Snorkel sn4275+ User Manual [en, de, fr]

Operator Manual

Guide de l’opérateur

Betriebsanleitung

LX Electric and BiEnergy

SERIAL NO. 4275 to Current

WARNING

All personnel shall carefully read, understand and follow all safety rules,
operating instructions, and National Safety Instructions/Requirements
before operating or performing maintenance on any UpRight Aerial Work
Platform.

The first section of this Operator Manual is the English language version.

AVERTISSEMENT

Tout le personnel doit lire attentivement, bien comprendre et suivre toutes
les règles de sécurité, le mode d’emploi et les règles nationales de sécu­rité avant d’entretenir ou d’utiliser une plate-forme élévatrice UpRight.

La deuxième section du guide de l’opérateur est la version française.

WARNUNG

Alle Bediener müssen die Sicherheitsregeln, Betriebsanleitungen sowie
geltenden Sicherheitsanweisungen/-anforderungen gründlich durchlesen,
verstehen und befolgen, bevor sie an irgendeiner UpRight-Hocharbeits­bühne Wartungsarbeiten ausführen oder diese in Betrieb nehmen.

Der dritte Abschnitt dieser Betriebsanleitung ist deutschsprachig.

P/N 067449-023

LX Electric and BiEnergy

Serial Numbers 4275 – Current

NGLISH

E

When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the
equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis
above the front axle pivot.

RANÇAIS

F

Lors des communications avec UpRight pour des informations au sujet de l’entretient ou des pièces, ne pas oublier
d’inclure les NUMÉROS DE MODÈLE et de SÉRIE inscrits sur la plaque signalétique. Si la plaque signalétique manque, le
NUMÉRO DE SÉRIE est également estampé sur le dessus du châssis, au-dessus de l’axe pivot avant.

EUTSCH

D

Stellen Sie sicher, dass Sie die MODELL- und SERIENNUMMERN auf dem Gerätetypenschild angeben, wenn Sie sich mit
UpRight bezüglich Wartungs- oder Ersatzteilinformationen in Verbindung setzten. Sollte das Typenschild fehlen, finden Sie
die SERIENNUMMER auch auf dem Fahrwerk über der vorderen Schwenkachse.

Model______________ Serial number:___________
Machine weight _______kg Mfg. date:_________
Maximum wheel load:________
Maximum allowable incline of machine when elevated:_____deg.
Occupants and equipment must not exceed the rated maximum
load:_____kg Maximum platform occupants: _____
Maximum allowable sIde force on platform:_____N
Maximum platform height:______m
Maximum platform reach:______m
Maximum allowable wind speed: ______m/s=Beaufort scale_____
Maximum hydraulic system pressure:___ __bar
Maximum system voltage: _______Vdc
This machine is manufactured to comply with
Machinery directive 89-392/CEE

CAUTION: CONSULT OPERATOR'S MANUAL BEFORE USE.

061205-003

UpRight, Inc.

1775 Park Street
Selma, California 93662

TEL: [phone]
FAX: [phone]
PARTS: 1-888-UR-PARTS
PARTS FAX: [phone]

Call Toll Free in U.S.A.

1-800-926-LIFT

UpRight International

Support Centre

61-63 Hong Kong Straat

3047 BR Rotterdam

Netherlands

TEL: [phone]

FAX: [phone]

Parts Tel: [phone]

Parts Fax: [phone]

PERATOR

O

M

ANUAL

WARNING

All personnel shall carefully read, understand and follow all safety rules and operating

instructions before operating or performing maintenance on any UpRight aerial work platform.

Safety Rules

Safety Rules

Safety RulesSafety Rules

Electrocution Hazard

Electrocution Hazard Tip Over Hazard

Electrocution HazardElectrocution Hazard

THISMACHINEISNOT

INSULATED!

the machine whileelevated unless the

Tip Over Hazard Collision Hazard

Tip Over HazardTip Over Hazard

NEVER

elevate the platform or drive

machineisonafirm,levelsurface.

Collision Hazard Fall Hazard

Collision HazardCollision Hazard

NEVER

without first checking for overhead

obstructions or other hazards.

position the platform

Fall Hazard

Fall HazardFall Hazard

NEVER

climb, stand or sit on

platform guardrails or midrail.

USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material
used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures,
buildings etc.). All other uses of the aerial work platform are prohibited!

THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of elec­trical equipment!

Exceeding the specified permissible maximum load is prohibited! See “Special Limitations” on page 4 for details.
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from up high on

down) is prohibited!

NEVER exceed the manual force allowed for this machine. See “Special Limitations” on page 4 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or debris;

and avoiding them.

OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 4 for details.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.

Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc.,

is prohibited!

Dismantling the swing gate or other railing components is prohibited! Alwaysmakecertainthattheswinggateisclosedandsecurely
locked!

It is prohibited to keep the swing gate in an open position (held open with tie-straps) when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!

NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and damaged

cables or hoses before using.

VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.

To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working
range.

NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight.
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing key.

Page 1

067449-023 LX31/LX41 Electric and BiEnergy

C

ONTENTS

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

GeneralDescription...................................................................3

SpecialLimitations....................................................................4

AllModels:................................................................................. 4

PlatformCapacity........................................................................... 4

Manual Force . ............................................................................. 4

BeaufortScale.............................................................................. 4

LiftOverloadAlarm.......................................................................... 4

ControlsandIndicators................................................................5

Pre-Operation&SafetyInspection.......................................................6

SystemFunctionInspection............................................................6

Operation............................................................................8

TravelwithPlatformLowered .................................................................. 8

TravelwithWorkPlatformElevated ............................................................. 9

Steering................................................................................... 9

RaisingandLoweringthePlatform.............................................................. 9

Leveling the Platform

(Outriggerequippedmachinesonly)............................................................ 10

OutriggerSwitchesandIndicatorLights ..................................................... 10

ToLevelthePlatform(ExtendtheOutriggers).................................................... 10

ToRetracttheOutriggers................................................................. 10

EmergencyLowering........................................................................ 10

TowingorWinching..................................................................11

ParkingBrakeRelease...................................................................... 11

AfterUseEachDay...................................................................11

FoldDownGuardrails ................................................................12

FoldDownProcedure....................................................................... 12

ErectionProcedure......................................................................... 12

TransportingtheWorkPlatform........................................................13

Preparation for Shipment . . . . . . .............................................................. 13

LiftingByCrane............................................................................ 13

DrivingorWinchingontoaTruckorTrailer....................................................... 13

Maintenance........................................................................14

BlockingtheElevatingAssembly .............................................................. 14

BraceInstallation....................................................................... 14

BraceRemoval......................................................................... 14

HydraulicFluid............................................................................. 14

Battery Maintenance . . . ..................................................................... 15

EngineandGenerator(BiEnergyModels) ....................................................... 16

Coolant............................................................................... 16

Oil................................................................................... 16

Fuel ................................................................................. 16

PreventativeMaintenanceSchedule.....................................................17

DailyPreventativeMaintenanceCheckList ...................................................... 17

MaintenanceTableKey.................................................................. 17

MaintenanceReport..................................................................... 17

Labels .............................................................................18

Specifications.......................................................................20

Page 2 Operator Manual

Introduction 067449-023 LX31/LX41 Electric and BiEnergy

I

NTRODUCTION

This manual covers the operation of the LX 31 and LX 41 Electric and BiEnergy machines. This manual
must be stored on the machine at all times.

G

ENERAL

D

ESCRIPTION

1. Platform
The platform has a reinforced steel floor,

guardrails with midrail, toeboards and an
entrance gate at the rear and both sides of
the platform. The guardrails can be folded
down for access through doors or for ship­ment.

2. Slide-out Deck

!

WARNING

DO NOT use the maintenance platform
without guardrails properly assembled and in
place

3. Platform Controls
The platform controls contain the controls to

operate the machine. It should be hung on
the front, left, or right guardrail.

!

10

1

Figure 1:

8

LX Serie7s Work Platform

3

4

2

10

4. Manual Case

5. Elevating Assembly
The platform is raised and lowered by the

elevatingassembly;afivesectionscissor
assembly powered by two single-stage lift
cylinders.

6. Scissor Guard

7. Control Module
The control module contains the fuel tank,

hydraulic valve manifold, horn/alarms, bat­teries, and chassis control panel.

8. Power Module
The power module contains the engine, generator, hydraulic pumps, and hydraulic reservoir.

9. Chassis
The chassis is a structural frame that supports all the components of the Work Platform.

10. Outriggers (optional)

2

9

10

7

5

6

10

Operator Manual Page 3

067449-023 LX31/LX41 Electric and BiEnergy Special Limitations

S

PECIAL

L

IMITATIONS

A

LL

M

ODELS

Travel with the platform raised is limited to a creep speed range.
Elevating of the Work Platform is limited to firm, level surfaces only.

DANGER

! !

The elevating function shall ONLY be used when the work platform is level and on a firm surface.
The work platform is NOT intended to be driven over uneven, rough, or soft terrain.

P

LATFORM

The maximum capacity for the MACHINE, including occupants is determined by model and options, and
is listed in “Specifications” on page 20.

DANGER

! !

DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.

M

ANUAL

Manual force is the force applied by the occupants to objects such as walls or other structures outside the
work platform.

F

:

C

APACITY

ORCE

The maximum allowable manual force is limited to 200 N (45 lbs.) of force per occupant, with a maximum
of 400 N (90 lbs.) for two or more occupants.

DANGER

! !

DO NOT exceed the maximum amount of manual force for this machine.

B

EAUFORT

Never operate the machine when wind speeds exceed 45 km/h (28 mph) [Beaufort scale 6].

BEAUFORT

RATING

3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, flags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25 Shrubs with leaves start swaying. Wave crests are apparent in ponds or swamps.
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31 Tree branches move. Power lines whistle. It is difficult to open an umbrella.
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difficult to walk against the wind.

m/s km/h ft/s mph

L

IFT

O

All models include a feature that alerts the operator when the platform load is exceeded. If the alarm
sounds during the lift function, lower the platform and reduce the platform load.

DANGER

! !

S

WIND SPEED

VERLOAD

CALE

A

GROUND CONDITIONS

LARM

Never operate the machine with a platform load greater than the rated capacity.

Page 4 Operator Manual

Controls and Indicators 067449-023 LX31/LX41 Electric and BiEnergy

C

ONTROLS

AND

Platform Controls

I

NDICATORS

1

2

5*

7**

8

11

4*

5*

6

3

12

1 Steering Switch

2. Interlock Lever Switch

3. Control Lever

4. Outrigger Switches

5. Outrigger Indicator Lights

6. Emergency Stop Switch

7. Lift/Drive Switch

8. Drive Speed/Torque Selector Switch

9. Drive Enable Indicator

10. Key Switch

11. Glow Plug Button

12. Horn Button

Outrigger Options
* Outrigger Switches and Outrigger Lights are installed

on outrigger equipped machines only.

** Outrigger selection is available on outrigger equipped

machines only.

4*

Figure 2:

Chassis Controls

1

6 7

Controls and Indicators

2

8

3
4

9

5

10

9

10

1EmergencyStop

2. Platform/Chassis Switch

3. Raise Button

4. Brake Release Button

5. Lower Button

6. Key Switch

7. Start Button

8. Glow Plug Button

9. Hour Meter

Operator Manual Page 5

067449-023 LX31/LX41 Electric and BiEnergy Pre-Operation & Safety Inspection

P

RE

-O

PERATION

NOTE:

& S

Carefully read, understand and follow all safety rules, operating instructions, labels and National Safety

Instructions/Requirements. Perform the following steps each day before use.

1. Open modules and inspect for damage, fluid leaks or missing parts.

2. Check the hydraulic fluid level sight gauge on the hydraulic tank with the platform fully lowered. Add
fluid if necessary.

3. Check that fluid level in the batteries is correct (see “Battery Maintenance” on page 15).

4. BiEnergy Models - Check the engine oil level and fuel level.

5. Check that all guardrails are in place, the slide-out deck extension is secured with the pin, and all fas­teners are properly tightened.

6. Check tire pressure: 5,2 bar (75 psi).

7. Carefully inspect the entire work platform for damage such as cracked welds or structural members,
loose or missing parts, fluid leaks, damaged cables or hoses, loose connections and tire damage.

8. BiEnergy Models - While the engine is cool, check the engine coolant level.

!

CAUTION

DO NOT check coolant when engine or radiator is hot; hot coolant can cause severe burns.

AFETY

I

NSPECTION

!

S

YSTEM

F

UNCTION

!

WARNING

STAND CLEAR of the work platform while performing the following checks.
Before operating the work platform, survey the work area for surface hazards such as holes, drop-offs,

bumps and debris.
Check in ALL directions, including above the work platform, for obstructions and electrical conductors.
Protect control console cable from possible damage while performing checks.

1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.

2. Place chassis and platform emergency stop switches in the ON position (Figure 2) by pulling the but­tons out.

3. Verify that the Platform/Chassis switch is set to PLATFORM.

4. Turn the Platform Controls key switch clockwise to ON.

A. BiEnergy may be powered by batteries or engine. To power by engine:

a. Set the Chassis Controls key switch to RUN.

b. Start from Chassis Controls

• Press the START button to start the engine, releasing the button once the engine starts.

c. Start from Platform Controls

• Turn the key fully clockwise to start the engine, releasing the key once the engine starts.

I

NSPECTION

!

NOTE:

If the engine is cold, depress the glow plug button and hold for 6 seconds to heat the glow plugs.

5. Position the Lift/Drive switch to the DRIVE position. The drive enable light should be ON.

6. With the speed range switch first in HIGH TORQUE and then in HIGH SPEED, depress the interlock
lever switch and slowly push the control lever to FORWARD then REVERSE positions to check for
speed and directional control. The farther you push or pull the control lever, the faster the machine will
travel.

Page 6 Operator Manual

System Function Inspection 067449-023 LX31/LX41 Electric and BiEnergy

7. Depress the interlock lever switch and push the steering switch RIGHT then LEFT to check for steering
control.

8. Optional Outrigger Equipped Machines:

a. With the Lift/Outrigger/Drive switch in DRIVE, depress the interlock lever switch on the control lever

and position each Outrigger switch to the EXTEND position.

• Outriggers should be disabled. If an outrigger extends during this test STOP. Remove the machine

from service until it is repaired.
b. Turn the Drive/Outrigger/Lift switch to OUTRIGGER.
c. Depress the interlock lever switch on the control lever and position each Outrigger switch to the

EXTEND position to deploy all four (4) outriggers.

• Check the outrigger indicator lights; they should be ON.

d. Depress the Interlock Lever switch on the control lever and position each Outrigger switch to the

RETRACT position.

• Partially retract all four (4) outriggers. The outrigger indicator lights should FLASH.

• Fully retract all four (4) outriggers. The outrigger indicator lights should be OFF.

9. Open the Control Module covers to gain access to the chassis controls and level sensor.

10. Turn the Platform/Chassis switch to CHASSIS.

11. Push the Raise button to elevate platform while pushing the level sensor off of level. The platform should
only partially elevate and the tilt alarm should sound. If the platform continues to elevate and/or there is
no alarm, STOP and remove the machine from service until it is repaired.

12. Release the level sensor and fully elevate the platform.

13. Visually inspect the elevating assembly, lift cylinder, cables and hoses for damage or erratic operation.
Check for missing or loose parts.

14. Lower the platform partially by pushing in on the Lower button, and check operation of the audible lower­ing alarm.

15. Open the chassis emergency lowering valve to check for proper operation (refer to “Emergency Lower­ing” on page 10). Once the platform is fully lowered, close the valve by releasing the knob.

16. Turn the Platform/Chassis switch to PLATFORM.

17. Close and secure the module covers.

18. Enter the platform making sure the gate is latched.

19. Position the Lift/Drive switch to LIFT.

20. Depress the interlock lever switch and slowly push the control lever to UP to raise the platform; fully actu­ate the control lever to check proportional lift speed. Slowly pull the control lever to the DOWN position to
lower the platform. Check that the lowering alarm sounds.

21. Optional Outrigger Equipped Machines:

a. With the Lift/Outrigger/Drive switch in LIFT, depress the interlock lever switch on the control lever and

position any outrigger switch to the EXTEND position.

• Outriggers should be disabled. If an outrigger extends during this test, STOP. Lower the platform

and remove the machine from service until it is repaired.

22. Turn the controller key switch to OFF, push the Emergency Stop button, and dismount the platform.

Operator Manual Page 7

067449-023 LX31/LX41 Electric and BiEnergy Operation

O

PERATION

NOTE:

Before operating the work platform, ensure that the pre-operation and safety inspection has been completed,

any deficiencies have been corrected, and the operator has been thoroughly trained on this machine.

!

WARNING

Never operate the work platform with the parking brakes released. Serious injury or damage could
result.

T

RAVEL

1. Verify the following:

• the chassis Emergency Stop button is in the ON position (pull out)

• the Drive Enable indicator is ON

• the Platform/Chassis switch is on PLATFORM.

NOTE:

If the drive enable indicator is OFF, verify that the platform is fully lowered and (if so equipped) the outriggers

are fully retracted.

2. After mounting the platform, close and latch the gate. Check that the guardrails are in position and
properly assembled, with the fasteners properly torqued.

3. Check that the route is clear of persons, obstructions, holes and drop-offs, and is capable of supporting
the wheel loads.

4. Check clearances above, below and to the sides of the platform.

5. Pull the controller Emergency Stop button out to the ON position.

6. Turn the Platform Controls key switch clockwise to ON.

A. BiEnergy may be powered by batteries or engine. To power by engine:

a. Set the Chassis Controls key switch to RUN.

b. Start from Chassis Controls

c. Start from Platform Controls

WITH

• Press the START button to start the engine, releasing the button once the engine starts.

• Turn the key fully clockwise to start the engine, releasing the key once the engine starts.

P

LATFORM

!

L

OWERED

NOTE:

If the engine is cold, depress the glow plug button and hold for 6 seconds to heat the glow plugs.

7. Set the Lift/Drive switch to DRIVE.

8. Set the speed range switch to HIGH TORQUE.

9. Grasp the control lever so that the interlock lever switch is depressed (releasing the interlock lever
switch cuts power to controller). Slowly push or pull the control lever to FORWARD or REVERSE to
travel in the desired direction. The farther you push or pull the control lever from center, the faster the
machine will travel.

10. While moving, push the speed range switch to HIGH SPEED for travel on level surfaces or to HIGH
TORQUE for climbing grades or traveling in confined areas.

Page 8 Operator Manual

Operation 067449-023 LX31/LX41 Electric and BiEnergy

T

RAVEL

Travel with the platform elevated ONLY on firm and level surfaces.

NOTE:

The work platform will travel at reduced speed when in the elevated position, and only if the front axle is

parallel with the rear axle.

1. Check that the route is clear of persons, obstructions, holes and drop-offs, is level and capable of sup­porting the wheel loads.

2. Check clearances above, below and to the sides of the platform.

3. Position the Lift/Drive switch to the DRIVE position.

4. Push the control lever to FORWARD or REVERSE for the desired direction of travel.

5. If the machine quits driving and the tilt alarm sounds, immediately lower the platform and move the
machine to a level location before re-elevating the platform.

S

TEERING

Push the steering switch RIGHT or LEFT to turn the wheels. Observe the tires while maneuvering to
insure proper direction.

NOTE:

Steering is not self-centering. Wheels must be returned to the straight ahead position by operating the steering

switch.

WITH

W

ORK

P

LATFORM

E

LEVATED

R

AISING AND

The machine must be on a firm, level surface, capable of supporting the weight of the machine. On
machines equipped with optional outriggers, use the outriggers to level the machine (refer to “Leveling the
Platform (Outrigger equipped machines only)” on page 10.

1. Position the Lift/Drive switch to LIFT.

2. While holding the control lever so the interlock lever switch is depressed, push the control lever slowly to
UP to raise the platform. Pushing the control lever farther increases the lift speed.

3. When the work task is completed, position the Lift/Drive switch to LIFT, and lower the platform by pulling
back on the control lever until the platform is fully lowered.

L

OWERING

THE

P

LATFORM

Operator Manual Page 9

067449-023 LX31/LX41 Electric and BiEnergy Operation

L

EVELING

(O

UTRIGGER

THE

P

LATFORM

EQUIPPED

MACHINES

ONLY

)

!

WARNING

When using outriggers, all four (4) outriggers must be in firm contact with the supporting surface.

UTRIGGERSWITCHES ANDINDICATOR

O

For each outrigger, there is an outrigger switch and an outrigger indicator light (refer to Figure 2).
Each outrigger switch will raise and lower one outrigger.
Each outrigger indicator light will indicate the position of one outrigger.

• When the indicator light is OFF - the outrigger is fully retracted.

• When the indicator light is FLASHING - the outrigger is partially extended.

• When the indicator light is ON - the outrigger is in firm contact with the supporting surface.

TO L

EVEL THE

1. Make sure that the extension deck is retracted before operating the outrig­gers.

2. Look around the machine; make sure that there is nothing obstructing the
outriggers, and that the surface beneath them is suitable to support the
weight of the machine.

3. Position the Lift/Outrigger/Drive switch set to OUTRIGGER.

4. Depress the interlock lever switch on the control lever, and operate the
outrigger switches to extend each outrigger until it is making firm contact
with the supporting surface.

5. While observing the bubble level on the guardrail, extend the outrigger
opposite the position of the bubble until the platform is level. For example:
if the bubble is to the front and left in the orbit, extend the rear right outrigger. Continue to adjust until
the bubble is centered in the small circle indicating that the platform is level.

6. Confirm that all four (4) outriggers are in firm contact with the supporting surface. The outriggers are in
contact with the supporting surface when the indicator lights are ON.

P

LATFORM

!

IGHTS

L

(E

XTEND

THE

O

UTRIGGERS

Figure 3:

)

Platform Orbit Bubble Level

TOR

E

Page 10 Operator Manual

ETRACT THEOUTRIGGERS

1. Fully lower the platform.

2. Position the Lift/Outrigger/Drive switch set to OUTRIGGER.

3. Depress the interlock lever switch on the control lever, and position each outrigger switch to RETRACT.

• The outrigger indicator lights will be OFF when the outriggers are fully retracted.

• The drive enable indicator light will not come on until all four outriggers are fully retracted.

MERGENCY

The emergency lowering control knob is located at the
rear of the machine at the base of the scissor assembly.

1. Open the emergency lowering valve by pulling on the
knob and holding it.

2. Once the platform is fully lowered, release the knob to
close the valve.

L

OWERING

Figure 4:

Emergency Lowering Valve,

Towing or Winching 067449-023 LX31/LX41 Electric and BiEnergy

T

OWING

W

OR

Perform the following only when the machine will not operate under its own power and it is necessary to
move the machine or when winching onto a transport vehicle (see “Transporting the Work Platform” on
page 13).

INCHING

CAUTION

DO NOT tow or winch the machine faster than 0,3 m/s (1 ft./s). Faster speeds will damage drive
components and void the warranty.

P

ARKING

!

WARNING

Never operate the work platform with the parking brakes
released. Serious injury or damage could result.

Never release the brakes if the machine is on a slope.
Chock the wheels before releasing the parking brakes.
Hook the machine to a towing vehicle before releasing the

parking brakes.

1. Turn the Chassis/Platform/Brake Release switch to the Brake
Release position.

• Alarm will sound

2. Momentarily push the Brake Release button.

3. The machine will now roll when pushed or pulled.

4. For normal operation, turn the Platform/Chassis/Brake Release switch to Platform.

5. Verify that the parking brakes have engaged before the machine is operated.

B

RAKE

R

ELEASE

!

Figure 5:

Platform/Chassis/Brake Release Switch

Brake Release Button

Parking Brake Release

A

FTER

Operator Manual Page 11

U

1. Ensure that the platform is fully lowered.

2. Park the machine on level ground, preferably under cover, secure against vandals, children or unautho-

3. Turn the key switch to OFF and remove the key to prevent unauthorized operation.

E

SE

rized operation.

ACH

D

AY

067449-023 LX31/LX41 Electric and BiEnergy Fold Down Guardrails

F

OLD

D

OWN

This procedure is only for passing through doorways. Guardrails must be returned to proper position
before using the machine.

F

OLD

ROCEDURE

P

NOTE:

procedures, retain all fasteners.

1. Place the controller on the platform.

2. Starting at the slide-out deck:

3. Go to the rear of the platform:

4. Unlatch the side gate so the left side guardrails can be folded down in two separate pieces. Also

5. Fold the rear half of the side guardrails onto the deck:

6. Fold the front half of the side guardrails onto the deck:

7. Lift up and fold down the front slide-out deck guardrail.

G

UARDRAILS

Figure 6:

D

OWN

When performing the following

• remove nuts, bolts and washers
from the top front corners of guard­rails (A)

• remove the nuts, bolts and wash­ers from the slide-out deck side
guardrail mid-rails (B)

• remove nuts, bolts and washers
located at the top of the sockets
that hold the slide-out deck side
guardrails to the deck (C)

• fold the side guardrails down onto
the slide-out deck platform

• leave the end rail up and slide the deck all the way in.

• close and latch the rear gate

• remove the nuts, bolts, washers, and corner brackets from the top of the rear guardrail

• fold the rear guardrail down onto the platform, being careful to keep the gate latched.

remove the nuts, bolts and washers opposite the gate latch on the right side guardrail so it too can be
separated into two pieces (E).

• lift up and fold down so the guardrails rest on the deck, on top of the rear guardrail.

• lift up and fold down so the guardrails rest on the slide-out deck, with the guardrail posts resting in the
cutouts on the slide-out deck toeboard (F).

E

A

B

C

F

Fold Down Guardrails

D

E

RECTION

1. Raise the front guardrail, making sure it is pushed down to secure the guardrail in the vertical position.

2. Raise the side guardrails, making sure each is pushed down to secure the guardrail in the vertical posi­tion; align holes and install bolts, washers and nuts. Tighten securely.

3. Raise one of the slide-out deck side guardrail assemblies; align holes and install bolts, washers and
nuts. Tighten securely. Repeat this procedure for the other slide-out deck side guardrails.

4. Raise the rear guardrail, and install the corner brackets, nuts, bolts and washers.

5. Hang the controller from the front guardrail.

6. Before operating work platform check that all fasteners are in place and properly torqued.

!

WARNING

Before operating machine, guardrails must be securely fastened in their proper position.

Page 12 Operator Manual

P

ROCEDURE

!

Transporting the Work Platform 067449-023 LX31/LX41 Electric and BiEnergy

T

RANSPORTING

P

L

D

ONTO A TRUCK OR

NOTE:

THE

REPARATION

1. Fully lower the platform.

2. Disconnect the battery negative (-) lead from the battery terminal.

3. Band the controller to the front guardrail.

4. Band the elevating linkage to the frame.

IFTING

1. Secure straps to chassis tie down/lifting lugs
only.

2. Place the platform onto the transport vehicle
in transport position.

3. Chock the wheels.

4. Secure the work platform to the transport
vehicle with chains or straps of adequate
load capacity attached to the chassis tie
down/lifting lugs.

BY C

RIVING OR

Do not winch faster than 0,3 m/s

W

W

ORK

FOR

RANE

INCHING

T

P

S

HIPMENT

RAILER

(1 ft/s)

LATFORM

Rear View

.

Figure 7:

Tie Downs/Lifting Lugs

Transporting Work Platform

Front View

1. Move the machine onto the truck or trailer;

A. To

a. Move the work platform up the ramp and into transport position.
b. Set the wheels straight and turn off the machine.
c. Chock the wheels.

B. To

a. Move the work platform up to the ramp.
b. Attach the winch cable to the tie down/lifting lugs.
c. Release the parking brakes (refer to “Towing or Winching” on page 11).
d. Winch the platform into transport position
e. Chock the wheels.

2. Secure the work platform to the transport vehicle with chains or straps of adequate load capacity
attached to the chassis tie down/lifting lugs.

the machine onto the transport vehicle:

Drive

Winch

the machine onto the transport vehicle:

CAUTION

Overtightening of chains or straps through tie down/lifting lugs may result in damage to the work
platform.

Operator Manual Page 13

067449-023 LX31/LX41 Electric and BiEnergy Maintenance

M

AINTENANCE

B

LOCKING

THE

E

LEVATING

A

SSEMBLY

Figure 8:

Blocking Elevating Assembly

!

WARNING

Never perform service on the work platform in the elevating
assembly area while the platform is elevated without first blocking
the elevating assembly.

DO NOT stand in elevating assembly area while deploying or
storing brace.

RACEINSTALLATION

B

1. Park the work platform on firm, level ground.

2. Verify that the platform Emergency Stop button is ON.

3. Turn the Platform/Chassis switch to CHASSIS.

4. Start the engine, using the chassis controls.

5. Push the Throttle button in. The button will stay in and the
engine speed will increase. Using the Raise button, elevate the
platform until the scissor brace can be rotated to the vertical
position.

6. From the left side of the machine, disengage the locking pin securing the brace. Rotate the scissor
brace counterclockwise until it is vertical and between the two scissor center pivots.

7. Push the Lower button and gradually lower the platform until the brace is supporting the platform.

8. Disengage the throttle by pushing the Throttle button in again. The button will retract and the engine will
come to idle speed.

!

Upper Scissor

Center Pivot

Brace

Lower Scissor

Center Pivot

Locking Pin

RACE

B

1. Using the chassis controls, gradually raise the platform until the scissor brace clears the two scissor
center pivots.

2. Rotate the scissor brace clockwise until the locking pin engages.

3. Push the Lower button to completely lower the platform.

4. Make sure the Throttle button is disengaged and Platform/Chassis switch is on PLATFORM.

H

YDRAULIC

The hydraulic fluid tank is located in the Power Module.

NOTE:

Never add fluid if the platform is elevated.

1. Make sure that the platform is fully lowered.

2. Check fluid level by observing the fluid sight gauge

3. Remove the filler cap to fill with the appropriate fluid.

EMOVAL

R

F

LUID

Figure 9:

Hydraulic Fluid Tank

2

1. Fluid Sight Gauge

2. Filler Cap

1

Page 14 Operator Manual

Maintenance 067449-023 LX31/LX41 Electric and BiEnergy

B

ATTERY

The batteries are located in the Control Module.

M

AINTENANCE

Figure 10:

Battery Location

!

WARNING

Hazard of explosive gas mixture. Keep sparks, flame,
and smoking material away from battery.

Always wear safety glasses when working with batteries.
Battery fluid is highly corrosive. Thoroughly rinse away

any spilled fluid with clean water.
Always replace batteries with UpRight batteries or

manufacturer approved replacements weighing 48 kg
(106 lbs.) each.

Check battery fluid level daily, especially if the work
platformisbeingusedinawarm,dryclimate.

If the electrolyte level is lower than 10 mm (3/8 in.)
above plates, add distilled water ONLY. Do not use tap
water with high mineral content; it will shorten battery life.

The battery and cables should be inspected regularly for signs of cracks in the case, electrolyte leakage
and corrosion of the terminals. Inspect the cables for worn spots or breaks in the insulation and for broken
cable terminals.

Refer to the Service Manual to extend battery life and for complete service instructions.

!

Eight 6 Volt Batteries

BiEnergy Models include one 12 Volt Battery for

starting the engine. It is located behind the
ladder assembly

Operator Manual Page 15

067449-023 LX31/LX41 Electric and BiEnergy Maintenance

E

NGINE

OOLANT

C

The coolant recovery tank is mounted
on the inside of the door of the power
module.

1. Remove the cap on the coolant
recovery tank.

2. Add coolant to the “FULL” mark.

AND

G

ENERATOR

(BIE

1

NERGY

M

ODELS

)

Figure 11:

2

Engine

3

NOTE:

Never remove the radiator cap when

the engine is hot.

4

IL

O

The engine
when you check and replenish the
engine oil. Refer to the Service Manual
to change the oil filter.

1. Remove the oil dipstick and check
the level indicator marks.

2. If the level is low, remove the oil filler cap.

3. Replenish with the proper engine oil (refer to the engine service manual that came with the machine).

must not be running

1 Radiator Cap

2. Coolant Recovery Tank

3. Oil Filler Cap

4. Oil Dipstick

!

CAUTION

DO NOT check coolant when engine or radiator is hot; hot coolant can cause severe burns.

UEL

F

The fuel tank for is
locatedintheControl
Module, behind the
chassis controls. The
tank is translucent.
Check the fuel level by
observing the level of
the liquid through the
tank.

!

2

2

1

1 Fuel Tank 2. Fuel Filler Cap

Figure 12:

Fuel Supply

Page 16 Operator Manual

Preventative Maintenance Schedule 067449-023 LX31/LX41 Electric and BiEnergy

P

REVENTATIVE

D

AINTENANCE

M

M

AINTENANCE

S

CHEDULE

The complete inspection consists of periodic visual and operational checks, along with periodic minor
adjustments to assure proper performance. Daily inspection will prevent abnormal wear and prolong the
life of all systems. The inspection and maintenance schedule is to be performed at regular intervals.
Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical
and electrical procedures.

!

WARNING

!

Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is necessary to enter the scissor assembly to perform

maintenance while the platform is elevated (see page 14).

The daily preventative maintenance table has been designed for machine service and maintenance repair.
Please photocopy the Daily Preventative Maintenance Check List and use the table as a checklist when
inspecting the machine for service.

AILY

P

REVENTATIVE

ABLEKEY

T

M

AINTENANCE

AINTENANCE

M

C

HECK

EPORT

R

L

IST

\

Y = Yes/Acceptable

N = No/Not Acceptable

R = Repaired/Acceptable

COMPONENT INSPECTION OR SERVICES Y N R

Batteries Check electrolyte level

Chassis

Control Cable

Controller Check switch operation

Drive Motors Check for operation

Elevating Assembly Inspect for structural cracks

Emergency Lowering

System

Entire Unit Check for and repair collision damage

Hydraulic fluid Check fluid level

Hydraulic Pump Check for hose fitting leaks

Hydraulic System Check for leaks

Check hoses for pinch or rubbing points
Check welds for cracks
Check the exterior of the cable for pinching,

binding or wear

Operate the emergency lowering valve and
check for serviceability

Date: _______________________________________

Owner: _____________________________________

Model No: ___________________________________

Serial No: ___________________________________

Serviced By: _________________________________

COMPONENT INSPECTION OR SERVICES Y N R

Labels

Platform Deck and

Rails

Tires and Wheels Check for damage

Engine Oil and Filter

Engine Fuel System

Engine Coolant Check coolant level (with engine cold)

Check for peeling, missing, or unreadable
labels & replace

Check welds for cracks
Check condition of deck

Check level and condition
Check for leaks
Check fuel level
Check for leaks
Check air cleaner

Operator Manual Page 17

067449-023 LX31/LX41 Electric and BiEnergy Labels

Model______________ Serial numbe r:___________
Machine weight _______kg Mfg.date:____ _____
Maximum wheel load:________
Maximum allowable incline of machine when elevated:_____deg.
Occupants and equipment must not exceed the ra ted maximum
load:_____kg Maximum platform occupants: _____
Maximum allowable sIde force on platform:_____N
Maximum platform height:______m
Maximum platform reach:______m
Maximum allowable wind speed: ______m/s=Beaufort scale_ ____
Maximum hydraulic system pressure:_____bar
Maximum system voltage: _______Vdc
This machine is manufactured to comply with
Machinery directive 89-392/CEE

CAUTION: CONSULT OPERATOR'S MANUAL BEFORE USE.

061205-003

Ifhorn sounds continuously
lowerplatform and relevel.

TIPPING HAZARD

L

ABELS

These labels shall be present and in good condition before operating the work platform. Be sure to read,
understand and follow these labels when operating the work platform.

WARNING

TIPPING HAZARD

2

010076-001

060197-000

4

11

067642-012
(Outrigger Units:

Check tire pressure daily.
Pressure must be
maintained at 50 P.S.I.

066562-000

22

42

064936-099

068639-000

43

067642-010)

027898-001

25

12

5

061205-003

067638-002

LX31: 066557-060

26

6

030768-002

067822-001

77

13

067639-001

USE OFTHE AERIAL WORK PLATFORM:This aerial work platform is intended to lift persons and
their tools as well as the material used forthe job. IT IS designed for repair and assembly jobs and
assignments at overheadworkplaces (ceilings, cranes, roof structures, buildings etc.). Allother uses
of the aerial work platform ARE PROHIBITED!
THIS AERIALWORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe
distance from livepar ts of electrical equipment!
ALL occupants must wear an approvedfall restraint properly attached to a designated platform
anchorage point. Attach only one fall restraint to each anchorage point.
Exceeding the specified permissible maximum load on the platform IS PROHIBITED!
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from
below upwardsor from up high on down) IS PROHIBITED!
NEVER exceed400 N of side force.
DISTRIBUTE all platform loads evenlyon the platform.
NEVER operate the machine without first surveyingthe wor k area forsurface hazards such as
holes, drop-offs,bumps, curbs, or debris; and avoiding them.
OPERATEmachine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed28mph (12.5m/sec.=Beaufort scale 6).
IN CASE OF EMERGENCY push emergency stop button to deactivateall powered functions.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings,steel
or prefabconcrete str uctures,etc., IS PROHIBITED!
Dismantling the swinggate or the liftable bar or other railing components IS PROHIBITED! Alwaysmake
certain that the swing gate or the liftable bar is closed and securely locked! IT IS PROHIBITED to keep
the swinggate or the liftable bar in an open position (e.g. held open with tie-straps) when the platform
is raised!
Toextend the height or the range by placing of ladders, scaffolds or similar devices on the platform
IS PROHIBITED!
INSPECT the machine thoroughly forcracked welds, loose or missing hardware, hydraulic leaks,loose wire
connections, and damaged cablesor hoses before using.
VERIFY that all labels are in place and legible beforeusing.
NEVER use a machine that is damaged, not functioning properly,or has damaged or missing labels.
IF ALARM SOUNDS while platform is elevated,STOP, carefully lowerplatform. Movemachine to a firm,
levelsurface.
Tobypass any safety equipment IS PROHIBITED and presents a danger for the persons on the aerial work
platform and in its working range.
NEVER charge batteries near sparks of open flame. Charging batteries emit explosive hydrogen gas.

067195-001

14

LX41: 066557-057

26

38

066561-001

066558-001

40

066556-000

44

066551-051

45

066556-001

46

(Outrigger Units)

067365-000

8

WARNING

Do not turn chassis control switch
to the brake release position and

TIP-OVER HAZARD

BATTERIES ACT AS COUNTERWEIGHT
EACH REPLACEMENT BATTERY MUST
WEIGH 120 LBS. (54 Kg.) OR MORE.

062562-002

9

066552-000

Page 18 Operator Manual

17

press the brake release button to
disengage the brakes without
restraining the machine from rolling.

41

068641-003

066551-003

47

(Outrigger Units)