SEW-Eurodrive MOVIFIT FC User Manual
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
MOVIFIT
®
FC – Function Level "Technology"
with Interface for PROFINET IO, PROFIBUS
or Ethernet/IP
Application Solution "Bus Positioning"
Edition 08/2012 19428014 / EN
SEW-EURODRIVE—Driving the world
Contents
Contents
1 General Information ............................................................................................ 5
1.1 How to use this documentation................................................................... 5
1.2 Structure of the safety notes ....................................................................... 5
1.2.1 Meaning of signal words .............................................................. 5
1.2.2 Structure of the section-related safety notes ............................... 5
1.2.3 Structure of the embedded safety notes...................................... 5
1.3 Right to claim under warranty ..................................................................... 6
1.4 Exclusion of liability..................................................................................... 6
1.5 Copyright..................................................................................................... 6
1.6 Product names and brands......................................................................... 6
1.7 Other applicable documentation ................................................................. 7
2 Safety Notes ........................................................................................................ 8
2.1 General information .................................................................................... 8
2.2 Target group ............................................................................................... 9
2.3 Designated use ......................................................................................... 10
2.4 Bus systems.............................................................................................. 10
3 System Description........................................................................................... 11
3.1 Area of application .................................................................................... 11
3.2 Profiles ...................................................................................................... 11
4 Operating Modes............................................................................................... 12
4.1 Jog ............................................................................................................ 12
4.1.1 Jog mode flow diagram.............................................................. 12
4.2 Referencing............................................................................................... 13
4.2.1 Referencing mode flow diagram ................................................ 13
4.3 Positioning ................................................................................................ 14
4.3.1 Positioning mode flow diagram.................................................. 14
5 Project Planning Information ........................................................................... 15
6 Startup................................................................................................................ 16
6.1 Requirements............................................................................................ 16
6.2 Setting the "Bus positioning for MOVIFIT
6.2.1 General settings......................................................................... 16
6.2.2 Scaling ....................................................................................... 18
6.2.3 Monitoring .................................................................................. 19
6.2.4 Reference travel ........................................................................ 22
7 Download ........................................................................................................... 24
8 Operation and Diagnostics .............................................................................. 25
8.1 Monitor mode and control mode ............................................................... 25
8.1.1 Monitor mode............................................................................. 25
8.1.2 Control mode ............................................................................. 26
9 Process Data and Terminal Assignment ........................................................ 27
9.1 Input terminal assignment......................................................................... 27
Manual – Bus Positioning Application Solution for MOVIFIT®
®
" application module ............... 16
3
Contents
9.2 Process data assignment.......................................................................... 27
9.2.1 Overview.................................................................................... 27
9.2.2 8 PD (single-motor operation).................................................... 28
9.2.3 14 PD (dual-motor operation) .................................................... 30
Index................................................................................................................... 34
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Manual – Bus Positioning Application Solution for MOVIFIT®
1 General Information
1.1 How to use this documentation
The documentation is part of the product and contains important information. The
documentation is for everyone who works with this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently with the
software and the connected units from SEW-EURODRIVE, have read through the documentation carefully and understood it. If you are unclear about any of the information
in this documentation, or if you require further information, contact SEW-EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety notes,
warnings regarding potential risks of damage to property, and other notes.
General Information
How to use this documentation
1
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNIN G Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
IMPORTANT! Possible damage to property Damage to the drive system or its envi-
NOTE Useful information or tip: Simpli-
fies handling of the drive system.
1.2.2 Structure of the section-related safety notes
Section-related safety notes do not apply to a specific action, but to several actions pertaining to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section-related safety note:
SIGNAL WORD
Nature and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to avoid the danger.
ronment
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action.
This is the formal structure of an embedded safety note:
• SIGNAL WORDNature and source of danger.
Possible consequence(s) if disregarded.
– Measure(s) to avoid the danger.
Manual – Bus Positioning Application Solution for MOVIFIT®
5
1
General Information
Right to claim under warranty
1.3 Right to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation at hand. Therefore,
read the documentation before you start working with the software and the connected
units from SEW-EURODRIVE.
Make sure that the documentation is available to persons responsible for the machinery
and its operation as well as to persons who work independently on the devices. Also
ensure that the documentation is legible.
1.4 Exclusion of liability
You must adhere to this documentation and the documentation of the connected
devices from SEW-EURODRIVE to ensure safe operation and to achieve the specified
product characteristics and performance features.
SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or
property resulting from non-observance of the documentation. In such cases, any liability for defects is excluded.
1.5 Copyright
© 2012 – SEW-EURODRIVE. All rights reserved.
Copyright law prohibits the unauthorized reproduction, modification, distribution, and
use of this instruction manual, in whole or in part.
1.6 Product names and brands
The product names mentioned in this documentation are brands or registered brands of
the titleholders.
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Manual – Bus Positioning Application Solution for MOVIFIT®
1.7 Other applicable documentation
Depending on the respective fieldbus, observe one of the following applicable fieldbus
manuals:
• For PROFIBUS: MOVIFIT
• For PROFINET IO: MOVIFIT
face
• For Ethernet/IP: MOVIFIT
TCP Interface
Additionally observe the following document if you use the "Dual-motor operation" special design:
• Addendum to the operating instructions "MOVIFIT
Motor Operation"
Make sure you always use the latest documentation and software version.
Our documentation is available in various languages for download from the SEW
homepage (www.sew-eurodrive.com). If you are unclear about any of the information in
this documentation or if you require further information, consult SEW-EURODRIVE.
If required, you can order printed copies of the documentation from SEW-EURODRIVE.
General Information
Other applicable documentation
®
function level "Technology"
®
"Technology" function level with PROFINET IO inter-
®
Function Level "Technology" with EtherNet/IP or Modbus
®
FC Special Design for Dual-
1
Manual – Bus Positioning Application Solution for MOVIFIT®
7
2
Safety Notes
General information
2 Safety Notes
2.1 General information
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to.
Ensure that persons responsible for the machinery and its operation as well as persons
who work independently have read through the documentation carefully and understood
it. If you are unclear about any of the information in this documentation or if you require
further information, please contact SEW-EURODRIVE.
The following safety notes refer to the use of the software. Also adhere to the supplementary safety notes in this document and in the documentation of the connected
devices from SEW-EURODRIVE.
This document does not replace the detailed documentation of the connected devices.
This documentation assumes that the user has access to and is familiar with the
documentation for all connected units from SEW-EURODRIVE.
Never install or start up damaged products. Submit a complaint to the shipping company
immediately in the event of damage.
During operation, the devices may have live, uninsulated, and sometimes moving or
rotating parts as well as hot surfaces depending on their degree of protection.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property. Refer to the
documentation for additional information.
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Manual – Bus Positioning Application Solution for MOVIFIT®
2.2 Target group
Any work with the software may only be performed by adequately qualified personnel.
Qualified personnel in this context are persons who have the following qualifications:
• Appropriate instruction.
• Knowledge of this documentation and other applicable documentation.
• SEW-EURODRIVE recommends additional product training for products that are op-
Any mechanical work on connected units may only be performed by adequately qualified personnel. Qualified staff in the context of this documentation are persons familiar
with the design, mechanical installation, troubleshooting and servicing of the product
who possess the following qualifications:
• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
• Knowledge of this documentation and other applicable documentation.
erated using this software.
(final examinations must have been passed).
Safety Notes
Target group
2
Any electrical work on connected units may only be performed by adequately qualified
electricians. Qualified electricians in the context of this documentation are persons familiar with electrical installation, startup, troubleshooting and servicing of the product
who possess the following qualifications:
• Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
• Knowledge of this documentation and other applicable documentation.
• Knowledge of the relevant safety regulations and laws.
• Knowledge of the other standards, guidelines, and laws mentioned in this documentation.
The above mentioned persons must have the authorization expressly issued by the
company to operate, program, configure, label and ground units, systems and circuits in
accordance with the standards of safety technology.
All work in further areas of transportation, storage, operation and waste disposal must
only be carried out by persons who are trained appropriately.
Manual – Bus Positioning Application Solution for MOVIFIT®
9
2
2.3 Designated use
2.4 Bus systems
Safety Notes
Designated use
SEW-EURODRIVE offers various standardized control programs, so-called application
modules.
The "bus positioning" application module is a single-axis application and used for variable positions in conjunction with different speeds and ramps.
A bus system makes it possible to adapt frequency inverters and/or motor starters to the
particulars of the machinery within wide limits. This results in the risk that a change of
parameters that cannot be detected externally can result in unexpected, though not
uncontrolled, system behavior.
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Manual – Bus Positioning Application Solution for MOVIFIT®
3 System Description
P
i
f
kVA
Hz
n
3.1 Area of application
The "bus positioning" application module is used for variable positions in conjunction
with different speeds and ramps.
The positioning is carried out via the built-in motor encoder or an optional distance encoder. Only the linear, absolute positioning is supported. You can work with user units.
The following operating modes are supported:
•Jog
• Referencing
• Positioning
3.2 Profiles
The "Bus positioning" application module has the following profiles:
System Description
Area of application
3
Profile Scope of functions
8 PD (single-motor operation) 2 process data words for the state of the controller
6 process data words for the motor
14 PD (dual-motor operation) 2 process data words for the state of the controller
6 process data words for motor 1
6 process data words for motor 2
INFORMATION
Profile "Dual-motor operation"
• With the "Dual-motor operation" profile, you may only operate one motor at a time.
The process data assignment for the profiles is listed in chapter "Process data and terminal assignment".
Manual – Bus Positioning Application Solution for MOVIFIT®
11
4
1
2
3
Mode
Actual speed
Jog positive
Jog negative
P
i
f
kVA
Hz
n
Operating Modes
Jog
4 Operating Modes
4.1 Jog
Functional description
4.1.1 Jog mode flow diagram
The jog mode is required for service. In this operating mode, the drive can be moved
regardless of the automatic operating mode.
In jog mode, you can set the control bits "Jog+" or "Jog-" to move the drive clockwise or
counterclockwise. It is not necessary to set the start bit.
The dynamics parameters (speed and the ramps) are specified dynamically via the corresponding process data words.
The following figure shows the actual speed of the drive against the status of the input
and output signals in jog mode:
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Manual – Bus Positioning Application Solution for MOVIFIT®
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