Toyota Camry 2007-2009 Service Manual - Windshield_Windowglass

WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
BODYWINDSHIELD / WINDOWGLASS
POWER WINDOW CONTROL SYSTEM
PARTS LOCATION
WS–1
MAIN BODY ECU (INSTRUMENT PANEL J/B)
- POWER FUSE
- RR DOOR LH FUSE
- RR DOOR RH FUSE
POWER WINDOW REGULATOR SWITCH ASSEMBLY (FRONT RH)
POWER WINDOW REGULATOR SWITCH ASSEMBLY (REAR RH)
WS
POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
POWER WINDOW REGULATOR SWITCH ASSEMBLY (REAR LH)
B137050E01
WS
WS–2
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
POWER WINDOW REGULA­TOR MOTOR
(FRONT RH)
DOOR COURTESY SWITCH (FRONT RH)
POWER WINDOW REGULATOR MOTOR
(FRONT LH)
DOOR COURTESY SWITCH (REAR RH)
DOOR COURTESY SWITCH (FRONT LH)
POWER WINDOW REGULATOR MOTOR
(REAR LH)
POWER WINDOW REGULATOR MOTOR
(REAR RH)
DOOR COURTESY SWITCH (REAR LH)
B137082E01
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
SYSTEM DIAGRAM
WS–3
Power Window Regulator Master Switch Assembly
PU PD
B
RRU RRD
RLU RLD
from POWER fuse
from RR DOOR RH fuse
from RR DOOR LH fuse
Power Window Regulator Switch Assembly (Front RH)
from POWER fuse B
Power Window Regulator Switch Assembly (Rear RH)
Power Window Regulator Switch Assembly (Rear LH)
SU SD
B SU SD
B SU SD
Power Window Regulator Motor
WS
U D
Power Window Regulator Motor
U D
Power Window Regulator Motor
U D
DN
UP
AUTO
E
LED
Main Body ECU
: LIN Communication Line
Power Window Regulator Motor (Front LH)
from PWR fuse
(*1)
(*2)
(*1)
(*2)
(*2) (*2)
*1: without Jam Protection
*2: with Jam Protection
(*2)
Power Window Regulator Motor (Front LH)
B
(*2)
DWN1
UP1
AUTO LED
LINLIN
E
(*2)
B137051E01
WS
WS–4
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
SYSTEM DESCRIPTION
1. POWER WINDOW CONTROL SYSTEM DESCRIPTION
(a) The power window control system controls the
power window operation using the power window regulator motors. The main controls of this system are the power window regulator master switch, which is mounted on the driver side door, and the power window regulator switches, which are mounted on the passenger side door and rear doors. Operating a window switch results in electrical power being transmitted to the corresponding power window regulator motor.
(b) The power window control system has the following
functions:
Function Outline
Function that causes window to go up while power window switch is
Manual up-and-down function
Driver's door auto up-and-down function *
Jam protection function
Remote control function
Key-off operation function
Key-linked up-and-down function
Diagnosis
Fail-safe
being pulled halfway up and to go down while pushed halfway down. Window stops as soon as the switch is released.
Function that enables windows of driver's doors to be fully opened or closed by one press of power window switch.
Function that automatically stops power window and moves it downward if a foreign object gets jammed in door window during auto­up operation.
Function that allows power window master switch to control MANUAL up-and-down operations of front passenger door window and rear door windows.
Function that makes it possible to operate power window for approx. 45 seconds after ignition switch is turned on (ACC) or off, if either front door is not opened.
Function that causes window to go up while driver's door key is turned to lock side for more than 1.5 seconds and to go down while turned to unlock side for more than 1.5 seconds. Window stops as soon as the key is returned to original position.
Function that allows the power window switch to make a diagnosis for failed section when power window switch detects a malfunction in power window system. Power window switch light comes on or blinks to inform driver.
A fail-safe function to disable a part of power window functions if pulse sensor in power window motor has a malfunction: Driver's door auto up-and-down function and remote control function are disabled.
*: with Jam Protection
1
NEXT
2
NEXT
3
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
HINT:
Use the following procedure to troubleshoot the power window control system.
The intelligent tester should be used in steps 3 and 5.
VEHICLE BROUGHT TO WORKSHOP
CUSTOMER PROBLEM ANALYSIS CHECK AND SYMPTOM CHECK
CHECK COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM
WS–5
WS
A
4
NEXT
5
(a) Use the intelligent tester , inspect the LIN communication
function to ensure there are no malfunctions in the communication system.
Result
Result Proceed to
No DTCs output A
DTCs output B
B
PROBLEM SYMPTOMS TABLE
HINT: See page WS-9.
OVERALL ANALYSIS AND TROUBLESHOOTING
GO TO DIAGNOSIS TROUBLE CODE CHART
NEXT
(a) Data list/Active test
HINT:
See page WS-17. (b) Circuit inspection (c) Terminal of ECU
HINT:
See page WS-9.
WS
WS–6
6
NEXT
7
NEXT
END
Standard
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
ADJUST, REPAIR OR REPLACE
RESET POWER WINDOW MOTOR
B140183
HINT: See page WS-8.
OPERATION CHECK
1. CHECK WINDOW LOCK SWITCH
(a) Check that the front passenger side power window
and rear power windows operation are disabled when the window lock switch of the power window master switch is pressed.
Standard:
Front passenger side power window and rear power windows operation are disabled.
(b) Check that the front passenger side power window
and rear power windows can be operated when the window lock switch is pressed again.
Standard:
Front passenger side power window and rear power windows can be operated.
2. CHECK MANUAL UP/DOWN FUNCTION
(a) Check that the driver side power window operates
as follows:
Condition Master Switch Switch Operation Power Window
Ignition switch on (IG) Driver side
Standard
Condition Switch Switch Operation Power Window
Ignition switch on (IG)
Window lock switch OFF
Passenger side
Rear LH
Rear RH
Pulled halfway up UP (Closed)
Pushed halfway down DOWN (Open)
(b) Check that the power windows except the driver
side power window operate as follows:
Pulled up UP (Closed)
Pushed down DOWN (Open)
Pulled up UP (Closed)
Pushed down DOWN (Open)
Pulled up UP (Closed)
Pushed down DOWN (Open)
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
Standard
Condition Master Switch Switch Operation Power Window
Ignition switch on (IG) Driver side
Standard
Condition Master Switch Switch Operation Power Window
Ignition switch on (IG)
Window lock switch OFF
Passenger side
Rear LH
Rear RH
WS–7
3. CHECK AUTO UP/DOWN FUNCTION
(a) Check that the driver side power window operates
as follows:
Pulled up fully UP (Closed)
Pushed down fully DOWN (Open)
4. CHECK REMOTE MANUAL UP/DOWN FUNCTION
(a) Check that the power windows except the driver
side power window operate as follows:
Pulled up UP (Closed)
Pushed down DOWN (Open)
Pulled up UP (Closed)
Pushed down DOWN (Open)
Pulled up UP (Closed)
Pushed down DOWN (Open)
WS
Check Jig
B051853E05
5. CHECK JAM PROTECTION FUNCTION
NOTICE:
The jam protection function can activate when either the AUTO UP function or MANUAL UP function is used.
Limbs, fingers or other body parts should not be used to test the jam protection function. Do not allow any body parts to get caught by the moving window or regulator.
HINT: The jam protection function can activate when either the AUTO UP function or MANUAL UP function are used with the ignition switch ON. The jam protection function can also activate as long as the driver's door remains closed, within 45 seconds after the ignition switch is turned off. (a) Check the reversing distance.
(1) Fully open the door glass. (2) Place a check jig measuring 4 to 10 mm (0.16 to
0.40 in.) thick near the window fully closed position.
(3) When the door glass is closed using AUTO or
MANUAL operation, check that the door glass goes down after contacting the check jig. The glass should go 200 to 240 mm (7.90 to 9.44 in.) away from the position where it contacted the check jig.
(4) While the door glass is going down, verify that
the window switch can not be used to make the glass go up.
(b) Check the reversing distance.
(1) Fully open the door glass.
WS
WS–8
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
(2) Place a check jig measuring 200 to 250 mm
(7.90 to 9.84 in.) thick near the window fully closed position.
(3) When the door glass is closed using AUTO or
MANUAL operation, check that the door glass goes down after contacting the check jig. The door glass should go 80 to 100 mm away from the position where it contacted the check jig.
(4) While the door glass is going down, verify that
the window switch can not be used to make the glass go up.
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
INITIALIZATION
1. INITIALIZE POWER WINDOW REGULATOR MOTOR FRONT LH (WITH JAM PROTECTION) NOTICE:
If the power window motor or power window
regulator assembly is replaced, initialization is required (initialization is not necessary when the negative battery terminal is disconnected and reconnected).
No other electrical systems should be operated
during initialization. Initialization will be interrupted if a voltage drop occurs in the power being supplied to the power window motor.
Replacing the door glass or door glass run may
cause a difference to exist between the current door glass position and the position memorized in the ECU. In this case, the jam protection function may work improperly. Return the system to the pre-initialized condition and reinitialize the system.
HINT:
The AUTO UP function will not work unless
initialization is completed.
The indicator on the power window master switch will
blink when the ignition switch is ON, until initialization has been completed. The indicator will remain on
after initialization is successfully completed. (a) Connect the negative battery terminal. (b) Turn the ignition switch on (IG). The ind icator on the
power window master switch will blink.
(c) Fully close the door glass by operating the power
window master switch. After the door glass stops, hold the power window master switch in the AUTO UP position for 1 second or more.
(d) Check that the indicator on the power window
master switch remains on. HINT: If the indicator does not remain on, this means that initialization has not been completed successfully . In this case, lower the door glass at least 50 mm (1.96 in.) and hold the power window master switch in the AUTO UP position for 1 second after the window closes fully.
2. TO RETURN THE SYSTEM TO THE PRE-INITIALIZES CONDITION
Disconnect the power window regulator motor connector during power window operation. This will return the motor to the pre-initialized condition.
WS–9
WS
WS
WS–10
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
POWER WINDOW CONTROL SYSTEM
Symptom Suspected area See page
Power window does not operate with power window regulator master switch
Front passenger side power window does not operate with power window regulator switch
Rear LH side power window does not operate with power window regulator switch
Rear RH side power window does not operate with power window regulator switch
AUTO UP/DOWN function does not operate on driver side (Only jam protection assistant)
Remote UP/DOWN function does not operate
Power window can be operated after ignition switch is turned off even if operated conditions are not met
AUTO UP operation does not fully close power window (Jam protection function is activated)
AUTO DOWN function does not operate on driver side (only DOWN AUTO)
PROBLEM SYMPTOMS TABLE
1. PWR, POWER, RR DOOR LH/RH fuses -
2. Power window master switch circuit (power source) WS-26
3. Power window regulator motor circuit WS-33
4. Power window regulator master switch -
1. Power window master switch circuit (power source) -
2. Power window regulator motor circuit (front passenger side) WS-36
3. Power window regulator switch (front LH side) WS-30
1. Power window regulator switch circuit (power source) -
2. Power window regulator motor circuit (rear LH side) WS-38
3. Power window regulator switch (rear LH side) WS-31
1. Power window regulator switch circuit (power source) -
2. Power window regulator motor circuit (rear RH side) WS-40
3. Power window regulator switch (rear RH side) WS-32
1. Diagnosis check WS-14
2. Power window regulator motor reset WS-8
3. Power window regulator master switch -
4. Wire harness -
1. DATA LIST/ACTIVE TEST WS-17
2. Power window regulator master switch -
3. Wire harness -
1. Front door courtesy switch LI-109
2. Wire harness (LIN communication line) -
1. Power window regulator motor reset WS-8
2. Check & clean glass run -
3. Power window regulator master switch -
1. Power window regulator master switch -
2. Power window regulator motor circuit (driver side) WS-33
3. Wire harness -
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
WS–11
TERMINALS OF ECU
1. POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
M1
B137056E01
(a) Disconnect the M1 switch connector. (b) Measure the voltage and resistance of each
terminal according to the value(s) in the table below.
Standard resistance
Symbols (Terminal No.) Wiring Color Terminal Description Condition
E (M1-1) - Body ground W-B - Body ground Ground Always Below 1
Specified
Condition
WS
Standard voltage
Symbols (Terminal No.) Wiring Color Terminal Description Condition
B (M1-6) - E (M1-1) GR - W-B Power supply Ignition switch on (IG) 10 to 14 V
Specified
Condition
If the result is not as specified, there may be a malfunction in the wire harness.
(c) Reconnect the M1 switch connector and reset the
power window motor.
(d) Measure the voltage according to the value(s) in the
table below.
Standard voltage: with Jam protection
Symbols (Terminal No.) Wiring Color Terminal Description Condition
Ignition switch on (IG),
UP (M1-8) - E (M1-1) G - W-B
AUTO (M1-4) - E (M1-1) B - W-B
Power window motor UP output
Power window motor AUTO UP output
Power window motor AUTO DOWN output
driver side power window switch OFF UP (Manual operation)
Ignition switch on (IG), driver side power window fully open → driver side power window switch UP (AUTO UP position) driver side power window fully closed
Ignition switch on (IG), driver side power window fully closed → driver side power window switch DOWN (AUTO UP position) driver side power window fully open
Specified
Condition
10 to 14 V 0
V
10 to 14 V 0 V 10 to 14 V
10 to 14 V 0 V 10 to 14 V
WS–12
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
WS
Symbols (Terminal No.) Wiring Color Terminal Description Condition
Ignition switch on (IG),
DN (M1-5) - E (M1-1) R - W-B
PU (M1-16) - E (M1-1) W - W-B
PD (M1-15) - E (M1-1) R - W-B
RLU (M1-12) - E (M1-1) L - W-B
RLD (M1-13) - E (M1-1) B - W-B
RRU (M1-10) - E (M1-1) Y - W-B
RRD (M1-18) - E (M1-1) LG - W-B
Power window motor DOWN output
Power window motor UP output
Power window motor DOWN output
Power window motor UP output
Power window motor DOWN output
Power window motor UP output
Power window motor DOWN output
driver side power window switch OFF DOWN (Manual operation)
Ignition switch on (IG), front passenger side power window switch OFF UP (Manual operation)
Ignition switch on (IG), front passenger side power window switch OFF DOWN (Manual operation)
Ignition switch on (IG), rear LH side power window switch OFF → UP (Manual operation)
Ignition switch on (IG), rear LH side power window switch OFF → UP (Manual operation)
Ignition switch on (IG), rear RH side power window switch OFF → UP (Manual operation)
Ignition switch on (IG), rear RH side power window switch OFF → UP (Manual operation)
Specified
Condition
10 to 14 V 0
V
0 V 10 to 14
V
0 V 10 to 14
V
0 V 10 to 14
V
0 V 10 to 14
V
0 V 10 to 14
V
0 V 10 to 14
V
without Jam protection
Symbols (Terminal No.) Wiring Color Terminal Description Condition
Ignition switch on (IG),
UP (M1-3) - E (M1-1) G - W-B
DN (M1-4) - E (M1-1) G - W-B
PU (M1-16) - E (M1-1) W - W-B
PD (M1-15) - E (M1-1) R - W-B
RLU (M1-12) - E (M1-1) L - W-B
Power window motor UP output
Power window motor DOWN output
Power window motor AUTO DOWN output
Power window motor UP output
Power window motor DOWN output
Power window motor UP output
driver side power window switch OFF → UP (Manual operation)
Ignition switch on (IG), driver side power window switch OFF DOWN (Manual operation)
Ignition switch on (IG), driver side power window fully closed driver side power window switch DOWN (AUTO operation) driver side power window fully open
Ignition switch on (IG), front passenger side power window switch OFF UP (Manual operation)
Ignition switch on (IG), front passenger side power window switch OFF DOWN (Manual operation)
Ignition switch on (IG), rear LH side power window switch OFF → UP (Manual operation)
Specified
Condition
0 V 10 to 14
V
0 V 10 to 14
V
10 to 14 V 0 V 10 to 14 V
0 V 10 to 14
V
0 V 10 to 14
V
0 V 10 to 14
V
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
WS–13
Symbols (Terminal No.) Wiring Color Terminal Description Condition
Ignition switch on (IG), rear
RLD (M1-13) - E (M1-1) B - W-B
RRU (M1-10) - E (M1-1) Y - W-B
RRD (M1-18) - E (M1-1) LG - W-B
Power window motor DOWN output
Power window motor UP output
Power window motor DOWN output
LH side power window switch OFF DOWN (Manual operation)
Ignition switch on (IG), rear RH side power window switch OFF UP (Manual operation)
Ignition switch on (IG), rear RH side power window switch OFF DOWN (Manual operation)
If the result is not as specified, there may be a malfunction in the wire harness.
2. CHECK POWER WINDOW REGULATOR SWITCH ASSEMBLY (FRONT RH)
H6
Specified
Condition
0 V 10 to 14
V
0 V 10 to 14
V
0 V 10 to 14
V
WS
B137057E01
(a) Disconnect the H6 switch connector. (b) Measure the voltage according to the value(s) in the
table below.
Standard voltage
Symbols (Terminal No.) Wiring Color Terminal Description Condition
B (H6-3) - Body ground GR - Body ground Power supply Ignition switch on (IG) 10 to 14 V
Specified
Condition
If the result is not as specified, there may be a malfunction in the wire harness.
(c) Reconnect the H6 switch connector and reset the
power window motor.
(d) Measure the voltage according to the value(s) in the
table below.
Standard voltage
Symbols (Terminal No.) Wiring Color Terminal Description Condition
Ignition switch on (IG),
U (H6-4) - Body ground G - Body ground
D (H6-1) - Body ground Y - Body ground
Power window motor UP output
Power window motor DOWN output
front passenger side power window switch OFF UP (Manual operation)
Ignition switch on (IG), front passenger side power window switch OFF DOWN (Manual operation)
Specified
Condition
0 V 10 to 14
V
0 V 10 to 14
V
If the result is not as specified, the power window regulator switch assembly may have a malfunction.
WS
WS–14
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
3. CHECK POWER WINDOW REGULATOR SWITCH ASSEMBLY (REAR LH)
K1
B137057E02
(a) Disconnect the K1 switch connector. (b) Measure the voltage according to the va lue(s) in the
table below.
Standard voltage
Symbols (Terminal No.) Wiring Color Terminal Description Condition
B (K1-3) - Body ground V - Body ground Power supply Ignition switch on (IG) 10 to 14 V
Specified
Condition
If the result is not as specified, there may be a malfunction in the wire harness.
(c) Reconnect the K1 switch connector and reset the
power window motor.
(d) Measure the voltage according to the va lue(s) in the
table below.
Standard voltage
Symbols (Terminal No.) Wiring Color Terminal Description Condition
Ignition switch on (IG),
U (K1-4) - Body ground G - Body ground
D (K1-1) - Body ground R - Body ground
Power window motor UP output
Power window motor DOWN output
front passenger side power window switch OFF UP (Manual operation)
Ignition switch on (IG), front passenger side power window switch OFF DOWN (Manual operation)
If the result is not as specified, the power window regulator switch assembly may have a malfunction.
4. CHECK POWER WINDOW REGULATOR SWITCH ASSEMBLY (REAR RH)
Specified
Condition
0 V 10 to 14
V
0 V 10 to 14
V
J1
(a) Disconnect the J1 switch connector.
B137057E03
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
WS–15
(b) Measure the voltage according to the value(s) in the
table below.
Standard voltage
Symbols (Terminal No.) Wiring Color Terminal Description Condition
B (J1-3) - Body ground G - Body ground Power supply Ignition switch on (IG) 10 to 14 V
Specified
Condition
If the result is not as specified, there may be a malfunction in the wire harness.
(c) Reconnect the J1 switch connector and reset the
power window motor.
(d) Measure the voltage according to the value(s) in the
table below.
Standard voltage
WS
Symbols (Terminal No.) Wiring Color Terminal Description Condition
Ignition switch on (IG),
U (J1-4) - Body ground V - Body ground
D (J1-1) - Body ground R - Body ground
Power window motor UP output
Power window motor DOWN output
front passenger side power window switch OFF UP (Manual operation)
Ignition switch on (IG), front passenger side power window switch OFF DOWN (Manual operation)
If the result is not as specified, the power window regulator switch assembly may have a malfunction.
Specified
Condition
0 V 10 to 14
V
0 V 10 to 14
V
WS
WS–16
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
DIAGNOSIS SYSTEM
1. DESCRIPTION
(a) The power window control system data can be read
from the Data Link Connector 3 (DLC3) of the vehicle. When the system seems to be malfunctioning, use the intelligent tester to check for malfunctions and perform repairs.
2. CHECK DLC3
CG
SG
CANH
SIL
CANL
BAT
H100769E16
(a) The ECU uses ISO 15765-4 communication. The
terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format.
DLC3
Intelligent Tester
C131977E01
Symbols (Terminal No.) Terminal Description Condition Specified Condition
SIL (7) - SG (5) Bus "+" line During transmission Pulse generation CG (4) - Body ground Chassis ground Always Below 1 SG (5) - Body ground Signal ground Always Below 1 BAT (16) - Body ground Battery positive Always 10 to 14 V CANH (6) - CANL (14) CAN bus line Ignition switch OFF* 54 to 69 CANH (6) - CG (4) HIGH-level CAN bus line Ignition switch OFF* 200 or more CANL (14) - CG (4) LOW-level CAN bus line Ignition switch OFF* 200 or more CANH (6) - BAT (16) HIGH-level CAN bus line Ignition switch OFF* 6 k or more CANL (14) - BAT (16) LOW-level CAN bus line Ignition switch OFF* 6 k or more
NOTICE: *: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not operate the ignition switch, any other switches or the door.
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
If the result is not as specified, the DLC3 may have a malfunction. Repair or replace the harness and connector. HINT: Connect the cable of the intelligent tester to the DLC3, turn the ignition switch on (IG) and attempt to use the tester. If the display indicates that a communication error has occurred, there is a problem either with the vehicle or with the tester.
If communication is normal when the tester is connected to another vehicle, inspect the DLC3 of the original vehicle.
If communication is still not possible when the tester is connected to another vehicle, the problem may be in the tester itself. Consult the Service Department listed in the tester's instruction manual.
3. CHECK DIAGNOSIS (WITH JAM PROTECTION)
HINT: If there is a malfunction in the pulse sensor, manually operating the power window switch will cause the power window switch light to blink. (a) Turn the ignition switch on (IG). (b) Manually operate the power window master switch
or power window switch on each door.
(c) Check the blinking pattern of the AUTO light as
B140750
shown in the illustration.
WS–17
WS
Brinking Pattern of Light:
(A): LIN communication fail
ON
OFF
1.5
(Light)
2.0
(sec.)
- Initial fail (Window position) Normal(B):
- Palse sensor fail
0.5
1.0
(sec.)
(1) If pattern (A) is displayed, check the wire
harness or power window ECU.
(2) If pattern (B) is displayed, check the power
window regulator motor or power window ECU.
(3) If the normal pattern is displayed, replace the
power window regulator master switch.
B145472E01
WS–18
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
DTC CHECK / CLEAR
1. CHECK DTC
(a) Connect the intelligent tester to the DLC3. (b) Turn the ignition switch on (IG). (c) Check the DTC(s).
WS
2. CLEAR DTC
(a) Connect the intelligent tester to the DLC3. (b) Turn the ignition switch on (IG) . (c) Clear the DTCs. (d) Check that "DTCs are cleared" is displayed.
NOTICE: If any DTCs are output, troubleshoot those DTCs again.
DLC3
Intelligent Tester
C131977E01
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
FAIL-SAFE CHART
1. POWER WINDOW OPERATION IN FAIL-SAFE MODE
HINT: If the pulse sensor built into the power window regulator motor (on the driver side) malfunctions, the power window control system enters fail-safe mode.
Fail mode Fail Detection Condition
Pulse direction error
Pulse stop error
Power window control system
Power window operation Ignition switch on (IG)
Manual UP Operation prohibited Operation prohibited Operation prohibited Manual DOWN AUTO UP
(hold switch at AUTO UP position)
AUTO UP Operation prohibited Operation prohibited Operation prohibited AUTO DOWN Operation prohibited Operation prohibited Operation prohibited
Operative (Jam protection not operative)
Operative (in MANUAL mode) (Jam protection not operative)
With the door glass going up or down, the pulse that indicates door glass operation in the opposite direction is detected for 400 msec.
With the door glass going up or down, no pulse is detected for 350 to 450 msec.
(a) The power window control system prohibits the
following power window operation when the pulse sensor for the jam protection function has problems and the window position or the learned value is abnormal.
Key-off (Within approx. 45 seconds after ignition switch turned off)
Operation prohibited Operation prohibited
Operation prohibited Operation prohibited
Key-off (After approx. 45 seconds elapsed after ignition switch turned off)
WS–19
WS
HINT: When the pulse sensor is normal, the AUTO UP / DOWN function can be resumed by deactivating fail-safe mode. To deactivate fail-safe mode, pull up the driver door power window switch to the AUTO UP position and hold it for at least 1 second to fully close the window from the fully open position.
(b) If the LIN communication system malfunctions
(communication blackout), the power window control system prohibits the following operations.
LIN communication system
Power window operation Ignition switch on (IG)
MANUAL UP Operative (Jam protection operative) MANUAL DOWN Operative (Jam protection not operative) AUTO UP (hold switch at AUTO UP position) Operative (Jam protection operative) AUTO UP Operative (Jam protection operative) AUTO DOWN Operative (Jam protection not operative)
WS
WS–20
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
DATA LIST / ACTIVE TEST
1. USING INTELLIGENT TESTER
2. DATA LIST
Body:
Item
Communication Master SW
Ignition Switch Ignition switch signal/ON or OFF
D Door Courtesy SW
P Door Courtesy SW
Measurement Item/Display
(Range)
Master switch communication
signal OK/STOP
Driver side door courtesy switch signal/ON or OFF
Front passenger side door courtesy switch signal/ON or OFF
(a) Connect the intelligent tester to the DLC3. (b) Monitor the ECU data by following the prompts on
the tester screen. HINT: The intelligent tester has a "Snapshot" function which records the monitored data. Refer to the intelligent tester operator's manual for further details.
HINT: Using the DATA LIST displayed on the intelligent tester, the value of the switches, sensors, actuators, etc. can be read without part removal. Reading the DATA LIST as the first step in troubleshooting is one way to shorten the labor time. (a) Connect the intelligent tester to the DLC3. (b) Turn the ignition switch on (IG). (c) Read the DAT A LIST according to the display on the
tester.
Normal Condition
OK: Communication is normal STOP: Communication is stop
ON: Power source mode is (IG) OFF: Power source mode is off or on (ACC)
ON: Driver side door is open OFF: Driver side door is closed
ON: Front passenger side door is open OFF: Front passenger side door is closed
Diagnostic Note
-
-
-
-
Body:
Item Test Detail Diagnostic Note
IG OFF P/W Control Permission Output
3. ACTIVE TEST
HINT: Performing the ACTIVE TEST using the intelligent tester allows you to operate the relay, VSV, actuator, etc. without parts removal. Performing the ACTIVE TEST as the first step in troubleshooting is one way to shorten the labor time. It is possible to display the DATA LIST during the ACTIVE TEST. (a) Connect the intelligent tester to the DLC3. (b) Turn the ignition switch on (IG). (c) Perform the ACTIVE TEST according to the display
on the tester.
Operates power window ON/OFF (After
ignition OFF)
-
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
POWER WINDOW CONTROL SYSTEM
DTC No. Detection Item Trouble Area See page
B2311 Driver Door Motor Malfunction
B2312
B2313
Driver Side Door Master Switch
Malfunction
Glass Position Initialization
Incomplete
WS–21
DIAGNOSTIC TROUBLE CODE CHART
1. Battery disconnection when the ignition switch is on (IG)
2. Power window regulator motor (on driver side)
3. Incorrect installation of power window components
4. Overheated power window regulator motor (on driver side)
1. Power window regulator motor (on driver side)
2. Power window regulator master switch
3. Wire harness
4. Power window regulator master switch is held same position for more than 20 seconds
1. Power window regulator motor (on driver side)
2. Power window regulator motor (on driver side) not initialized
WS-19
WS-21
WS-24
WS
WS
WS–22
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
DTC B2311 Driver Door Motor Malfunction
DESCRIPTION
The portion of the power window control system that is located in the driver door consists of a power window master switch, regulator, and a motor with an integrated ECU. The driver door power window regulator motor is controlled by the ECU when the power window master switch is operated (models with jam protection). DTC B2311 is set when the ECU for the driver door power window regulator motor assembly malfunctions.
NOTICE: The power window control system uses a serial communication protocol (LIN) to communicate with the main body ECU. Inspect the communication function by following HOW TO PROCEED WITH TROUBLESHOOTING. Troubleshoot the power window control system after confirming that the communication system is functioning properly.
HINT:
Initialization is required only when the power window regulator motor is replaced. However, replacing the motor may cause the motor gear to be engaged in a different position. This can cause a difference to exist between the current door glass position and the position memorized in the ECU. In this case, the jam protection function may work improperly. Return the system to the pre-initialized condition and reinitialize the system.
To return the system to the pre-initialized condition: Disconnect the power window regulator motor connector during power window operation. This will return the motor to the pre-initialized condition.
DTC No. DTC Detection Condition Trouble Area
B2311
When either condition below is met:
The power window regulator motor (on driver side) malfunctions
When the ECU in the power widow regulator motor (on driver side) determines that the fully closed window position has deviated approximately 20 mm (0.79 in.) or more from the normal position
Battery disconnection when the ignition switch is on (IG)
Power window regulator motor (on driver side)
Incorrect installation of power window components
Overheated power window regulator motor (on driver side)
INSPECTION PROCEDURE
INITIALIZE POWER WINDOW CONTROL SYSTEM
1
OK
(a) Initialize the power window regulator motor assembly (on
the driver side) (see page WS-8).
(b) Check that the power window operates normally by
opening and closing the window.
OK:
Driver side power window operates normally.
NG
REPLACE POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Driver Side)
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
CHECK WHETHER PARTS HAVE BEEN INSTALLED CORRECTLY
2
(a) Check that the power window components (on the driver
side) are installed correctly.
OK:
Power window components (on driver side) are installed correctly.
HINT: When the power window components are installed correctly, the problem has been caused by battery disconnection while the ignition switch is on (IG), improper installation of the power window components or the motor being overheated.
WS–23
WS
OK
END
NG
INSTALL PARTS CORRECTLY
WS
WS–24
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
DTC B2312 Driver Side Door Master Switch Malfunction
DESCRIPTION
The portion of the power window control system that is located in the driver door consists of a power window master switch, regulator, and a motor with an integrated ECU. The driver door power window regulator motor is controlled by the ECU when the power window master switch is operated (models with jam protection). When the ECU determines that the power window master switch is stuck, DTC B2312 is set.
NOTICE: The power window control system uses a serial communication protocol (LIN) to communicate with the main body ECU. Inspect the communication function by following HOW TO PROCEED WITH TROUBLESHOOTING. Troubleshoot the power window control system after confirming that the communication system is functioning properly.
DTC No. DTC Detection Condition Trouble Area
Power window regulator motor (on driver side)
Power window regulator master switch
Wire harness
Power window regulator master switch is held in same position for more than 20 seconds
B2312
The power window regulator master switch is stuck
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
WIRING DIAGRAM
WS–25
with Jam Protection:
from POWER fuse
M1 Power Window
Master Switch
6
B
1
E
Main Body ECU
UP
LED
AUTO
DN
8
3
4
5
from PWR fuse
I5 Power Window Regulator
Motor Assembly (Front LH)
10
UP1
5
LED
4
AUTO
7
DWN1
2
B
WS
to PWR Relay
: LIN Communication Line
18
PWS
LIN2
10
9
LIN
1
E
B140744E01
WS
WS–26
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
INSPECTION PROCEDURE
INSPECT POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
1
B108710
(a) Measure the resistance according to the value(s) in the
table below.
Standard resistance
Tester Connection Condition Specified Condition
8 (UP) - 1 (E) - 4 (AUTO) Auto UP Below 1
5 (DN) - 6 (B) Auto UP Below 1 8 (UP) - 1 (E) Manual UP Below 1 5 (DN) - 6 (B) Manual UP Below 1
8 (UP) - 5 (DN) - 6 (B) OFF Below 1
5 (DN) - 1 (E) Manual DOWN Below 1 8 (UP) - 6 (B) Manual DOWN Below 1
4 (AUTO) - 5 (DN) - 1 (E) Auto DOWN Below 1
8 (UP) - 6 (B) Auto DOWN Below 1
OK
CHECK WIRE HARNESS (WINDOW REGULATOR MASTER SWITCH - WINDOW
2
REGULATOR MOTOR)
M1 Power Window Regulator Master
Switch Assembly:
LED
AUTO
I5 Power Window Regulator Motor
(Front LH):
AUTO
DN
UP
LED
NG
REPLACE POWER WINDOW REGULATOR MASTER SWITCH
(a) Disconnect the M1 and I5 connectors. (b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
Tester Connection Condition Specified Condition
M1-8 (UP) - I5-10 (UP1) Always Below 1
M1-3 (LED) - I5-5 (LED) Always Below 1
M1-4 (AUTO) - I5-4
(AUTO)
M1-5 (DN) - I5-7 (DWN1) Always Below 1
M1-8 (UP) - Body
ground
M1-3 (LED) - Body
ground
M1-4 (AUTO) - Body
ground
M1-5 (DN) - Body
ground
Always Below 1
Always 10 k or higher
Always 10 k or higher
Always 10 k or higher
Always 10 k or higher
DWN1
UP1
B137046E02
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE DRIVER SIDE POWER WINDOW REGULATOR MOTOR ASSEMBLY
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
WS–27
DTC B2313 Glass Position Initialization Incomplete
DESCRIPTION
The portion of the power window control system that is located in the driver door consists of a power window master switch, regulator, and a motor with an integrated ECU. The driver door power window regulator motor is controlled by the ECU when the power window master switch is operated (models with jam protection). When the ECU determines that the driver's door power window regulator motor assembly has not been initialized, DTC B2313 is set.
NOTICE: The power window control system uses a serial communication protocol (LIN) to communicate with the main body ECU. Inspect the communication function by following HOW TO PROCEED WITH TROUBLESHOOTING. Troubleshoot the power window control system after confirming that the communication system is functioning properly.
HINT:
Replacing the door glass or door glass run may cause a difference to exist between the current door glass position and the position memorized in the ECU. In this case, the jam protection function may work improperly. Return the system to the pre-initialized condition and reinitialize the system.
To return the system to the pre-initialized condition: Disconnect the power window regulator motor connector during power window operation. This will return the motor to the pre-initialized condition.
DTC No. DTC Detection Condition Trouble Area
Power window regulator motor (on driver side)
Power window regulator motor (on driver side) not initialized
B2313
The power window regulator motor (on driver side) is not initialized
The power window regulator motor (on driver side) malfunctions
WS
INSPECTION PROCEDURE
NOTICE: When using the intelligent tester to troubleshoot the LIN communication line: Connect the intelligent tester to the vehicle, and turn the courtesy light switch on and off at 1.5 second intervals until communication between the tester and vehicle begins.
CHECK DTC OUTPUT
1
(a) Turn the ignition switch off. (b) Wait for at least 10 seconds, and then turn the ignition
switch on (IG).
(c) Check whether the DTC output recurs.
Result
Display (DTC Output) Proceed to
B2313 A
No output B
B
A
END
WS
WS–28
2
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
SYSTEM INITIALIZE (POWER WINDOW CONTROL SYSTEM)
(a) Turn the ignition switch on (IG) and initialize the power
window regulator motor (on the driver side) (see page
WS-8).
(b) Turn the ignition switch off. (c) Wait for at least 10 seconds, and then turn the ignition
switch on (IG). (d) Check whether the DTC output recurs.
Display (DTC Output) Proceed to
No output A
B2313 B
END
B
A
REPLACE POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT LH
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
Power Window Master Switch Circuit
DESCRIPTION
This circuit transmits signal from the power window regulator master switch assembly to the power window regulator switch.
WIRING DIAGRAM
WS–29
WS
M1 Power Window Regulator
Master Switch
16
PU
15
PD
6
B
12
RLU
13
RLD
10
RRU
18
RRD
from POWER fuse
from RR DOOR LH fuse
from RR DOOR RH fuse
from POWER fuse
H6 Power Window Regulator
Switch (Front RH)
3
B
5
SU
2
SD
K1 Power Window Regulator
Switch (Rea LH)
3
B
5
SU
2
SD
J1 Power Window Regulator
Switch (Rear RH)
3
B
5
SU
2
SD
4
U
1
D
4
U
1
D
4
U
1
D
H4 Power Window Regulator
Motor (Front RH)
K3 Power Window Regulator
Motor (Rear LH)
J3 Power Window Regulator
Motor (Rear RH)
DN
UP
AUTO
LED
I4 Power Window Regulator
Motor (Front LH)
12
*1
5 (4)
8 (3)
4
3
*1: without Jam Protection
1
E
*2: with Jam Protection
from PWR fuse
*1
*2
*2
*2
*2
( ): without Jam Protection
I5 Power Window Regulator
Motor (Front LH)
2
*2
B
7
DWN1
10
UP1
4
AUTO
5
LED
1
E
*2
B140723E01
WS
WS–30
WINDSHIELD / WINDOWGLASS – POWER WINDOW CONTROL SYSTEM
INSPECTION PROCEDURE
CHECK DTC OUTPUT
1
(a) Turn the ignition switch off. (b) Wait for at least 10 seconds, and then turn the ignition
switch on (IG). (c) Check whether the DTC output recurs.
Result
Display (DTC output) Proceed to
No output A
Output DTCs B
B
GO TO DTC CHART
A
INSPECT POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
2
(a) Disconnect the M1 connector. (b) Measure the voltage and resistance according to the
M1
E
B
value(s) in the table below.
Standard voltage
Tester Connection Condition Specified Condition
6 (B) - Body ground Ignition switch on (IG) 10 to 14 V
Standard resistance
B137060E01
Tester Connection Condition Specified Condition
1 (E) - Body ground Always Below 1
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
INSPECT POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
3
(a) Measure the resistance according to the value(s) in the
table below.
Standard resistance:
(with Jam Protection)
Tester Connection Condition Specified Condition
B050518E04
8 (UP) - 1 (E) - 4 (AUTO)
5 (DN) - 6 (B) Below 1 8 (UP) - 1 (E) 5 (DN) - 6 (B) Below 1
8 (UP) - 5 (DN) - 6 (B) OFF Below 1
5 (DN) - 1 (E) 8 (UP) - 6 (B) Below 1
Auto UP
Manual UP
Manual DOWN
Below 1
Below 1
Below 1
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