hold.

•Place parking brake lever in “EN­ GAGED” position and release pres­ sure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

		“Engaged" Position
		“Disengaged”
		Position
	Throttle	Parking
	Control	Brake
	Clutch/	“Engaged"
		Position
	Brake\Peda(^'
		Motion Control
		Lever
	“Disengaged"	“Brake”
		Position
	Position

STOPPING

MOWER BLADES -

•To stop mower blades,move attach­ ment clutch lever to “DISENGAGED" position.

GROUND DRIVE -

•To stop ground drive, depress clutch/ brake pedal into full “BRAKE" position.

•Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de­ pressed.

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

•Turn ignition key to “OFF” position and remove key. Always remove key when

leaving tractor to prevent unauthorized use. -

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

i&CAUTION: Always stop tractor completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the battery charging rate.

•Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

•Start tractor with motion control lever in neutral (N) position.

•Release parking brake and clutch/ brake pedal.

•Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi­ mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being

12 mowed.

•The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

•Adjust gauge wheels with tractor on a flat level surface.

•Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT in the Operation section of this manual).

•With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 locknut and tighten securely.

•Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge

Wheel

Mounting

Bracket

3/8-16

Locknut	^ ,, ™
	& 6^ Shoulder Bolt

3/8 Wither

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

•Select desired height of cut.

•Start mower blades by engaging attachment clutch control.

•TO STOP MOWER BLADES - disen­ gage attachment clutch control.

4&CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment
Clutch Lever	Attachemnt
“Engaged”	Lift Lever High
Position	^ Position
	Low
	Position
“Disengaged
Position
	Deflector
	Shield

TO OPERATE ON HILLS

ÄCAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope.

•Choose the slowest speed before starting up or down hills.

•Avoid stopping or changing speed on hills.

•If slowing is necessary, move throttle control lever to slower position.

•If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

•Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de­ pressed.

•To restart movement, slowly release parking brake and clutch/brake pedal.

•Slowly move motion control lever to slowest setting.

•Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheel­ ing position. Free wheel control is located at the rear drawbar of tractor.

•Raise attachment lift to highest position with attachment lift control.

•Pull freewheel control knob out and hold in position by inserting retainer spring into fonvard hole of control rod.

•Do not push or tow tractor at more than two (2) MPH.

•To reengage transmission, reverse

-^3 above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

•The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Unthread and remove oil fill cap/ dipstick: wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached.

Do not overfill.

•For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART’ in the Mainte­ nance section of this manual).

•To change engine oil, see the Mainte­ nance section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh­

ness.

IMPORTANT: When operating in temperatures below 32“F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

^WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

^CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

•Be sure freewheel control is in the transmission engaged position.

•Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

•Place motion control lever in neutral

(N) position.

•Move attachment clutch to “DISEN­ GAGED” position.

•Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.

•Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

14

WARM WEATHER STARTING {50° F and

above)

•When engine starts, move the throttle control to the fast position.

•The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

•When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend­ ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

•Before driving the unit in cold weather, the transmission should be warmed up as follows;

•Be sure the tractor is on level ground.

•Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

•Allow one minute for transmission to warm up. This can be done during the engine warm up period.

•The attachments can also be used during the engine warm-up period after the transmission has been

warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine perfor­ mance. See “TO ADJUST CARBURE­ TOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

ACAUTION; Never engage or disen­ gage freewheel lever while the engine

is running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operat­ ing tractor for the first time. This proce­ dure wilt remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replace­

ment, it should be purged after réinstalla­ tion before operating the tractor.

•Place tractor safely on level surface with engine off and parking brake set.

•Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

•Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

•Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

•Move motion control lever to neutral

(N) position. Shutoff engine and set parking brake.

•Engage transmission by placing freewheel control in driving position (See ‘TO TRANSPORT” in this section of manual).

•Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

•Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

•Your tractor is now purged and now ready for normal operation.

15

MOWING TIPS

•Tire chains cannot be used when the mower housing is attached to tractor.

•Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

•Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu­ tion of clippings and more uniform cutting.

•When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

•If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

•Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

•Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give

the mower cutting performance as well as the quality of cut desired.

•When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.

•The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

•Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

•For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

•Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpen­ dicular to the first cut path.

•Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting

and graining of the lawn.

A Kdt .

^ A. ,

.

Max 1/3"

16

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

SERVICE DATES

Check Brake Operation

Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

r

Sharpen/Replace Mower Blades

4

Lubrication Chari

Check Battery Level

e

Clean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

5

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

1^2.3

Clean Air Filter

2

Clean Air Screen

a

Inspect Muffler/Spark Arrester

Replace Oil RIter {It equipped)

V<.2

Ciean Engine Cooling Rns

2

Replace Spark Plug

Replace Air Filter Paper Cartridge

a

Replace Fuel RIter

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GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

•Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and interlock systems for proper operation.

•Check for loose fasteners.

LUBRICATION CHART

©REFERTO Maintenance “ENGINP SECTION

IMPORTANT: Do not oil or grease the pivot points which have speclaj nylon bearings. Viscous lubricants wilt attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubneated, use only a dry, powdered graphite type lubricant sparingly.

17

TRACTOR

Always observe safety rules when performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

•Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately.

•The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position,

•When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

•When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine,

•The attachment clutch should never operate unless the operator is in the

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades­

BLADE REMOVAL

•Raise mower to highest position to allow access to blades.

•Remove hex bolt, lock washer and flat washer securing blade.

•Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assem­ bly, center hole in blade must align with star on mandrel assembly.

•Reassemble hex bolt, lock washer and flat washer in exact order as shown.

•Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat treated,

T-aiiing Edge Up	Assembly
Blade riontor

Flat Washer^

Lock Washer

... ^

0^—Hex Bolt (Grade)*

*A Grade 8 heat treated bolt can be identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen­ ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

•The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

•To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

•Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is

18