YAMAHA 4AC’02, 5C ’02, 5CS’02 PARTS CATALOGUE 02

4AC’02(6E01)

5C ’02(6E31)

5CS’02(6E41)

2A6E0–200S1

A1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

4AC’02(6E01), 5C’02(6E31), 5CS’02(6E41)

1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2.Abbreviations

The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Local Made

(Parts need to be ordered locally) “O/S” Over Size

3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4.Number of component for assembly

The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO.	DESCRIPTION	E	EH	EHT			REMARKS
6E0–85500–70	C.D.I. MAGNETO ASSY	1
6E0–85550–70	.ROTOR ASSY	1
6E0–15723–00–94..PULLY, STARTER		1

5. Quantity Column Information

NAME for Q’TY COLUMN	APPLICABLE MODEL
4AC	4ACMH
5C	5CMH
5CS	5CSMH

6.Applicable Starting Serial No. and Color Code 1) Engine Starting Serial No.

	4ACMH 6E0K S : 001441		5CMH 6E3K	S : 000834
	L : 300831		6E3K	L : 300399
			5CSMH 6E3K S : 150256
			6E3K	L : 450243

	2) Color Code
	Color Code	Color Name	Abbreviation
	004D	DARK BLUISH GRAY METALLIC 2	DBNM2
7.	Note that the illustrations for reference in finding parts numbers, not to be used for as-
	sembling. When assembling, please use the applicable service manual.
8.	The asterisk (*) before a reference number indicates modification items after the first
	edition.

A2

CONTENTS

TOP COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4

CYLINDER. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5

INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1

STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3

GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6

BOTTOM COWLING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7

BOTTOM COWLING 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3

CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4

UPPER CASING . BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . C6

LOWER CASING. DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2

FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5

REPAIR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6

INDEX

NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1

A3

FIG.		1 TOP COWLING		SOPORTE SUPERIOR
REF.		PART NO.	DESCRIPTION	4AC	5C	5CS	REMARKS
NO.		CODIGO NO.	DESCRIPTION				OBSERVACION
1	6E0–42610–40–4D		TOP COWLING ASSY	1
			SOPORTE SUPERIOR COMPL.
	6E3–42610–40–4D		TOP COWLING ASSY		1
			SOPORTE SUPERIOR COMPL.
	6E4–42610–30–4D		TOP COWLING ASSY			1
			SOPORTE SUPERIOR COMPL.
2	6E0–42615–00		.SEAL	1	1	1
			.SELLO
3	6E0–42647–01		.HOLDER, CLAMP BAND	1	1	1
			.MORDAZA DE ABRAZADERA
4	6E0–42651–02		.HOOK	1	1	1
			.GANCHO
5	90266–04M00		.RIVET	4	4	4
			.REMACHE
6	6E0–W0070–14		.GRAPHIC SET	1	1	1
			.JUEGO DE EMBLEMA
7	6E0–42677–20		.GRAPHIC, FRONT	1
			.CALCAMONIA FRONTAL
	6E3–42677–20		.GRAPHIC, FRONT		1	1
			.CALCAMONIA FRONTAL
8	6E0–42678–12		.GRAPHIC, REAR	1
			.CALCAMONIA TRASERA
	6E3–42678–12		.GRAPHIC, REAR		1	1
			.CALCAMONIA TRASERA
9	6E0–44191–11		.INDICATOR, SHIFT	1	1	1
			.INDICADOR DE CAMBIOS
10	656–W2810–02		TOOL KIT	1	1	1
			JUEGO DE HERRAMIENTAS

A4

FIG.		2 CYLINDER. CRANKCASE		CYLINDRO. CARTER
REF.		PART NO.	DESCRIPTION		4AC	5C	5CS	REMARKS
NO.		CODIGO NO.	DESCRIPTION					OBSERVACION
1	6E0–W0090–04–1S		CRANK CYLINDER ASSY		1
			BLOQUE MOTOR COMPLETO
	6E3–W0090–04–1S CRANK CYLINDER ASSY					1	1
			BLOQUE MOTOR COMPLETO
2	6E0–15100–01–1S		CRANKCASE ASSY		1
			CARTER COMPLETO
	6E3–15100–02–1S		CRANKCASE ASSY			1	1
			CARTER COMPLETO
3	650–11370–00		.CHECK VALVE ASSY		3	3	3
			.VALVULA DE CONTROL COMPL.
4	624–14485–00		.PIPE, JOINT		1	1	1
			.TUBO DE UNION
5	6E5–11372–00		.NIPPLE, HOSE		1	1	1
			.NIPLE DE MANGUERA
6	93606–12019		PIN, DOWEL		2	2	2
			PASADOR DE CLAVIJA
7	90105–06M16		BOLT, FLANGE		4	4	4
			TORNILLO
8	90105–06M17		BOLT, FLANGE		2	2	2
			TORNILLO
9	6E0–24378–00		PIPE, JOINT 4		1	1	1
			TUBO DE UNION 4
10	90467–06016		CLIP		5	5	5
			PRESILLA
11	90445–07M00		HOSE (L100)		1	1	1
			TUBO (L100)
12	90445–07M28		HOSE (L70)		1	1	1
			TUBO (L70)
13	90445–07M32		HOSE (L120)		1	1	1
			TUBO (L120)
14	90445–07M28		HOSE (L70)		1	1	1
			TUBO (L70)
15	90467–06016		CLIP		2	2	2
			PRESILLA
16	6E0–15396–03–5B		HOUSING, OIL SEAL		1	1	1
			CAJA DE SELLO DE ACEITE
17	93210–31MJ5		O–RING		1	1	1
			ANILLO O
18	93101–10M25		OIL SEAL		1	1	1
			SELLO ACEITE
19	97095–06016		BOLT		1	1	1
			PERNO
20	92995–06600		WASHER		1	1	1
			ARANDELA
21	6E0–11191–01–1S		COVER, CYLINDER HEAD 1		1
			TAPA CULATA DE CILINDRO 1
	6E3–11191–01–1S		COVER, CYLINDER HEAD 1			1	1
			TAPA CULATA DE CILINDRO 1
22	6E0–11193–A1		GASKET, HEAD COVER 1		1
			EMPAQUE
	6E3–11193–A1		GASKET, HEAD COVER 1			1	1
			EMPAQUE
23	90105–06M14		BOLT FLANGE		4	4	4
			TORNILLO

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FIG.		2 CYLINDER. CRANKCASE		CYLINDRO. CARTER
REF.		PART NO.	DESCRIPTION		4AC	5C	5CS	REMARKS
NO.		CODIGO NO.	DESCRIPTION					OBSERVACION
24	6E0–41111–01–1S		INNER COVER, EXHAUST		1
			CUBIERTA INTERIOR DE ESCAPE
	6E3–41111–01–1S		INNER COVER, EXHAUST			1	1
			CUBIERTA INTERIOR DE ESCAPE
25	6E0–41112–A1		GASKET, EXHAUST INNER COVER		1
			EMPAQUE
	6E3–41112–A1		GASKET, EXHAUST INNER COVER			1	1
			EMPAQUE
26	6E0–41113–01–1S		OUTER COVER, EXHAUST		1
			CUBOERTA EXTERIOR DE ESCAPE
	6E3–41113–01–1S		OUTER COVER, EXHAUST			1	1
			CUBOERTA EXTERIOR DE ESCAPE
27	6E0–41114–A1		GASKET, EXHAUST OUTER COVER		1
			EMPAQUE
	6E3–41114–A1		GASKET, EXHAUST OUTER COVER			1	1
			EMPAQUE
28	90105–06M24		BOLT, FLANGE		7
			TORNILLO
	90105–06M24		BOLT, FLANGE			8	8
			TORNILLO
29	90105–06M16		BOLT, FLANGE		1
			TORNILLO
30	90105–06M14		BOLT FLANGE		1	1	1
			TORNILLO
31	6E0–11400–00		CRANKSHAFT ASSY		1
			CIGUENAL COMPLETO
	6E3–11400–00		CRANKSHAFT ASSY			1	1
			CIGUENAL COMPLETO
32	6E0–11412–00		.CRANK 1		1
			.MANIVELA 1
	6E3–11412–00		.CRANK 1			1	1
			.MANIVELA 1
33	6E0–11422–00		.CRANK 2		1
			.MANIVELA 2
	6E3–11422–00		.CRANK 2			1	1
			.MANIVELA 2
34	6G1–11681–00		.PIN, CRANK 1		1	1	1
			.PASADOR MANIVELA 1
35	93306–204U0		.BEARING		2	2	2
			.COJINETE
36	93310–418V1		.BEARING		1	1	1
			.COJINETE
37	6E0–11651–01		.ROD, CONNECTING		1	1	1
			.BIELA
38	90209–18112		.WASHER		2	2	2
			.ARANDELA DE SEPARACION
39	93101–20M29		OIL SEAL		1	1	1
			SELLO ACEITE
40	90201–32M48		WASHER, PLATE		1	1	1
			ARANDELA PLANA
41	6E0–11631–00–98		PISTON (STD)		1
			PISTON (STD)
	6E3–11631–00–98		PISTON (STD)			1	1
			PISTON (STD)

A6

FIG.		2 CYLINDER. CRANKCASE		CYLINDRO. CARTER
REF.		PART NO.	DESCRIPTION		4AC	5C	5CS	REMARKS
NO.		CODIGO NO.	DESCRIPTION					OBSERVACION
42	6G1–11610–00		PISTON RING SET (STD)		1
			JUEGO DE AROS (STD)
	6J1–11610–00		PISTON RING SET (STD)			1	1
			JUEGO DE AROS (STD)
43	93310–112V0		BEARING		1	1	1
			COJINETE
44	6G1–11633–00		PIN, PISTON		1	1	1
			PASADOR, PISTON
45	93450–13022		CIRCLIP		2	2	2
			BOLA
46	6E5–12411–01		THERMOSTAT		1	1	1	AP
			TERMOSTAT
47	6E0–45113–A1		GASKET, UPPER CASING		1	1	1
			EMPAQUE
48	90468–07M02		CLIP		1	1	1
			PRESILLA
49	94702–00040		PLUG, SPARK (NGK B7HS)		1	1	1
			BUJIA (NGK B7HS)
	94702–00272		PLUG, SPARK (NGK BR7HS)		1	1	1	FOR CHINA,CARIB
			BUJIA (NGK BR7HS)

A7

FIG.		3 INTAKE	ADMISION
REF.		PART NO.	DESCRIPTION	4AC	5C	5CS	REMARKS
NO.		CODIGO NO.	DESCRIPTION				OBSERVACION
1	6J1–13610–00		REED VALVE ASSY	1	1	1
			VALVULA DE LAMINAS COMPLETA
	6E0–13610–00		REED VALVE ASSY	1			FOR CARIB
			VALVULA DE LAMINAS COMPLETA
2	6J1–W0004–00		.REED SET	1	1	1	FOR 6J1–13610–00
			.JUEGO DE VALVULAS DE LENGUETA
	6E0–W0004–00		.REED SET	1			FOR 6E0–13610–00
			.JUEGO DE VALVULAS DE LENGUETA
3	6E0–13621–A2		GASKET, VALVE SEAT	1	1	1
			JUNTA, DE VALV.DE EMPAQUE
4	95895–06016		BOLT, FLANGE	2	2	2
			TUERCA DE REBORDE
5	6E0–14301–05		CARBURETOR ASSY 1	1
			CARBURADOR COMPLETO 1
	6E3–14301–05		CARBURETOR ASSY 1		1	1
			CARBURADOR COMPLETO 1
6	6E0–14381–02		.BODY, FLOAT CHAMBER	1	1	1
			.CUERPO DE CAMARA DE BOIA
7	6E0–14384–00		.GASKET, FLOAT CHAMBER	1	1	1
			.EMPAQUE DE CAMARA DE BOIA
8	97980–04116		.SCREW, WITH WASHER	4	4	4
			.TORNILLO, CON ARANDELA
9	97890–05006		.SCREW, PAN HEAD	1	1	1
			.TORNILLO DE CABEZA CON PLANA
10	646–14198–01		.GASKET	1	1	1
			.EMPAQUE
11	6E7–14385–01		.FLOAT	1	1	1
			.BOIA
12	647–14386–00		.PIN, FLOAT	1	1	1
			.PASADOR DE BOIA
13	6E0–14341–01		.NOZZLE, MAIN	1
			.BOQUILLA PRINCIPAL
	6E3–14341–02		.NOZZLE, MAIN		1	1
			.BOQUILLA PRINCIPAL
14	648–14343–40		.JET, MAIN (#80)	1	1	1
			.INYECTOR PRINCIPAL (#80)
15	6F5–14392–00		.VALVE, NEEDLE	1	1	1
			.VALVULA DE AGUJA
16	6E0–14157–00		.COVER, PLATE	1	1	1
			.CUBIERTA DE MEZCLA
17	6E0–14227–00		.GASKET	1	1	1
			.EMPAQUE
18	97890–04007		.SCREW, PAN HEAD	4	4	4
			.TORNILLO DE CABEZA CON PLANA
19	647–14323–00		.SCREW, AIR ADJUSTING	1	1	1
			.TORNILLO DE AJUSTE DE AIRE
20	646–14212–01		.SPRING, PILOT ADJUSTING	2	2	2
			.RESORTE DE AJUSTE DE PILOTO
21	664–14321–01		.SCREW, THROTTLE	1	1	1
			.TORNILLO DE OBTURADOR
22	648–14342–23		.JET, PILOT (#46)	1
			.ESPREA DE PILOTO (#46)
	648–14342–26		.JET, PILOT (#52)		1	1
			.ESPREA DE PILOTO (#52)

B1

FIG.		3 INTAKE	ADMISION
REF.		PART NO.	DESCRIPTION	4AC	5C	5CS	REMARKS
NO.		CODIGO NO.	DESCRIPTION				OBSERVACION
23	647–14326–00		.SCREW, GUIDE	1	1	1
			.TORNILLO DE GUIA
24	97980–04120		.SCREW, WITH WASHER	4	4	4
			.TORNILLO, CON ARANDELA
25	6E0–24413–00		.COVER	1	1	1
			.CUERPO 2
26	6E0–24471–00		.DIAPHRAGM	1	1	1
			.DIAFRAGMA
27	6E0–24435–00		.GASKET, BODY 2	1	1	1
			.EMPAQUE
28	6E0–24412–00		.BODY 1	1	1	1
			.CUERPO 1
29	6E0–24423–00		.SPRING, DIAPHRAGM	1	1	1
			.RESORTE DE DIAFRAGMA
30	6E0–14346–00		.PLATE	1	1	1
			.PLACA
31	6E0–24411–00		.DIAPHRAGM	1	1	1
			.DIAFRAGMA
32	6E0–24434–00		.GASKET, BODY	1	1	1
			.EMPAQUE
33	6E0–14159–00		.CLIP	1	1	1
			.PRESILLA
34	6E0–14198–A0		GASKET	1	1	1
			EMPAQUE
35	95380–06700		NUT	2	2	2
			TUERCA
36	92995–06600		WASHER	2	2	2
			ARANDELA
37	6E0–14417–00		COVER 1	1	1	1
			CUBIERTA 1
38	6E0–14418–00		COVER 2	1	1	1
			CUBIERTA 2
39	97880–05025		SCREW, PAN HEAD	2	2	2
			TORNILLO DE CABEZA CON PLANA
40	92990–05600		WASHER, PLATE	2	2	2
			ARANDELA
41	97780–40720		SCREW, TAPPING	1	1	1
			TORNILLO ROSCA HEMBRA
42	6E0–41256–00		ROD, CHOKE 1	1	1	1
			VARILLA DE AHOGADOR
43	6E0–41271–00		KNOB, CHOKE	1	1	1
			PERILLA AHOGADOR
44	6E0–41272–00		KNOB, CHOKE	1	1	1
			PERILLA AHOGADOR
45	90202–12M16		WASHER, PLATE	1	1	1
			ARANDELA DE PLANA
46	661–41262–02		JOINT, CHOKE LEVER	1	1	1
			CONECTOR DE AHOGADOR
47	95627–06325		BOLT, STUD	1	1	1
			PERNO DE PUNTAL
48	90116–06M08		BOLT, STUD	1	1	1
			ESPARRAGO

B2

FIG.		4 STARTER	ARRANQUE
REF.		PART NO.	DESCRIPTION	4AC	5C	5CS	REMARKS
NO.		CODIGO NO.	DESCRIPTION				OBSERVACION
1	6E0–15710–03–94		STARTER ASSY	1			EXCEPT FOR CARIB
			ARRANQUE COMPLETO
	6E0–15710–72–94		STARTER ASSY	1			FOR SAFETY DEVICE
			ARRANQUE COMPLETO
	6E3–15710–03–94		STARTER ASSY		1	1	EXCEPT FOR CARIB
			ARRANQUE COMPLETO
	6E4–15710–73–94		STARTER ASSY		1	1	FOR SAFETY DEVICE
			ARRANQUE COMPLETO
2	6E0–15711–01–94		.CASE, STARTER	1	1	1
			.CAJA DE ARRANQUE
	6E4–15711–71–94		.CASE, STARTER	1	1	1	FOR SAFETY DEVICE
			.CAJA DE ARRANQUE
3	6E0–15714–01		.DRUM, SHEAVE	1	1	1
			.TAMBOR ROLDANA
4	90510–08M03		.SPRING, SPIRAL	1	1	1
			.RESORTE EN ESPIRAL
5	6E0–15717–00		.SHAFT, STARTER	1	1	1
			.EJE DE ARRANQUE
6	97313–06035		.BOLT	1	1	1
			.PERNO
7	95303–06600		.NUT	1	1	1
			.TUERCA
8	90201–06M30		.WASHER, PLATE	1	1	1
			.ARANDELA PLANA
9	677–15741–01		.PAWL, DRIVE	1	1	1
			.TRINQUETE DE TRACCION
10	93430–06M02		.CIRCLIP	1	1	1
			.BOLA
11	6E0–15705–00		.SPRING, DRIVE PAWL	1	1	1
			.RESORTE
12	6G1–15779–00		.COVER	1	1	1
			.CUBIERTA
13		*	.WIRE (L1850)	1	1	1
			.CABLE (L1850)
14	6G1–15755–00		.HANDLE, STARTER	1	1	1
			.MANIJA DE ARRANQUE
15	6E0–15758–01		.GUIDE, ROPE	1
			.GUIA DE CUERDA
	6E3–15758–01		.GUIDE, ROPE		1	1
			.GUIA DE CUERDA
16	6E0–15761–00		.SEAL, RUBBER 1	1	1	1
			.SELLO DE GOMA 1
17	90105–06M14		.BOLT FLANGE	2	2	2
			.TORNILLO
18	95895–06020		BOLT, FLANGE	3	3	3
			TUERCA DE REBORDE
19	656–15748–00		PLUNGER, STARTER STOP	1	1	1	FOR SAFETY DEVICE
			EMBOLO SEGURO DE ARRANQUE
20	90501–10227		SPRING, COMPRESSION	1	1	1	FOR SAFETY DEVICE
			RESORTE DE COMPRESION

*CUT FROM 50M ROLLS, PART NO. 90890–44372, CUTTING LENGTH 1.85M

*CORTE DE UN RODILLO DE 50M , PARTS NUMERO 90890–44372, LARGO DEL CORTE 1.85M

B3