Toyota Camry 2007-2009 Service Manual - Exterior

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BODYEXTERIOR

FRONT BUMPER

COMPONENTS

for 2GR-FE:

COOL AIR INTAKE DUCT SEAL

EXTERIOR – FRONT BUMPER

ET–1

RADIATOR GRILLE PROTECTOR

FRONT BUMPER ASSEMBLY

B137228E01

ET–2

EXTERIOR – FRONT BUMPER

with Cover:

FRONT BUMPER LOWER COVER

HOOD TO FRONT END PANEL SEAL

RADIATOR GRILLE EMBLEM

RADIATOR GRILLE

with Bracket:

FRONT BUMPER UPPER RETAINER

LOWER RADIATOR GRILLE

FRONT BUMPER EXTENSION MOUNTING BRACKET

FRONT BUMPER HOLE COVER RH

FRONT BUMPER HOLE COVER LH

with Fog light:

FOG LIGHT ASSEMBLY RH

FOG LIGHT ASSEMBLY LH

FRONT BUMPER HOLE COVER RH

FRONT BUMPER HOLE COVER LH

B137744E01

with Front Spoiler:

EXTERIOR – FRONT BUMPER

ET–3

FRONT BUMPER EXTENSION RH

FRONT BUMPER EXTENSION LH

FRONT SPOILER

B137745E01

ET–4

EXTERIOR – FRONT BUMPER

FRONT BUMPER SIDE RETAINER RH

34 (347, 25)

FRONT BUMPER ENERGY ABSORBER

N*m (kgf*cm, ft.*lbf)

34 (347, 25)

: Specified torque

FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

FRONT BUMPER SIDE RETAINER LH

B137743E01

B138886

REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL (for 2GRFE)

(a) Remove the 7 clips and cool air intake duct seal.

EXTERIOR – FRONT BUMPER

ET–5

Protective Tape

B140157E01

90q

B138884E01

2. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light)

(a) Put protective tape around the front bumper

assembly.

(b) Using a screwdriver, turn the pin 90 degrees and

remove the pin hold clip. HINT: Use the same procedures for the RH side and LH side.

protectors and bolt.

B140155

B140158

(d) Disengage the 2 claws and disconnect the front

bumper assembly as shown in the illustration. HINT: Use the same procedures for the RH side and LH side.

(e) Remove the front bumper assembly.

ET–6

EXTERIOR – FRONT BUMPER

Protective Tape

B138887E01

90q

B138884E01

3. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light)

(a) Put protective tape around the front bumper

assembly.

(b) Using a screwdriver, turn the pin 90 degrees and

remove the pin hold clip. HINT: Use the same procedures for the RH side and LH side.

protectors and bolt.

B137230

B137231

(d) Disengage the 2 claws and disconnect the front

bumper assembly as shown in the illustration. HINT: Use the same procedures for the RH side and LH side.

(e) Disconnect each connector, and then remove the

front bumper assembly.

EXTERIOR – FRONT BUMPER

DISASSEMBLY

1. REMOVE FOG LIGHT ASSEMBLY LH (w/ Fog Light) (See page LI-79)

2. REMOVE FOG LIGHT ASSEMBLY RH (w/ Fog Light)

3. REMOVE FRONT SPOILER (w/ Front Spoiler)

(a) Remove the 2 screws and 25 clips.

ET–7

B137753

B137739

(b) Disengage the 17 claws and remove the front

spoiler.

4. REMOVE FRONT BUMPER EXTENSION LH (w/ Front Spoiler)

(a) Remove the 2 nuts and front bumper extension LH.

5. REMOVE FRONT BUMPER EXTENSION RH (w/ Front Spoiler)

6. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET (w/ Bracket)

(a) Remove the 2 screws.

B137741E01

ET–8

EXTERIOR – FRONT BUMPER

(b) Disengage the 2 claws and remove the front

bumper extension mounting bracket.

7. REMOVE FRONT BUMPER LOWER COVER (w/ Cover)

(a) Disengage the 2 claws and remove the front

bumper lower cover.

B137730

8. REMOVE FRONT BUMPER HOLE COVER LH (w/o Fog Light)

(a) Disengage the 5 claws and remove the front

bumper hole cover LH.

9. REMOVE FRONT BUMPER HOLE COVER RH (w/o Fog Light)

B137732

B137733

B137731

10. REMOVE FRONT BUMPER HOLE COVER LH (w/ Fog Light)

(a) Disengage the 5 claws and remove the front

bumper hole cover LH.

11. REMOVE FRONT BUMPER HOLE COVER RH (w/ Fog Light)

12. REMOVE LOWER RADIATOR GRILLE

(a) Disengage the 14 claws and remove the lower

radiator grille.

EXTERIOR – FRONT BUMPER

13. REMOVE RADIATOR GRILLE

(a) Remove the 2 screws. (b) Disengage the 16 claws and remove the radiator

grille.

B137232

14. REMOVE HOOD TO FRONT END PANEL SEAL

(a) Remove the 10 clips and hood to front end panel

seal.

B137233

ET–9

B137234

B137235

15. REMOVE FRONT BUMPER UPPER RETAINER

(a) Remove the 3 clips and front bumper upper retaine r.

16. REMOVE RADIATOR GRILLE EMBLEM

(a) Disengage the 4 claws and remove the radiator

grille emblem.

17. REMOVE FRONT BUMPER ENERGY ABSORBER

(a) Remove the front bumper energy absorber from the

front bumper reinforcement sub-assembly.

B137728

ET–10

EXTERIOR – FRONT BUMPER

18. REMOVE FRONT BUMPER REINFORCEMENT SUBASSEMBLY

(a) Disengage each clamp. (b) Remove the 6 bolts and front bumper reinforcement

sub-assembly.

Clamp

B137729E01

19. REMOVE FRONT BUMPER SIDE RETAINER LH

(a) Remove the screw. (b) Disengage the claw and remove the front bumper

side retainer LH.

20. REMOVE FRONT BUMPER SIDE RETAINER RH

B137727

REASSEMBLY

1. INSTALL FRONT BUMPER SIDE RETAINER LH

(a) Engage the claw and install the front bumper side

retainer LH.

(b) Install the screw.

2. INSTALL FRONT BUMPER SIDE RETAINER RH

B137727

Clamp

3. INSTALL FRONT BUMPER REINFORCEMENT SUBASSEMBLY

(a) Install the front bumper reinforcement sub-assembly

with the 6 bolts.

Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)

(b) Engage each clamp.

B137729E01

4. INSTALL FRONT BUMPER ENERGY ABSORBER

(a) Install the front bumper energy absorber to the front

bumper reinforcement sub-assembly.

B137728

EXTERIOR – FRONT BUMPER

5. INSTALL RADIATOR GRILLE EMBLEM

(a) Engage the 4 claws and install the radiator grille

emblem.

B137235

6. INSTALL FRONT BUMPER UPPER RETAINER

(a) Install the front bumper upper retainer with the 3

clips.

B137234

ET–11

B137233

B137232

7. INSTALL HOOD TO FRONT END PANEL SEAL

(a) Apply new double-sided tape to the hood to front

end panel seal.

(b) Remove the release paper from the hood to front

end panel seal.

clips.

8. INSTALL RADIATOR GRILLE

(a) Engage the 16 claws and install the radiator grille. (b) Install the 2 screws.

9. INSTALL LOWER RADIATOR GRILLE

(a) Engage the 14 claws and install the lower radiator

grille.

B137731

ET–12

EXTERIOR – FRONT BUMPER

10. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)

(a) Engage the 5 claws and install the front bumper

hole cover LH.

11. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)

B137732

12. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)

(a) Engage the 5 claws and install the front bumper

hole cover LH.

13. INST ALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)

B137733

B137730

14. INSTALL FRONT BUMPER LOWER COVER (w/ Cover)

(a) Engage the 2 claws and install the front bumper

lower cover.

15. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET (w/ Bracket)

(a) Engage the 2 claws and install the front bumper

extension mounting bracket.

B137741E01

(b) Install the 2 screws.

B137753

16. INSTALL FRONT BUMPER EXTENSION LH (w/ Front Spoiler)

(a) Install the front bumper extension LH with the 2

nuts.

17. INSTALL FRONT BUMPER EXTENSION RH (w/ Front Spoiler)

EXTERIOR – FRONT BUMPER

18. INSTALL FRONT SPOILER (w/ Front Spoiler)

(a) Engage the 17 claws and install the front spoiler.

ET–13

B140155

B137739

(b) Install the 25 clips and 2 screws.

19. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light) (See page LI-82)

20. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

INSTALLATION

1. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light)

(a) Engage each claw . (b) Install the front bumper assembly with the 8 screws,

2 clips, 2 radiator grille protectors and bolt.

ET–14

EXTERIOR – FRONT BUMPER

HINT: Use the same procedures for the RH side and LH side.

B137229

2. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light)

(a) Connect each connector. (b) Engage each claw. (c) Install the front bumper assembly with the 8 screws,

2 clips, 2 radiator grille protectors and bolt.

B137230

B137229

B138886

(d) Install the pin hold clip.

HINT: Use the same procedures for the RH side and LH side.

3. INSTALL COOL AIR INTAKE DUCT SEAL (for 2GRFE)

(a) Install the cool air intake duct seal with the 7 clips.

4. VEHICLE PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See page LI-79)

5. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See page LI-80)

6. INSPECT FOG LIGHT AIMING (w/ Fog Light) (See page LI-81)

7. ADJUST FOG LIGHT AIMING (w/ Fog Light) (See page LI-82)

BODYEXTERIOR

REAR BUMPER

COMPONENTS

EXTERIOR – REAR BUMPER

ET–15

REAR BUMPER ASSEMBLY

with Rear Lower Spoiler:

REAR BUMPER ASSEMBLY

REAR FLOOR BOARD

CLIP

NUT

B137224E01

ET–16

REAR BUMPER SIDE RETAINER LH

EXTERIOR – REAR BUMPER

REAR BUMPER SIDE SUPPORT RH

REAR BUMPER SIDE RETAINER RH

REAR BUMPER REINFORCEMENT SUB-ASSEMBLY

REAR BUMPER SIDE SUPPORT LH

REAR BUMPER PLATE LH

REAR BUMPER PAD

68 (693, 50)

REAR BUMPER BAR

WHEEL HOUSE REINFORCEMENT LH

REAR BUMPER PAD

WHEEL HOUSE REINFORCEMENT RH

68 (693, 50)

REAR BUMPER ENERGY ABSORBER

REAR BUMPER PLATE RH

N*m (kgf*cm, ft.*lbf)

: Specified torque

B137225E01

with Rear Lower Spoiler:

EXTERIOR – REAR BUMPER

REAR BUMPER EXTENSION RH

ET–17

REAR BUMPER EXTENSION LH

Protective Tape

REAR LOWER SPOILER

B140152E01

REMOVAL

1. REMOVE REAR BUMPER ASSEMBLY (w/o Rear Lower Spoiler)

(a) Put protective tape around the rear bumper

assembly.

B137211E01

(b) Using a screwdriver, open the 2 rear bumper plates.

HINT: Tape the screwdriver tip before use.

B137212

ET–18

EXTERIOR – REAR BUMPER

B137214

(d) Disengage the 12 claws and disconnect the rear

bumper assembly as shown in the illustration. HINT: Use the same procedures for the RH side and LH side.

(e) Remove the rear bumper assembly.

Nut

Clip

Protective Tape

B137215

2. REMOVE REAR FLOOR BOARD (w/ Rear Lower Spoiler)

(a) Remove the 4 screws, 2 clips, 3 nuts and rear floor

board.

B138885E01

3. REMOVE REAR BUMPER ASSEMBLY (w/ Rear Lower Spoiler)

(a) Put protective tape around the rear bumper

assembly.

B146330E01

EXTERIOR – REAR BUMPER

(b) Using a screwdriver, open the 2 rear bumper plates.

HINT: Tape the screwdriver tip before use.

B146331

B140154

ET–19

B146332

(d) Disengage the 12 claws and disconnect the rear

bumper assembly as shown in the illustration. HINT: Use the same procedures for the RH side and LH side.

(e) Remove the rear bumper assembly.

ET–20

EXTERIOR – REAR BUMPER

DISASSEMBLY

1. REMOVE REAR LOWER SPOILER (w/ Rear Lower Spoiler)

(a) Remove the 2 screws, 4 nuts and 16 clips.

B137223

B137222

B146333

(b) Disengage the 16 claws and remove the rear lower

spoiler.

2. REMOVE REAR BUMPER EXTENSION LH (w/ Rear Lower Spoiler)

(a) Remove the 2 nuts and rear bumper extension LH.

3. REMOVE REAR BUMPER EXTENSION RH (w/ Rear Lower Spoiler)

4. REMOVE REAR BUMPER PLATE LH

5. REMOVE REAR BUMPER PLATE RH

6. REMOVE REAR BUMPER PAD

(a) Remove the rear bumper pad.

HINT: Use the same procedures for the RH side and LH side.

EXTERIOR – REAR BUMPER

7. REMOVE REAR BUMPER SIDE SUPPORT LH

(a) Remove the 2 screws. (b) Disengage the 3 claws and remove the rear bumper

side support LH.

8. REMOVE REAR BUMPER SIDE SUPPORT RH

B137219

9. REMOVE REAR BUMPER SIDE RETAINER LH

(a) Remove the 2 screws. (b) Disengage the 3 claws and remove the rear bumper

side retainer LH.

10. REMOVE REAR BUMPER SIDE RETAINER RH

B137220

ET–21

B137221

B137216

11. REMOVE WHEEL HOUSE REINFORCEMENT LH

(a) Remove the nut and wheel house reinforcement LH.

12. REMOVE WHEEL HOUSE REINFORCEMENT RH

13. REMOVE REAR BUMPER ENERGY ABSORBER

(a) Remove the 4 bolts. (b) Disengage the 4 claws and remove the rear bumper

energy absorber.

14. REMOVE REAR BUMPER BAR

(a) Remove the rear bumper bar from the rear bumper

energy absorber.

B137218

ET–22

EXTERIOR – REAR BUMPER

15. REMOVE REAR BUMPER REINFORCEMENT SUBASSEMBLY

(a) Remove the 6 nuts and rear bumper reinforcement

sub-assembly.

B137217

REASSEMBLY

1. INSTALL REAR BUMPER REINFORCEMENT SUBASSEMBLY

(a) Install the rear bumper reinforcement sub-assembly

with the 6 nuts.

Torque: 68 N*m (693 kgf*cm, 50 ft.*lbf)

B137217

B137218

B137216

2. INSTALL REAR BUMPER BAR

(a) Install the rear bumper bar on the rear bumper

energy absorber.

3. INSTALL REAR BUMPER ENERGY ABSORBER

(a) Engage the 4 claws and install the rear bumper

energy absorber.

(b) Install the 4 bolts.

4. INSTALL WHEEL HOUSE REINFORCEMENT LH

(a) Install the wheel house reinforcement LH with the

nut.

B137221

5. INSTALL WHEEL HOUSE REINFORCEMENT RH

EXTERIOR – REAR BUMPER

6. INSTALL REAR BUMPER SIDE RETAINER LH

(a) Engage the 3 claws and install the rear bumper side

retainer LH.

(b) Install the 2 screws.

7. INSTALL REAR BUMPER SIDE RETAINER RH

B137220

8. INSTALL REAR BUMPER SIDE SUPPORT LH

(a) Engage the 3 claws and install the rear bumper side

support LH.

(b) Install the 2 screws.

9. INSTALL REAR BUMPER SIDE SUPPORT RH

B137219

ET–23

B146333

B137222

10. INSTALL REAR BUMPER PAD

(a) Apply new double-sided tape to the rear bumper

pad.

(b) Remove the release paper from the rear bumper

pad.

HINT: Use the same procedures for the RH side and LH side.

11. INSTALL REAR BUMPER PLATE LH

12. INSTALL REAR BUMPER PLATE RH

13. INSTALL REAR BUMPER EXTENSION LH (w/ Rear Lower Spoiler)

(a) Install the rear bumper extension LH with the 2 nuts.

14. INSTALL REAR BUMPER EXTENSION RH (w/ Rear Lower Spoiler)

ET–24

EXTERIOR – REAR BUMPER

15. INSTALL REAR LOWER SPOILER (w/ Rear Lower Spoiler)

(a) Engage the 16 claws and install the rear lower

spoiler.

B137223

B137214

B137213

(b) Install the 16 clips, 4 nuts and 2 screws.

INSTALLATION

1. INSTALL REAR BUMPER ASSEMBLY (w/o Rear Lower Spoiler)

(a) Engage each claw. (b) Install the rear bumper assembly with the 6 screws

and 2 clips.

B140154

2. INST ALL REAR BUMPER ASSEMBLY (w/ Rear Lower Spoiler)

(a) Engage each claw. (b) Install the rear bumper assembly with the 6 screws.

EXTERIOR – REAR BUMPER

B147905

3. INSTALL REAR FLOOR BOARD (w/ Rear Lower Spoiler)

(a) Install the rear floor board with the 3 nuts, 2 clips

and 4 screws.

ET–25

Nut

Clip

B138885E01

BODYEXTERIOR

NAME PLATE

COMPONENTS

EXTERIOR – NAME PLATE

ET–25

<1>

NO. 2 LUGGAGE COMPARTMENT DOOR

<1>

NAME PLATE

<2>

NO. 3 LUGGAGE COMPARTMENT DOOR NAME PLATE

B137020E01

ET–26

EXTERIOR – NAME PLATE

REMOVAL

HINT: When removing the name plate, heat the vehicle body and name plate using a heat light.

Heating temperature

Item Temperature Vehicle Body 40 to 60°C (104 to 140°F) Name Plate 20 to 30°C (68 to 86°F)

NOTICE: Do not heat the vehicle body and name plate excessively.

Wooden Blocks

Protective Tape

Wooden Blocks

Protective Tape

B137022E01

B137023E01

1. REMOVE NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE

(a) Put protective tape around the name plate. (b) Insert a piano wire between the vehicle body and

name plate.

wooden blocks) to both wire ends.

(d) Pull the piano wire and scrape off the double-sided

tape that holds the name plate to the vehicle body.

NOTICE:

• If reusing the name plate, take care not to damage the name plate.

• Be careful not to damage the vehicle body.

(e) Remove the name plate.

2. REMOVE NO. 3 LUGGAGE COMPARTMENT DOOR NAME PLATE

(a) Put protective tape around the name plate. (b) Insert a piano wire between the vehicle body and

name plate.

wooden blocks) to both wire ends.

(d) Pull the piano wire and scrape off the double-sided

tape that holds the name plate to the vehicle body.

NOTICE:

• If reusing the name plate, take care not to damage the name plate.

• Be careful not to damage the vehicle body.

(e) Remove the name plate.

EXTERIOR – NAME PLATE

INSTALLATION

HINT: When installing the name plate, heat the vehicle body and name plate using a heat light.

Heating temperature

Item Temperature Vehicle Body 40 to 60°C (104 to 140°F) Name Plate 20 to 30°C (68 to 86°F)

NOTICE: Do not heat the vehicle body and name plate excessively.

1. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body

surface.

(2) Remove the double-sided tape from the vehicle

body.

(3) Wipe off any tape adhesive residue with

cleaner.

(b) Clean the name plate. (If reusing the name plate)

(1) Using a heat light, heat the name plate. (2) Remove the double-sided tape from the name

plate.

(3) Wipe off any tape adhesive residue with

cleaner.

(4) Apply new double-sided tape to the name

plate.

ET–27

16.0 mm (0.630 in.)

8.1 mm (0.319 in.)

5.5 mm (0.217 in.)

(1) Using a heat light, heat the vehicle body and

name plate.

(2) Remove the release paper from the name

plate. HINT: After removing the release paper, keep the exposed adhesive free from foreign matter.

(3) Install the name plate.

B137027E01

ET–28

EXTERIOR – NAME PLATE

2. INSTALL NO. 3 LUGGAGE COMPARTMENT DOOR NAME PLATE

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body

surface.

(2) Remove the double-sided tape from the vehicle

body.

(3) Wipe off any tape adhesive residue with

cleaner.

(b) Clean the name plate. (If reusing the name plate)

(1) Using a heat light, heat the name plate. (2) Remove the double-sided tape from the name

plate.

(3) Wipe off any tape adhesive residue with

cleaner.

(4) Apply new double-sided tape to the name

plate.

(1) Using a heat light, heat the vehicle body and

name plate.

(2) Remove the release paper from the name

plate. HINT: After removing the release paper, keep the exposed adhesive free from foreign matter.

(3) Install the name plate.

For name plate LE:

66.8 mm (2.630 in.)

134.7 mm (5.303 in.)

64.3 mm (2.532 in.)

B137028E01

For name plate XLE:

EXTERIOR – NAME PLATE

ET–29

162.2 mm (6.386 in.)

69.6 mm (2.740 in.)

66.9 mm (2.634 in.)

For name plate SE:

136.7 mm (5.382 in.)

66.6 mm (2.622 in.)

B137029E01

64.3 mm (2.532 in.)

B137030E01

ET–30

BODYEXTERIOR

REAR SPOILER

COMPONENTS

EXTERIOR – REAR SPOILER

LUGGAGE COMPARTMENT DOOR COVER

REAR SPOILER

B148216E01

EXTERIOR – REAR SPOILER

REMOVAL

1. REMOVE LUGGAGE COMPARTMENT DOOR COVER (See page ET-61)

2. REMOVE REAR SPOILER

HINT: When removing the rear spoiler, heat the vehicle body and rear spoiler using a heat light.

Heating temperature

Item Temperature Vehicle Body 40 to 60°C (104 to 140°F) Spoiler 20 to 30°C (68 to 86°F)

NOTICE: Do not heat the vehicle body and spoiler excessively.

ET–31

Protective Tape

B137019E01

B137014

Wooden Blocks

(a) Put protective tape around the rear spoiler.

(b) Remove the 2 nuts.

rear spoiler.

(d) Tie objects that can serve as handles (for example,

wooden blocks) to both wire ends.

B137015E01

ET–32

EXTERIOR – REAR SPOILER

(e) Pull the piano wire and scrape off the double-sided

tape that holds the spoiler to the vehicle body.

Double-sided Tape

Clip

Stud Bolt

Clip

Stud Bolt

Clip

NOTICE:

• If reusing the spoiler , t ake care not to damage the spoiler.

• Be careful not to damage the vehicle body.

(f) Disengage the 4 clips and remove the rear spoiler.

B137016E01

EXTERIOR – REAR SPOILER

INSTALLATION

1. INSTALL REAR SPOILER

HINT: When installing the spoiler, heat the vehicle body and spoiler using a heat light.

Heating temperature

Item Temperature Vehicle Body 40 to 60°C (104 to 140°F) Spoiler 20 to 30°C (68 to 86°F)

NOTICE: Do not heat the vehicle body and rear spoiler excessively.

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body

surface.

(2) Remove the double-sided tape from the vehicle

body.

(3) Wipe off any tape adhesive residue with

cleaner.

(b) Clean the rear spoiler. (If reusing the rear spoiler)

(1) Using a heat light, heat the rear spoiler. (2) Remove the double-sided tape from the rear

spoiler.

(3) Wipe off any tape adhesive residue with

cleaner.

(4) Apply new double-sided tape to the rear

spoiler.

ET–33

Double-sided Tape

1.2 mm (0.047 in.)

B137017E01

ET–34

EXTERIOR – REAR SPOILER

(1) Using a heat light, heat the vehicle body and

rear spoiler.

(2) Remove the release paper from the rear

spoiler. HINT: After removing the release paper, keep the exposed adhesive free from foreign matter.

(3) Engage the 4 clips and install the rear spoiler

B137018

2. INSTALL LUGGAGE COMPARTMENT DOOR COVER (See page ET-64)

with the 2 nuts.

EXTERIOR – FRONT DOOR BELT MOULDING

BODYEXTERIOR

FRONT DOOR BELT MOULDING

COMPONENTS

FRONT DOOR BELT MOULDING ASSEMBLY

ET–33

OUTER REAR VIEW MIRROR ASSEMBLY

8.0 (80, 71 in.*lbf)

FRONT DOOR INNER GLASS WEATHERSTRIP

FRONT DOOR INSIDE HANDLE BEZEL PLUG

FRONT DOOR LOWER FRAME BRACKET GARNISH

FRONT DOOR TRIM BOARD SUB-ASSEMBLY

ASSIST GRIP COVER

N*m (kgf*cm, ft.*lbf)

COURTESY LIGHT ASSEMBLY

: Specified torque

B137749E01

ET–34

Protective Tape

EXTERIOR – FRONT DOOR BELT MOULDING

REMOVAL

1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (See page ED-14)

2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG (See page ED-14)

3. REMOVE ASSIST GRIP COVER (See page ED-15)

4. REMOVE COURTESY LIGHT ASSEMBLY (See page

ED-15)

5. REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY (See page ED-15)

6. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP (See page ED-16)

7. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-15)

8. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

(a) Fully open the front door glass. (b) Put protective tape around the front door belt

moulding assembly.

B137001E01

B137002

and 5 claws, and remove the front door belt moulding assembly. HINT: Tape the remover tip before use.

NOTICE: Be careful when removing the moulding as there are claws attached to the front and rear ends of the moulding.

INSTALLATION

1. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

(a) Engage the 2 clips and 5 claws, and install th e fron t

door belt moulding assembly.

2. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-17)

3. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP (See page ED-32)

4. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY (See page ED-33)

5. INSTALL COURTESY LIGHT ASSEMBLY (See page

ED-34)

EXTERIOR – FRONT DOOR BELT MOULDING

6. INSTALL ASSIST GRIP COVER (See page ED-34)

7. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG (See page ED-34)

8. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (See page ED-34)

ET–35

ET–36

BODYEXTERIOR

EXTERIOR – REAR DOOR BELT MOULDING

REAR DOOR BELT MOULDING

COMPONENTS

REAR DOOR BELT MOULDING ASSEMBLY

REAR DOOR INNER GLASS WEATHERSTRIP

NO. 1 DOOR SCUFF PLATE CLAMP

REAR DOOR INSIDE HANDLE BEZEL PLUG

DOOR ASSIST GRIP COVER

REAR DOOR TRIM BOARD SUB-ASSEMBLY

B137751E01

EXTERIOR – REAR DOOR BELT MOULDING

REMOVAL

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG (See page ED-38)

2. REMOVE DOOR ASSIST GRIP COVER (See page ED-

38)

3. REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY (See page ED-39)

4. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP (See page ED-40)

ET–37

Protective Tape

B137003E01

B137004

5. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

(a) Fully open the rear door glass. (b) Put protective tape around the rear door belt

moulding assembly.

claws, and remove the rear door belt moulding assembly. HINT: Tape the remover tip before use.

NOTICE: Be careful when removing the moulding as there are claws attached to the front end of the moulding.

INSTALLATION

B137004

1. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

(a) Engage the clip and 6 claws, and install the rear

door belt moulding assembly.

2. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP (See page ED-54)

3. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY (See page ED-55)

4. INSTALL DOOR ASSIST GRIP COVER (See page ED-

56)

5. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG (See page ED-56)

ET–38

BODYEXTERIOR

EXTERIOR – ROOF DRIP SIDE FINISH MOULDING

ROOF DRIP SIDE FINISH MOULDING

COMPONENTS

ROOF DRIP SIDE FINISH MOULDING CENTER

ROOF DRIP SIDE FINISH MOULDING CLIP

Non-reusable part

B135477E01

EXTERIOR – ROOF DRIP SIDE FINISH MOULDING

REMOVAL

1. REMOVE ROOF DRIP SIDE FINISH MOULDING CENTER

HINT: When removing the roof drip side finish moulding center, heat the body and roof drip side finish moulding center using a heat light.

Heating temperature

Item Temperature Vehicle Body 40 to 60°C (104 to 140°F) Moulding 20 to 30°C (68 to 86°F)

NOTICE: Do not heat the vehicle body and moulding excessively.

Protective Tape

(a) Put protective tape around the roof drip side finish

moulding center.

ET–39

B135478E01

B135479E01

(b) Using a moulding remover, disengage the 2 clips

and remove the roof drip side finish moulding center.

NOTICE:

• Do not remove the clips.

• If the clips are damaged or dropped off, replace them with new ones.

2. REMOVE ROOF DRIP SIDE FINISH MOULDING CLIP

HINT: Perform the following procedure if replacing the roof drip side finish moulding clips.

(a) Remove the 2 roof drip side finish moulding clips.

B135480

ET–40

EXTERIOR – ROOF DRIP SIDE FINISH MOULDING

INSTALLATION

1. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP NOTICE: If installing new clips, remove the double-sided tape remaining where the clips will be installed on the body and clean the body with a non-residue type solvent.

2 to 3 mm (0.07 to 0.11 in.) Bead of Adhesive

Adhesive

B140153E01

(a) Apply a 2 to 3 mm (0.07 to 0.11 in.) bead of

adhesive (3M DP-105 or equivalent) to new roof drip side finish moulding clips. HINT: Adhesive strength (tensile strength): 13.7 MPa (140

kgf/cm

) or more (when the temperature is 23°C)

(b) Install the roof drip side finish moulding clips to the

positions on the roof panel shown in the illustration. Determine the locations and firmly press and install the roof drip side finish moulding clips after lightly rubbing up adhesive (3M DP-105 or equivalent).

Standard dimension

Area Dimension

A 1.4 mm (0.055 in.) B 12.4 mm (0.488 in.) C 1.1 mm (0.043 in.) D 12.1 mm (0.476 in.)

HINT:

• Initial hardening time: 20 minutes

• Complete hardening time: 48 hours

B136999E01

EXTERIOR – ROOF DRIP SIDE FINISH MOULDING

2. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER

(a) Install the roof drip side finish moulding center when

20 minutes or more have elapsed after pressing and installing the roof drip side finish moulding clips.

Installation Datum

ET–41

B137000E01

NOTICE:

• Install the roof drip side finish moulding center in the proper direction.

• Set the front clip to the installation datum. Make sure that the front clip and roof drip side finish moulding center are fit each other.

ET–42

BODYEXTERIOR

EXTERIOR – ROCKER PANEL MOULDING

ROCKER PANEL MOULDING

COMPONENTS

ROCKER PANEL MOULDING

GROMMET

Non-reusable part

ROCKER PANEL MOULDING PROTECTOR

B135469E01

REMOVAL

1. REMOVE ROCKER PANEL MOULDING PROTECTOR

(a) Remove the 2 screws and rocker panel moulding

protector.

B135471

EXTERIOR – ROCKER PANEL MOULDING

2. REMOVE ROCKER PANEL MOULDING

(a) Put protective tape around the rocker panel

moulding.

Protective Tape

(b) Remove the 2 screws and grommet.

ET–43

Protective Tape

B135470E01

B135472

B135473

B135475

(d) Remove the 7 clips.

ET–44

EXTERIOR – ROCKER PANEL MOULDING

(e) Remove the 2 screws.

B135474

(f) Disengage the 8 clips and remove the rocker panel

moulding.

B135476

B135474

INSTALLATION

1. INSTALL ROCKER PANEL MOULDING

(a) Engage the 8 clips and install the rocker panel

moulding.

(b) Install the 2 screws.

B135475

EXTERIOR – ROCKER PANEL MOULDING

(d) Install the screw.

B135473

(e) Install a new grommet and 2 screws.

B135472

ET–45

B135471

2. INSTALL ROCKER PANEL MOULDING PROTECTOR

(a) Install the rocker panel moulding pro tector with the 2

screws.

ET–46

BODYEXTERIOR

EXTERIOR – FRONT DOOR WINDOW FRAME MOULDING

FRONT DOOR WINDOW FRAME MOULDING

COMPONENTS

OUTER REAR VIEW MIRROR ASSEMBLY

FRONT DOOR BELT MOULDING ASSEMBLY

8.0 (80, 71 in.*lbf)

FRONT DOOR INNER GLASS WEATHERSTRIP

FRONT DOOR INSIDE HANDLE BEZEL PLUG

FRONT DOOR LOWER FRAME BRACKET GARNISH

FRONT DOOR TRIM BOARD SUB-ASSEMBLY

ASSIST GRIP COVER

N*m (kgf*cm, ft.*lbf)

COURTESY LIGHT ASSEMBLY

: Specified torque

B137749E01

EXTERIOR – FRONT DOOR WINDOW FRAME MOULDING

FRONT DOOR UPPER WINDOW FRAME MOULDING

FRONT DOOR REAR WINDOW FRAME MOULDING

FRONT DOOR GLASS RUN

ET–47

RIVET

FRONT DOOR GLASS SUB-ASSEMBLY

FRONT DOOR WEATHERSTRIP

BUTYL TAPE

FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

FRONT DOOR SERVICE HOLE COVER

Non-reusable part

FRONT NO. 1 SPEAKER ASSEMBLY

B137750E01

ET–48

EXTERIOR – FRONT DOOR WINDOW FRAME MOULDING

REMOVAL

1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (See page ED-14)

2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG (See page ED-14)

3. REMOVE ASSIST GRIP COVER (See page ED-15)

4. REMOVE COURTESY LIGHT ASSEMBLY (See page

ED-15)

5. REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY (See page ED-15)

6. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP (See page ED-16)

7. REMOVE FRONT DOOR INSIDE HANDLE SUBASSEMBLY (See page ED-17)

8. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY (See page AV-155)

B129816

9. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-15)

10. REMOVE FRONT DOOR SERVICE HOLE COVER (See page ED-17)

11. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (See page ED-17)

12. REMOVE FRONT DOOR GLASS RUN (See page ED-

19)

13. REMOVE FRONT DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the clip and

remove the front door weatherstrip.

14. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

HINT: When removing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

Heating temperature

Item Temperature Vehicle Body 40 to 60°C (104 to 140°F) Moulding 20 to 30°C (68 to 86°F)

NOTICE: Do not heat the vehicle body and moulding excessively.

(a) Using a heat light, heat the front door rear window

frame moulding.

EXTERIOR – FRONT DOOR WINDOW FRAME MOULDING

(b) Disengage the clip.

B137005

rear window frame moulding.

ET–49

Double-sided Tape

5 mm (0.20 in.)

B137006E01

B137008E01

15. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

(a) Put a 4 mm (0.16 in.) drill bit into a drill. (b) Tape the drill bit without the portion of 5 mm (0.20

in.) from the tip covered. HINT: Tape the drill bit to prevent the drill bit from going too deep.

flanges of the rivets, and remove the 7 rivets.

NOTICE:

• Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

• Do not pry the rivets with the drill, because this may cause damage to the installation holes of the rivets or the drill bit.

• Be careful when touching the drilled rivet s as they may become hot.

(d) Using a vacuum cleaner, remove the rivet fragment s

and shavings from the drilled areas.

(e) Remove the front door upper window frame

moulding from the door frame.

ET–50

EXTERIOR – FRONT DOOR WINDOW FRAME MOULDING

INSTALLATION

1. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING

(a) Install the front door upper window frame moulding

to the door frame.

(b) Using an air riveter or hand riveter with a nose

piece, install the front door upper window frame moulding with 7 new rivets. HINT: If the rivet cannot be cut, pull it once and cut it.

Riveter

Mandrel

Riveter

INCORRECT

B105049

NOTICE:

• Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

B125583E01

• Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

B125584E01

Riveter

INCORRECT

B125585E01

• Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

2. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

HINT: When installing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

Heating temperature

Item Temperature Vehicle Body 40 to 60°C (104 to 140°F) Moulding 20 to 30°C (68 to 86°F)

EXTERIOR – FRONT DOOR WINDOW FRAME MOULDING

Double-sided Tape

0.8 mm (0.032 in.)

ET–51

NOTICE: Do not heat the vehicle body and front door window frame moulding excessively.

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body

surface.

(2) Remove the double-sided tape from the vehicle

body.

(3) Wipe off any tape adhesive residue with

cleaner.

(b) Clean the front door rear window frame moulding. (If

reusing the front door rear window frame moulding) (1) Using a heat light, heat the front door rear

window frame moulding.

(2) Remove the double-sided tape from the front

door rear window frame moulding.

(3) Wipe off any tape adhesive residue with

cleaner.

(4) Apply new double-sided tape to the front door

rear window frame moulding.

5.0 mm (0.197 in.)

B137007E01

(1) Using a heat light, heat the vehicle body and

front door rear window frame moulding.

(2) Remove the release paper from the front door

rear window frame moulding. HINT: After removing the release paper, keep the exposed adhesive free from foreign matter.

B137754

(3) Engage the clip and install the front door rear

window frame moulding.

B137005

ET–52

EXTERIOR – FRONT DOOR WINDOW FRAME MOULDING

3. INSTALL FRONT DOOR WEATHERSTRIP

(a) Engage the clip and install the front door

weatherstrip.

4. INSTALL FRONT DOOR GLASS RUN (See page ED-

30)

5. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (See page ED-31)

B129818

6. INST ALL FRONT DOOR SERVICE HOLE COVER (See page ED-32)

7. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-17)

8. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY (See page AV-157)

9. INSTALL FRONT DOOR INSIDE HANDLE SUBASSEMBLY (See page ED-33)

10. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP (See page ED-32)

11. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY (See page ED-33)

12. INSTALL COURTESY LIGHT ASSEMBLY (See page

ED-34)

13. INSTALL ASSIST GRIP COVER (See page ED-34)

14. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG (See page ED-34)

15. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (See page ED-34)

EXTERIOR – REAR DOOR WINDOW FRAME MOULDING

BODYEXTERIOR

REAR DOOR WINDOW FRAME MOULDING

COMPONENTS

REAR DOOR BELT MOULDING ASSEMBLY

REAR DOOR INNER GLASS WEATHERSTRIP

ET–53

NO. 1 DOOR SCUFF PLATE CLAMP

REAR DOOR INSIDE HANDLE BEZEL PLUG

DOOR ASSIST GRIP COVER

REAR DOOR TRIM BOARD SUB-ASSEMBLY

B137751E01

ET–54

REAR DOOR UPPER WINDOW FRAME MOULDING

REAR DOOR QUARTER WINDOW GLASS

EXTERIOR – REAR DOOR WINDOW FRAME MOULDING

RIVET

REAR DOOR FRONT WINDOW FRAME MOULDING

REAR DOOR WEATHERSTRIP

REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY

REAR DOOR GLASS SUB-ASSEMBLY

REAR DOOR GLASS RUN

BUTYL TAPE

REAR DOOR SERVICE HOLE COVER

Non-reusable part

REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

B137752E01

EXTERIOR – REAR DOOR WINDOW FRAME MOULDING

REMOVAL

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG (See page ED-38)

2. REMOVE DOOR ASSIST GRIP COVER (See page ED-

38)

3. REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY (See page ED-39)

4. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP (See page ED-40)

5. REMOVE REAR DOOR INSIDE HANDLE SUBASSEMBLY (See page ED-40)

6. REMOVE REAR DOOR SERVICE HOLE COVER (See page ED-41)

7. REMOVE REAR DOOR GLASS RUN (See page ED-

42)

8. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY (See page ED-42)

ET–55

B129819

9. REMOVE REAR DOOR QUARTER WINDOW GLASS (See page ED-43)

10. REMOVE REAR DOOR GLASS SUB-ASSEMBL Y (See page ED-43)

11. REMOVE REAR DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the clip and

remove the rear door weatherstrip.

12. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

HINT: When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

Heating temperature

Item Temperature Vehicle Body 40 to 60°C (104 to 140°F) Moulding 20 to 30°C (68 to 86°F)

NOTICE: Do not heat the vehicle body and moulding excessively.

(a) Using a heat light, heat the rear door front window

frame moulding.

ET–56

EXTERIOR – REAR DOOR WINDOW FRAME MOULDING

(b) Disengage the clip.

B137009

front window frame moulding.

Double-sided Tape

5 mm (0.20 in.)

B137010E01

B137012E01

13. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING

(a) Put a 4 mm (0.16 in.) drill bit into a drill. (b) Tape the drill bit without the portion of 5 mm (0.20

in.) from the tip covered. HINT: Tape the drill bit to prevent the drill bit from going too deep.

the flanges of the rivets, and remove the 7 rivets.

NOTICE:

• Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

• Do not pry the rivets with the drill, as this may cause damage to the installation holes of the rivets or the drill bit.

• Be careful when touching the drilled rivets, as they may become hot.

(d) Using a vacuum cleaner , remove the rivet fragments

and shavings from the drilled areas.

(e) Remove the rear door upper window frame

moulding from the door frame.

EXTERIOR – REAR DOOR WINDOW FRAME MOULDING

INSTALLATION

1. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING

(a) Install the rear door upper window frame moulding

to the door frame.

(b) Using an air riveter or hand riveter with a nose

piece, install the rear door upper window frame moulding with 7 new rivets. HINT: If the rivet cannot be cut, pull it once and cut it.

ET–57

Riveter

Mandrel

Riveter

INCORRECT

B105050

B125583E01

B125584E01

NOTICE:

• Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

• Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

Riveter

INCORRECT

B125585E01

• Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

2. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

HINT: When installing the rear door front window frame moulding, heat the vehicle body and rear door front window frame using a heat light.

Heating temperature

Item Temperature Vehicle Body 40 to 60°C (104 to 140°F) Moulding 20 to 30°C (68 to 86°F)

ET–58

EXTERIOR – REAR DOOR WINDOW FRAME MOULDING

NOTICE: Do not heat the vehicle body and rear door window frame moulding excessively.

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body

surface.

(2) Remove the double-sided tape from the vehicle

body.

(3) Wipe off any tape adhesive residue with

cleaner.

Double-sided Tape (A)

0.8 mm (0.032 in.)

Double-sided Tape (B)

1.2 mm (0.047 in.)

Double-sided Tape (B)

Double-sided Tape (A)

5.0 mm (0.197 in.)

B137011E01

(b) Clean the rear door front window frame moulding. (If

reusing the rear door front window frame moulding) (1) Using a heat light, heat the rear door front

window frame moulding.

(2) Remove the double-sided tape from the rear

door front window frame moulding.

(3) Wipe off any tape adhesive residue with

cleaner.

(4) Apply new double-sided tape to the rear door

front window frame moulding.

(1) Using a heat light, heat the vehicle body and

rear door front window frame moulding.

(2) Remove the release paper from the rear door

front window frame moulding. HINT: After removing the release paper, keep the exposed adhesive free from foreign matter.

B137755

B137009

(3) Engage the clip and install the rear door front

window frame moulding.

EXTERIOR – REAR DOOR WINDOW FRAME MOULDING

3. INSTALL REAR DOOR WEATHERSTRIP

(a) Engage the clip and install the rear door

weatherstrip.

4. INST ALL REAR DOOR GLASS SUB-ASSEMBLY (See page ED-52)

5. INSTALL REAR DOOR QUARTER WINDOW GLASS (See page ED-52)

ET–59

B129820

6. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY (See page ED-52)

7. INSTALL REAR DOOR GLASS RUN (See page ED-52)

8. INSTALL REAR DOOR SERVICE HOLE COVER (See page ED-53)

9. INSTALL REAR DOOR INSIDE HANDLE SUBASSEMBLY (See page ED-55)

10. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP (See page ED-54)

11. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY (See page ED-55)

12. INSTALL DOOR ASSIST GRIP COVER (See page ED-

56)

13. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG (See page ED-56)

ET–60

BODYEXTERIOR

EXTERIOR – LUGGAGE COMPARTMENT DOOR GARNISH

LUGGAGE COMPARTMENT DOOR GARNISH

COMPONENTS

LUGGAGE COMPARTMENT DOOR LOCK CYLINDER ASSEMBLY

LUGGAGE COMPARTMENT DOOR COVER

LUGGAGE COMPARTMENT DOOR OUTSIDE GARNISH

with Smart Key System:

LUGGAGE DOOR OPENING SWITCH ASSEMBLY

SYMBOL EMBLEM

B135463E01

EXTERIOR – LUGGAGE COMPARTMENT DOOR GARNISH

REMOVAL

1. REMOVE LUGGAGE COMPARTMENT DOOR COVER

(a) Using a clip remover, remove the 13 clips and

luggage compartment door cover.

2. REMOVE LUGGAGE DOOR OPENING SWITCH ASSEMBLY (w/ Smart Key System) (See page DL-

246)

B135458

3. REMOVE LUGGAGE COMPARTMENT DOOR LOCK CYLINDER ASSEMBLY

(a) Disconnect the rod.

B136491

ET–61

Protective Tape

(b) Disconnect the cable and connector.

B136496

lock cylinder assembly.

B136497

4. REMOVE LUGGAGE COMPARTMENT DOOR OUTSIDE GARNISH

(a) Put protective tape around the luggage

compartment door outside garnish.

B135459E01

ET–62

EXTERIOR – LUGGAGE COMPARTMENT DOOR GARNISH

(b) Remove the 3 nuts.

B135460

and remove the luggage compartment door outside garnish.

Wooden Block

Location Pin

Protective Tape

B135461

B137025E01

5. REMOVE SYMBOL EMBLEM

HINT: When removing the symbol emblem, heat the luggage compartment door outside garnish and symbol emblem using a heat light.

Heating temperature

Item Temperature

Luggage compartment door outside garnish

Symbol emblem 20 to 30°C (68 to 86°F)

40 to 60°C (104 to 140°F)

NOTICE: Do not heat the luggage compartment door outside garnish and symbol emblem excessively.

(a) Put protective tape around the symbol emblem. (b) Insert a piano wire between the luggage

compartment door outside garnish and symbol emblem.

wooden blocks) to both wire ends.

(d) Pull the piano wire and scrape off the double-sided

tape that holds the symbol emblem to the luggage compartment door outside garnish.

NOTICE:

• If reusing the symbol emblem, take care not to damage the symbol emblem.

• Be careful not to damage the luggage compartment door outside garnish.

(e) Remove the symbol emblem.

EXTERIOR – LUGGAGE COMPARTMENT DOOR GARNISH

INSTALLATION

1. INSTALL SYMBOL EMBLEM

HINT: When installing the symbol emblem, heat the luggage compartment door outside garnish and symbol emblem using a heat light.

Heating temperature

Item Temperature

Luggage compartment door outside garnish

Symbol emblem 20 to 30°C (68 to 86°F)

NOTICE: Do not heat the luggage compartment door outside garnish and symbol emblem excessively.

(a) Clean the luggage compartment door outside

garnish surface. (1) Using a heat light, heat the luggage

compartment door outside garnish surface.

(2) Remove the double-sided tape from the

luggage compartment door outside garnish.

(3) Wipe off any tape adhesive residue with

cleaner.

ET–63

40 to 60°C (104 to 140°F)

B137026

(b) Clean the symbol emblem. (If reusing the symbol

emblem) (1) Using a heat light, heat the symbol emblem. (2) Remove the double-sided tape from the symbol

emblem.

(3) Wipe off any tape adhesive residue with

cleaner.

(4) Apply new double-sided tape to the symbol

emblem.

(1) Using a heat light, heat the luggage

compartment door outside garnish and symbol emblem.

(2) Remove the release paper from the symbol

emblem. HINT: After removing the release paper, keep the exposed adhesive free from foreign matter.

(3) Install the symbol emblem.

2. INSTALL LUGGAGE COMPARTMENT DOOR OUTSIDE GARNISH

(a) Engage the 2 clips and install the luggage

compartment door outside garnish.

B135462

ET–64

EXTERIOR – LUGGAGE COMPARTMENT DOOR GARNISH

(b) Install the 3 nuts.

B135460

3. INSTALL LUGGAGE COMPARTMENT DOOR LOCK CYLINDER ASSEMBLY

(a) Install the luggage compartment door lock cylinder

with the 2 nuts.

B136497

B136496

B136492

(b) Connect the cable and connector.

4. INSTALL LUGGAGE DOOR OPENING SWITCH ASSEMBLY (w/ Smart Key System) (See page DL-

246)

5. INSTALL LUGGAGE COMPARTMENT DOOR COVER

(a) Install the luggage compartment door cover with the

13 clips.

B135458

EXTERIOR – FRONT DOOR BLACK OUT TAPE

BODYEXTERIOR

FRONT DOOR BLACK OUT TAPE

COMPONENTS

FRONT DOOR INNER GLASS WEATHERSTRIP

ET–65

OUTER REAR VIEW MIRROR ASSEMBLY

8.0 (80, 71 in.*lbf)

FRONT DOOR INSIDE HANDLE BEZEL PLUG

ASSIST GRIP COVER

FRONT DOOR LOWER FRAME BRACKET GARNISH

FRONT DOOR TRIM BOARD SUB-ASSEMBLY

COURTESY LIGHT ASSEMBLY

N*m (kgf*cm, ft.*lbf)

: Specified torque

B146673E01

ET–66

EXTERIOR – FRONT DOOR BLACK OUT TAPE

FRONT DOOR GLASS SUB-ASSEMBLY

FRONT DOOR GLASS RUN

DOOR FRAME GARNISH

FRONT DOOR LOWER OUTSIDE STRIPE

FRONT DOOR STRIPE

FRONT DOOR WEATHERSTRIP

BUTYL TAPE

FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

FRONT DOOR SERVICE HOLE COVER

Non-reusable part

FRONT NO. 1 SPEAKER ASSEMBLY

B146674E01

EXTERIOR – FRONT DOOR BLACK OUT TAPE

REMOVAL

1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH (See page ED-14)

2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG (See page ED-14)

3. REMOVE ASSIST GRIP COVER (See page ED-15)

4. REMOVE COURTESY LIGHT ASSEMBLY (See page

ED-15)

5. REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY (See page ED-15)

6. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP (See page ED-16)

7. REMOVE FRONT DOOR INSIDE HANDLE SUBASSEMBLY (See page ED-17)

8. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY (See page AV-155)

ET–67

9. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-15)

10. REMOVE FRONT DOOR SERVICE HOLE COVER (See page ED-17)

11. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY (See page ED-17)

12. REMOVE FRONT DOOR GLASS RUN (See page ED-

19)

13. REMOVE FRONT DOOR WEATHERSTRIP (See page

ET-48)

14. REMOVE DOOR FRAME GARNISH (See page ED-19)

15. REMOVE FRONT DOOR STRIPE

(a) Using a heat light, heat the front door stripe.

Heating temperature

Item Temperature

Vehicle Body 40 to 60°C (104 to 140°F)

NOTICE: Do not heat the vehicle body excessively.

(b) Pull back an edge of the front door stripe and pull it

parallel to the vehicle body to pull it off.

16. REMOVE FRONT DOOR LOWER OUTSIDE STRIPE

(a) Using a heat light, heat the front door lower outside

stripe.

Heating temperature

Item Temperature

Vehicle Body 40 to 60°C (104 to 140°F)

NOTICE: Do not heat the vehicle body excessively.

ET–68

EXTERIOR – FRONT DOOR BLACK OUT TAPE

(b) Pull back an edge of the front door lower outside

stripe and pull it parallel to the vehicle body to pull it off.

EXTERIOR – FRONT DOOR BLACK OUT TAPE

INSTALLATION

1. REPAIR INSTRUCTION

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body

surface.

Heating temperature

Item Temperature

Vehicle Body 40 to 60°C (104 to 140°F)

NOTICE: Do not heat the vehicle body excessively.

(2) Wipe off any tape adhesive residue with

cleaner.

(b) Installation temperature

(1) When ambient temperature is below 15°C,

perform the installation procedure after warming the vehicle body surface (installation surface of the door frame) and tape up to between 20 to 30°C using a heat light. When ambient temperature is above 35°C, cool the vehicle body surface (installation surface of the door frame) and tape down to between 20 to 30°C prior to installation. HINT:

• The most appropriate temperature for installing the tape is 25°C.

• When the temperature is low, the tape turns stiff and comes off easily. When the temperature is high, the tape looses elasticity.

(1) Remove any roughness of coating and dirt on

and around the vehicle body surface where the tape will be installed (installation surface of the door frame). If any roughness or dirt remains when pressing the tape onto the surface, air will be trapped under the tape and result in a poor appearance. HINT: Spray water on the shop floor to settle any dust.

(d) Key points for handling the tape

(1) The tape bends and rolls up easily. Store the

tape between flat pieces of cardboard or other similar objects and keep it dry and level.

NOTICE: Do not bend the tape or leave it in high temperature places.

(e) Key points for installation of the tape (how to use a

squeegee and installation procedure for flat surfaces)

NOTICE:

• Conduct positioning of the tape with a high accuracy to achieve a neat finish and to avoid peeling.

ET–69

ET–70

EXTERIOR – FRONT DOOR BLACK OUT TAPE

• The tape cannot be reused because it deforms or does not fit any more after being removed.

(1) To avoid air bubbles, slightly raise the part of

the tape that are going to be applied so that its adhesive surface does not touch the vehicle body while applying the tape. T ilt the squeegee at a 40 to 50° (for pressing forward) or 30 to 45° (for pulling) to the vehicle body surface and press the tape onto the vehicle body surface with a force of 20 to 30 N (2 to 3 kgf) at a constant slow speed of 3 to 7 cm per second.

Sectional View

For pressing forward:

3 to 7 cm/sec.

Stripe Tape

Squeegee

Padded Side

Squeegee

Release Paper

40 to 50°

Non-padded Side

10 to 20 mm (0.393 to 0.787 in.)

For pulling:

3 to 7 cm/sec.

Squeegee

30 to 45°

Stripe Tape

Release Paper

10 to 20 mm (0.393 to 0.787 in.)

NOTICE: Be sure to observe the specified pressing speed, force, and angle of the squeegee to avoid wrinkles or air bubbles.

HINT:

• Either angle of the squeegee (for pressing forward or for pulling) is acceptable.

• Be sure to apply the tape while removing the release paper 10 to 20 mm from the edge of the squeegee.

B147252E01

Squeegee

Third

Second

Hem

EXTERIOR – FRONT DOOR BLACK OUT TAPE

(f) Key points for installation of the tape (how to use a

squeegee and installation procedure for hemming surfaces)

First

(1) If it is difficult to press the tape, press it in

several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the tape to the hem of the vehicle, especially for a small hem. HINT:

B147253E01

When applying the tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee.

(g) Key points for installation of the tape (how to use a

squeegee and installation procedure for corners) (1) Remove the release paper and apply the tape

carefully with your fingers.

(2) Before applying the tape to each corner, heat

the tape using a heat light and gradually apply it, to avoid wrinkles on the tape and achieve a neat finish.

(h) Check after installation

(1) After completing the application, check if the

tape is applied neatly. If the tape is not applied neatly, reapply using new tape.

NOTICE: Do not reuse the tape.

ET–71

ET–72

EXTERIOR – FRONT DOOR BLACK OUT TAPE

2. INSTALL FRONT DOOR LOWER OUTSIDE STRIPE

(a) Refer to the illustration to position the front door

lower outside stripe.

Identification notch (upper)

Align the edge of the tape to the door frame

+1.5 mm (+0.059 in.)

R End

LH Side: RH Side:

Square

(b) Remove the release paper and apply the stripe.

3. INSTALL FRONT DOOR STRIPE NOTICE: Be sure to install the front door stripe after applying the front door lower outside stripe.

-1.0 mm (-0.039 in.)

Round

B146668E01

EXTERIOR – FRONT DOOR BLACK OUT TAPE

(a) Refer to the illustration to position the front door

stripe.

ET–73

Align the edge of the tape to the claw position of the door frame garnish

Claw position of door frame garnish

LH Side: RH Side:

+1.5 mm (+0.059 in.)

R End

-1.0 mm (-0.039 in.)

Identification notch

Square

Round

B146669E01

(b) Remove the release paper and apply the stripe.

4. INSTALL DOOR FRAME GARNISH (See page ED-30)

5. INSTALL FRONT DOOR WEATHERSTRIP (See page

ET-51)

6. INSTALL FRONT DOOR GLASS RUN (See page ED-

30)

7. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (See page ED-31)

8. INST ALL FRONT DOOR SERVICE HOLE COVER (See page ED-32)

9. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (See page MI-17)

10. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY (See page AV-157)

11. INSTALL FRONT DOOR INSIDE HANDLE SUBASSEMBLY (See page ED-33)

12. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP (See page ED-32)

13. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY (See page ED-33)

ET–74

EXTERIOR – FRONT DOOR BLACK OUT TAPE

14. INSTALL COURTESY LIGHT ASSEMBLY (See page

ED-34)

15. INSTALL ASSIST GRIP COVER (See page ED-34)

16. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG (See page ED-34)

17. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (See page ED-34)

ET–74

BODYEXTERIOR

EXTERIOR – REAR DOOR BLACK OUT TAPE

REAR DOOR BLACK OUT TAPE

COMPONENTS

NO. 1 DOOR SCUFF PLATE CLAMP

REAR DOOR INNER GLASS WEATHERSTRIP

REAR DOOR INSIDE HANDLE BEZEL PLUG

DOOR ASSIST GRIP COVER

REAR DOOR TRIM BOARD SUB-ASSEMBLY

B146675E01

REAR DOOR GLASS SUB-ASSEMBLY

REAR DOOR QUARTER WINDOW GLASS

REAR DOOR WEATHERSTRIP

EXTERIOR – REAR DOOR BLACK OUT TAPE

REAR DOOR OUTSIDE STRIPE

ET–75

REAR DOOR GLASS RUN

REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY

REAR DOOR SERVICE HOLE COVER

REAR DOOR FRAME GARNISH

REAR DOOR LOWER OUTSIDE STRIPE

BUTYL TAPE

REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

Non-reusable part

B146676E01

ET–76

EXTERIOR – REAR DOOR BLACK OUT TAPE

REMOVAL

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG (See page ED-38)

2. REMOVE DOOR ASSIST GRIP COVER (See page ED-

38)

3. REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY (See page ED-39)

4. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP (See page ED-40)

5. REMOVE REAR DOOR INSIDE HANDLE SUBASSEMBLY (See page ED-40)

6. REMOVE REAR DOOR SERVICE HOLE COVER (See page ED-41)

7. REMOVE REAR DOOR GLASS RUN (See page ED-

42)

8. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY (See page ED-42)

9. REMOVE REAR DOOR QUARTER WINDOW GLASS (See page ED-43)

10. REMOVE REAR DOOR GLASS SUB-ASSEMBL Y (See page ED-43)

11. REMOVE REAR DOOR WEATHERSTRIP (See page

ET-55)

12. REMOVE REAR DOOR OUTSIDE STRIPE

(a) Using a heat light, heat the rear door outside stripe.

Heating temperature

Item Temperature

Vehicle Body 40 to 60°C (104 to 140°F)

NOTICE: Do not heat the vehicle body excessively.

(b) Pull back an edge of the rear door outside stripe and

pull it parallel to the vehicle body to pull it off.

13. REMOVE REAR DOOR LOWER OUTSIDE STRIPE

(a) Using a heat light, heat the rear door lower outside

stripe.

Heating temperature

Item Temperature

Vehicle Body 40 to 60°C (104 to 140°F)

NOTICE: Do not heat the vehicle body excessively.

(b) Pull back an edge of the rear door lower outside

stripe and pull it parallel to the vehicle body to pull it off.

EXTERIOR – REAR DOOR BLACK OUT TAPE

INSTALLATION

1. REPAIR INSTRUCTION

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body

surface.

Heating temperature

Item Temperature

Vehicle Body 40 to 60°C (104 to 140°F)

NOTICE: Do not heat the vehicle body excessively.

(2) Wipe off any tape adhesive residue with

cleaner.

(b) Installation temperature

(1) When ambient temperature is below 15°C,

• The most appropriate temperature for installing the tape is 25°C.

• When the temperature is low, the tape turns stiff and comes off easily. When the temperature is high, the tape looses elasticity.

(1) Remove any roughness of coating and dirt on

(d) Key points for handling the tape

(1) The tape bends and rolls up easily. Store the

tape between flat pieces of cardboard or other similar objects and keep it dry and level.

NOTICE: Do not bend the tape or leave it in high temperature places.

(e) Key points for installation of the tape (how to use a

squeegee and installation procedure for flat surfaces)

NOTICE:

• Conduct positioning of the tape with a high accuracy to achieve a neat finish and to avoid peeling.

ET–77

ET–78

EXTERIOR – REAR DOOR BLACK OUT TAPE

• The tape cannot be reused because it deforms or does not fit any more after being removed.

(1) To avoid air bubbles, slightly raise the part of

Sectional View

For pressing forward:

3 to 7 cm/sec.

Stripe Tape

Squeegee

Padded Side

Squeegee

Release Paper

40 to 50°

Non-padded Side

10 to 20 mm (0.393 to 0.787 in.)

For pulling:

3 to 7 cm/sec.

Squeegee

30 to 45°

Stripe Tape

Release Paper

10 to 20 mm (0.393 to 0.787 in.)

NOTICE: Be sure to observe the specified pressing speed, force, and angle of the squeegee to avoid wrinkles or air bubbles.

HINT:

• Either angle of the squeegee (for pressing forward or for pulling) is acceptable.

• Be sure to apply the tape while removing the release paper 10 to 20 mm from the edge of the squeegee.

B147252E01

Squeegee

Third

Second

Hem

EXTERIOR – REAR DOOR BLACK OUT TAPE

(f) Key points for installation of the tape (how to use a

squeegee and installation procedure for hemming surfaces)

First

(1) If it is difficult to press the tape, press it in

several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the tape to the hem of the vehicle, especially for a small hem. HINT:

B147253E01

When applying the tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee.

(g) Key points for installation of the tape (how to use a

squeegee and installation procedure for corners) (1) Remove the release paper and apply the tape

carefully with your fingers.

(2) Before applying the tape to each corner, heat

the tape using a heat light and gradually apply it, to avoid wrinkles on the tape and achieve a neat finish.

(h) Check after installation

(1) After completing the application, check if the

tape is applied neatly. If the tape is not applied neatly, reapply using new tape.

NOTICE: Do not reuse the tape.

ET–79

ET–80

EXTERIOR – REAR DOOR BLACK OUT TAPE

2. INSTALL REAR DOOR LOWER OUTSIDE STRIPE

(a) Refer to the illustration to position the rear door

lower outside stripe.

Align the edge of the tape to the door frame

Identification notch (upper)

+1.5 mm (+0.059 in.)

RH Side:

Triangle

-1.0 mm (-0.039 in.)

LH Side:

R End

Straight line

(b) Remove the release paper and apply the stripe.

3. INSTALL REAR DOOR OUTSIDE STRIPE NOTICE: Be sure to install the rear door outside stripe after applying the rear door lower outside stripe.

B146670E01

EXTERIOR – REAR DOOR BLACK OUT TAPE

(a) Refer to the illustration to position the rear door

outside stripe.

Align the edge of the tape to the claw position of the door frame garnish

ET–81

+1.5 mm (+0.059 in.)

Identification notch

Claw position of door frame garnish

R End

-1.0 mm (-0.039 in.)

LH Side:

Straight line

RH Side:

Triangle

B146671E01

(b) Remove the release paper and apply the stripe.

4. INSTALL REAR DOOR FRAME GARNISH (See page

ED-51)

5. INSTALL REAR DOOR WEATHERSTRIP (See page

ET-59)

6. INST ALL REAR DOOR GLASS SUB-ASSEMBLY (See page ED-52)

7. INSTALL REAR DOOR QUARTER WINDOW GLASS (See page ED-52)

8. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY (See page ED-52)

9. INSTALL REAR DOOR GLASS RUN (See page ED-52)

10. INSTALL REAR DOOR SERVICE HOLE COVER (See page ED-53)

11. INSTALL REAR DOOR INSIDE HANDLE SUBASSEMBLY (See page ED-55)

12. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP (See page ED-54)

13. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY (See page ED-55)

ET–82

EXTERIOR – REAR DOOR BLACK OUT TAPE

14. INSTALL DOOR ASSIST GRIP COVER (See page ED-

56)

15. INSTALL REAR DOOR INSIDE HANDLE BEZEL

PLUG (See page ED-56)

Toyota Camry 2007-2009 Service Manual - Exterior

Specifications and Main Features

Frequently Asked Questions

User Manual