Sew Eurodrive MOVIGEAR Operating Instructions
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Mechatronic Drive System
MOVIGEAR
®
DSC-B
Direct SBus Communication
Edition 04/2010 16889215 / EN
SEW-EURODRIVE—Driving the world
1 Important Information......................................................................................... 6
1.1 How to use the operating instructions......................................................... 6
1.2 Structure of the safety notes ....................................................................... 6
1.3 Rights to claim under limited warranty ........................................................ 7
1.4 Exclusion of liability..................................................................................... 7
1.5 Copyright notice .......................................................................................... 7
2 Safety Notes ........................................................................................................ 8
2.1 General ....................................................................................................... 8
2.2 Target group ............................................................................................... 8
2.3 Designated use ........................................................................................... 9
2.4 Transportation and storage......................................................................... 9
2.5 Installation................................................................................................. 10
2.6 Electrical connection ................................................................................. 10
2.7 Safe disconnection.................................................................................... 10
2.8 Operation .................................................................................................. 11
3 Unit Design ........................................................................................................ 12
3.1 MOVIGEAR
®
drive unit............................................................................. 12
3.2 Shaft variants ............................................................................................ 13
3.3 Housing mounting ..................................................................................... 14
3.4 Position of the cable entry......................................................................... 15
3.5 Sample nameplate and type designation of drive unit .............................. 16
3.6 MOVIGEAR
®
electronics .......................................................................... 17
3.7 Application options.................................................................................... 19
3.8 Sample nameplate and type designation for electronics .......................... 21
3.9 MOVIGEAR
®
with optional package for wet areas ................................... 23
4 Mechanical Installation..................................................................................... 24
4.1 Installation notes ....................................................................................... 24
4.2 Required tools and resources ................................................................... 24
4.3 Installation prerequisites ........................................................................... 25
4.4 Installing MOVIGEAR
®
............................................................................. 26
4.5 Application options.................................................................................... 29
4.6 Shaft-mounted gear unit with keyway ....................................................... 31
4.7 Shaft-mounted gear unit with TorqLOC
®
(customer shaft without contact shoulder) ................................................ 35
4.8 Shaft-mounted gear unit with TorqLOC
®
(customer shaft with contact shoulder) ..................................................... 40
4.9 Installing the protective cover ................................................................... 45
4.10 Torque arm ............................................................................................... 46
4.11 Tightening torques .................................................................................... 47
4.12 MOVIGEAR
®
with optional package for wet areas ................................... 50
Operating Instructions – MOVIGEAR® DSC-B
3
5 Electrical Installation ........................................................................................ 55
5.1 Installation planning considering EMC aspects ........................................ 55
5.2 Installation instructions.............................................................................. 56
5.3 Installation topology (example) ................................................................. 64
5.4 Terminal assignment................................................................................. 65
5.5 Connection of MOVIGEAR
®
..................................................................... 67
5.6 Cable routing and cable shielding............................................................. 68
5.7 Plug connectors ........................................................................................ 75
5.8 Optional plug connector assignment......................................................... 78
5.9 Application options.................................................................................... 91
6 Startup................................................................................................................ 93
6.1 Startup notes............................................................................................. 93
6.2 Description of the DIP switches ................................................................ 94
6.3 Startup of the MOVIGEAR
®
drive units .................................................... 98
6.4 Startup of application option GIO13A ..................................................... 101
6.5 Deactivating DynaStop
7 Operation of MOVITOOLS
7.1 About MOVITOOLS
®
for startup ........................................................ 104
®
MotionStudio .................................................... 105
®
MotionStudio ........................................................ 105
7.2 First steps ............................................................................................... 106
7.3 Connection mode.................................................................................... 108
7.4 Executing functions with the units........................................................... 110
8 Parameters....................................................................................................... 111
8.1 Overview of parameters for command pcb ............................................. 111
8.2 Overview of parameters for application options...................................... 113
8.3 Overview of power section parameters................................................... 115
8.4 Description of command pcb parameters ............................................... 128
8.5 Description of application option parameters.......................................... 130
8.6 Description of power section parameters................................................ 134
9 Operation ......................................................................................................... 162
9.1 Manual mode with MOVITOOLS
®
MotionStudio .................................... 162
9.2 Local mode (only in conjunction with optional plug connector)............... 166
9.3 DynaStop
9.4 Deactivating DynaStop
®
.............................................................................................. 167
®
......................................................................... 168
10 Service ............................................................................................................. 171
10.1 Malfunctions of the mechanical MOVIGEAR
®
drive ............................... 171
10.2 Evaluating error messages ..................................................................... 172
10.3 Switch-off responsess............................................................................. 173
10.4 Resetting error messages....................................................................... 173
10.5 Description of status and operating indicators ........................................ 174
10.6 Unit replacement..................................................................................... 179
10.7 SEW-EURODRIVE Service .................................................................... 180
10.8 Extended storage.................................................................................... 181
10.9 Disposal .................................................................................................. 182
4
Operating Instructions – MOVIGEAR® DSC-B
11 Inspection and Maintenance .......................................................................... 183
11.1 Determining the operating hours............................................................. 183
11.2 Inspection and maintenance intervals..................................................... 184
11.3 Lubricant change intervals ...................................................................... 185
11.4 Inspection and maintenance work on the MOVIGEAR
®
drive ................ 186
12 Technical Data and Dimension Sheets ......................................................... 190
12.1 Technical data of MOVIGEAR
®
.............................................................. 190
12.2 Technical data of application options...................................................... 193
12.3 Integrated braking resistor BW1 ............................................................. 195
12.4 Deceleration torques DynaStop
®
............................................................ 196
12.5 Torque characteristics............................................................................. 197
12.6 Surface protection................................................................................... 205
12.7 Package for applications in wet areas .................................................... 207
12.8 Screw connections.................................................................................. 211
12.9 Connection cables .................................................................................. 212
12.10 Mounting positions .................................................................................. 216
12.11 Lubricants ............................................................................................... 218
12.12 Design notes for gear units with hollow shaft and key ............................ 221
12.13 Dimension drawings................................................................................ 223
13 EC Declaration of Conformity .................................................................... 231
14 Address List .................................................................................................... 232
Index................................................................................................................. 242
Operating Instructions – MOVIGEAR® DSC-B
5
1
Important Information
How to use the operating instructions
1 Important Information
MOVIGEAR® DSC-B
1.1 How to use the operating instructions
The operating instructions are an integral part of the product and contain important
information for operation and service. The operating instructions are written for all
employees who assemble, install, startup, and service this product.
The operating instructions must be legible and accessible at all times. Make sure that
staff responsible for the plant and its operation, as well as persons who work independently on the unit, have read the operating instructions carefully and understood them.
If you are unclear about any of the information in this documentation, or if you require
further information, contact SEW-EURODRIVE.
1.2 Structure of the safety notes
The safety notes in these operating instructions are designed as follows:
Pictogram SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.
Pictogram Signal word Meaning Consequences if
disregarded
Example:
General danger
Specific danger,
e.g. electric shock
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its
INFORMATION
Useful information or tip.
Simplifies the handling of the
drive system.
environment
6
Operating Instructions – MOVIGEAR® DSC-B
Rights to claim under limited warranty
1.3 Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the operating instructions. Therefore,
read the operating instructions before you start working with the unit.
Make sure that the operating instructions are available to persons responsible for the
plant and its operation, as well as to person who work independently on the unit. You
must also ensure that the documentation is legible.
1.4 Exclusion of liability
Important Information
1
You must comply with the information contained in the operating instructions to ensure
safe operation of MOVIGEAR
features. SEW-EURODRIVE does not assume liability for injury to persons or damage
to equipment or property resulting from non-observance of these operating instructions.
In such cases, any liability for defects is excluded.
1.5 Copyright notice
© 2010 – SEW-EURODRIVE. All rights reserved.
Copyright law prohibits the unauthorized duplication, modification, distribution, and use
of this document, in whole or in part.
®
and to achieve the specified product and performance
Operating Instructions – MOVIGEAR® DSC-B
7
2
2 Safety Notes
2.1 General
Safety Notes
General
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
observed. Ensure that persons responsible for the system and its operation, as well as
persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in
this documentation, please contact SEW-EURODRIVE.
Never install or start up damaged products. Submit a complaint to the shipping company
immediately in the event of damage.
During operation, MOVIGEAR
parts as well as hot surfaces, depending on their enclosure.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property.
Refer to the documentation for additional information.
®
drive units can have live, bare and movable or rotating
2.2 Target group
Only qualified electricians are authorized to install, startup or service the units or
correct unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and
IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).
Qualified personnel in the context of these basic safety notes are: All persons familiar
with installation, assembly, startup and operation of the product who possess the
necessary qualifications.
Any activities regarding transportation, storage, operation, and disposal must be carried
out by persons who have been instructed appropriately.
8
Operating Instructions – MOVIGEAR® DSC-B
2.3 Designated use
MOVIGEAR® drive units are components intended for installation in electrical systems
or machines.
In case of installation in machines, startup of the MOVIGEAR
designated operation) is prohibited until it is determined that the machine meets the
requirements stipulated in the EC Directive 2006/42/EC (machine directive).
Startup (i.e. the start of designated use) is only permitted under observance of the
EMC (2004/108/EC) directive.
MOVIGEAR
95/EC. The standards given in the declaration of conformity are applied to the
MOVIGEAR
You must observe the technical data and information on the connection requirements
as provided on the nameplate and in the documentation.
2.3.1 Safety functions
The MOVIGEAR
are described and expressly permitted.
Safety Notes
Designated use
®
drive units (i.e. start of
®
drive units comply with the regulations of the Low Voltage Directive 2006/
®
drive units.
®
drive units may not perform safety functions unless these functions
2
2.3.2 Hoist applications
MOVIGEAR
MOVIGEAR
performed a risk assessment. For further information, consult the information in the
documentation.
®
drive units must not be used for hoist applications.
®
drive units may only be used for inclining tracks after the operator has
2.4 Transportation and storage
You must observe the notes in the documentation regarding transportation, storage and
proper handling. Use suitable, sufficiently rated handling equipment (e.g. rope guides)
if required. Do not attach any additional loads. Observe climatic conditions in accordance with the documentation.
The following figure shows the eyebolt of MOVIGEAR
®
:
Operating Instructions – MOVIGEAR® DSC-B
2770620811
9
2
2.5 Installation
Safety Notes
Installation
The units must be installed and cooled according to the regulations and specifications
in the corresponding documentation.
®
Protect the MOVIGEAR
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive atmospheres.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
drive units from improper strain.
• Use in non-stationary applications that are subject to mechanical vibration and shock
loads as stated in the documentation for MOVIGEAR
Important: MOVIGEAR
protrude into footways.
2.6 Electrical connection
Working on live parts of MOVIGEAR® drive units is not permitted.
The drive is operated as a generator due to the kinetic energy of the plant/machine.
Secure the output shaft against rotation before you open the wiring compartment.
Electrical installation is to be carried out in compliance with pertinent regulations (e.g.
cable cross sections, fusing, protective conductor connection). For any additional
information, refer to the applicable documentation.
You will find notes on EMC-compliant installation, such as shielding, grounding,
arrangement of filters and routing of lines, in the documentation of the MOVIGEAR
drive units. The manufacturer of the system or machine is responsible for maintaining
the limits established by EMC legislation.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204-1 or EN 61800-5-1).
®
drive units.
®
drive units and corresponding mount-on parts must not
®
2.7 Safe disconnection
10
MOVIGEAR® drive units meet all requirements for safe disconnection of power and
electronic connections in accordance with EN 61800-5-1. All connected circuits must
satisfy the requirements for safe disconnection as well.
Operating Instructions – MOVIGEAR® DSC-B
2.8 Operation
Safety Notes
Operation
Systems with integrated MOVIGEAR® drive units must be equipped with additional
monitoring and protection devices according to the applicable safety guidelines, such as
the law governing technical equipment, accident prevention regulations, etc. Additional
protective measures may be necessary for applications with increased potential risk.
Changes to the MOVIGEAR
Do not touch live components and power connections immediately after separation of
the MOVIGEAR
still be charged. Wait at least 10 minutes after the supply voltage has been switched off.
®
drive units from the supply voltage because some capacitors might
®
drive units using the operating software are permitted.
2
The connection boxes must be closed and screwed on before the supply voltages are
connected to MOVIGEAR
The unit may still be live and connected to the supply, even if the operation LEDs and
other display elements are no longer illuminated.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive restarting automatically. If, for safety reasons, this is not permitted for the driven machine,
disconnect the unit from the supply system before correcting the error.
Caution: Danger of burns: The surface temperatures of the MOVIGEAR
be more than 60 °C during operation.
®
.
®
drive units can
Operating Instructions – MOVIGEAR® DSC-B
11
3
Unit Design
MOVIGEAR® drive unit
3 Unit Design
3.1 MOVIGEAR® drive unit
MOVIGEAR® drive units are made up of 3 core components: gear unit, motor and drive
electronics. These 3 core components are included in one cast aluminum housing (see
following figure).
MGF..4
[3]
[4]
[1]
[1]
[2]
MGF..2
[5]
[3]
[4]
[5]
MGF..4/ET
[1]
[2]
[5]
12
[2]
[3]
[4]
2363886987
[1] MOVIGEAR® electronics cover
[2] Connection ring for cable glands
[3] Gear unit cover
[4] Output shaft version (pictured here: hollow shaft with keyway)
[5] Grounding screws
Operating Instructions – MOVIGEAR® DSC-B
3.2 Shaft variants
MOVIGEAR® is available with the following shaft variants:
®
3.2.1 MOVIGEAR
with hollow shaft and keyway (MGFA..)
The following figure shows a MOVIGEAR
Unit Design
Shaft variants
®
unit with hollow shaft and keyway:
3
3.2.2 MOVIGEAR
2690820619
®
with TorqLOC® hollow-shaft mounting system (MGFT..)
The following figure shows a MOVIGEAR
system
2690822539
®
unit with TorqLOC® hollow shaft mounting
Operating Instructions – MOVIGEAR® DSC-B
13
3
Unit Design
Housing mounting
3.3 Housing mounting
3.3.1 Torque arm (MGF.T)
The following figure shows the torque arm for MGF.T:
3.3.2 Housing with threads (MGF.S)
The following figure shows the housing type with threads for mounting a torque arm.
This type does not include a centering shoulder, which means it is not suitable for direct
installation to the machine:
2690826379
2690824459
14
Operating Instructions – MOVIGEAR® DSC-B
3.4 Position of the cable entry
The following cable entries are possible for MOVIGEAR®:
• Position X + 2
– X: 2 x M25 x 1.5 + 1 x M16 x 1.5 + 1 x M16 x 1.5
– 2: 2 x M25 x 1.5 + 1 x M16 x 1.5 + 1 x M16 x 1.5
• Position X + 2 + 3
– X: 2 x M25 x 1.5 + 1 x M16 x 1.5 + 1 x M16 x 1.5
– 2: 2 x M25 x 1.5 + 1 x M16 x 1.5 + 1 x M16 x 1.5
– 3: 2 x M25 x 1.5 + 2 x M16 x 1.5
• Position X + 3
– X: 2 x M25 x 1.5 + 1 x M16 x 1.5 + 1 x M16 x 1.5
– 3: 2 x M25 x 1.5 + 2 x M16 x 1.5
• Position 2 + 3
– 2: 2 x M25 x 1.5 + 1 x M16 x 1.5 + 1 x M16 x 1.5
Unit Design
Position of the cable entry
1)
1)
1)
1)
1)
1)
3
3.4.1 Overview
– 3: 2 x M25 x 1.5 + 2 x M16 x 1.5
The following figure shows the possible cable entries:
2
X
3
2
X
3
2
3
X
1) 1 x M16 x 1.5 reserved for pressure compensation fitting in connection with the package for wet areas
Operating Instructions – MOVIGEAR® DSC-B
2690896779
15
3
76646 Bruchsal/Germany
Nm
°C
n
R
U
N
f
N
Nm
n
A
A
M
A
M
a pk
i
Made in Germany
IM
kg
cos
IP
r/min
Hz
V
13356887
MGFAT2-DSM-DSC-B/DSP
01.1233697403.0001.08
5,4...53,7
37,24
M1,M2,M5,M6 50...60
380...500
65
0,99
1,52
1/10
16.000
CLP HC 220 Synth.Öl/0,55l
-25 ... +40
[1]
3~ EN61800
TENV
M.L.
143
220
Unit Design
Sample nameplate and type designation of drive unit
3.5 Sample nameplate and type designation of drive unit
3.5.1 Nameplate
The following figure gives an example of a MOVIGEAR
of the type designation, refer to chapter "Type designation".
[1] Unique serial number
®
nameplate. For the structure
2368165003
3.5.2 Type designation
16
Bar code:
The bar code on the nameplate (code 39) according to ISO/IEC 16388 represents the
unique serial number (with period as separator).
The following table shows the type designation of MOVIGEAR
®
:
MGFAS2–DSM–DSC–B / DSP
MOVIGEAR® option
DSP = Electrodynamic
deceleration function DynaStop
ECR = Extended control range
ET = Extended torque
IV = Plug connector
MOVIGEAR
MOVIGEAR
DSC = D
®
version
®
installation technology
irect SBus Communication
Motor type
Size
2 = Torque class 200 Nm
4 = Torque class 400 Nm
Housing mounting
T = Drive with torque arm
S = Housing with threads for
mounting a torque arm
Shaft variant
A = Shaft-mounted gear unit
(hollow shaft with keyway)
T = TorqLOC
®
hollow shaft mounting system
Gear unit type
F = Parallel-shaft helical gear unit
Product series
MG = MOVIGEAR
Operating Instructions – MOVIGEAR® DSC-B
®
®
MOVIGEAR® electronics
OFF
ON
S1
OFF
ON
S1
[1]
[2]
3.6 MOVIGEAR® electronics
3.6.1 MOVIGEAR® electronics cover (inside) and connection box
The following figure shows the connection box and the bottom side of the MOVIGEAR
electronics cover:
Unit Design
3
®
[1]
[2]
[3]
[4]
[5] [6] [7]
[9] [9][9]
[8]
[1] DIP switch S1 for bus termination, see following detailed view
[2] Nameplate of drive unit, see following detailed view
[3] SBus connection
[4] Connection ring
[5] Plug connector connection unit for MOVIGEAR
[6] MOVIGEAR
[7] Electronics cover nameplate
[8] Cable glands
[9] Screw for PE connection
[10] Supply system connection L1, L2, L3
[11] Electronics terminal strips
[12] DIP switches S2/1 – S2/4
[13] DIP switches S1/1 – S1/4
[9]
[10]
®
electronics cover
[11]
[8]
®
electronics cover
[12]
[13]
2389455499
2490703499
Operating Instructions – MOVIGEAR® DSC-B
17
3
Unit Design
MOVIGEAR® electronics
3.6.2 MOVIGEAR® electronics cover (outside)
The following figure shows possible types of the MOVIGEAR
MOVIGEAR® electronics cover
without application slot
[1]
[1]
MOVIGEAR
with application slot
and application cover
[2]
[3]
®
electronics cover:
®
electronics cover
[4]
NET
RUN
DRIVE
2367948939
[1] LED displays [1] Assembly/disassembly handle
[2] Retaining screws (4x)
[3] Application cover
[4] LED displays
18
Operating Instructions – MOVIGEAR® DSC-B
3.7 Application options
DRIVE
RUN
NET
[3]
[1]
[2]
[1]
3.7.1 GIO12A application option
The following figure shows the GIO12A application option:
Unit Design
Application options
3
[1] Assembly/disassembly handle
[2] Retaining screws (4x)
[3] M12 plug connector for digital I/Os
The following figure shows the position of the GIO12A nameplate:
[1] Nameplate
2368100235
2701486347
Operating Instructions – MOVIGEAR® DSC-B
19
3
DRIVE
RUN
NET
[3]
[1]
[2]
Unit Design
Application options
3.7.2 GIO13A application option
The following figure shows the GIO13A application option:
2585028875
[1] Assembly/disassembly handle
[2] Retaining screws (4x)
[3] M12 plug connector for digital/analog I/Os
The following figure shows the DIP switches S1 to S3 of the GIO13A application option:
ON
1234
S1
ON
1234
ON
1234
ON
1234
S2
ON
1234
ON
1234
S3
[1]
2736188299
[1] Nameplate
20
Operating Instructions – MOVIGEAR® DSC-B
Unit Design
[1]
[3]
[2]
Sample nameplate and type designation for electronics
3.8 Sample nameplate and type designation for electronics
3.8.1 Nameplate
The following figure gives an example of a MOVIGEAR
of the type designation, refer to chapter "Type designation".
[1] Nameplate of connection unit
[2] Nameplate of application option
[3] Electronics cover nameplate
®
nameplate. For the structure
2585099787
3
3.8.2 Type designation of electronics cover
The following table shows the type designation of the electronics cover:
M G x 4 – 5 0 3 – DSC – B – 00 – A / ET
Electronics cover option
ET = Extended torque
Electronics cover variant
A = With application slot
Variant
00 = Standard
MOVIGEAR
Version
MOVIGEAR
DSC = D
Connection type
3 = 3-phase
Supply voltage
50 = AC 380 – 500 V
®
®
installation technology
irect SBus Communication
Operating Instructions – MOVIGEAR® DSC-B
Size
2 = Torque class 200 Nm
4 = Torque class 400 Nm
Product series
MG = MOVIGEAR
®
21
3
Unit Design
Sample nameplate and type designation for electronics
3.8.3 Type designation of connection unit
The following table shows the type designation of the connection unit:
M G x B – DSC / DSP
Connection unit option
DSP = Electrodynamic
deceleration function DynaStop
®
MOVIGEAR
DSC = D
installation technology
irect SBus Communication
®
3.8.4 Type designation of application options
The following table shows the unit designation for the available application options:
G IO 1 2 A
MOVIGEAR
Version
Product series
MG = MOVIGEAR
Version
Variant
2 = 4 digital inputs + 2 digital outputs
3 = 4 digital inputs
(2 inputs can be used as primary frequency input)
+ 1 digital output
+ 1 analog input
+ 1 analog output
Version
Functionality
IO = Digital inputs/outputs
®
®
22
Product series
G = Option for MOVIGEAR
Operating Instructions – MOVIGEAR® DSC-B
®
MOVIGEAR® with optional package for wet areas
[12]
[4]
[5]
[6]
[7]
[8]
B
B
A
A
[10] [9]
[11]
[2]
[1]
[3]
3.9 MOVIGEAR® with optional package for wet areas
3.9.1 Properties
The following figure shows the additional features of MOVIGEAR
optional package for wet areas:
Unit Design
®
drive units with
3
2368838155
3.9.2 Legend
All illustrations regarding MOVIGEAR® drive units with optional package for wet areas are
displayed with a shading (= HP200 surface protection) in this publication
[1] Mounting screws for electronics cover made of stainless steel
[2] Connection ring only possible with cable outlet "at the bottom" or "on the side":
[3] Screw plugs made of stainless steel installed at the factory
[4] HP200 surface protection, see chapter "Technical data and dimension sheets"
[5] Oil screw plug made of stainless steel (hexagon)
[6] Additional cover opposite the output side
[7] Mounting screws for gear unit housing made of stainless steel
[8] Breather valve mounted and activated according to mounting position, see chapter
[9] FKM oil seal (Viton)
[10] Output shaft made of stainless steel (can be deselected)
[11] Pre-installed pressure compensation fitting (M16) with mounting positions M5, M6
[12] Pre-installed pressure compensation fitting (M16) with mounting position M1, M2, M4, M4
– In connection with mounting position M1 and M2: 2 + 3, 2 + X, X + 3, 2 + X + 3
– In connection with mounting position M4: 2 + X
– In connection with mounting position M5: X + 3
– In connection with mounting position M6: 2 + 3
"Technical data and dimension sheets"
Optional plug connectors (see chapter "Electrical installation") are available in connection
with the package for wet areas.
Operating Instructions – MOVIGEAR® DSC-B
23
4
Mechanical Installation
Installation notes
4 Mechanical Installation
4.1 Installation notes
INFORMATION
Comply with the safety notes during installation.
Improper installation/disassembly of MOVIGEAR® and mount-on components.
Risk of injury.
• Note the information about installation and disassembly in this chapter.
• Before releasing shaft connections, make sure that there are no active torsional
moments present (tensions within the system).
CAUTION
DANGER
Risk of crushing if the drive starts up unintentionally and danger of electrical voltage.
Dangerous voltages may still be present for up to 10 minutes after disconnection from
the power supply.
Severe or fatal injuries.
• Completely disconnect the MOVIGEAR
provide for suitable external measures to secure against unintentional
reconnection!
• Secure the output shaft against rotation.
• Then wait for at least 10 minutes
4.2 Required tools and resources
• Set of wrenches
• Torque wrench
• Mounting device
• Compensation elements (shims and spacing rings), if necessary
• Mounting materials for output components
• Lubricant (e.g. NOCO
®
fluid)
®
drive unit from the power supply and
• Standard parts are not included in the delivery
4.2.1 Installation tolerances for shaft ends
Diameter tolerance in accordance with DIN 748:
• ISO H7 for hollow shafts
24
Operating Instructions – MOVIGEAR® DSC-B
4.3 Installation prerequisites
Check that the following conditions have been met:
• The entries on the nameplate of the MOVIGEAR
system.
• The drive is undamaged (no damage caused by transportation or storage)
• Ambient temperature according to the operating instructions, nameplate and lubricant table in chapter "Technical data and dimension sheets / Lubricants".
• The drive must not be assembled in the following ambient conditions:
– Potentially-explosive atmosphere
– Oils
–Acids
– Gases
– Vapors
– Radiation
Mechanical Installation
Installation prerequisites
®
unit match the voltage supply
4
• For special designs: The drive is designed in accordance with the actual ambient
conditions.
• You must clean the output shafts and flange surfaces thoroughly to ensure they are
free of anti-corrosion agents, contamination or the like. Use conventional solvents.
Do not expose the sealing lips of the oil seals to the solvent – damage to the material.
• When the drive is installed in abrasive ambient conditions, protect the output end oil
seals against wear.
Operating Instructions – MOVIGEAR® DSC-B
25
4
100
Mechanical Installation
Installing MOVIGEAR
4.4 Installing MOVIGEAR®
• Clean the output shafts thoroughly to ensure they are free of anti-corrosion agents
• Carefully align the MOVIGEAR
• Do not butt or hammer the shaft end.
• Ensure that cooling air supply is unobstructed and that air discharged by other units
• Use suitable cable glands for the supply leads (use reducing adapters if necessary).
• Seal the cable entry well.
• Clean the sealing faces of the MOVIGEAR
• Restore the corrosion protection if necessary.
• Check the validity of the degree of protection using the information in the operating
®
(use a commercially available solvent). Do not expose the bearings and sealing rings
to the solvent – damage to the material!
®
unit and the driven machine to avoid placing any
unacceptable strain on the motor shafts (observe permissible overhung loads).
does not influence cooling.
®
cover well before reassembling the unit.
instructions and the data on the nameplate.
• When changing the mounting position: Adjust position of breather valve.
Observe chapter "Technical data and dimension sheets / Mounting positions".
4.4.1 Minimum installation clearance of electronics cover
Note the minimum installation clearance (see following figure) required to remove the
MOVIGEAR
"Technical data and dimension sheets".
®
electronics cover. For detailed dimension drawings, see chapter
NOTICE
The degree of protection specified in the technical data only applies if the MOVIGEAR
electronics cover is properly installed.
When the MOVIGEAR
be damaged by humidity, dust or foreign particles.
• Protect the MOVIGEAR
box.
®
electronics cover is removed from the connection box, it might
®
electronics cover when it is removed from the connection
2350097419
®
26
Operating Instructions – MOVIGEAR® DSC-B
Mechanical Installation
200
Installing MOVIGEAR
4.4.2 Minimum installation clearance of application options
Note the minimum installation clearance (see following figure) required to install and
remove the application options.
4.4.3 Installation in damp locations or in the open
Drives are supplied in corrosion-resistant versions for use in damp areas or in the open.
Repair any damage to the paint work if necessary.
For variants with HP200 surface treatment, observe the notes in chapter "MOVIGEAR
with optional package for wet areas".
®
2350130571
4
®
4.4.4 Painting MOVIGEAR
NOTICE
Breather valves and oil seals may be damaged during painting or re-painting.
Potential damage to property.
• The surface of the drive must be clean and free from grease.
• Thoroughly cover the breather valves and the sealing lip of the oil seals with strips
prior to the painting process.
• Remove the strips after the process.
®
Operating Instructions – MOVIGEAR® DSC-B
27
4
Mechanical Installation
Installing MOVIGEAR
4.4.5 MOVIGEAR® gear unit venting
®
MOVIGEAR
with
installed breather
valve
SEW-EURODRIVE delivers all MOVIGEAR® drive units ordered for a specific mounting
position with a breather valve that is activated and installed according to the mounting
position.
MOVIGEAR
with the activated breather valve installed corresponding to the respective mounting
position.
®
®
drive units with optional "package for wet areas" are generally delivered
®
MOVIGEAR
with
separately
included breather
valve
Activating the
breather valve
MOVIGEAR
®
drive units ordered for a universal mounting position are delivered by
SEW-EURODRIVE with a separately included breather valve.
In this case, the breather valve is delivered in the hollow shaft of the drive unit. Before
startup, you must replace the highest oil screw plug with the provided breather valve.
After installing the breather valve, you must activate it as follows. For designs with the
breather valve screwed in: Check whether the breather valve is activated. If not, you
have to remove the transport fixture of the breather valve prior before you start up the
drive unit!
1. Breather valve with transport fixture
2350149003
2. Remove transport fixture
28
2350216203
3. Activated breather valve
2350269835
Operating Instructions – MOVIGEAR® DSC-B
4.5 Application options
DRIVE
RUN
NET
WARNING
The surface temperatures of the MOVIGEAR® and the application options can be very
high during operation.
Danger of burns.
• Do not touch the MOVIGEAR
down sufficiently.
4.5.1 Removing the application cover
MOVIGEAR
application cover as standard.
You have to remove the application cover in order to install an application option:
1. Loosen the 4 retaining screws.
®
drives with application slot in the electronics cover are delivered with an
Mechanical Installation
Application options
®
drive and application options until they have cooled
4
4 x
2. Remove the application cover.
NET
RUN
DRIVE
2350325003
2350345355
Operating Instructions – MOVIGEAR® DSC-B
29
4
Mechanical Installation
Application options
4.5.2 Installing application options
NOTICE
The degree of protection specified in the technical data only applies if the GIO13A
application option is properly installed.
In a disassembled state, the option can be damaged by moisture, dust, or foreign
objects entering through the openings for the DIP switches.
• Protect the GIO13A application option in a disassembled state.
1. You have to remove the application cover or, depending on the design, the paint
2. Insert the option into the application slot.
protector in order to install an application option:
NET
NET
RUN
DRIVE
2350364555
3. Secure the option with the 4 retaining screws. The permitted tightening torque for the
retaining screws is 1.2 - 1.4 Nm.
4 x
NET
RUN
DRIVE
2350383755
30
Operating Instructions – MOVIGEAR® DSC-B
Loading...