Toyota Camry 2007-2009 Service Manual - Drive_Shaft
DRIVE SHAFT – DRIVE SHAFT SYSTEM
DRIVE SHAFT SYSTEM
PROBLEM SYMPTOMS TABLE
Use the table below to help find the cause of the problem.
Check each part. If necessary, replace these parts.
For TMC made
Symptom Suspected area See page
Noise (Front drive shaft) Inboard or outboard joint (Worn) DS-13
For TMMK made
Symptom Suspected area See page
Noise (Front drive shaft) Inboard or outboard joint (Worn) DS-29
DS–1
DS
DS–2
DRIVE LINEDRIVE SHAFT
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMC Made)
FRONT DRIVE SHAFT (for TMC Made)
COMPONENTS
FRONT DRIVE SHAFT ASSEMBLY RH
DS
32 (330, 24)
FRONT DRIVE SHAFT LH
HOLE SNAP RING
TIE ROD END SUB-ASSEMBLY
BRACKET HOLE SNAP RING
FRONT DRIVE SHAFT LH
HOLE SNAP RING
FRONT DRIVE SHAFT ASSEMBLY LH
Manual Transaxle:
FRONT DRIVE SHAFT
ASSEMBLY LH
FRONT STABILIZER LINK ASSEMBLY
FRONT FLEXIBLE HOSE
FRONT SUSPENSION
LOWER NO. 1 ARM
N*m (kgf*cm, ft.*lbf)
: Specified torque
19 (192, 14)
Non-reusable part
75 (765, 55)
74 (755, 55)
FRONT AXLE ASSEMBLY
FRONT AXLE HUB NUT
49 (500, 36)
COTTER PIN
FRONT SPEED
SENSOR
8.0 (82, 71 in.*lbf)
294 (3,000, 217)
C136106E01
2GR-FE LH SIDE:
SHAFT SNAP RING
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMC Made)
FRONT DRIVE SHAFT DUST COVER LH
FRONT DRIVE INBOARD JOINT ASSEMBLY
DS–3
FRONT AXLE INBOARD JOINT BOOT
FRONT AXLE INBOARD JOINT BOOT CLAMP
FRONT DRIVE SHAFT DAMPER CLAMP
FRONT AXLE OUTBOARD JOINT BOOT CLAMP
NO. 2 FRONT AXLE INBOARD
JOINT BOOT CLAMP
FRONT DRIVE SHAFT DAMPER LH
FRONT AXLE OUTBOARD JOINT BOOT
DS
NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP
FRONT DRIVE OUTBOARD JOINT SHAFT ASSEMBLY
Non-reusable part
C136538E01
DS–4
2AZ-FE LH SIDE:
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMC Made)
FRONT DRIVE SHAFT DUST COVER LH
FRONT DRIVE INBOARD JOINT ASSEMBLY
DS
SHAFT SNAP RING
FRONT DRIVE SHAFT DAMPER LH
SUPPLY PART:
FRONT AXLE INBOARD JOINT BOOT CLAMP
(Automatic Transaxle)
FRONT DRIVE SHAFT DAMPER CLAMP
FRONT AXLE OUTBOARD JOINT BOOT CLAMP
FRONT AXLE OUTBOARD JOINT BOOT
NO. 2 FRONT AXLE INBOARD
JOINT BOOT CLAMP
FRONT AXLE INBOARD
JOINT BOOT
(Automatic Transaxle)
FRONT DRIVE
SHAFT DAMPER CLAMP
SUPPLY PARTS:
Non-reusable part
(Automatic Transaxle)
FRONT AXLE OUTBOARD
JOINT BOOT CLAMP
NO. 2 FRONT AXLE OUTBOARD
JOINT BOOT CLAMP
NO. 2 FRONT AXLE OUTBOARD
JOINT BOOT CLAMP
FRONT DRIVE OUTBOARD
JOINT SHAFT ASSEMBLY
C141176E01
2GR-FE RH SIDE:
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMC Made)
NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP
FRONT AXLE OUTBOARD JOINT BOOT
FRONT AXLE OUTBOARD JOINT BOOT CLAMP
DS–5
FRONT DRIVE OUTBOARD
JOINT SHAFT ASSEMBLY
FRONT DRIVE SHAFT DAMPER RH
FRONT DRIVE SHAFT DAMPER CLAMP
NO. 2 FRONT AXLE INBOARD
JOINT BOOT CLAMP
DS
FRONT AXLE INBOARD
JOINT BOOT CLAMP
FRONT AXLE INBOARD
JOINT BOOT
SHAFT SNAP RING
FRONT DRIVE SHAFT DUST COVER
Non-reusable part
FRONT DRIVE INBOARD JOINT ASSEMBLY
FRONT DRIVE SHAFT BEARING
DRIVE SHAFT HOLE
SNAP RING
FRONT DRIVE SHAFT DUST COVER RH
C136540E01
DS
DS–6
2AZ-FE RH SIDE:
SUPPLY PARTS:
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMC Made)
FRONT DRIVE OUTBOARD
JOINT SHAFT ASSEMBLY
NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP
FRONT AXLE OUTBOARD JOINT BOOT CLAMP
NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP
FRONT DRIVE SHAFT
DAMPER CLAMP
FRONT DRIVE SHAFT DAMPER RH
FRONT DRIVE INBOARD
JOINT ASSEMBLY
SHAFT SNAP RING
FRONT AXLE OUTBOARD JOINT BOOT
FRONT AXLE OUTBOARD JOINT BOOT CLAMP
SUPPLY PART:
FRONT DRIVE SHAFT DAMPER CLAMP
FRONT AXLE INBOARD
JOINT BOOT CLAMP
FRONT AXLE INBOARD
JOINT BOOT
FRONT DRIVE SHAFT BEARING
DRIVE SHAFT HOLE SNAP RING
FRONT DRIVE SHAFT DUST COVER
FRONT DRIVE SHAFT DUST COVER RH
Non-reusable part
NO. 2 FRONT AXLE INBOARD
JOINT BOOT CLAMP
C140766E01
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMMK Made)
DRIVE LINEDRIVE SHAFT
FRONT DRIVE SHAFT (for TMMK Made)
COMPONENTS
FRONT DRIVE SHAFT ASSEMBLY RH
DS–23
32 (330, 24)
FRONT DRIVE SHAFT LH
HOLE SNAP RING
TIE ROD END SUB-ASSEMBLY
BRACKET HOLE SNAP RING
FRONT DRIVE SHAFT LH
HOLE SNAP RING
FRONT DRIVE SHAFT ASSEMBLY LH
Manual Transaxle:
DS
FRONT DRIVE SHAFT
ASSEMBLY LH
FRONT STABILIZER LINK ASSEMBLY
FRONT FLEXIBLE HOSE
FRONT SUSPENSION
LOWER NO. 1 ARM
N*m (kgf*cm, ft.*lbf)
: Specified torque
19 (192, 14)
Non-reusable part
75 (765, 55)
74 (755, 55)
FRONT AXLE ASSEMBLY
FRONT AXLE HUB NUT
49 (500, 36)
COTTER PIN
FRONT SPEED
SENSOR
8.0 (82, 71 in.*lbf)
294 (3,000, 217)
C136106E01
DS–24
LH SIDE:
SHAFT SNAP RING
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMMK Made)
FRONT DRIVE SHAFT DUST COVER LH
FRONT DRIVE INBOARD JOINT ASSEMBLY
DS
FRONT AXLE INBOARD JOINT BOOT
FRONT AXLE INBOARD JOINT BOOT CLAMP
FRONT DRIVE SHAFT DAMPER CLAMP
FRONT DRIVE SHAFT DAMPER LH
FRONT AXLE OUTBOARD JOINT BOOT CLAMP
NO. 2 FRONT AXLE INBOARD
JOINT BOOT CLAMP
Automatic Transaxle:
FRONT AXLE OUTBOARD JOINT BOOT
NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP
FRONT DRIVE OUTBOARD JOINT SHAFT ASSEMBLY
Non-reusable part
C136538E02
RH SIDE:
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMMK Made)
NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP
FRONT AXLE OUTBOARD JOINT BOOT
FRONT AXLE OUTBOARD JOINT BOOT CLAMP
DS–25
FRONT DRIVE OUTBOARD
JOINT SHAFT ASSEMBLY
FRONT DRIVE SHAFT DAMPER RH
FRONT DRIVE SHAFT DAMPER CLAMP
NO. 2 FRONT AXLE INBOARD
JOINT BOOT CLAMP
DS
FRONT AXLE INBOARD
JOINT BOOT CLAMP
FRONT AXLE INBOARD
JOINT BOOT
SHAFT SNAP RING
FRONT DRIVE SHAFT DUST COVER
Non-reusable part
FRONT DRIVE INBOARD JOINT ASSEMBLY
FRONT DRIVE SHAFT BEARING
DRIVE SHAFT HOLE
SNAP RING
FRONT DRIVE SHAFT DUST COVER RH
C136540E02
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMC Made)
REMOVAL
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1. DRAIN AUTOMATIC TRANSAXLE FLUID (for
Automatic Transaxle)
(a) for 2GR-FE: See page AX-207
(b) for 2AZ-FE: See page AX-162
2. DRAIN MANUAL TRANSAXLE OIL (for Manual
Transaxle) (See page MX-5)
3. REMOVE FRONT WHEEL
4. REMOVE FRONT AXLE HUB NUT
(a) Using SST and a hammer, release the staked part
of the front axle hub nut.
SST 09930-00010
NOTICE:
Loosen the staked part of the nut completely,
otherwise the thread of the drive shaft may be
damaged.
SST
C108168E02
(b) While applying the brakes, remove the front axle
hub nut.
DS–7
DS
C140591
C140592
5. SEPARATE FRONT STABILIZER LINK ASSEMBLY
(a) Remove the nut and separate the front stabilize r link
assembly.
HINT:
If the ball joint turns together with the nut, use a
hexagon wrench (6 mm) to hold the stud.
6. SEPARATE FRONT SPEED SENSOR
(a) Remove the bolt and clip, and separate the speed
sensor wire and flexible hose from the shock
absorber.
DS–8
DRIVE SHAFT – FRONT DRIVE SHAFT (for TMC Made)
(b) Remove the bolt and separate the speed sensor
from the steering knuckle.
NOTICE:
• Prevent foreign matter from adhering to the
speed sensor.
• Be careful not to damage the speed sensor.
C132782
DS
Hold
SST
Turn
C108515E02
7. SEPARATE TIE ROD END SUB-ASSEMBLY
(a) Remove the cotter pin and nut.
(b) Using SST, separate the tie rod end sub-assembly
from the steering knuckle.
SST 09628-00011
NOTICE:
• Make sure that the string of the SST is
securely tied to the vehicle.
• Be careful not to damage the ball joint dust
cover.
• Be careful not to damage the steering
knuckle.
• Be careful not to damage the front disc brake
dust cover.
8. SEPARATE FRONT SUSPENSION LOWER NO. 1
ARM
(a) Remove the bolt and 2 nuts, and separate the front
suspension lower No. 1 arm from the lower ball
joint.
F040142E01
Matchmarks
D032030E06
9. SEPARATE FRONT AXLE ASSEMBLY
(a) Put matchmarks on the front drive shaft assembly
and the axle hub.
(b) Using a plastic hammer, separate the front drive
shaft assembly from the front axle assembly.
NOTICE:
Be careful not to damage the drive shaft boot
and speed sensor rotor.
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