Snorkel sn3300 User Manual

Operator Manual
LX Electric & Bi-Energy
LX Electric & Bi-Energy
SERIAL NO. 3300 TO CURRENT
WARNING
instructions and the Scaffold Industry Associations MANUAL OF
RESPONSIBILITIES (ANSI A92.6) before operating or performing maintenance on
any UpRight aerial work platform.
SAFETY RULES
Safety Rules and Operating Instructions
NEVER operate the machine within ten feet of power lines. THIS
MACHINE IS NOT INSULATED.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs,
bumps and debris. NEVER operate the machine if all guardrails are not properly in place and secured with all fasteners properly
torqued.
SECURE and lock gate after mounting platform. KEEP all body parts clear of outriggers when extending or retracting (outrigger equipped machines only). NEVER use ladders or scaffolding on the platform. NEVER attach overhanging loads or increase platform size. MAINTAIN tire pressure at 50 psi. Check daily. LOOK up, down and around for overhead obstructions and electrical conductors. DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform load. NEVER use damaged equipment. (Contact UpRight for instructions. See toll-free phone number on back cover.) NEVER change operating or safety systems. INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged control cable,
loose wire connections and wheel bolts.
NEVER climb down elevating assembly with the platform elevated. NEVER perform service on machine while platform is elevated without blocking elevating assembly. NEVER recharge battery near sparks or open flame; batteries that are being charged emit highly explosive
hydrogen gas.
Safety Rules and Operating Instructions
AFTER USE secure the work platform against unauthorized use by turning chassis key switch off and removing key.
NEVER replace any component or part with anything other than original UpRight replacement parts without the manufacturer's written consent.
Gasoline and diesel engine exhaust and some of their constituents are known to the State of Califor-
nia to cause cancer, birth defects, and other reproductive harm.
NEVER elevate or drive elevated on uneven slopes or soft ground or el­evate the platform unless the plat­form is level.
California Proposition 65 Warning
1
NEVER sit, stand or climb on guardrail or midrail.
Introduction
This manual covers Electric and Bi-Energy models of the LX Series Work Platforms. Both machines operate on a 48 volt battery powered system. The Bi-Energy machine uses a diesel powered engine to charge the batteries. Manual for engine on BiEnergy machine is stored with thioperators manual. These manuals must be stored on the machine at all times.
Pre-Operation and Safety
Inspection
Carefully read, understand and follow all safety rules, labels, and operating instructions, then perform the following steps each day before use.
Perform a complete visual inspection of the entire unit prior to operating.
1. Open panels and check hydraulic components and hoses for damage or leaks. Check electrical components and wiring for damage or loose connections.
2. Inspect chassis, axles, hubs, and steering linkage for damage, deformation, buckeled paint, loose or missing hardware, and cracked welds.
3. With platform fully lowered, check the hydrau­lic oil level sight gauge on the hydraulic tank . Add ISO #46 hydraulic oil if necessary.
4. Check that fluid level in all batteries is correct (See Battery Maintenance, Page 8).
5. Check the engine oil level and fuel level (Bi­Energy model).
6. Check that all guardrails are in place. Insure that gate operates freely and latches securely.
7. Check tires for damage. Check tire pressure; 75 psi (5.2 bar) if equipped with pneumatic tires.
8. Carefully inspect the entire work platform for damage such as cracked welds or structural members, loose or missing parts, oil leaks, damaged cables or hoses, and loose connec­tions.
9. Bi-Energy models - While the engine is cool check the engine coolant level.
DO NOT use a machine that is damaged or malfunctioning. Tag and remove the unit from service until it is repaired.
System Function Inspection
STAND CLEAR of the work platform while performing the following checks.
Before operating the work platform survey the work area for surface hazards such as holes, drop-offs, bumps and debris.
Check in ALL directions, including above the work platform, for obstructions and electrical conductors.
Protect control console cable from possible damage while performing checks.
1. Unhook controller from guardrail. Firmly grasp controller handle in such a manner that the interlock lever can be depressed, while perform­ing the following checks from the ground.
Emergency
Stop
Button
Platform/
Chassis/
Brake
Release
Switch
Raise
Lower
Brake
Release
Figure 1: Chassis control panel. Bi-Energy
controls shown, Electric model does not include
glow plug button or start button.
Start
Glow Plug
Key Switch
Hour Meter
NEVER remove the cap from a hot radia­tor. Hot coolant can cause severe burns.
2
NOTE: Bi-Enery machine may be powered by batteries or by engine. To power the machine by engine, turn platform or chassis key on, press engine start button to crank the engine. Release button when engine starts. If engine is cold, press the glow plug button for six seconds proir to starting.
IMPORTANT: Bi-Energy models - If starting engine from platform be sure engine switch on chassis control panel is set to "RUN".
2. Turn platform controller key switch clockwise to ON.
3. Position drive/lift switch to DRIVE position. Drive enable indicator light will be illuminated.
4. With the speed range switch first in LOW SPEED and then again in HIGH SPEED de- press the interlock lever and slowly push the control lever to FORWARD then REVERSE positions to check for speed and directional control. The farther you push or pull the con­trol lever the faster the machine will travel.
5. Push steering switch RIGHT then LEFT to check for steering control.
6. Hook controller on guardrail in original posi­tion.
7. On chassis controls, turn key switch to
CHAS-
SIS.
8. From lower controls, push chassis raise button to elevate platform while pushing the tilt sensor (Figure 3) off of level. The platform should only partially elevate and the tilt alarm should sound. If the platform continues to elevate and/or there is no alarm STOP and remove the machine from service until it is repaired.
9. Release the tilt sensor and fully elevate platform.
10. Visually inspect the elevating assembly, lift cylinder, cables and hoses for damage or erratic operation. Check for missing or loose parts.
11. Lower the platform partially by pushing in on the chassis lower switch, and check operation of the audible lowering alarm.
12. Open the chassis emergency lowering valve (Figure 4) to check for proper operation by pulling and holding the knob out. Once the platform is fully lowered, close the valve by releasing the knob.
13. On chassis controls, turn key switch to
PLAT-
FORM.
14. Mount the platform making sure the gate is latched.
15. Turn platform controller key switch clockwise to ON. Position drive/lift switch to LIFT.
16. Depress the interlock lever and slowly push the control lever to RAISE to raise the platform, fully actuate the control lever to check propor­tional lift speed. Elevate the platform to 12 feet (3.7 m).
17. Slowly pull control lever to DOWN position to lower platform. Check that lowering alarm sounds.
18. Turn platform controller key switch to OFF, push the emergency stop button and dismount the platform.
19. Close and secure module covers.
Tilt Sensor
Steering Switch
Control Lever
Emergency
Stop Switch
Drive Enable
Indicator
Lift/Drive
Switch
Figure 2: Controller
Interlock Lever
Speed Range
Switch
Figure 3: Tilt Sensor
3
Operation
Before operating work platform, ensure that the pre-operation and safety inspection has been completed, any deficiencies have been corrected and the operator has been thoroughly trained on this machine.
NOTE: Bi-Energy machine may be powered by batteries or by engine. To power the machine by engine, press engine start button to crank the engine. Release button when engine starts. If engine is cold, press the glow plug button on chassis control box for six seconds prior to start­ing.
IMPORTANT: If starting engine from platform be sure engine switch on chassis is set to "RUN".
Travel With Platform Lowered
7. Grasp the control lever so the interlock lever is depressed (releasing the interlock lever cuts power to controller). Slowly push or pull the control lever to FORWARD or REVERSE to travel in the desired direction. The farther you push or pull the control lever from center the faster the machine will travel.
8. While moving, push the drive/lift speed range switch to HIGH SPEED for travel on level surfaces or to LOW SPEED for climbing grades or traveling in confined areas.
Steering
1. Push the steering switch RIGHT or LEFT to turn the wheels. Observe the tires while maneuvering to insure proper direction.
Note: Steering is not self-centering. Wheels must be returned to the straight ahead position by operating the steering switch.
1. Verify chassis emergency stop switch is in the ON position (pulled out), the drive enable indicator light is on, and that the platform/ chassis switch is on PLATFORM.
Note: If the drive enable indicator light is off, verify that the platform is fully lowered.
2. After mounting platform, close and latch gate. Check that guardrails are in position and prop­erly assembled with fasteners properly torqued.
3. Check that route is clear of persons, obstruc­tions, holes and drop-offs and surface is capable of supporting the wheel loads.
4. Check clearances above, below and to the sides of the platform.
5. Pull controller emergency stop button out to ON position.
6. Set the drive/lift speed range switch to LOW SPEED.
Raising and Lowering the Platform
1. Position the drive/lift switch to LIFT.
2. While holding the control lever so the interlock lever is depressed, push the control lever slowly to UP to raise the platform. Pushing the control lever farther increases the lift speed.
3. Lower the platform by pulling back on the control lever until the platform is fully lowered.
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