Snorkel sn20000+ User Manual
Operator Manual
X-Series
SERIAL NO. 20000 to Current
WARNING
All personnel shall carefully read, understand and follow all safety rules,
operating instructions, and the Scaffold Industry Association’s
MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999 before performing
maintenance on or operating any UpRight Aerial Work Platform.
P/N 114110-000
X-Series
Serial Number 20000 – Current
When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS
from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the
chassis above the front axle pivot.
Stamped Serial Number
UpRight, Inc.
801 South Pine Street
Madera, California 93637
TEL: 559-662-3900
FAX: 559-673-6184
PARTS: 1-888-UR-PARTS
PARTS FAX: 1-800-669-9884
FRONT
Call Toll Free in U.S.A.
1-800-926-LIFT
REAR
UpRight
Unit S1, Park West Industrial Park
Friel Avenue
Nangor Road
Dublin 12, Ireland
TEL: +353 1 620 9300
FAX: +353 1 620 9301
PERATOR
O
M
ANUAL
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating instructions,
and the Scaffold Industry Association’s MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999
before performing maintenance on or operating any UpRight Aerial Work Platform.
Safety Rules
Safety Rules
Safety RulesSafety Rules
Electrocution Hazard
Electrocution Hazard Tip Over Hazard
Electrocution HazardElectrocution Hazard
Tip Over Hazard Collision Hazard
Tip Over HazardTip Over Hazard
Collision Hazard Fall Hazard
Collision HazardCollision Hazard
Fall Hazard
Fall HazardFall Hazard
NEVER operate the machine within ten
(10) feet of power lines.
THIS MACHINE IS NOT INSULATED.
•
NEVER
curbs, or debris.
•
NEVER
•
ALWAYS
•
NEVER
•
NEVER
•
NEVER
•
LOOK
•
DISTRIBUTE
•
NEVER
•
NEVER
•
INSPECT
hoses, loose wire connections, and wheel bolts.
•
NEVER
•
IF ALARM SOUNDS
surface.
•
IN CASE OF EMERGENCY
•
NEVER
•
NEVER
•
NEVER
turer’s written consent.
•
VERIFY
•
NEVER
•
AFTER USE
operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps,
operate the machine if all guardrails are not properly in place and secured.
close and secure the entrance after entering the platform.
use ladders or scaffolding on the platform.
exceed the maximum platform load. See “Specifications” on page 20.
attach overhanging loads or increase platform size.
up, down and around for overhead obstructions and electrical conductors.
all platform loads evenly on the platform.
use damaged equipment. (Contact UpRight for instructions. See toll free phone number on inside cover.)
change operating or safety systems.
the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged cables or
climb down elevating assembly when the platform is elevated.
while the platform is elevated, STOP, carefully lower the platform. Move the machine to a firm, level
perform service on the machine while the platform is elevated without blocking the elevating assembly.
recharge batteries near sparks or open flame; batteries that are being charged emit explosive hydrogen gas.
replace any component or part with anything other than original UpRight replacement parts without the manufac-
that all labels are in place and legible before using.
tow the machine. Transport by truck or trailer only.
, secure the machine against unauthorized use by turning the Chassis Key Switch OFF and removing the key.
NEVER operate the boom or drive with
the platform elevated unless on firm,
push the Emergency Stop Switch to cut power to all machine functions.
level surface.
NEVER position the machine without
first checking for overhead obstructions
or other hazards.
NEVER climb, stand or sit on the
platform guardrails or midrail.
California Proposition 65 Warning
Battery posts, terminals and related accessories contain lead compounds, chemicals known to the State of
California to cause cancer and reproductive harm. Wash hands after handling.
114110-000 X-Series - Operator Manual Page 1
C
ONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Pre-Operation Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Travel With the Platform Lowered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Elevating the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Travel with Work Platform Elevated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
X20N – X20W – X26N – X26UN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
X31N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Guardrails, X20N – X26UN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lowering Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Raising Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Guardrails, X20W – X26N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lowering Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Raising Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fold Down guardrails, X31N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fold Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Erection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Release the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engage the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Lifting By Crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Moving By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Driving or Winching onto a Truck or Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Blocking The Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Scissor Brace Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Scissor Brace Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Testing the Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hydraulic Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Check Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Daily Inspection and Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Daily Preventative Maintenance Check List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maintenance Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Page 2 114110-000 X-Series - Operator Manual
I
WARNING
!
!
NTRODUCTION
Introduction
G
ENERAL
This manual covers the X-Series Aerial Work Platform.
This manual must be stored on the machine at
all times.
Read, understand and follow all safety rules and operating instructions before attempting to operate the
machine.
D
ESCRIPTION
Figure 1:
X 26 Ultra Narrow
X20N & X26UN
2
1
3
DO NOT
use the machine
if all
guardrails are not properly in place and
secured
.
1. Platform Controls
2. Manual Case
4
5
6
7
3. Platform Extension
4. Platform
X20W & X26N
5. Elevating Assembly
6. Chassis
7. Power Module
8. Control Module
9. Chassis Controls
4
5
6
1
2
3
10. Batteries
11. Battery Charger
7
9
8
9
8
12. Charger Outlet Plug
13. Hydraulic Fluid Reservoir
14. Emergency Lowering Valve Knob
4
5
6
7
10
11
12
114110-000 X-Series - Operator Manual Page 3
2
7
X31N
1
3
8
13
9
8
14
Controls and Indicators
1
5
3
2
4
C
ONTROLS
Chassis Controls
1. Circuit Breaker
2. Chassis Key Switch
3. Chassis Lift/Lower Switch
4. Chassis Emergency Stop Switch
5. Hour Meter/Voltage Indicator
Platform Controls
1. Steering Switch
2. Interlock Switch (on front of Control
Handle)
3. Control Handle
4. Platform Emergency Stop Switch
5. Lift/Drive Selector Switch
6. Horn Button (optional)
AND
The operator shall know the location of each control and indicator and have a thorough knowledge of the
function and operation of each before attempting to operate the unit.
I
NDICATORS
Figure 2:
1
Controls and Indicators
P
RE
-O
PERATION
NOTE:
2
3
4
S
AFETY
Carefully read, understand and follow all safety rules, operating instructions, labels,
Industry Association’s MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999
steps each day before use.
1. Open modules and inspect for damage, fluid leaks or missing parts.
2. Check the level of the hydraulic fluid with the platform fully lowered. See “Hydraulic Fluid” on page 15.
Add recommended hydraulic fluid if necessary. See “Specifications” on page 20.
3. Check that fluid level in the batteries is correct. See “Battery Maintenance” on page 15.
4. Verify that the batteries are charged.
5. Check that the A.C. extension cord has been disconnected from the charger plug.
6. Check that all guardrails are properly in place and secured.
7. Inspect the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged cables or hoses, loose wire connections and wheel bolts.
I
NSPECTION
and the Scaffold
. Perform the following
5
6
Page 4 114110-000 X-Series - Operator Manual
S
WARNING
!
!
YSTEM
System Function Inspection
F
UNCTION
Refer to Figure 1 and Figure 2 for the locations of various controls and indicators.
I
NSPECTION
STAND CLEAR
Before operating the machine, survey the work area for surface hazards such as holes, drop-offs, bumps,
curbs, or debris.
LOOK up, down and around for overhead obstructions and electrical conductors.
Protect the control cable from possible damage while performing checks.
1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.
2. Turn the Chassis and Platform Emergency Stop Switches ON by pulling the buttons out.
3. Turn and hold the Chassis Key Switch to CHASSIS.
4. Push the Chassis Lift/Lower Switch to the LIFT position and elevate the platform approximately
2,1 m (
5. Install the scissor brace as described on page 13.
6. Visually inspect the elevating assembly, lift cylinder, cables, and hoses for cracked welds and structural
damage, loose hardware, hydraulic leaks, and loose wire connections. Check for missing or loose parts.
7. Verify that the Depression Mechanism Supports have rotated into position under the machine.
8. Check Level Sensor operation (see “Level Sensor” on page 14).
9. Remove the scissor brace as described on page 13.
10. Turn and hold the Chassis Key Switch to CHASSIS.
11. Push the Chassis Lift/Lower Switch to the LIFT position and fully elevate the platform.
• Check for erratic operation.
12. Partially lower the platform by pushing Chassis Lift/Lower Switch to LOWER, and check for proper operation of the audible lowering alarm.
13. Check the Emergency Lowering Valve for proper operation (see “Emergency Lowering” on page 7).
14. Lower the platform.
15. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Chassis Emergency Stop Switch to resume.
16. Turn the Chassis Key Switch to DECK.
17. Check that the route is clear of surface hazards such as holes, drop-offs, bumps, curbs, or debris, and is
level and capable of supporting the wheel loads.
18. Mount the platform and properly close and secure the entrance.
19. Turn the Lift/Drive Switch to DRIVE.
20. Check for speed and directional control.
• While engaging the Interlock Switch, slowly position the Control Handle to FORWARD then
REVERSE. The farther you push or pull the Control Handle from center the faster the machine will
travel.
•
X20W – X26N – X26UN – X31N:
21. Push the Steering Switch RIGHT, then LEFT, to check for steering control.
22. Check clearances above, below, and to the sides of machine.
23. Turn the Lift/Drive Switch to LIFT to check platform lift controls.
• While engaging the Interlock Switch, move the Control Handle to UP to raise the platform.
• While engaging the Interlock Switch, move the Control Handle to DOWN to lower the platform. The
platform should descend and the audible lowering alarm should sound.
24. Push the Platform Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Platform Emergency Stop Switch to resume.
of the machine while performing the following checks.
).
7ft.
Perform this test in both HI and LOW DRIVE.
114110-000 X-Series - Operator Manual Page 5
Operation
1
2
O
PERATION
Before operating the work platform, ensure that the Pre-Operation Safety Inspection and System Function
Inspection have been completed and that any deficiencies have been corrected.
aged or malfunctioning machine.
P
LATFORM
E
XTENSION
The operator must be thoroughly trained on this machine.
Never operate a dam-
1. Mount the platform and properly close and
secure the entrance.
2. Depress the foot lever located at the rear of
the platform extension. Push the platform
extension forward until the pin engages the
front stop.
3. To retract the platform extension, depress
the foot lever and pull the platform extension
toward the rear of the machine until the pin
engages the rear stop.
T
RAVEL
LATFORM
P
1. Check that the route is clear of surface haz-
ards such as holes, drop-offs, bumps, or
debris.
2. Check that the route is level, and is capable
of supporting the wheel loads.
3. Verify that the Chassis Key Switch is turned
to DECK and the Chassis Emergency Stop
Switch is ON (pulled out).
4. Mount the platform and properly close and secure the entrance.
5. Check clearances above, below, and to the sides of machine.
6. Pull the Platform Emergency Stop Switch out to the ON position.
7. Turn the Lift/Drive Switch to DRIVE.
W
ITH THE
L
OWERED
1. Platform Extension
2. Foot Lever (deck lock assembly)
Figure 3:
Platform Extension
Turn Lift/Drive Switch to HI for traveling on level ground, or to LOW when extra torque is required for climbing
NOTE:
grades.
8. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Control
Handle is moved.
S
TEERING
1. Turn the Lift/Drive Switch to DRIVE.
2. While engaging the Interlock Switch, push the Steering Switch to the RIGHT or LEFT to turn the wheels
in the desired direction. Observe the tires while maneuvering the machine to ensure proper direction.
Steering is not self-centering. Wheels must be returned to the straight ahead position by operating the Steering
NOTE:
Switch.
Page 6 114110-000 X-Series - Operator Manual