YAMAHA EF4600DEX, EF4600DX PARTS CATALOGUE

YAMAHA GENERATOR

EF4600DX
EF4600DEX

(7RG2) (120V/240V–60Hz)

(7RG2) (120V/240V–60Hz) CANADA

A

2

297RG–171E1

A

3

FOREWORD

ThisPartsCatalogueisrelatedtotheparts forthemodel(s)inthebelow frame. When you are
orderingreplacement parts, please refer to this Parts Catalogue and quote bothpartnumbers
and part names correctly.

1. Modifications or additions which have been made after issue of the Parts Catalogue
will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according
to the Yamaha Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the
part name as shown below.

EXAMPLE

CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN

4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1

5. Applicable Starting Serial No. and Color Code

MODEL NAME

EF4600DX 7RG2 7RG–240101

EF4600DEX 7RG2 7RG–260101

Frame Serial No.

Color
Code

00NJ FARAWAY BLUE FWB 7RG2 CANADA

6. Note that the illustrations for reference in finding parts numbers, not to be used for
assembling. When assembling, please use the applicable service manual.

7. The asterisk (*) before a reference number indicates modification items after the first
edition.

MODEL TYPE FRAME NO.

Color Name

Abbrevi-

ation

MODEL

Country

(destination)

A

4

FIG. 1 CYLINDER

REF.
NO.

10 7RH–11166–00 PIPE, BREATHER 1 1 1
11 95607–08700 BOLT, STUD 2 2

PARTNO. DESCRIPTION REMARKS

1 7RG–11111–01 HEAD, CYLINDER 1 1 1
2 7RG–11181–02 GASKET, CYLINDER HEAD 1 1 1
3 95817–10070 BOLT, FLANGE 4 4
4 99530–14016 PIN, DOWEL 2 2
5 95627–08618 BOLT, STUD 2 2
6 94702–00331 PLUG, SPARK (NGK BPR4ES) 1 1
7 7RH–11190–00 COVER, CYLINDER HEAD 1 1 1
8 JN6–11193–00 GASKET, HEAD COVER 1 1 1
9 95827–06030 BOLT, FLANGE 4 4

DX

DEX

B

2

FIG. 2 CRANKSHAFT. PISTON

REF.
NO.

PARTNO. DESCRIPTION REMARKS

1 7RH–11400–10 CRANKSHAFT ASSY 1 1
2 JN6–11631–00–A0 PISTON (STD) 1 1

JN6–11635–00 PISTON (0.25MM O/S) 1 1 AP
JN6–11636–00 PISTON (0.50MM O/S) 1 1 AP

3 JN6–11610–00 PISTON RING SET (STD) 1 1

JN6–11610–10 PISTON RING SET (0.25MM O/S) 1 1 AP

JN6–11610–20 PISTON RING SET (0.50MM O/S) 1 1 AP
4 447–11633–00 PIN, PISTON 1 1
5 93450–21053 CIRCLIP 2 2
6 JN6–11650–00 CONNECTING ROD ASSY 1 1
7 JN6–11654–00 .BOLT, CONNECTING ROD 2 2
8 JN6–11454–00 WEIGHT 1 1 1

DX

DEX

B

3

FIG. 3 GOVERNOR

REF.
NO.

10 90468–12006 CLIP 1 1
11 7RH–11901–00 GOVERNOR ASSY 1 1
12 97027–06030 BOLT 1 1
13 92907–06600 WASHER, PLATE 1 1
14 90173–06017 NUT, SQUARE 1 1
15 7RH–11928–00 ROD, LINK 1 1

PARTNO. DESCRIPTION REMARKS

1 7RH–11972–00 GEAR, FLYWEIGHT SHAFT 1 1
2 7RH–11913–00 WEIGHT 3 3
3 7FK–11914–00 SHAFT, WEIGHT 3 3
4 90201–065K7 WASHER, PLATE 1 1
5 93440–06107 CIRCLIP 1 1
6 90201–067L0 WASHER, PLATE 1 1
7 7KY–11917–00 COLLAR 1 1
8 7RH–11922–00 FORK, GOVERNOR 1 1
9 90201–08092 WASHER, PLATE 2 2

DX

DEX

B

16 90506–04458 SPRING, TENSION 1 1
17 73A–11941–00 STAY 1 1
18 73A–11931–00 LEVER 1 1
19 98507–06035 SCREW, PAN HEAD 1 1
20 90501–10264 SPRING, COMPRESSION 1 1
21 7RH–11925–00 SPRING, GOVERNOR 1 1
22 95807–06012 BOLT, FLANGE 1 1
23 7RH–11998–00 BRACKET 1 1 1
24 95807–08016 BOLT, FLANGE 2 2
25 7X6–11960–00 DIAPHRAGM ASSY 1 1
26 95707–08500 NUT, FLANGE 1 1
27 7RH–13545–10 HOSE 1 1 1

4

FIG. 3 GOVERNOR

REF.
NO.

28 7RH–13545–00 HOSE 1 1 1

PARTNO. DESCRIPTION REMARKS

DX

DEX

B

5

FIG. 4 CAMSHAFT.VALVE

REF.
NO.

10 22F–12159–00 SCREW ,VALVE ADJUSTING 2 2
11 90170–05302 NUT 2 2
12 J38–12156–00 SHAFT, ROCKER 2 1 1
13 JN6–12154–00 ROD, VALVE PUSH 2 2
14 4G0–12119–00 SEAL, V ALVE STEM 1 1

PARTNO. DESCRIPTION REMARKS

1 7RH–12170–00 CAMSHAFT ASSY 1 1 1
2 7NJ–12287–00 .SPRING, DECOMPRESSION 1 1
3 JN6–12111–01 VALVE, INTAKE 1 1
4 7RH–12121–00 VALVE, EXHAUST 1 1
5 JN6–12153–00 LIFTER, VALVE 2 2
6 90501–264A9 SPRING, COMPRESSION 2 2
7 J38–12117–01 RETAINER, VALVE SPRING 2 2
8 J38–12118–00 COTTER, VALVE 2 2
9 JN6–12151–00 ARM, VALVE ROCKER 2 2

DX

DEX

B

6

FIG. 5 AIR SHROUD. STARTER

REF.
NO.

10 7RH–15715–00 .SPRING, FRICTION 1 1
11 JK4–15743–00 .SPRING, RETURN 2 2
12 7NJ–15793–00 .SCREW 1 1
13 7RH–15751–00 .WIRE, STARTER 1 1
14 7RH–15755–00 .HANDLE, STARTER 1 1
15 95807–06008 BOLT, FLANGE 4 4

PARTNO. DESCRIPTION REMARKS

1 7RH–12621–00 CASE, FAN 1 1
2 95807–06012 BOLT, FLANGE 5 5
3 7RH–12651–00 AIR SHROUD, CYLINDER 1 1 1
4 7RH–15710–00 STARTER ASSY 1 1
5 7RH–15711–00 .CASE, STARTER 1 1
6 7RH–15714–00 .DRUM, SHEAVE 1 1
7 7RH–15713–00 .SPRING, STARTER 1 1
8 7RH–15741–00 .PAWL, DRIVE 2 2
9 7RH–15716–00 .PLATE,DRIVE 1 1

DX

DEX

B

16 7RH–15723–00 PULLEY, STARTER 1 1

7

FIG. 6 INT AKE

REF.
NO.

10 7RH–14451–00 ELEMENT, AIR CLEANER 1 1
11 7RH–14429–00 SCREW 2 2
12 7LV–14477–00 PLATE 1 1
13 95707–08500 NUT, FLANGE 2 2
14 95807–06016 BOLT, FLANGE 1 1
15 7LV–13546–00 HOSE 2 1

PARTNO. DESCRIPTION REMARKS

1 7RH–14283–00 COVER, CARBURETOR 1 1
2 90480–13016 GROMMET 1
3 7RH–13557–00 GASKET 1
4 7RH–13596–00 JOINT, CARBURETOR 2 1 1
5 7RH–13557–00 GASKET 2 2
6 7RH–13567–00 GASKET 1 1
7 7RH–14411–01 CASE, AIR CLEANER 1 1 1
8 7RH–14412–00 CAP, CLEANER CASE 1 1 1
9 7RH–14468–00 PLATE,ELEMENTFITTING 1 1

DX

DEX

B

16 90445–08741 HOSE 1
17 90413–05013 WAY 3 1

8

FIG. 7 CARBURETOR

REF.
NO.

10 3G2–1423E–41 .JET, MAIN (#103.8) 1
11 7U6–24462–00 .PILOT AIR JET 1
12 4CW–14117–00 .WASHER, PLUG SCREW 1
13 7X9–14239–00 .SEAL 1
14 796–14184–00 .GASKET, FLOAT CHAMBER 1
15 JN6–14185–00 .FLOAT 1

PARTNO. DESCRIPTION REMARKS

1 7RG–14101–10 CARBURETORASSY 1 1
2 7RH–14216–00 .SCREW 2
3 7RH–14486–00 .SCREW, ROD 2
4 7LV–14211–00 .SCREW, PILOT ADJUSTING 1
5 73A–14212–00 .SPRING 2
6 7E1–14191–00 .PLUG, DRAIN 1
7 620–14142–62 .JET, PILOT (#62.5) 1
8 7LW–14941–53 .NOZZLE, MAIN 1
9 73A–1414G–00 .PIPE, MAIN BREED 1

DX

DEX

B

16 127–14198–00 .GASKET 1
17 7RG–14162–00 .BOLT, HOLDING 1
18 93501–08001 .BALL 1
19 22F–14186–00 .PIN, FLOAT 1
20 7EG–14159–00 .CLIP 1
21 1WG–14922–00 .SCREW, THROTTLE 1
22 73A–14150–00 .NEEDLE ASSY 1

9

FIG. 8 CARBURETOR 1

REF.
NO.

10 3G2–1423E–41 .JET, MAIN (#103.8) 1
11 7U6–24462–00 .PILOT AIR JET 1
12 4CW–14117–00 .WASHER, PLUG SCREW 1
13 7X9–14239–00 .SEAL 1
14 796–14184–00 .GASKET, FLOAT CHAMBER 1
15 JN6–14185–00 .FLOAT 1

PARTNO. DESCRIPTION REMARKS

1 7RG–14101–00 CARBURETORASSY 1 1
2 7RH–14216–00 .SCREW 2
3 7RH–14486–00 .SCREW, ROD 2
4 7LV–14211–00 .SCREW, PILOT ADJUSTING 1
5 73A–14212–00 .SPRING 2
6 7E1–14191–00 .PLUG, DRAIN 1
7 620–14142–62 .JET, PILOT (#62.5) 1
8 7LW–14941–53 .NOZZLE, MAIN 1
9 73A–1414G–00 .PIPE, MAIN BREED 1

DX

DEX

B

16 127–14198–00 .GASKET 1
17 7RG–14162–00 .BOLT, HOLDING 1
18 22F–14186–00 .PIN, FLOAT 1
19 7EG–14159–00 .CLIP 1
20 1WG–14922–00 .SCREW, THROTTLE 1
21 73A–14150–00 .NEEDLE ASSY 1

10

FIG. 9 EXHAUST

REF.
NO.

10 95807–06008 BOLT, FLANGE 4 4
11 90201–22793 WASHER, PLATE 1 1
12 95807–08016 BOLT, FLANGE 2 2
13 95307–08600 NUT 2 2
14 7KY–14613–01 GASKET, EXHAUST PIPE 1 1

PARTNO. DESCRIPTION REMARKS

1 7RH–14711–00 MUFFLER 1 1 1
2 7RH–14611–00 PIPE, EXHAUST 1 1 1
3 95807–08020 BOLT, FLANGE 2 2
4 7RH–14623–00 GASKET, EXHAUST PIPE 1 1
5 7RH–14718–00 PROTECTOR, MUFFLER 1 1 1
6 7RH–14799–00 CAP 1 1
7 7RH–1479E–00 NET, WIRE 2 1 1
8 90460–31253 CLAMP, HOSE 1 1
9 7RH–14737–00 DAMPER, MUFFLER 2 2

DX

DEX

B

11

FIG. 10 CRANKCASE

REF.
NO.

10 93306–20714 BEARING 1 1
11 93102–35191 OIL SEAL 1 1
12 93306–20201 BEARING (B6202) 1 1
13 7RH–11971–00 SHAFT, FLYWEIGHT 1 1
14 7RH–15451–00 GASKET, CRANKCASE COVER 1 1 1

PARTNO. DESCRIPTION REMARKS

1 7RG–15111–00 CRANKCASE 1 (MANUAL START) 1

7TS–15111–00 CRANKCASE 1 1
2 93306–30709 BEARING 1 1
3 93102–35191 OIL SEAL 1 1
4 93109–08050 OIL SEAL 1 1
5 93306–20201 BEARING (B6202) 1 1
6 90340–12097 PLUG, STRAIGHT SCREW 1 1
7 812–11198–00 GASKET 1 1
8 99530–08016 PIN, DOWEL 2 2
9 7RH–15411–01 COVER, CRANKCASE 1 1 1

DX

DEX

B

15 95817–08045 BOLT, FLANGE 8 8
16 796–15363–01 PLUG, OIL 1 1
17 93210–22344 O–RING 1 1
18 90462–05061 CLAMP 1 1
19 95807–06010 BOLT, FLANGE 1 1
20 7RH–14757–00 DAMPER, MUFFLER 2 1 1

12

FIG. 11 FRAME

REF.
NO.

PARTNO. DESCRIPTION REMARKS

1 7RH–22840–00 FRAME COMP. 1 1
2 7RH–22850–00 FRAME COMP. 2 1 1
3 95807–06010 BOLT, FLANGE 4 4
4 7RH–22891–00 INSULATOR, MOUNTING 4 4
5 95707–10500 NUT, FLANGE 8 8

DX

DEX

B

13

FIG. 12 FUEL TANK

REF.
NO.

10 7J3–24532–00 .GASKET 1 1
11 7NJ–24515–00 .NET, FILTER 2 1 1
12 97007–06012 BOLT 2 2
13 90201–06380 WASHER, PLATE 2 2
14 7LG–24181–00 DAMPER, LOCATING1 2 2
15 90445–10638 HOSE 1 1

PARTNO. DESCRIPTION REMARKS

1 7RH–24110–00–NJ FUEL TANK COMP. 1 1 FWB
2 74T–24610–00 CAP ASSY 1 1
3 796–24612–00 .GASKET, CAP 1 1
4 630–24167–00 STRAINER 1 1
5 7F7–85710–02 FUEL LEVEL GAUGE ASSY 1 1
6 7NJ–24500–01 FUEL COCK ASSY 1 1 1
7 7J3–24521–00 .CUP, FILT ER 1 1
8 4X8–24565–00 .GASKET 1 1
9 2W6–24512–00 .O–RING 1 1

DX

DEX

B

16 90467–09006 CLIP 2 2
17 7LV–28100–00 TOOL KIT 1 1

14

FIG. 13 BATTERY TRAY

REF.
NO.

10 95807–06035 BOLT, FLANGE 2
11 95807–06012 BOLT, FLANGE 4

PARTNO. DESCRIPTION REMARKS

1 7RH–82122–00 SEAT, BA TTERY 1
2 J10–82136–00 PLATE, BATTERY FITTING 1
3 7LP–82133–00 SCREW, FITTING 2
4 90175–06008 NUT, WING 2
5 7RH–22836–00 STAY, 3 1
6 7RH–22838–00 STAY 6 1
7 7RH–22839–00 STAY 7 1
8 7RH–22864–00 COVER, SIDE 1 2
9 95807–06030 BOLT, FLANGE 2

DX

DEX

B

15

FIG. 14 FRONT WHEEL

REF.
NO.

10 95807–06014 BOLT, FLANGE 2 2
11 95807–06035 BOLT, FLANGE 2 2
12 7LR–27111–01 STAND, MAIN 2 2
13 95807–08016 BOLT, FLANGE 8 8
14 95707–08500 NUT, FLANGE 8 8

PARTNO. DESCRIPTION REMARKS

1 7RH–25381–00 AXLE, WHEEL 1 1
2 73A–22846–10 CASTER 2 2 2
3 73A–25322–10 INSERT, SHAFT 2 2
4 92907–20600 WASHER 2 2
5 91401–30040 PIN, COTTER 2 2
6 7RH–26100–00 HANDLE ASSY 1 1
7 801–26241–01 GRIP 2 2
8 7RH–2284F–00 PLATE 3 2 2
9 7RH–22864–00 COVER, SIDE 1 2 2

DX

DEX

C

2

FIG. 15 T.C.I.MAGNETO

REF.
NO.

10 90280–04052 KEY, WOODRUFF 1 1
11 JN6–82370–00 PLUG CAP ASSY 1 1
12 7RH–85720–02 OIL LEVEL GAUGE ASSY 1 1
13 95827–06012 BOLT, FLANGE 3 3

PARTNO. DESCRIPTION REMARKS

1 7RH–85650–10 ROTOR ASSY (MANUAL START) 1

7RH–85650–00 ROTOR ASSY (EL. START) 1
2 7RH–85640–00 T.C.I. UNIT ASSY 1 1
3 7RH–85521–10 COIL ASSY 1

7RH–85521–00 COIL ASSY 1
4 95880–06020 BOLT, FLANGE 2 2
5 90462–06232 CLAMP 1 1
6 95807–06012 BOLT, FLANGE 1 1
7 95807–06025 BOLT, FLANGE 2 2
8 90170–18391 NUT 1 1
9 90201–180T9 WASHER, PLATE 1 1

DX

DEX

C

14 7NJ–85724–00 CLAMP 1 1

3

FIG. 16 STARTING MOTOR

REF.
NO.

10 93210–05098 .O–RING 1
11 7RH–81807–00 .GEAR ASSY, STARTINGMOTOR 1
12 7KA–81858–00 .SPRING, RETURN 1
13 7KA–81859–00 .STOPPER, PINION 1
14 7KA–81833–00 .RING, STOP 1
15 73A–81940–10 STARTER RELAYASSY 1

PARTNO. DESCRIPTION REMARKS

1 7RH–81800–00 STARTING MOTOR ASSY 1
2 7RH–81840–00 .BRUSH HOLDER ASSY 1
3 7RH–8182G–00 .BUSH, TERMINAL 1
4 93210–06001 .O–RING 1
5 7RH–8181L–00 .WASHER, PLAIN 1
6 92907–061A5 .WASHER 1
7 95304–06700 .NUT 1
8 7RH–81861–00 .GASKET 2
9 7RH–81846–00 .SCREW 1

DX

DEX

C

16 73A–81815–00 CORD, STARTER MOTOR 1
17 92907–06100 WASHER, SPRING 2
18 95307–06700 NUT 2
19 95807–06016 BOLT, FLANGE 1
20 95807–08035 BOLT, FLANGE 2
21 92907–06100 WASHER, SPRING 1
22 95307–06700 NUT 1
23 73H–82115–01 WIRE, PLUS LEAD 1
24 73H–82116–00 WIRE, MINUS LEAD 1
25 90465–18147 CLAMP 1 1

4

FIG. 17 GENERATOR 1

REF.
NO.

10 7LR–87220–00 TERMINAL SUB ASSY 1 1 1
11 98507–05014 SCREW, PAN HEAD 2 2
12 92907–05100 WASHER, SPRING 2 2
13 92907–05600 WASHER, PLATE 2 2
14 95307–05700 NUT 3 3
15 92907–05100 WASHER, SPRING 3 3

PARTNO. DESCRIPTION REMARKS

1 7RH–87150–80 STATOR ASSY 1 1
2 73A–8712A–01 STATOR EXITER ASSY 1 1
3 7RH–87160–01 ROTOR ASSY 1 1
4 7LV–87115–00 .RECTIFIER ASSY 2 1 1
5 97027–05050 .BOLT 4 4
6 95307–05600 .NUT 4 4
7 7LR–87172–01 .FAN, GENERAT OR 1 1
8 90159–06032 .SCREW, WITH WASHER 4 4
9 93306–37202 .BEARING 1 1

DX

DEX

C

16 7RH–87131–00 FRAME, REAR 1 1
17 7RH–87174–00–98 COVER, REAR END 1 1 LGB
18 97007–06012 BOLT 2 2
19 92907–06300 WASHER 2 2
20 7RH–87153–80 COVER, STATOR 1 1
21 95827–06130 BOLT, FLANGE 4 4
22 7RH–81152–00 BOLT 1 1
23 7LR–87159–00 SEAL, STATOR 4 4
24 90159–05091 SCREW, WITH WASHER 4 4
25 90462–05061 CLAMP 1 1
26 98507–05010 SCREW, PAN HEAD 1 1
27 92907–05600 WASHER, PLATE 1 1

5

FIG. 17 GENERATOR 1

REF.
NO.

28 98507–05010 SCREW, PAN HEAD 1 1
29 92907–05600 WASHER, PLATE 1 1
30 90101–06739 BOLT 2 2
31 92907–06600 WASHER, PLATE 2 2
32 7J5–88195–00 HOLDER, CONNECTOR 1 1
33 7LV–8713J–00 DAMPER 1 1
34 98507–05020 SCREW, PAN HEAD 1 1
35 92907–05600 WASHER, PLATE 1 1
36 90387–06N38 COLLAR 1 1
37 7LR–8722W–80 WIRE, LEAD 6 1 1
38 98507–05010 SCREW, PAN HEAD 1 1
39 92907–05600 WASHER, PLATE 1 1
40 7RH–87139–80 LEAD WIRE ASSY 2 1 1
41 95880–06010 BOLT, FLANGE 1 1
42 95780–06500 NUT, FLANGE 1 1

PARTNO. DESCRIPTION REMARKS

DX

DEX

C

6

FIG. 18 CONTROL BOX 1

REF.
NO.

10 7RH–87221–80 RECEPTACLE1 1 1 UR

11 98507–04012 SCREW, PAN HEAD 2 2
12 95707–04500 NUT, FLANGE 2 2

PARTNO. DESCRIPTION REMARKS

1 7RG–87249–80 PLATE 1 TO 7RG–242480

7RG–87249–81 PLATE 1 FROM 7RG–242481

7RG–87249–90 PLATE 1
2 7MF–87204–00 CIRCUIT BREAKER COMP. (35.8A) 1 1
3 7RG–8720J–80 BREAKER COMP. CIRCUIT 1 1
4 98507–04005 SCREW, PAN HEAD 4 4
5 98507–06012 SCREW, PAN HEAD 6 6
6 92907–06100 WASHER, SPRING 6 6
7 7RG–87204–N0 BREAKER COMP. (AC240V–15A) 2 2
8 7LV–8720H–80 BREAKER COMP, CIRCUIT 1 1
9 98507–03006 SCREW, PAN HEAD 2 2

7UV–87221–80 RECEPTACLE 1 1 1 UR

DX

DEX

C

13 73H–87222–91 RECEPTACLE2 1 1 UR

7LR–87221–90 CONSENT 1 (WCF63130BO2) 1 1 UR

14 98507–04012 SCREW, PAN HEAD 2 2
15 95707–04500 NUT, FLANGE 2 2
16 73H–87222–80 RECEPTACLE2 1 TO 7RG–242480

73H–87222–70 RECEPTACLE 2 1 1 URFROM7RG–242481

7UV–87222–40 RECEPTACLE (NEMA L14–20R) 1 1 UR

7LR–87222–90 CONCENT 2 (WCF63420BO2) 1 1 UR

17 98507–04012 SCREW, PAN HEAD 2 2
18 95707–04500 NUT, FLANGE 2 2
19 7NJ–83530–80 PILOT LIGHT ASSY 1 1
20 7NJ–85770–00 OIL PILOT LIGHT ASSY 1 1

7

FIG. 18 CONTROL BOX 1

REF.
NO.

21 7LP–82510–00 MAIN SWITCH ASSY 1
22 73A–82511–00 .KEY,MAIN SWITCH 1
23 7NJ–82550–00 ENGINE STOP SWITCH ASSY 1
24 7RG–82517–00 WASHER, SPECIAL 1
25 7NJ–82550–00 ENGINE STOP SWITCH ASSY 1 1
26 7RG–87226–80 WIRE HARNESS ASSY 1 TO 7RG–242480

27 7RH–82509–80 WIRE, SUB LEAD 1 1
28 7RG–87213–80 COVER, CONTROL BOX 1

29 7LU–8722A–00 VOLTAGE REGULATOR ASSY 1 1
30 90201–03013 WASHER, PLATE 1 1
31 97707–30512 SCREW, TAPPING 1 1
32 7RH–87107–00 CONDENSER ASSY 1 1

PARTNO. DESCRIPTION REMARKS

7RG–87226–81 WIRE HARNESS ASSY 1 FROM7RG–242481

7RG–87226–90 WIRE HARNESS ASSY 1

7RH–87213–80 COVER, CONTROL BOX 1

DX

DEX

C

33 7LR–86112–00 STAY, SOLENOID 1 1
34 97707–50512 SCREW, TAPPING 1 1
35 7LG–85690–00 OIL WARNING UNIT 1 1
36 90201–03013 WASHER, PLATE 1 1
37 97707–30512 SCREW, TAPPING 1 1
38 97707–30512 SCREW, TAPPING 2
39 92907–03200 WASHER 2
40 7LP–82599–00 COVER, CONNECTER 1
41 97080–06020 BOLT 1 1
42 90179–06511 NUT 1 1
43 95380–06700 NUT 1 1
44 97707–40516 SCREW, TAPPING 8 8

8

FIG. 18 CONTROL BOX 1

REF.
NO.

45 98907–06014 SCREW, BIND 4 4
46 95707–06500 NUT, FLANGE 2 2
47 73M–87286–00 SLOW DOWN UNIT ASSY 1 1
48 97707–60520 SCREW, TAPPING 1 1
49 7LR–86120–90 SOLENOID VALVE ASSY 1 1
50 7RH–86112–00 STAY, SOLENOID 1 1
51 97707–50512 SCREW, TAPPING 2 2
52 22J–81960–60 RECTIFIER & REGULATOR ASSY 1
53 97707–50520 SCREW, TAPPING 2
54 42X–82151–00 FUSE (10A–BL) 1
55 7RH–81970–00 RECTIFIER ASSY 1 1

PARTNO. DESCRIPTION REMARKS

DX

DEX

C

9

FIG. 19 LABELS

REF.
NO.

PARTNO. DESCRIPTION REMARKS

1 7RH–24161–10 EMBLEM 1 1 1
2 7NJ–24162–10 EMBLEM 2 1 1

DX

DEX

3 7G6–2415A–80 LABEL, CAUTION (RECHECK FUEL) 1 1 ENGLISH/FRENCH
4 63V–82377–50 LABEL(SPARK,IGNITION) 1 1
5 7NJ–87261–10 EMBLEM 1 1 1
6 73A–21793–00 ORNAMENT (OIL) 1 1
7 7NJ–87261–10 EMBLEM 1 1 1

/SPANISH

C

10

PARTNO.

GRID

NO.

PARTNO.

GRID

NO.

PARTNO.

NUMERICAL INDEX

GRID

NO.

PARTNO.

GRID

NO.

PARTNO.

GRID

NO.

PARTNO.

GRID

NO.

7RG–11111–01 B – 2
7RH–11166–00 B – 2
7RG–11181–02 B – 2
7RH–11190–00 B – 2
JN6–11193–00 B – 2
812–11198–00 B – 12
7RH–11400–10 B – 3
JN6–11454–00 B – 3
JN6–11610–00 B – 3
JN6–11610–10 B – 3
JN6–11610–20 B – 3
JN6–11631–00–A0 B – 3
447–11633–00 B – 3
JN6–11635–00 B – 3
JN6–11636–00 B – 3
JN6–11650–00 B – 3
JN6–11654–00 B – 3
7RH–11901–00 B – 4
7RH–11913–00 B – 4
7FK–11914–00 B – 4
7KY–11917–00 B – 4
7RH–11922–00 B – 4
7RH–11925–00 B – 4
7RH–11928–00 B – 4
73A–11931–00 B – 4
73A–11941–00 B – 4
7X6–11960–00 B – 4
7RH–11971–00 B – 12
7RH–11972–00 B – 4
7RH–11998–00 B – 4
JN6–12111–01 B – 6
J38–12117–01 B – 6
J38–12118–00 B – 6
4G0–12119–00 B – 6
7RH–12121–00 B – 6
JN6–12151–00 B – 6
JN6–12153–00 B – 6
JN6–12154–00 B – 6
J38–12156–00 B – 6
22F–12159–00 B – 6
7RH–12170–00 B – 6
7NJ–12287–00 B – 6
7RH–12621–00 B – 7
7RH–12651–00 B – 7
7RH–13545–00 B – 5
7RH–13545–10 B – 4
7LV–13546–00 B – 8
7RH–13557–00 B – 8

7RH–13567–00 B – 8
7RH–13596–00 B – 8
7RG–14101–00 B – 10
7RG–14101–10 B – 9
4CW–14117–00 B – 9

73A–1414G–00 B – 9
620–14142–62 B – 9
73A–14150–00 B – 9
7EG–14159–00 B – 9
7RG–14162–00 B – 9
796–14184–00 B – 9
JN6–14185–00 B – 9
22F–14186–00 B – 9
7E1–14191–00 B – 9
127–14198–00 B – 9
7LV–14211–00 B – 9
73A–14212–00 B – 9
7RH–14216–00 B – 9
3G2–1423E–41 B – 9
7X9–14239–00 B – 9
7RH–14283–00 B – 8

7RH–14411–01 B – 8
7RH–14412–00 B – 8
7RH–14429–00 B – 8
7RH–14451–00 B – 8
7RH–14468–00 B – 8
7LV–14477–00 B – 8
7RH–14486–00 B – 9

7RH–14611–00 B – 11
7KY–14613–01 B – 11
7RH–14623–00 B – 11

B–10
B–10
B–10
B–10
B–10
B–10
B–10
B–10
B–10
B–10
B–10
B–10
B–10
B–10
B–10
B–10

B–10

7RH–14711–00 B – 11
7RH–14718–00 B – 11
7RH–14737–00 B – 11
7RH–14757–00 B – 12
7RH–1479E–00 B – 11
7RH–14799–00 B – 11
1WG–14922–00 B – 9

7LW–14941–53 B – 9
7RG–15111–00 B – 12

7TS–15111–00 B – 12
796–15363–01 B – 12
7RH–15411–01 B – 12
7RH–15451–00 B – 12
7RH–15710–00 B – 7
7RH–15711–00 B – 7
7RH–15713–00 B – 7
7RH–15714–00 B – 7
7RH–15715–00 B – 7
7RH–15716–00 B – 7
7RH–15723–00 B – 7
7RH–15741–00 B – 7
JK4–15743–00 B – 7
7RH–15751–00 B – 7
7RH–15755–00 B – 7
7NJ–15793–00 B – 7
73A–21793–00 C – 10
7RH–22836–00 B – 15
7RH–22838–00 B – 15
7RH–22839–00 B – 15
7RH–2284F–00 C – 2
7RH–22840–00 B – 13
73A–22846–10 C – 2
7RH–22850–00 B – 13
7RH–22864–00 B – 15

7RH–22891–00 B – 13
7RH–24110–00–NJ B – 14
7G6–2415A–80 C – 10
7RH–24161–10 C – 10
7NJ–24162–10 C – 10
630–24167–00 B – 14
7LG–24181–00 B – 14
7U6–24462–00 B – 9

7NJ–24500–01 B – 14
2W6–24512–00 B – 14

B–10
B–10

C– 2

B–10

7NJ–24515–00 B – 14
7J3–24521–00 B – 14
7J3–24532–00 B – 14
4X8–24565–00 B – 14
74T–24610–00 B – 14
796–24612–00 B – 14
73A–25322–10 C – 2
7RH–25381–00 C – 2
7RH–26100–00 C – 2
801–26241–01 C – 2
7LR–27111–01 C – 2
7LV–28100–00 B – 14
7RH–81152–00 C – 5
7RH–81800–00 C – 4
7RH–81807–00 C – 4
7RH–8181L–00 C – 4
73A–81815–00 C – 4
7RH–8182G–00 C – 4
7KA–81833–00 C – 4
7RH–81840–00 C – 4
7RH–81846–00 C – 4
7KA–81858–00 C – 4
7KA–81859–00 C – 4
7RH–81861–00 C – 4
73A–81940–10 C – 4
22J–81960–60 C – 9
7RH–81970–00 C – 9
73H–82115–01 C – 4
73H–82116–00 C – 4
7RH–82122–00 B – 15
7LP–82133–00 B – 15
J10–82136–00 B – 15
42X–82151–00 C – 9
JN6–82370–00 C – 3
63V–82377–50 C – 10
7RH–82509–80 C – 8
7LP–82510–00 C – 8
73A–82511–00 C – 8
7RG–82517–00 C – 8
7NJ–82550–00 C – 8
7LP–82599–00 C – 8
7NJ–83530–80 C – 7
7RH–85521–00 C – 3
7RH–85521–10 C – 3
7RH–85640–00 C – 3
7RH–85650–00 C – 3
7RH–85650–10 C – 3
7LG–85690–00 C – 8

7F7–85710–02 B – 14
7RH–85720–02 C – 3
7NJ–85724–00 C – 3
7NJ–85770–00 C – 7
7LR–86112–00 C – 8
7RH–86112–00 C – 9
7LR–86120–90 C – 9
7RH–87107–00 C – 8
7LV–87115–00 C – 5
73A–8712A–01 C – 5
7LV–8713J–00 C – 6
7RH–87131–00 C – 5
7RH–87139–80 C – 6
7RH–87150–80 C – 5
7RH–87153–80 C – 5
7LR–87159–00 C – 5
7RH–87160–01 C – 5
7LR–87172–01 C – 5
7RH–87174–00–98 C – 5
7LV–8720H–80 C – 7
7RG–8720J–80 C – 7
7MF–87204–00 C – 7
7RG–87204–N0 C – 7
7RG–87213–80 C – 8
7RH–87213–80 C – 8
7LU–8722A–00 C – 8
7LR–8722W–80 C – 6
7LR–87220–00 C – 5
7LR–87221–90 C – 7
7RH–87221–80 C – 7
7UV–87221–80 C – 7
7LR–87222–90 C – 7
7UV–87222–40 C – 7
73H–87222–70 C – 7
73H–87222–80 C – 7
73H–87222–91 C – 7
7RG–87226–80 C – 8
7RG–87226–81 C – 8
7RG–87226–90 C – 8
7RG–87249–80 C – 7
7RG–87249–81 C – 7
7RG–87249–90 C – 7
7NJ–87261–10 C – 10
73M–87286–00 C – 9
7J5–88195–00 C – 6
90101–06739 C – 6
90159–05091 C – 5
90159–06032 C – 5

90170–05302 B – 6
90170–18391 C – 3
90173–06017 B – 4
90175–06008 B – 15
90179–06511 C – 8
90201–03013 C – 8
90201–06380 B – 14
90201–065K7 B – 4
90201–067L0 B – 4
90201–08092 B – 4
90201–180T9 C – 3
90201–22793 B – 11
90280–04052 C – 3
90340–12097 B – 12
90387–06N38 C – 6
90413–05013 B – 8
90445–08741 B – 8
90445–10638 B – 14
90460–31253 B – 11
90462–05061 B – 12

90462–06232 C – 3
90465–18147 C – 4
90467–09006 B – 14
90468–12006 B – 4
90480–13016 B – 8
90501–10264 B – 4
90501–264A9 B – 6
90506–04458 B – 4
91401–30040 C – 2
92907–03200 C – 8
92907–05100 C – 5
92907–05600 C – 5

92907–061A5 C – 4
92907–06100 C – 4

92907–06300 C – 5
92907–06600 B – 4

92907–20600 C – 2
93102–35191 B – 12
93109–08050 B – 12
93210–05098 C – 4
93210–06001 C – 4
93210–22344 B – 12
93306–20201 B – 12
93306–20714 B – 12

C– 5

C– 6

C– 7

C– 6

M

1

PARTNO.

GRID

NO.

PARTNO.

GRID

NO.

PARTNO.

NUMERICAL INDEX

GRID

NO.

PARTNO.

GRID

NO.

PARTNO.

GRID

NO.

PARTNO.

GRID

NO.

93306–30709 B – 12
93306–37202 C – 5
93440–06107 B – 4
93450–21053 B – 3
93501–08001 B – 9
94702–00331 B – 2
95304–06700 C – 4
95307–05600 C – 5
95307–05700 C – 5
95307–06700 C – 4
95307–08600 B – 11
95380–06700 C – 8
95607–08700 B – 2
95627–08618 B – 2
95707–04500 C – 7
95707–06500 C – 9
95707–08500 B – 4

95707–10500 B – 13
95780–06500 C – 6
95807–06008 B – 7

95807–06010 B – 12
95807–06012 B – 4

95807–06014 C – 2
95807–06016 B – 8

95807–06025 C – 3
95807–06030 B – 15
95807–06035 B – 15

95807–08016 B – 4

95807–08020 B – 11
95807–08035 C – 4
95817–08045 B – 12
95817–10070 B – 2
95827–06012 C – 3
95827–06030 B – 2
95827–06130 C – 5
95880–06010 C – 6
95880–06020 C – 3

B– 8
C– 2

B–11
B–13
B– 7

B–15
C– 3

C– 4

C– 2
B–11

C– 2

97007–06012 B – 14
97027–05050 C – 5

97027–06030 B – 4
97080–06020 C – 8
97707–30512 C – 8
97707–40516 C – 8
97707–50512 C – 8

97707–50520 C – 9
97707–60520 C – 9
98507–03006 C – 7
98507–04005 C – 7
98507–04012 C – 7
98507–05010 C – 5

98507–05014 C – 5
98507–05020 C – 6
98507–06012 C – 7
98507–06035 B – 4
98907–06014 C – 9
99530–08016 B – 12
99530–14016 B – 2

C– 5

C– 9

C– 6

M

2

ENGINE

CYLINDER B2.........................................

CRANKSHAFT. PISTON B3.............................

GOVERNOR B4........................................

CAMSHAFT.VALVE B6..................................

AIR SHROUD. STARTER B7.............................

INTAKE B8............................................

CARBURETOR B9.....................................

CARBURETOR 1 B10....................................

EXHAUST B11..........................................

CRANKCASE B12.......................................

CHASSIS

FRAME B13............................................

FUEL TANK B14........................................

BATTERY TRAY B15....................................

FRONT WHEEL C2.....................................

T.C.I.MAGNETO C3.....................................

STARTING MOTOR C4.................................

GENERATOR 1 C5.....................................

CONTROL BOX 1 C7...................................

LABELS C10............................................

INDEX

NUMERICAL INDEX M1.................................

CONTENTS