YAMAHA EF5200DFW, EF5200EFW, EF5200FW PARTS CATALOGUE 07

EF5200DFW (7CB2) CSA,PHL EF5200FW (7CB3) AFR,CHN,SEA EF5200EFW (7CB3) AFR,CHN,SEA

1F7CB-400E1

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EF5200DFW

EF5200FW/EF5200EFW

PARTS CATALOGUE

1st edition, June 2007

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

FOREWORD

7. Applicable Serial No.

Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

FWB(*) FARAWAY BLUE 00NJ

9. Applicable Starting Serial No.

CYLINDER ............................................................................1

CRANKSHAFT & PISTON ....................................................2

GOVERNOR .........................................................................3

CAMSHAFT & VALVE ...........................................................4

AIR SHROUD & STARTER ...................................................5

INTAKE 1 ..............................................................................6

INTAKE 2 ..............................................................................7

CARBURETOR 1 ..................................................................8

CARBURETOR 2 ..................................................................9

EXHAUST .............................................................................10

CRANKCASE ........................................................................11

FRAME ..................................................................................12

BATTERY TRAY ...................................................................13

FUEL TANK ...........................................................................14

TCI MAGNETO .....................................................................15

STARTING MOTOR ..............................................................16

GENERATOR ........................................................................17

CONTROL BOX 1 .................................................................19

CONTROL BOX 2 .................................................................21

EMBLEM & LABEL 1 ............................................................. 23

INDEX

NUMERICAL INDEX .............................................................24

CONTENTS

FIG. 1 CYLINDER

REF. NO.

PART NO. DESCRIPTION

7CT–E1111–00

7CT–E1181–00

95817–10070

99530–14016

95627–08618

94702–00819

7CT–E1190–00

7CT–E1193–00

95827–06030

7CT–E1166–00

95607–08700

HEAD, CYLINDER 1 1 1

GASKET, CYLINDER HEAD 1 1 1

BOLT, FLANGE 4 4

PIN, DOWEL 2 2

BOLT, STUD 2 2

PLUG, SPARK (NGK BPR4ES) 1 1

COVER, CYLINDER HEAD 1 1 1

GASKET, HEAD COVER 1 1 1

BOLT, FLANGE 4 4

PIPE, BREATHER 1 1 1

BOLT, STUD 2 2

52/D

52E

REMARKS

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

PART NO. DESCRIPTION

7CT–E1400–00

7CT–E1631–00–A0

CRANKSHAFT ASSY 1 1

PISTON (STD) 1 1

52/D

52E

REMARKS

7CT–E1635–00

7CT–E1636–00

7CT–E1610–00

7CT–E1610–10

7CT–E1610–20

7CT–E1633–00

93450–21833

7CT–E1650–00

7CT–E1654–00

7CT–E1454–00

PISTON (0.25MM O/S) 1 1 AP

PISTON (0.50MM O/S) 1 1 AP

PISTON RING SET (STD) 1 1

PISTON RING SET (0.25MM O/S) 1 1 AP

PISTON RING SET (0.50MM O/S) 1 1 AP

PIN, PISTON 1 1

CIRCLIP 2 2

CONNECTING ROD ASSY 1 1

.BOLT, CONNECTING ROD 2 2

WEIGHT 1 1 1

FIG. 3 GOVERNOR

REF. NO.

PART NO. DESCRIPTION

7CT–E1970–00

7CT–E1913–00

7CN–E1914–00

90201–06842

93440–06826

90201–067L0

7CT–E1917–00

7CT–E1922–00

90201–08092

90468–12006

7CT–E1901–00

97027–06030

92907–06600

90173–06802

7CT–E1928–00

FLYWEIGHT SHAFT ASSY. 1 1

.WEIGHT 3 3

.SHAFT, WEIGHT 3 3

WASHER, PLATE 1 1

CIRCLIP 1 1

WASHER, PLATE 1 1

COLLAR 1 1

FORK, GOVERNOR 1 1

WASHER, PLATE 2 2

CLIP 1 1

GOVERNOR ASSY 1 1

BOLT 1 1

WASHER, PLATE 1 1

NUT, SQUARE 1 1

ROD, LINK 1 1

52/D

52E

REMARKS

90506–04458

7CN–E1950–00

98507–06035

90501–10812

7CT–E1925–30

95807–06012

SPRING, TENSION 1 1

ADJUST PLATE COMP. 1 1

.SCREW, PAN HEAD 1 1

.SPRING, COMPRESSION 1 1

SPRING, GOVERNOR 1 1

BOLT, FLANGE 1 1

FIG. 4 CAMSHAFT & VALVE

REF. NO.

PART NO. DESCRIPTION

7CT–E2170–00

7CT–E2287–00

7CT–E2111–00

7CT–E2121–00

7CT–E2153–00

90501–264A9

7CT–E2117–00

7CT–E2118–00

7CT–E2151–00

22F–12159–00

90170–05804

7CT–E2156–00

7CT–E2154–00

7CT–E2119–00

CAMSHAFT ASSY 1 1 1

.SPRING, DECOMPRESSION 1 1

VALVE, INTAKE 1 1

VALVE, EXHAUST 1 1

LIFTER, VALVE 2 2

SPRING, COMPRESSION 2 2

RETAINER, VALVE SPRING 2 2

COTTER, VALVE 2 2

ARM, VALVE ROCKER 2 2

SCREW, VALVE ADJUSTING 2 2

NUT 2 2

SHAFT, ROCKER 2 1 1

ROD, VALVE PUSH 2 2

SEAL, VALVE STEM 1 1

52/D

52E

REMARKS

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