SEW-Eurodrive MOVIFIT basic Operating Instructions Manual

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Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

MOVIFIT

Edition 05/2013 20116543 / EN

basic

SEW-EURODRIVE—Driving the world

Contents

1 General information ............................................................................................ 5

1.1 How to use this documentation................................................................... 5

1.2 Structure of the safety notes ....................................................................... 5

1.3 Rights to claim under warranty ................................................................... 6

1.4 Exclusion of liability..................................................................................... 6

1.5 Copyright..................................................................................................... 6

1.6 Product names and trademarks.................................................................. 6

2 Safety notes......................................................................................................... 7

2.1 Preliminary information ............................................................................... 7

2.2 General information .................................................................................... 7

2.3 Target group ............................................................................................... 7

2.4 Designated use ........................................................................................... 8

2.5 Other applicable documentation ................................................................. 8

2.6 Transportation, storage............................................................................... 8

2.7 Installation................................................................................................... 8

2.8 Electrical connection ................................................................................... 9

2.9 Safe disconnection...................................................................................... 9

2.10 Operation .................................................................................................... 9

3 Unit structure..................................................................................................... 10

3.1 MOVIFIT

3.2 Variants..................................................................................................... 10

3.3 Accessories............................................................................................... 11

3.4 Type designations..................................................................................... 12

4 Mechanical installation..................................................................................... 13

4.1 Installation instructions.............................................................................. 13

4.2 Mounting position...................................................................................... 14

4.3 Installing MOVIFIT

5 Electrical installation ........................................................................................ 15

5.1 Installation instructions.............................................................................. 15

5.2 Topology ................................................................................................... 18

5.3 Power bus connection (line cable) ............................................................ 19

5.4 Motor connection ...................................................................................... 24

5.5 Control unit connection ............................................................................. 28

5.6 Connections of MOVIFIT

5.7 Connections of MOVIFIT

5.8 Connection of operator terminals LT-BG and MB-LC ............................... 33

5.9 PC connection........................................................................................... 34

6 Startup................................................................................................................ 35

6.1 Important notes on startup ........................................................................ 35

6.2 Requirements............................................................................................ 36

6.3 Startup procedure for the MOVIFIT

6.4 MOVIFIT

6.5 Assigning the AS-Interface slave address ................................................ 40

basic........................................................................................ 10

basic......................................................................... 14

basic with AS-Interface................................... 29

basic with binary control................................. 31

basic inverter.................................. 37

basic motor starter – startup procedure .................................. 39

Operating Instructions – MOVIFIT® basic

Contents

6.6 Parameterization with LT-BG keypad ....................................................... 42

6.7 Parameterization with the PC ................................................................... 45

6.8 Parameter directory of the MOVIFIT

6.9 Functions of MOVIFIT

6.10 Functions of MOVIFIT

basic with AS-Interface....................................... 53

basic with binary control ..................................... 54

7 Operation ........................................................................................................... 55

7.1 Operating displays of MOVIFIT

7.2 Description of the MB-LC keypad ............................................................. 57

7.3 Operating displays of MB-LC keypad ....................................................... 58

7.4 Manual operation with MB-LC keypad ...................................................... 59

7.5 Operating displays of LT-BG keypad ........................................................ 61

7.6 Manual mode with LT-BG keypad............................................................. 62

8 Service ............................................................................................................... 64

8.1 Diagnostics with LT-BG operator terminal ................................................ 64

8.2 Status and error display ............................................................................ 65

8.3 Inspection/Maintenance ............................................................................ 66

8.4 Shutdown .................................................................................................. 67

8.5 Storage ..................................................................................................... 68

8.6 Extended storage...................................................................................... 68

8.7 Disposal .................................................................................................... 68

basic inverter ................................ 49

basic (LEDs)......................................... 55

9 Technical data ................................................................................................... 69

9.1 CE marking, UL approval and C-Tick ....................................................... 69

9.2 MOVIFIT

9.3 MOVIFIT

basic with AS-Interface............................................................ 70

basic with binary control .......................................................... 72

9.4 Accessories............................................................................................... 74

9.5 Dimension drawings.................................................................................. 75

10 Address list........................................................................................................ 77

ndex................................................................................................................... 82

Operating Instructions – MOVIFIT® basic

1 General information

1.1 How to use this documentation

The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, start up, and service this product.

The documentation must be accessible and legible. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the documentation carefully and understood it. If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE.

1.2 Structure of the safety notes

1.2.1 Meaning of signal words

The following table shows the grading and meaning of the signal words for safety notes, warnings regarding potential risks of damage to property, and other notes.

General information

How to use this documentation

Signal word Meaning Consequences if disregarded

DANGER! Imminent hazard Severe or fatal injuries WARNING! Possible dangerous situation Severe or fatal injuries CAUTION! Possible dangerous situation Minor injuries

IMPORTANT! Possible damage to property Damage to the drive system or its envi-

NOTE Useful information or tip: Simpli-

fies handling of the drive system.

1.2.2 Structure of the section-related safety notes

Section-related safety notes do not apply to a specific action, but to several actions pertaining to one subject. The symbols used indicate either a general or a specific hazard.

This is the formal structure of a section-related safety note:

SIGNAL WORD

Type and source of hazard. Possible consequence(s) if disregarded.

• Measure(s) to prevent the hazard.

1.2.3 Structure of the embedded safety notes

Embedded safety notes are directly integrated into the instructions just before the description of the dangerous action.

ronment

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard.

Possible consequence(s) if disregarded. – Measure(s) to prevent the hazard.

Operating Instructions – MOVIFIT® basic

General information

Rights to claim under warranty

1.3 Rights to claim under warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Therefore read the documentation before you start working with the unit.

1.4 Exclusion of liability

You must comply with the information contained in this documentation to ensure safe operation and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

1.5 Copyright

part of this documentation is strictly prohibited.

1.6 Product names and trademarks

All product names in this documentation are trademarks or registered trademarks of their respective titleholders.

Operating Instructions – MOVIFIT® basic

2 Safety notes

The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and adhered to. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation or if you require further information, please contact SEWEURODRIVE.

2.1 Preliminary information

The following safety notes are primarily concerned with the use of MOVIFIT® basic drives. If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation.

Please also observe the supplementary safety notes in the individual sections of this documentation.

Safety notes

Preliminary information

2.2 General information

Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage.

During operation, MOVIFIT surfaces, depending on their enclosure.

Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property. Refer to the documentation for additional information.

2.3 Target group

Only qualified electricians are authorized to install, startup or service the units or correct unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).

Qualified personnel in the context of these basic safety notes are persons familiar with installation, assembly, startup and operation of the product who possess the necessary qualifications.

Any activities regarding transportation, storage, operation, and disposal must be carried out by persons who have been instructed appropriately.

basic drives can have live and bare parts as well as hot

Operating Instructions – MOVIFIT® basic

2.4 Designated use

2.4.1 Safety functions

Safety notes

Designated use

MOVIFIT® basic drives are components intended for installation in electrical systems or machines.

In case of installation in machines, startup of MOVIFIT nated operation) is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC.

Startup (i.e. the start of designated use) is only permitted under observance of the EMC directive 2004/108/EC.

The MOVIFIT tive 2006/95/EC. The standards given in the declaration of conformity apply to the MOVIFIT

You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation.

MOVIFIT

basic units meet the requirements stipulated in the Low Voltage Direc-

basic units.

basic units may not perform safety functions.

basic units (i.e. start of desig-

2.4.2 Hoist applications

MOVIFIT

basic units are not designed for hoist applications.

2.5 Other applicable documentation

Note also the following documentation:

• "DR.71-225, 315 AC Motors" operating instructions You can download or order this publication on the Internet (http://www.sew-

eurodrive.de, under the heading "Documentation").

2.6 Transportation, storage

You must observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in section "Technical Data".

2.7 Installation

The units must be installed and cooled according to the regulations and specifications in the corresponding documentation.

Protect the MOVIFIT The following applications are prohibited unless the unit is explicitly designed for such

use:

basic units from improper strain.

• Use in potentially explosive atmospheres.

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in non-stationary applications with strong mechanical oscillation and impact loads; see section "Technical Data".

Operating Instructions – MOVIFIT® basic

2.8 Electrical connection

Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). For any additional information, refer to the applicable documentation.

For notes on EMC compliant installation, such as shielding, grounding, arrangement of filters and routing of lines, refer to chapter "Installation instructions". The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation.

Protective measures and protection devices must comply with the regulations in force (e.g. EN 60204 or EN 61800-5-1).

A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for the MOVIFIT

basic drives prior to startup in order to ensure the insulation.

2.9 Safe disconnection

The MOVIFIT® basic units meet all requirements for safe disconnection of power and electronic connections in accordance with EN 61800-5-1. All connected circuits must also satisfy the requirements for safe disconnection.

Safety notes

Electrical connection

2.10 Operation

Systems with integrated MOVIFIT® basic units must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional protective measures may be necessary for applications with increased potential risk.

Do not touch live components or power connections immediately after disconnecting MOVIFIT Wait at least 10 minutes after the supply voltage is switched off.

Once the supply voltages are applied to MOVIFIT closed, i.e. the cover must be screwed on and all the plugs must be connected.

The fact that the status LEDs and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the supply system and no longer carries any voltage.

Mechanical blocking or internal safety functions of the unit can cause a motor standstill. Eliminating the cause of the problem or performing a reset may result in the drive restarting automatically. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the supply system before correcting the error.

Caution: Danger of burns: The surface temperatures of the MOVIFIT exceed 60 °C during operation.

basic from the supply voltage because some capacitors may still be charged.

basic, the connection box must be

basic drives can

Operating Instructions – MOVIFIT® basic

3 Unit structure

3.1 MOVIFIT® basic

Unit structure

MOVIFIT® basic

MOVIFIT® basic is a decentralized drive unit for controlling AC motors.

[2]

[3]

[1]

[5]

[8]

[7]

[1] Control unit [2] EBOX with cooling fins and electronics (inverter or motor starter) [3] X8 connection for motor (only with dual motor starter design) [4] X9 connection for motor [5] Nameplate [6] PE connection [7] Cable seal for cable diameter 13 – 15 mm [8] ABOX with FieldPower contact module (connection unit)

댷 (outside)

[6]

[4]

2816397195

3.2 Variants

MOVIFIT® basic is available in the following variants:

• Inverter For 1 motor with CW and CCW operation and 4 setpoint speeds

• Dual motor starter For 2 motors with 1 direction of rotation each The direction of rotation depends on the phase sequence.

• Reversing starter For 1 motor with CW and CCW operation

MOVIFIT

basic is available with the following control units:

• Drives with AS-Interface

• Control unit with binary signal inputs and outputs

Operating Instructions – MOVIFIT® basic

3.3 Accessories

Unit structure

Accessories

You can order the following accessories for MOVIFIT® basic from SEW-EURODRIVE:

Accessories Part number

(SEW-EURODRIVE)

Motor connection cable 4 x 2.5 mm with plug connector Q8/0 – open conductor ends

Motor connection cable 7 x 2.5 mm2, unshielded, length = 3 m with plug connector Q8/0 – open conductor ends

You can order the following accessories for MOVIFIT müller Interface GmbH & Co. KG (see www.weidmueller.com

Accessories Part number

Cable seal, for cables with Ø = 7.5 – 9 mm 4329610000 Cable seal, for cables with Ø = 9 – 11 mm 4323210000 Cable seal, for cables with Ø = 11 – 13 mm 4323230000

Cable seal for cables with Ø = 13 – 15 mm

Cable seal, for cables with Ø = 15 – 17 mm 4324010000 Seal (without cable entry) 4323240000 Stripping tool AM 16 (for round cables) 9204190000 Stripping tool AMF 6/10 (for flat cables) 9204180000

1) The scope of delivery of MOVIFIT® basic units comprises 2 of those cable seals.

, unshielded, length = 3 m

basic from the company Weid-

1 814 874 3

1 814 992 8

(Weidmüller)

4323220000

Operating Instructions – MOVIFIT® basic

Unit structure

Type designations

3.4 Type designations

3.4.1 Nameplate

3.4.2 Type designation

The following figure gives an example of a nameplate of the MOVIFIT

The following table shows the MOVIFIT

basic type designation:

basic inverter:

3782535691

MBF07A-K1-A1

Connection module

Version

Control

K = via AS-Interface B = binary control

Version

Motor power/variant

07 = 0.75 kW inverter 15 = 1.5 kW inverter 4R = Reversing starter 4D = Dual motor starter

Variant

F = Inverter S = Motor starter

Unit series

MB = MOVIFIT

basic

Operating Instructions – MOVIFIT® basic

4 Mechanical installation

4.1 Installation instructions

4.1.1 General information

NOTICE

Loss of warranted degree of protection if the MOVIFIT® basic inverter is installed incorrectly or not at all.

Damage to the MOVIFIT

• If you remove the EBOX from the ABOX, you have to protect the EBOX and the ABOX from moisture and dust.

Note the following when installing the MOVIFIT

• Observe the general safety notes.

• Only install the MOVIFIT support structure.

• Ensure sufficient clearance around the unit to allow for adequate cooling. Warm outlet air of other units must not be drawn in.

Mechanical installation

Installation instructions

basic unit.

basic unit:

basic unit on a level, low-vibration, and torsionally rigid

• Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation.

• Do only use provided attachment options when mounting the drive.

• Cover the unused plug connectors with blind caps. The degree of protection specified in the technical data only applies for a correctly

installed MOVIFIT

4.1.2 Installation requirements

Make sure that the following requirements are met before you start installing the unit:

• The nameplate data of the MOVIFIT

• The MOVIFIT storage).

• The ambient temperature corresponds to the specifications in chapter "Technical Data".

• The MOVIFIT conditions:

– Potentially explosive atmospheres – Oils –Acids – Gases

basic unit.

basic unit match the voltage supply system

basic unit is undamaged (no damage caused by transportation or

basic unit must not be installed under the following harmful ambient

– Vapors – Radiation –etc.

Operating Instructions – MOVIFIT® basic

239

134

Mechanical installation

Mounting position

4.2 Mounting position

You can install the MOVIFIT® basic unit in any mounting position.

4.3 Installing MOVIFIT® basic

Mount the MOVIFIT® basic unit with 4 screws according to the following figure: (Tightening torque 2.0 – 2.4 Nm (18 – 21 lb.in))

2816420235

9007202071159307

Operating Instructions – MOVIFIT® basic

5 Electrical installation

5.1 Installation instructions

5.1.1 Residual current device

WARNING

Electric shock due to incorrect RCD type. Severe or fatal injuries.

• MOVIFIT a residual current device (RCD) is used for protection against direct or indirect contact, only install a type B residual current device on the supply system end of the MOVIFIT

basic can cause direct current in the protective earth conductor. When

basic unit.

Electrical installation

Installation instructions

5.1.2 Line contactor

• Do not use a conventional RCD as a protective device. Universal current-sensitive RCDs are permitted as a protective device. During normal operation of MOVIFIT basic units, leakage currents > 3.5 mA can occur.

• SEW-EURODRIVE recommends that you do not use RCDs. However, if a residual current device is stipulated for direct or indirect protection against contact, observe the above note.

NOTICE

Damage due to jogging.

Damage to the MOVIFIT

• Do not use the line contactor for jogging, but only for switching the MOVIFIT unit on and off. In jog mode, use the control signals (AS-Interface bits or binary inputs).

• Observe a minimum switch-off time of 10 s for the line contactor.

• Use only a contactor of utilization category AC3 (EN 60947-4-1) as a line contactor.

basic unit.

basic

Operating Instructions – MOVIFIT® basic

(2,0 – 2,5 Nm) (18 - 21 lb.in)

Electrical installation

Installation instructions

5.1.3 Notes on PE connection

WARNING

Electric shock due to incorrect connection of PE. Severe or fatal injuries.

• Observe the following notes regarding PE connection.

PE connection in the unit

PE connection on the outside of the housing

Establish a PE connection in the unit.

GN/YE

3160365451

During normal operation of the MOVIFIT

unused

BK or 1

WT or GY

basic inverter, earth-leakage currents

BK or 2

GN/YE

BK or 3

≥ 3.5 mA can occur. To meet the requirements of EN 61800-5-1, you must establish 2 PE connections.

Install a second PE conductor

with a cross section of at least the cross section of the

supply system cable:

2816416395

Operating Instructions – MOVIFIT® basic

5.1.4 EMC-compliant installation

INFORMATION

This drive system is not designed for operation on a public low voltage supply system that supplies residential areas.

This is a product with restricted availability in accordance with IEC 61800-3. It may cause EMC interference. In this case, it is recommended for the operator to take suitable measures.

For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.

With respect to the EMC regulation, frequency inverters cannot be operated as standalone units. Regarding EMC, they can only be evaluated when they are integrated in a drive system. Conformity is declared for a described, CE-typical drive system. These operating instructions contain further information.

5.1.5 Installation above 1000 m asl

MOVIFIT serve the following basic conditions:

• At heights above 1000 m amsl, the nominal continuous power is reduced due to reduced cooling => I

• For heights from 2000 m to max. 4000 m amsl, observe the following notes: – The safe disconnection of power and electronics connections can no longer be

– Connect an overvoltage protection device upstream of MOVIFIT

basic units can also be operated at an altitude of 1000 – 4000 m amsl. Ob-

assured above 2000 m. For safe disconnection, you have to take measures according to IEC 60664-1 / EN 61800-5-1.

overvoltages from category III to category II.

Electrical installation

Installation instructions

reduction by 1% per100 m.

basic to reduce

5.1.6 Protection devices

• MOVIFIT load of the drive. External motor protection devices are not necessary.

5.1.7 UL compliant installation (in preparation)

UL and cUL approval for the MOVIFIT

basic drives are equipped with integrated protection devices against over-

basic unit series is in preparation.

Operating Instructions – MOVIFIT® basic

5.2 Topology

Electrical installation

Topology

The following figure shows a typical MOVIFIT® basic drive system with AS-Interface control:

C 3 x

380 - 480 V

[1]

[2] [3]

[4]

[5]

K: Line contactor

Circuit breaker for line protection

Type Minimum con-

[1] [2] [3] [4] [5]

B16 2.5 mm

B20 4.0 mm

B25 6.0 mm

Power bus (line cable) Motor cable

ductor

cross section

AWG14

AWG12

AWG10

Maximum

total length

130 m

170 m

190 m

Minimum

conductor

cross section

1.5 mm AWG16

2.5 mm AWG14

[4]

[5]

9007201945761931

Maximum

length

10 m

The table shows typical characteristics at an ambient temperature of 40 °C with routing type B2 according to EN 60204-1.

The applicable country-specific standards and regulations must also be observed for individual project planning and installation.

Operating Instructions – MOVIFIT® basic

5.3 Power bus connection (line cable)

WARNING

Electric shock due to charged capacitors. Severe or fatal injuries.

• De-energize the MOVIFIT fore removing the EBOX from the ABOX.

• Secure the drive against unintended re-connection to the voltage supply.

• Then wait at least for 10 minutes.

WARNING

Danger of burns due to hot surfaces of the MOVIFIT® basic unit. Severe injuries.

• Do not touch the MOVIFIT

Connect the MOVIFIT® basic unit to the power bus (line cable) as follows.

Electrical installation

Power bus connection (line cable)

basic drive using a suitable external cut-off device be-

basic until it has cooled down sufficiently.

1. Loosen the 4 screws and remove the EBOX from the ABOX.

2. Remove the supply system plug connector from the FieldPower

2839862283

contact module.

Operating Instructions – MOVIFIT® basic

9007202094605195

120

130

Electrical installation

Power bus connection (line cable)

3. Pull both locking tabs to the outside and tilt up the upper part of the FieldPower® contact module.

2839866123

4. Loosen the 4 screws and remove the strain relief brackets. Remove the two cable seals.

5. Remove the sheath of the line cable with a suitable stripping tool.

Line cable Stripping tool Strip length

Round cable AM 16 130 mm Flat cable AMF 6/10 120 mm

Operating Instructions – MOVIFIT® basic

2839868043

2839869963

Electrical installation

Power bus connection (line cable)

6. Fix the cable seals around the line cable. NOTICE Ingression of moisture or dust due to incorrect cable seal.

Damage to the MOVIFIT

• Only use cable seals approved for the line cable diameter.

Insert the cable seals with the line cable in the recesses in the ABOX.

basic unit.

2839871883

7. WARNING Risk of crushing due to wrong sense of rotation or damage due to reverse connection of phases.

Severe or fatal injuries, irreparable damage to the unit.

• Observe the following connection diagram.

• Prevent short circuits.

Insert the conductors of the line cable in the cable guides according to the following wiring diagram:

Con-

duc-

tor

N L2 PE

Conductor coloring / conductor marking

According to:

IEC 60757 UL 1277

TC-ER

Brown Black or 1 Black

Blue White or gray –

Black Black or 2 White

Green/yel-

low Green/yellow Green

Gray Black or 3 Red

UL 62

STOOW

Operating Instructions – MOVIFIT® basic

2839873803

90°

Electrical installation

Power bus connection (line cable)

8. Screw the strain relief brackets to the ABOX and fix the line cable with the brackets (tightening torque: 0.6 Nm, 5.3 lb.in).

2839875723

9. Place the upper part of the contact module on the hinge hooks. Tilt down the upper part of the contact module until it latches on both sides.

2839877643

10.Use the screwdriver (blade width 3 – 3.5 mm) to lever all contacts of the insulation displacement connector downwards.

Operating Instructions – MOVIFIT® basic

2839879563

Electrical installation

Power bus connection (line cable)

11.Plug in the line connector of the EBOX to the FieldPower® contact module.

2839881483

12.Position the EBOX on the ABOX. Screw on the EBOX with 4 screws (tightening torque: 2 Nm, 18 lb.in).

NOTICE Ingression of moisture or dust when bending the line cable.

Damage to the MOVIFIT

• Do not

bend the line cable for the first 50 mm from the unit.

The MOVIFIT bend within 50 mm of the unit.

basic unit only meets the IP54 requirements if the line cable is not

basic unit.

2839860363

3756680203

Operating Instructions – MOVIFIT® basic

[1]

[2]

[1]

Electrical installation

Motor connection

5.4 Motor connection

5.4.1 Motor connection variants

The following figure shows the motor plug connector variants for MOVIFIT

basic:

MOVIFIT MOVIFIT

[1] X9 Motor connection [2] X8 Motor connection

basic inverter

basic reversing starter

MOVIFIT

2816406795 2816404875

basic dual motor starter

Operating Instructions – MOVIFIT® basic

Electrical installation

Motor connection

5.4.2 X9, (X8): Motor connection

The X8 plug connector is only available in conjunction with MOVIFIT motor starter

Connection The following table provides information about this connection:

Function

Power connection for motor with brake

Connection type

Q 8/0, female

Wiring diagram

basic with dual-

Assignment No. Name Function

1 U Motor phase U output 2 n. c. Not connected 3 W Motor phase W output 4 L1 Supply of mechanical brake

(only with MOVIFIT 5 n. c. Not connected 6 L2_S Supply of mechanical brake switched

(only with MOVIFIT 7 V Motor phase V output 8 n. c. Not connected PE PE Protective earth

basic inverter)

2441429259

Operating Instructions – MOVIFIT® basic

123

678

123

678

Electrical installation

Motor connection

Connection cable The following table shows possible motor cables:

NOTICE

Danger in case of incorrect wiring of U1, V1, and W1 or short circuit. The motor outputs of MOVIFIT

Irreparable damage to the MOVIFIT

• Observe the following wiring diagrams.

• Prevent any short circuits between the conductors.

Connection cable and component

MOVIFIT®

basic

Motor cable

Cable design: 4G2.5, shielded Max.

basic are not protected against short circuits.

Length/ Installa-

tion type

10 m

basic unit.

Motor connection

Motor without brake,

댴 connection

MOVIFIT

basic

inverter

Cable design: 4G2.5, unshielded Part number: 1 814 874 3

Q 8/0 Open

Cable design: 7G2.5, shielded

Cable design: 7G2.5, unshielded Part number: 1 814 992 8

Max. 3 m

Max. 10 m

Max. 3 m

Motor without brake,

Motor with brake,

123

쑶 connection

댴 connection

1 2

3 4 5

678

Q 8/0 Open

Motor with brake,

123

678

Operating Instructions – MOVIFIT® basic

쑶 connection

1 2

3 4 5

Connection cable and component

123

678

MOVIFIT®

basic

Motor cable

Cable design: 4G2.5, unshielded Max.

Length/ Installa-

tion type

10 m

Electrical installation

Motor connection

Motor without brake

MOVIFIT®

basic

motor

starter

Cable design: 4G2.5, unshielded Part number: 1 814 874 3

Q 8/0 Open

3m Motor with brake

123

678

Motor with brake and BSR brake controller

123

678

BGE

2 3 4 5

BGE

2 3 4 5

For applications with regenerative mode, SEW-EURODRIVE recommends the BSR brake controller.

Mating connector Use a type Q8/0 plug connector for pre-fabricating these motor cables:

INFORMATION

Note the following when using a mating connector with metallic housing:

• Ensure a suitable shield connection.

• Connect the housing of the mating connector with PE.

Operating Instructions – MOVIFIT® basic

DI3 DI2 DI1 DI0

STATUS

[5]

[8] [7]

[6]

Electrical installation

Control unit connection

5.5 Control unit connection

The following figure shows the control unit variants for MOVIFIT®basic:

MOVIFIT

basic with AS-Interface MOVIFIT®basic with binary control

[1]

DI3 DI2

[4] [3]

STATUS

[2]

AS-Interface

9007202071153547 2816402955

[1] X22 Binary input sensor 2 [5] X12 Signal inputs DI2 + DI3 [2] X21 AS-Interface connection [6] X11 Signal inputs DI0 + DI1 [3] X50 Diagnostic interface [7] X50 Diagnostic interface [4] X23 Binary input sensor 3 [8] X13 Signal outputs DO0 + DO1

Operating Instructions – MOVIFIT® basic

Connections of MOVIFIT®basic with AS-Interface

5.6 Connections of MOVIFIT

5.6.1 X21: AS-Interface connection

The following table provides information about this connection:

Function

AS-Interface – input

Connection type

M12, 4-pole, male, A-coded

Wiring diagram

Assignment No. Name Function

1 AS-Interface + AS-Interface + 2 n. c. Not connected 3 AS-Interface − AS-Interface − 4 n. c. Not connected

Electrical installation

basic with AS-Interface

2384154763

5.6.2 X22: Binary input sensor 2

The following table provides information about this connection:

Function

Binary input sensor 2

Connection type

M12, 5-pole, female, A-coded

Wiring diagram

Assignment No. Name Function

1 +24 V DC 24 V output (sensor supply) 2 n. c. Not connected 3 0V24 0V24 reference potential 4 DI2 Binary input sensor 2 5 PE Equipotential bonding/protective earth conductor

2264816267

Operating Instructions – MOVIFIT® basic

Electrical installation

Connections of MOVIFIT®basic with AS-Interface

5.6.3 X23: Binary input sensor 3

The following table provides information about this connection:

Function

Binary input sensor 3

Connection type

M12, 5-pole, female, A-coded

Wiring diagram

Assignment No. Name Function

1 +24 V DC 24 V output (sensor supply) 2 n. c. Not connected 3 0V24 0V24 reference potential 4 DI3 Binary input sensor 3 5 PE Equipotential bonding/protective earth conductor

5.6.4 X50: Diagnostic interface

The following table provides information about this connection:

Function

Diagnostics and programming interface

Connection type

RJ11 (6P6C)

Wiring diagram

2264816267

3163123211

Assignment No. Name Function

1 n. c. Not connected 2 RS+ RS-485 data cable (+) 3RS − RS-485 data cable (–) 4 +24 V DC 24 V output for keypad 5 0V24 0V24 reference potential for keypad 6 n. c. Not connected

Operating Instructions – MOVIFIT® basic

Connections of MOVIFIT®basic with binary control

5.7 Connections of MOVIFIT

5.7.1 X11: Signal inputs 0 and 1 of MOVIFIT® basic

The following table provides information about this connection:

Function

Binary inputs 0 and 1

Connection type

M12, 4-pole, male, A-coded

Wiring diagram

Assignment No. Name Function

1 n. c. Not connected 2 DI1 Binary input 1 3 0V24 0V24 reference potential 4 DI0 Binary input 0

basic with binary control

Electrical installation

2718233355

5.7.2 X12: Signal inputs 2 and 3 of MOVIFIT

The following table provides information about this connection:

Function

Binary inputs 2 and 3

Connection type

M12, 4-pole, male, A-coded

Wiring diagram

Assignment No. Name Function

1 n. c. Not connected 2 DI3 Binary input 3 3 0V24 0V24 reference potential 4 DI2 Binary input 2

basic

2718233355

Operating Instructions – MOVIFIT® basic

Electrical installation

Connections of MOVIFIT®basic with binary control

5.7.3 X13: Signal outputs 0 and 1 of MOVIFIT® basic

The following table informs about this connection:

Function

Binary outputs 0 and 1

Connection type

M12, 5-pole, female, A-coded

Wiring diagram

Assignment No. Name Function

1 +24 V DC 24 V output 2 DO1 Binary output 1 (manual mode)

3 0V24 0V24 reference potential 4 DO0 Binary output 0 (ready signal)

5 PE Equipotential bonding/protective earth conductor

0: MOVIFIT

1: Manual control of MOVIFIT

0: MOVIFIT

1: MOVIFIT

basic control via control signals

basic is not ready

basic is ready

2264816267

basic

5.7.4 X50: Diagnostic interface

The following table informs about this connection:

Function

Diagnostics and programming interface

Connection type

RJ11 (6P6C)

Wiring diagram

Assignment No. Name Function

1 n. c. Not connected 2 RS+ RS-485 data line (+) 3RS − RS-485 data cable (–) 4 +24 V DC 24 V output for keypad 5 0V24 0V24 reference potential for keypad 6 n. c. Not connected

3163123211

Operating Instructions – MOVIFIT® basic

Electrical installation

Connection of operator terminals LT-BG and MB-LC

5.8 Connection of operator terminals LT-BG and MB-LC

MOVIFIT® basic units are equipped with an X50 diagnostic interface (RJ11 socket). The diagnostics interface is located in the connection block of the control unit.

You must remove the screw plug before plugging in the connector into the diagnostic interface.

WARNING Danger of burns due to hot surfaces of the MOVIFIT

Severe injuries.

• Wait for the MOVIFIT

NOTICE Loss of the ensured degree of protection if the screw plug of the diagnostic interface X50 is not installed.

Damage to the MOVIFIT

basic unit to cool down sufficiently before touching it.

basic unit.

• If there is no screw plug covering the diagnostic interface, you have to make sure that no moisture can ingress into the MOVIFIT

Use the cable enclosed with the operator terminal to connect the operator terminal to the MOVIFIT

Scope of delivery:

Type Part number Scope of delivery

LT-BG 1 820 864 9 – LT-BG operator terminal

MB-LC 2 820 126 4 – MB-LC operator terminal

basic unit.

– Cable with RJ11 – RJ11 plug connectors

– Cable with RJ45 – RJ11 plug connectors

Operating Instructions – MOVIFIT® basic

18014401325896459

5.9 PC connection

Electrical installation

PC connection

The MOVIFIT® basic inverter is equipped with an X50 diagnostics interface (RJ-11 socket) for startup, parameterization and service.

The diagnostics interface is located in the connection block of the control unit.

You must remove the screw plug before plugging in the connector into the diagnostic interface.

WARNING Danger of burns due to hot surfaces of the MOVIFIT

Severe injuries.

• Wait for the MOVIFIT

basic unit to cool down sufficiently before touching it.

NOTICE Loss of the ensured degree of protection if the screw plug of the diagnostic interface X50 is not installed.

Damage to the MOVIFIT

basic unit.

• If no screw plug is covering the diagnostic interface, you have to make sure that no moisture can ingress into the MOVIFIT

basic unit.

The diagnostic interface can be connected to a conventional PC/laptop with the following accessories:

• USB11A interface adapter

•and

OP LT 003 C adapter

Scope of delivery:

Type Part number Scope of delivery

USB11A 0 824 831 1 – USB11A interface adapter

– USB cable – Cable with RJ10 – RJ10 plug connectors

OP LT 003 C 1 824 368 1 – OP LT 003 C adapter

with DC 24 V -> DC 5 V voltage converter

– Cable with RJ45 – RJ11 plug connectors

PC +

MOVITOOLS

USB

USB11A

RJ10

OP LT 003 C

Operating Instructions – MOVIFIT® basic

RJ45

RJ11

MOVIFIT basic

9007202071149707

6Startup

6.1 Important notes on startup

INFORMATION

You must comply with the general safety notes in chapter "Safety notes" during startup.

WARNING

Risk of crushing due to missing or defective protective covers. Severe or fatal injuries.

• Install the protective covers of the plant according to the instructions, also see the operating instructions of the gear unit.

• Never start up the drive if the protective covers are not installed.

WARNING

Electric shock due to dangerous voltages in the ABOX. Severe or fatal injuries.

• De-energize the MOVIFIT fore removing the EBOX.

• Secure the MOVIFIT supply.

• Wait for at least 10 minutes before removing the EBOX.

Startup

Important notes on startup

basic unit using a suitable external cut-off device be-

basic unit against unintended re-connection to the voltage

WARNING

Danger of burns due to hot surfaces of the MOVIFIT® basic unit. Severe injuries.

• Do not touch the MOVIFIT

basic until it has cooled down sufficiently.

WARNING

Unit malfunction due to incorrect unit setting. Severe or fatal injuries.

• Observe the startup notes.

• The installation must only be carried out by qualified personnel.

• Use only settings that are consistent with the function.

INFORMATION

To ensure fault-free operation, do not disconnect or connect power or signal cables during operation.

Operating Instructions – MOVIFIT® basic

6.2 Requirements

Startup

Requirements

The following conditions apply to startup:

• The MOVIFIT cally.

• Appropriate safety measures prevent the drives from starting up unintentionally.

• Appropriate safety measures must be taken to prevent risk of injury or damage to the machine.

The following hardware must be available for startup and parameterization of the MOVIFIT

• Operator terminal LT-BG, see chapter "Connecting the operator terminals LT-BG

• or PC/laptop, see chapter "PC connection"

basic inverter:

and MB-LC"

basic unit must be installed correctly both mechanically and electri-

The following software must be available on the PC or laptop for startup and parameterization of the MOVIFIT

• LT Shell", version 3.20 or later

basic inverter:

INFORMATION

For startup of the MOVIFIT® basic motor starter, you do not require a PC/laptop and software.

Operating Instructions – MOVIFIT® basic

Startup procedure for the MOVIFIT® basic inverter

6.3 Startup procedure for the MOVIFIT

Proceed as follows to startup the MOVIFIT® basic inverter:

1. Check the connection of the MOVIFIT See chapter "Electrical Installation".

2. Make sure that the motor cannot start e.g. by unplugging the motor connector from the MOVIFIT

3. Switch on the line voltage. The "Status" LED is now illuminated.

4. Connect the LT-BG operator terminal or the PC to the MOVIFIT See chapter "Connecting the operator terminals LT-BG and MB-LC" (page 33) or chapter "PC connection" (page 34).

WARNING During the auto-tune phase in vector control, the motor axis briefly

rotates. If you set the parameter P4-02 Auto-tune = "1", the inverter performs a calibration

process (Auto-tune). The inverter releases the brake and the motor briefly rotates.

basic inverter

basic unit.

Startup

basic unit.

Severe injuries.

• During the auto-tune phase, observe a sufficient safety distance to all parts driven

by the motor.

5. Set the following parameters:

Motor parameters:

For V/f control

• P1-07 = Nominal motor voltage

• P1-08 = Nominal motor current

• P1-09 = Nominal motor frequency

System parameters:

• P1-03 = Acceleration ramp

• P1-04 = Deceleration ramp

• P1-11 = Speed n1

• P2-02 = Speed n2

• P2-03 = Speed n3

• P2-04 = Speed n4

See chapter "Parameterization with LT-BG operator terminal" (page 43). or chapter "Parameterization with PC" (page 45).

6. Make sure the screw plug of the diagnostics interface has a seal and screw it in.

For vector control

• P1-07 = Nominal motor voltage

• P1-08 = Nominal motor current

• P1-09 = Nominal motor frequency

• P4-01 = Control mode

• P4-02 = Auto-tune

• P4-05 = motor power factor

NOTICE Loss of the ensured degree of protection if the screw plug of the diagnostic interface is not installed or not installed correctly.

Damage to the MOVIFIT

• Make sure the screw plug of the diagnostics interface has a seal and screw it in.

7. Switch off the line voltage.

8. Set the AS-Interface slave address of the MOVIFIT basic with AS-Interface).

See chapter "Assigning the AS-Interface address" (page 40).

Operating Instructions – MOVIFIT® basic

basic unit

basic unit (only for MOVIFIT

Startup

Startup procedure for the MOVIFIT® basic inverter

9. Start up the higher-level controller.

10.Plug in the motor connector at the MOVIFIT

11.Switch on the line voltage.

You can now control the MOVIFIT signals or AS-Interface).

basic drive with the higher-level controller (via binary

basic.

Operating Instructions – MOVIFIT® basic

6.4 MOVIFIT

MOVIFIT® basic motor starter – startup procedure

basic motor starter – startup procedure

WARNING

Electric shock due to dangerous voltages in the ABOX. Severe or fatal injuries.

• De-energize the MOVIFIT fore removing the EBOX.

• Secure the MOVIFIT supply.

Proceed as follows to startup the MOVIFIT® basic motor starter:

1. Check the connection of the MOVIFIT See chapter "Electrical Installation".

basic unit using a suitable external cut-off device be-

basic unit against unintended re-connection to the voltage

basic unit.

Startup

Reversing starter:

Dual motor starter:

2. Set the I

= nominal motor current as listed on the motor nameplate

Mot

= nominal output current as listed on the MOVIFIT® basic nameplate

/ IN ratio at the I

Mot

NOTICE Damage due to incorrect setting of I

potentiometer (factory setting: about 100%).

Motor

potentiometer. The potentiometer

Motor

setting protects the motor against overload. Damage to the motor.

• When setting the potentiometer, observe the current rating on the nameplates of

basic unit.

100

I [A]

Motor

0 20 40 60 80 100

9007203014544907

I [A]

Motor

the motor and the MOVIFIT

[1]

7 7 7 4 0 5 6 7 1 5

[1] Potentiometer setting I

Operating Instructions – MOVIFIT® basic

/ IN in %

Mot

0 20 40 60 80 100

7774056715

[1]

Startup

Assigning the AS-Interface slave address

3. Make sure that the motor cannot start e.g. by unplugging the motor connector(s) from the MOVIFIT

4. Set the AS-Interface slave address of the MOVIFIT basic with AS-Interface).

See chapter "Assigning the AS-Interface address" (page 40).

5. Start up the higher-level controller.

6. Plug in the motor connector(s) at MOVIFIT

7. Switch on the line voltage.

You can now control the MOVIFIT signals or AS-Interface).

6.5 Assigning the AS-Interface slave address

SEW-EURODRIVE supplies MOVIFIT®basic with AS-Interface with address 0.

basic unit.

basic unit (only for MOVIFIT

basic.

basic drive with the higher-level controller (via binary

You have the following options for assigning the AS-Interface address of MOVIFIT basic (address 1 - 31):

• Addresses are assigned automatically within a configured AS-Interface system

when replacing a MOVIFIT

basic drive.

The following prerequisites must be fulfilled:

–The new MOVIFIT – If you need to replace multiple MOVIFIT

basic drive must have address 0.

basic drives, you must exchange them

individually (one after another).

• Manual address assignment via the plant master Connect the drives to the AS-Interface cable one after another. Doing so prevents

several MOVIFIT

basic drives being assigned the same AS-Interface address.

• Manual address assignment using a hand-held AS-Interface programming

device.

Observe the notes in the following section when connecting the MOVIFIT

basic

drive to the AS-Interface cable.

Operating Instructions – MOVIFIT® basic

Assigning the AS-Interface slave address

MOVIFIT basic

[1]

MOVIFIT basic

6.5.1 Assigning the slave address using a hand-held programming device

Hand-held AS-Interface programming devices offer the following functions:

• Reading out and changing an AS-Interface slave address

• Reading out the AS-Interface profile

• Reading out and changing the data and parameter bits

• Function check and test run.

Startup

When using a hand-held programming device, you need a connection cable that fits onto

the AS-Interface plug connector X21 of MOVIFIT

basic (see the following figure).

1: AS-Interface +

2. n. c. 3: AS-Interface − 4: n. c.

2384154763

Example:

1. Disconnect the AS-Interface nodes from the AS-Interface network one at a time and assign addresses via the hand-held programming device (A).

2. Then reconnect the respective AS-Interface node to the AS-Interface network (B).

9007202092542475

[1] AS-Interface hand-held programming device

Operating Instructions – MOVIFIT® basic

Startup

Parameterization with LT-BG keypad

6.6 Parameterization with LT-BG keypad

6.6.1 Description of LT-BG keypad

Function You can use the LT-BG keypad for startup, parameterization and manual operation of

MOVIFIT about the state of the drive.

Features • Illuminated display

• Keypad with 5 keys

• Connection cable

Key assignment The following figure shows the key assignment of the LT-BG operator terminal:

basic inverters. In addition to that, the keypad displays important information

Key Navigate • Switch menu

• Saving parameter values

• Show real-time information

Key Up • Increase speed

• Increase parameter values

Key Down • Decrease speed

• Decrease parameter values

Key Stop • Stop the drive

• Reset the drive

Key Start • Enabling the drive

• Changing the direction of rotation

2669822603

Operating Instructions – MOVIFIT® basic

6.6.2 Parameterization

Proceed as follows to change the parameter values:

Startup

Parameterization with LT-BG keypad

1. Check the connection of the MOVIFIT See chapter "Electrical Installation".

2. Connect the LT-BG operator terminal to the MOVIFIT See chapter "Connecting the operator terminals LT-BG and MB-LC" (page 33)

3. Make sure that the motor cannot start e.g. by unplugging the motor connector(s) from the MOVIFIT

Switch on the line voltage.

4. After initialization, the operator terminal shows the rotational fre-

quency "H", the output current "A", or the motor power "P". To change the display, briefly press the key.

Use the key to activate the parameter mode.

5. (Press the key for more than 1 s)

Use the key and the key to select the desired parameter.

Use the key to activate the setting mode.

basic unit.

H 50.0

P 1 - 0 1

P 1 - 0 3

5.0

Use the key and the key to set the required parameter

8. value.

Use the key to quit the setting mode.

Use the key to quit the parameter mode.

10. (Press the key for more than 1 s) The operator terminal shows "StoP", "H ", "A ", or "P ".

11. Switch off the line voltage.

12. Plug in the motor connector(s) at the MOVIFIT

13. NOTICE Damage due to missing or incorrectly mounted screw plug of the diagnostics interface X50. The degree of protection of MOVIFIT "Technical data" only applies if the screw plug of the diagnostic interface is mounted correctly.

Damage to the MOVIFIT

• Once you have finished working with the operator terminal, unplug the connector

from the diagnostics interface.

• Screw the screw plug of the diagnostics interface back in with the seal.

For a description of the parameters, refer to chapter "Parameter list – MOVIFIT inverter"

basic unit.

basic specified in chapter

2.0

P 1 - 0 3

S t o P

basic

Operating Instructions – MOVIFIT® basic

6.6.3 Reset parameters to default settings

Startup

Parameterization with LT-BG keypad

To reset the parameters to their default value, proceed as follows:

1. Check the connection of the MOVIFIT See chapter "Electrical Installation".

2. Connect the LT-BG operator terminal to the MOVIFIT See chapter "LT-BG operator terminal connection".

3. Press the 3 keys , , and simultaneously for at least 2 s. After 2 s, the display shows "P-def".

4. Press the key to confirm the factory settings.

basic unit.

Operating Instructions – MOVIFIT® basic

6.7 Parameterization with the PC

(Only for MOVIFIT® basic inverter)

6.7.1 Parameterization with LT Shell software

Proceed as follows to change the parameter values via the PC:

1. Check the connection of the MOVIFIT See chapter "Electrical Installation".

2. Connect the PC/laptop to the MOVIFIT See chapter "PC connection".

3. Start the LT Shell V4.0.exe software.

4. Select the COM port of the PC/laptop, the MOVIFIT

Startup

Parameterization with the PC

basic unit.

basic unit is connected to.

5. Choose the communication type RS485.

9007203037920011

7828289163

Operating Instructions – MOVIFIT® basic

Startup

Parameterization with the PC

6. Read the parameter set with the button of the MOVIFIT® basic. The parameter menu is displayed:

[1] [2] [3] [4] [5] [6] [7]

[1] Open parameter set [2] Save parameter set on PC [3] Shows the units in the network [4] Restore factory settings of the unit [5] Read parameter set from MOVIFIT [6] Transmit parameter set to MOVIFIT [7] Select parameter group

basic unit.

7. Select the required parameter group [7].

8. Double-click the required parameter.

9. Enter the new parameter value into the input field.

10.Transmit the parameter set from the PC to the MOVIFIT ton.

9007203038730891

basic using the but-

Operating Instructions – MOVIFIT® basic

6.7.2 Real-time edit mode

Add Virtual Drive

Scan Drive Nezwork

Real-Time Edit Mode

Scans for Drives on the Network

Add Virtual Drive

Scan Drive Network

Real-Time Edit Mode

Scans for Drives on the Network

Add Virtual Drive

Offline Mode

Real-Time Edit Mode

Enables Real-Time Edit Mode

Add Virtual Drive

Offline Mode

Real-Time Edit Mode

Startup

Parameterization with the PC

In real-time edit mode, the parameter changes become active immediately in the

MOVIFIT

basic inverter.

WARNING

Risk of crushing if the drive starts up unintentionally and risk of impact due to sudden changes in velocity. When the drive is enabled, a parameter change affects the drive system immediately.

Severe or fatal injuries.

• Make sure that the drive is inhibited

• Take additional safety precautions depending on the application to avoid injury to people and damage to machinery.

Proceed as follows to change the parameter values in real-time edit mode:

1. If the MOVIFIT

basic unit has not been set up yet in the LT Shell software, carry

out the steps 1 to 5 of chapter "Parameterization with LT Shell software".

2. Scan the network for existing drives.

before you activate the real-time edit mode.

Operating Instructions – MOVIFIT® basic

7832409995

3. Activate the real-time edit mode by clicking the [Real-time edit mode] button.

7828297995

Add Virtual Drive

Offline Mode

Real-Time Edit Mode

Enter offline mode

Add Virtual Drive

Offline Mode

Real-Time Edit Mode

Enter offline mode

Startup

Parameterization with the PC

4. Select the required parameter group.

5. Double-click the required parameter.

6. Enter the new parameter value into the input field.

7. Exit the real-time edit mode by activating offline mode with the [Offline mode] button.

7832413579

Operating Instructions – MOVIFIT® basic

Parameter directory of the MOVIFIT® basic inverter

6.8 Parameter directory of the MOVIFIT

basic inverter

Startup

The following tables show the unit-relevant parameters. The keypad shows additional parameters that are without function for MOVIFIT

basic.

6.8.1 Standard parameters

The following table shows the standard parameters:

No. Name Range Standard Description

P1-01 Upper speed limit

[Hz] or [rpm]

P1-02 Lower speed limit

[Hz] or [rpm]

P1-03 Acceleration ramp 0.0 s – 3000 s 5.0 s Time for acceleration along the

P1-04 Deceleration ramp 0.0 s – 3000 s 5.0 s Time for deceleration from the nom-

P1-06 Energy optimization

(for V/f mode only)

P1-07 Nominal motor voltage 0.2 – 500 V 400 V Set the nominal motor voltage

P1-08 Nominal motor current 0.4 – 2.2 A (with MBF07A..) 2.2 A Set the nominal motor current

P1-09 Nominal motor fre-

quency

P1-10 Nominal motor speed 0 – 30000 rpm 0 Set the nominal motor speed

P1-11 Speed n1 -P1-01 – +P1-01 50 Hz The drive runs with this speed in jog

P1-12 Control mode of the

drive

P1-13 Error log The 4 most recent errors are

P1-02 – P1-09 x 5

(up to 2000 Hz max.)

0 – P1-01 0.0 Hz Setting the lower speed limit.

0: Deactivated 0 With P1-06 = "1", the unit reduces 1: Activated

0.8 – 4.1 A (with MBF15A..) 4.1 A

25 – 500 Hz 50 Hz Set the nominal motor frequency

0: Binary signals or

AS-Interface

1: Manual mode

(only clockwise)

2: Manual mode

(CW and CCW operation)

logged.

50.0 Hz Setting the upper speed limit. The display in [Hz] or [rpm]

depends on parameter P1-10.

The display in [Hz] or [rpm] depends on parameter P1-10.

ramp from 0 to the nominal frequency (P1-09).

inal frequency (P1-09) to 0. At P1-04 = "0", the maximum decel-

eration is realized.

the supplied motor voltage in case of light loads.

according to the motor nameplate. With P1-07 = "0", voltage compen-

sation is deactivated.

according to the motor nameplate [A].

according to the motor nameplate [Hz].

With P1-10 ≠ 0, all speed-related parameters are displayed in rpm.

mode, or when the speed n1 was selected by the higher-level controller.

0 Setting the control mode

Display of the most recent error

The most recent error is displayed first.

Exception: Undervoltage errors are only logged once.

Operating Instructions – MOVIFIT® basic

Startup

Parameter directory of the MOVIFIT® basic inverter

6.8.2 Advanced parameters

The following table shows the advanced parameters:

No. Name Section Standard Description

P2-02 Speed n2 -P1-01 – +P1-01 10 Hz The drive runs with the speed that P2-03 Speed n3 -P1-01 – +P1-01 25 Hz P2-04 Speed n4 -P1-01 – +P1-01 50 Hz P2-16 Zero speed holding

time

P2-19 Keypad restart mode 0: Minimum speed 0 Speed selection when drive is

P2-21 Scaling factor 0.000 – 30.000 0.000 Scaling factor of the display

P2-22 Display variable 1: Motor speed 1 Selection of variables displayed by

P2-24 Effective switching

frequency

P2-38 Parameter lock 0: Enabled 0 Blocking/enabling parameter

P2-39 Operating hours

counter

P2-40 Inverter power – Display Display of the power of

0 – 60 s 0.2 s Time during which the speed "0" is

1: Most recently used

speed

2: Motor torque 3: Motor current

4 kHz 16 kHz Effective switching frequency of the 8 kHz 16 kHz

1: Disabled

0 – 99999 hours Display Total number of operating hours of

was selected by the higher-level controller.

held at the output before the drive is inhibited.

restarted.

variable P2-22: With P2-21 = "0", the display

function is deactivated.

the unit. This variable is scaled with

parameter P2-21.

power section. A higher switching frequency

means less motor noise, but also higher energy losses in the power section.

changes. When the lock is active, you cannot

change any parameters.

the drive.

MOVIFIT

basic.

Operating Instructions – MOVIFIT® basic

Startup

Parameter directory of the MOVIFIT® basic inverter

6.8.3 Motor control parameters

The following table lists the parameters for motor control:

No. Name Section Standard Description

P4-01 Control modes 0: Speed control

(Vector)

1: Setting can not be used for

MOVIFIT

2: Speed control (V/f)

P4-02 Auto-tune motor

parameters

P4-05 Motor power factor 0.50 – 0.99 Inverter

0: Deactivated 0 If you set parameter P4-02 = "1", 1: Enable

basic.

2 Control mode selection

To ensure optimum motor power, you must perform an auto-tune process (P4-02) each time you change the control mode.

the inverter performs a static measurement of the motor parameters.

You must set the parameters P1-07, P1-08, and P1-09 according to the data on the motor nameplate before you can start the auto-tune process.

Auto-tune is performed:

• When receiving the first enable

signal after operation with factory-set parameters

•Or when P1-08 has been

changed No hardware enable is required for this.

Setting the power factor cos Φ of

power

the motor according to the motor nameplate.

This setting is mandatory for all vector control modes.

Operating Instructions – MOVIFIT® basic

Startup

Parameter directory of the MOVIFIT® basic inverter

6.8.4 Monitoring parameters

The following table shows the monitoring parameters: The parameter group 0 is used to display internal drive parameters for monitoring

purposes. You cannot change these parameters.

No. Name Display range Description

P0-03 Setpoint speed -500% – +500% Speed display (100% = nominal motor frequency) P0-04 Setpoint speed -P1-01 – +P1-01

[Hz] or [rpm]

P0-13 Output torque 0 - 200% Output torque (100% = nominal motor torque) P0-20 DC link voltage [V DC] Internal DC link voltage P0-21 Inverter temperature [°C] Temperature inside the unit P0-25 Calculated rotor speed [Hz] or [rpm] Calculated motor speed

P0-26 kWh counter 0.0 - 999.9 kWh Energy consumption in [kWh] P0-27 MWh counter 0.0 - 60000 MWh Energy consumption in [MWh] P0-28 Software ID, IO processor e.g. "1.00",

"493F"

P0-29 Software ID, motor control e.g. "1.00",

"7A5C"

P0-30 Serial number of the inverter 000000 - 999999

00-000 - 99-999

Speed display in Hz or rpm

(only valid in a vector control mode)

Version number and check sum of the I/O processor in the unit

Version number and check sum of the motor controller in the unit

Serial number of the unit e.g. 540102 / 24 / 003

INFORMATION

In addition to the parameters described above, the keypad or the parameter menu show other parameters. However, these are irrelevant for the drive, thus they are not described here.

Operating Instructions – MOVIFIT® basic

Functions of MOVIFIT® basic with AS-Interface

6.9 Functions of MOVIFIT

6.9.1 Data transfer AS-Interface master → MOVIFIT® basic

MOVIFIT inverter

basic

The following table shows the 4 data bits that the AS-Interface master sends to the MOVIFIT

AS-Interface bit Function

DO3 DO2 DO1 DO0 MOVIFIT® basic inverter

XX0 0 Stop X X 0 1 Enable CW X X 1 0 Enable CCW X X 1 1 Stop/reset 0 0 X X Setpoint speed = n1 0 1 X X Setpoint speed = n2 1 0 X X Setpoint speed = n3 1 1 X X Setpoint speed = n4

basic with AS-Interface

basic inverter and the functions of the drive:

Startup

MOVIFIT

basic

motor starter

The following table shows the 4 data bits that the AS-Interface master sends to the MOVIFIT

AS-Interface bit Function

DO2 DO1 DO0 MOVIFIT® basic

0 0 0 Stop Stop

001

010

011

1 X X Reset Reset

6.9.2 Data transfer MOVIFIT

The following table shows the 4 data bits that MOVIFIT Interface master:

DI3 DI2 DI1 DI0

X X X 1 / 0

XX1 / 0X

X 1 / 0 X X

1 / 0 X X X

X = any status

basic motor starter and the functions of the drive:

Reversing starter

Enable CW Enable signal for motor at terminal

Enable CCW Enable signal for motor at terminal

Stop Enable signal for both motors at X9

basic → AS-Interface master

AS-Interface bit Meaning

Ready signal 0: The MOVIFIT® basic drive is not ready 1: The MOVIFIT

Manual mode 0: MOVIFIT®basic control via AS-Interface 1: Manual control of MOVIFIT

Sensor input 2 0: The signal of sensor 2 = "0" 1: The signal of sensor 2 = "1"

Sensor input 3 0: Signal of sensor 3 = "0" 1: Signal of sensor 3 = "1"

basic drive is ready for operation

MOVIFIT® basic dual motor

starter

+ X8

basic sends back to the AS-

basic

Operating Instructions – MOVIFIT® basic

Startup

Functions of MOVIFIT® basic with binary control

6.10 Functions of MOVIFIT

6.10.1 Data transfer PLC → MOVIFIT® basic

MOVIFIT inverter

basic

The following table shows the control signal that the higher-level controller (e.g. PLC) sends to the MOVIFIT

Control signals Function

DI3 DI2 DI1 DI0 MOVIFIT® basic inverter

XX0 0 Stop X X 0 1 Enable CW X X 1 0 Enable CCW X X 1 1 Stop/reset 0 0 X X Setpoint speed = n1 0 1 X X Setpoint speed = n2 1 0 X X Setpoint speed = n3 1 1 X X Setpoint speed = n4

basic with binary control

basic inverter and the functions of the drive:

MOVIFIT

basic

motor starter

The following table shows the control signal that the higher-level controller (e.g. PLC) sends to the MOVIFIT

Control signals Function

DI2 DI1 DI0 MOVIFIT® basic

0 0 0 Stop Stop

001

010

011

1 X X Reset Reset

6.10.2 Data transfer MOVIFIT

The following table shows the binary signals that MOVIFIT higher-level controller (e.g. PLC):

Binary signals

DO1 DO0

X 1 / 0

1 / 0 X

X = any status

basic → PLC

Meaning

Ready signal 0: The MOVIFIT® basic drive is not ready 1: The MOVIFIT

Manual mode 0: MOVIFIT 1: Manual control of MOVIFIT

basic motor starter and the functions of the drive:

MOVIFIT® basic

Reversing starter

Enable CW Enable signal for motor at terminal

Enable CCW Enable signal for motor at terminal

Stop Enable signal for both motors at X9

basic drive is ready for operation

basic control via control signals

basic

Dual motor starter

+ X8

basic sends back to the

Operating Instructions – MOVIFIT® basic

Operating displays of MOVIFIT® basic (LEDs)

DI3 DI2 DI1 DI0

STATUS

[5] [6] [7] [8] [9]

7 Operation

7.1 Operating displays of MOVIFIT® basic (LEDs)

The following figure shows the LEDs of MOVIFIT® basic:

MOVIFIT

basic with AS-Interface MOVIFIT® basic with binary control

[1] [2] [3] [4]

AS-Interface

STATUS

DI3 DI2

Operation

[1] LED "DI3" [5] LED "DI3" [2] LED "DI2" [6] LED "DI2" [3] LED "Status" [7] LED "Status" [4] LED "AS-Interface" [8] LED "DI1"

7.1.1 LEDs "DI0 – DI3"

LED color LED status Meaning – Off Input signal at binary input DI. open or "0" Yellow Illuminated Input signal present at binary input DI.

7.1.2 LED "Status"

LED color LED status Meaning – Off No voltage supply Green On MOVIFIT Yellow On MOVIFIT Red On An error has occurred Red Red/yellow Green/red Green/yel-

low

2816401035 2816399115

basic drive is enabled

basic drive is ready for operation

Flashing Internal unit error

[9] LED "DI0"

Operating Instructions – MOVIFIT® basic

7.1.3 LED "AS-Interface"

Operation

Operating displays of MOVIFIT® basic (LEDs)

LED color LED status Meaning – Off No 24 V supply at AS-Interface connection Green On Normal operation

24 V supply at AS-Interface connection OK Communication established

Red On Communication interrupted or slave address set to 0 Green/red Flashing Communication interrupted

Operating Instructions – MOVIFIT® basic

7.2 Description of the MB-LC keypad

7.2.1 Function

You can use the MB-LC keypad to operate MOVIFIT starter) in manual mode. In addition to that, the keypad displays important information about the state of the drive.

7.2.2 Features

• Illuminated display

• Keypad with 5 keys

• Connection cables

7.2.3 Key assignment

The following figure shows the key assignment of the MB-LC keypad:

Operation

Description of the MB-LC keypad

basic units (inverter and motor

MOVIFIT basic LC-PAD

4839204747

Key Activation/deactivation of manual mode with the MB-LC keypad

Key Setting/resetting of bit DO0 of the MOVIFIT

Key Setting/resetting of bit DO1 of the MOVIFIT

Key Setting/resetting of bit DO2 of the MOVIFIT

Key Setting/resetting of bit DO3 of the MOVIFIT

basic drive

INFORMATION

For a description of the functions the drive performs based on the control bit settings, refer to chapter "MOVIFIT® basic – manual mode (page 59).

Operating Instructions – MOVIFIT® basic

Operation

Operating displays of MB-LC keypad

7.3 Operating displays of MB-LC keypad

The MB-LC keypad has the following operating displays:

SCAΠ

StoP

run

Lt-C

bUSY

L-0000

The MB-LC performs an initialization.

MOVIFIT® basic is ready for normal operation.

The power section of MOVIFIT This message is displayed when the drive is at a standstill and no error

is pending.

The MOVIFIT® basic drive has been enabled by the higher-level controller (drive running)

The MOVIFIT® basic drive is in LT control mode (parameter P1-12 ≠ "0", only for MOVIFIT

Controlling the drive is only possible via the LT-BG keypad or the LT Shell.

The MOVIFIT® basic drive is inhibited for control via the MB-LC keypad.

Reasons:

•The MOVIFIT controller (drive running)

• Parameter P1-12 ≠ "0".

Manual mode has been activated via the key. The MB-LC keypad controls the MOVIFIT

DO3 – DO0. The digits show the status ("0" or "1") of the current control bits (DO3

CCW, DO0 CW)

basic inverters).

basic drive has been enabled by the higher-level

basic is switched off.

basic drive via control bits

triP

An error has occurred.

Operating Instructions – MOVIFIT® basic

Manual operation with MB-LC keypad

7.4 Manual operation with MB-LC keypad

7.4.1 Activating manual mode

The manual mode can only be activated if:

Operation

7.4.2 MOVIFIT

MOVIFIT

basic

inverter

• the drive has not

been enabled by the higher-level controller

• and parameter P1-12 = "0". To activate manual mode, press the for at least 2.5 s. The display then shows "L-

0000".

basic manual mode

In manual mode, you control the drive by setting/resetting control bits DO3 – DO0 via the – keys.

The display show the current status of control bits DO3 – DO0.

The following table shows control bits and the functions of the drive.

Control bit Function

DO3 DO2 DO1 DO0 MOVIFIT® basic inverter

XX0 0 Stop X X 0 1 Enable CW X X 1 0 Enable CCW X X 1 1 Stop/reset 0 0 X X Setpoint speed = n1 0 1 X X Setpoint speed = n2 1 0 X X Setpoint speed = n3 1 1 X X Setpoint speed = n4

MOVIFIT

basic

motor starter

The following table shows control bits and the functions of the drive.

Control bit Function

DO2 DO1 DO0 MOVIFIT® basic

Reversing starter

0 0 0 Stop Stop

001

010

011

1 X X Reset Reset

Enable CW Enable signal for motor at terminal

Enable CCW Enable signal for motor at terminal

Stop Enable signal for both motors at X9

MOVIFIT® basic dual motor

starter

+ X8

Operating Instructions – MOVIFIT® basic

7.4.3 Deactivating manual operation

Operation

Manual operation with MB-LC keypad

Risk of crushing due to unexpected start of the drive. The signals of the higher-level controller become effective immediately after deactivating manual operation. The drive runs with the speed (status) that is specified by the higher-level controller.

Severe or fatal injuries.

• During deactivation, observe a sufficient safety distance to all parts driven by the motor.

• or, before deactivating manual operation, make sure that the drive is not enabled by the higher-level controller.

Press the key to deactivate manual mode.

WARNING

Operating Instructions – MOVIFIT® basic

Operating displays of LT-BG keypad

7.5 Operating displays of LT-BG keypad

The LT-BG keypad has the following operating displays:

Operation

SCAN..

Err-SC

LOAD..

P-deF

StoP

P 1 - 0 3

5.0

H 50.0

C 50.0

A 1.2

P 0.75

The keypad is scanning the connection to MOVIFIT® basic.

Communication error between keypad and MOVIFIT® basic.

The keypad is loading the configuration data from MOVIFIT® basic.

The default parameters (factory setting) are loaded.

The power section of MOVIFIT® basic is switched off. This message is displayed when the drive is at a standstill and no error

is pending. MOVIFIT

Display of the selected parameter (parameter mode)

Display of the selected parameter value (setting mode)

Display of the current motor frequency in [Hz]

Display of the display variables P2-22

Display of the actual output current of MOVIFIT®basic in [A].

Display of the actual motor power in [kW].

basic is ready for normal operation.

. . . . . .

Flashing dots

Auto-t

The actual output current of MOVIFIT® basic exceeds the nominal motor current (parameter P1-08).

Auto-tune is being performed. During this process, the motor parameters are measured and

configured. Enable is not required for starting the auto-tune process.

Operating Instructions – MOVIFIT® basic

Operation

Manual mode with LT-BG keypad

7.6 Manual mode with LT-BG keypad

(only for MOVIFIT® basic inverter)

7.6.1 Manual mode activation (parameter P1-12)

Proceed as follows to activate manual mode:

1. Set parameter P1-12

• to "1" => CW operation only

• or to "2" => CW and CCW operation

2. Enable the drive via the higher-level controller.

•For MOVIFIT

7.6.2 Manual operation of MOVIFIT

The following functions of the MOVIFIT mode:

basic with binary control: DI0 and DI1 = "0"!

basic with AS-Interface: DO0 and DO1 = "0"!

basic inverter

basic inverter can be executed in manual

Enabling the drive Use the key to enable the drive.

With a setpoint speed ≠ "0", the drive will start.

Changing the setpoint speed

Changing the direction of rotation

Stop the drive Use the key to stop the drive.

Starting the drive (with setpoint speed)

Use the key and the key to set the required setpoint speed.

The drive follows the setpoint speed.

Use the key to change the direction of rotation. Prerequisite: P1-12 = "2" (enable CW and CCW operation)

The drive brakes with the deceleration ramp (P1-04) to a standstill.

At standstill, press the key and use the key and the key to select the required setpoint speed.

Press the key to confirm your selection. Then use the key to start the drive. The drive accelerates with the acceleration ramp (P1-03) until it

reaches the target speed.

Resetting an error If an error occurs during manual operation, the display shows the

corresponding error message. Eliminate the cause of the error. Use the key to reset the error. After the fault reset, manual operation remains active.

Operating Instructions – MOVIFIT® basic

7.6.3 Deactivating manual operation

WARNING

Severe or fatal injuries.

• During deactivation, observe a sufficient safety distance to all parts driven by the motor.

• or, before deactivating manual operation, make sure that the drive is not enabled by the higher-level controller.

Deactivate manual operation by setting parameter P1-12 to "0".

INFORMATION

The inverter briefly releases the brake when you set parameter P1-12 to "0".

Operation

Manual mode with LT-BG keypad

Operating Instructions – MOVIFIT® basic

Service

Diagnostics with LT-BG operator terminal

8 Service

8.1 Diagnostics with LT-BG operator terminal

The following table helps you with troubleshooting:

Fault Cause Solution

Overload or overcurrent error of the unloaded motor during acceleration

Overload or overcurrent

Display remains on "StoP" Drive not enabled

The drive does not start in very cold environments

Drive does not run properly in vector mode.

Motor axis is blocked

Ambient temperature below −10 °C

• Check the star/delta terminal connection in the motor. The nominal operating voltages of motor and MOVIFIT Delta connection always yields the lower voltage of a multi-voltage motor.

• Check whether the rotor of the motor is blocked.

• Make sure that the mechanical brake is released (if installed).

• Check whether the enable signal from the higherlevel controller is present.

• Make sure the M12 connectors are plugged in correctly.

• Check the parameter P1-12 for terminal control/manual operation.

• Press the <Start> key while in manual mode. The line voltage must correspond with the specified values.

• Provide for a heat source that keeps the ambient temperature of the drive above -10 °C.

• You must set the parameters P1-07, P1-08, and P1-09 according to the data on the motor nameplate before starting the auto-tune process.

• Start auto-tune by setting P4-02 = "1".

basic must match.

Operating Instructions – MOVIFIT® basic

8.2 Status and error display

8.2.1 Meaning of the status LED

The following table shows the meaning of the status LED in case of a fault:

LED color LED status Meaning Solution

Red On A fault has occurred

Red Red/yellow Green/red Green/yel-

low

Flashing Internal unit error Contact SEW Service.

Service

Status and error display

Read out fault code with LT-BG or LT Shell software.

Remedy fault as described in chapter "Fault list for MOVIFIT

basic".

8.2.2 Fault list for MOVIFIT

The LT-BG operator terminal displays the faults that occurred at the MOVIFIT drive. In addition, you can read out the 4 latest faults from parameter P1-13 error log on the PC.

Error code Fault Solution

O-I

hO-I

I_ t-trP

PS-trP

O_Uo lt

basic

Overcurrent at inverter output to the motor.

Motor overload. Overtemperature at the

heat sink of the inverter.

An inverter overload error occurs when the inverter has delivered > 100% of the nominal current for a certain time (defined in P1-08). The display is flashing to indicate the overload.

Internal output stage error Error when enabling the drive:

DC link overvoltage • Check whether the supply voltage is too high.

• Check motor and connection cables for phase short circuits or ground faults.

• Check load for blocking, stalling, or shock loads.

• Make sure that the parameters P1-07, P1-08, and P1-09 are set correctly according to the motor nameplate.

• For vector control (P4-01 = "0" or "1"): Check the motor power factor in P4-05.

• Make sure that the auto-tune process for the connected motor has been completed successfully.

• Increase the ramp time in P1-03.

• Increase the acceleration ramp or reduce the motor load.

• Make sure that the cable length meets the requirements.

• Make sure that the parameters P1-07, P1-08, and P1-09 are set correctly according to the motor nameplate.

• In vector control mode (P4-01 = "0" or "1"), check the motor power factor in P4-05.

• Make sure that the auto-tune process for the connected motor has been completed successfully.

• Check the load mechanically. Make sure that the load can move freely and that there are no blockages or other mechanical faults.

• Check for incorrect wiring or short circuit.

• Check for phase short circuits or ground faults.

Error during operation:

• Check for sudden overload or overtemperature.

• Provide additional space or cooling, if necessary.

• If the inverter switches off during deceleration, increase the deceleration ramp in P1-04.

basic

Operating Instructions – MOVIFIT® basic

Service

Inspection/Maintenance

Error code Fault Solution

U_Uo lt

O-t

U-t

th-Flt

DC link undervoltage Occurs routinely when switching off the inverter.

Overtemperature at heat sink

Undertemperature Occurs at an ambient temperature below –10 °C.

Faulty thermistor at heat sink.

• Check line voltage if this occurs while the drive is running.

• Check inverter cooling.

• Provide additional space or cooling, if necessary.

• Increase the ambient temperature to above – 10 °C before switching on the inverter.

• Contact the SEW-EURODRIVE Service.

P-LOSS

Ph-lb

dAtA-F

At-FO1

At-F02

At-F03

At-F04

At-F05

Input phase failure error One input phase failed in an inverter designed for

operation on a three-phase system.

Phase asymmetry Asymmetry of > 3% occurs for more than 30 s in

the supply input voltage.

• Check input voltage and fuses.

Internal memory error • Parameters not saved.

• Factory settings loaded.

• Try again.

• If this problem occurs repeatedly, contact the SEW-EURODRIVE service.

Auto-tune error The measured stator resistance of the motor fluc-

tuates between the phases.

• Make sure that the motor is connected correctly and without error.

• Check the winding for correct resistance and symmetry.

The measured stator resistance of the motor is too high.

• Make sure that the motor is connected correctly.

• Check whether the power rating of the motor corresponds with the power rating of the connected inverter.

The measured motor inductivity is too low.

• Make sure that the motor is connected correctly.

The measured motor inductivity is too high.

• Make sure that the motor is connected correctly.

• Check whether the power rating of the motor corresponds with the power rating of the connected inverter.

The measured motor parameters are contradictory.

• Make sure that the motor is connected correctly.

• Check whether the power rating of the motor corresponds with the power rating of the connected inverter.

8.3 Inspection/Maintenance

The MOVIFIT® basic unit does not require maintenance. SEW-EURODRIVE does not prescribe any inspection or maintenance work for the MOVIFIT

basic unit.

Operating Instructions – MOVIFIT® basic

8.4 Shutdown

Service

Shutdown

Exception: In case of long-term storage, observe the notes in chapter "Service" / Extended storage".

To shut down the drive, deenergize the MOVIFIT® basic unit using appropriate measures.

WARNING

Electric shock due to charged capacitors Severe or fatal injuries.

• Observe a minimum switch-off time of 10 minutes after disconnecting the power supply.

Operating Instructions – MOVIFIT® basic

8.5 Storage

8.6 Extended storage

Service

Storage

Observe the following instructions when shutting down or storing the MOVIFIT® basic unit:

• If you shut down and store the MOVIFIT entries and cover contacts with protective caps.

• Make sure that the unit is not subject to mechanical impact during storage.

Observe the notes on storage temperature in the "Technical Data" chapter.

MOVIFIT® basic is equipped with capacitors which are subject to aging effects when deenergized.

The capacity and impedance of the built-in capacitors of MOVIFIT significantly during extended storage. However, the leakage current of the capacitors slowly increases.

If the unit is stored for a long time, connect it to the supply system voltage for at least 5 minutes every 2 years. Otherwise, the unit's service life may be reduced.

basic unit, you must close open cable

basic do not change

8.6.1 Procedure if maintenance has been neglected

When maintenance has been neglected, SEW-EURODRIVE recommends to operate the unit for 1 hour with the permitted nominal voltage at room temperature. Keep the connected motor running during the entire time. After you have completed the regeneration process, the unit can be used immediately or stored again for an extended period with maintenance.

8.7 Disposal

This product consists of:

•Aluminum

• Plastics

• Electronic components

Dispose of all components in accordance with applicable regulations!

Operating Instructions – MOVIFIT® basic

CE marking, UL approval and C-Tick

kVA

9 Technical data

9.1 CE marking, UL approval and C-Tick

9.1.1 CE marking

• Low voltage directive:

The MOVIFIT directive 2006/95/EC.

• Electromagnetic compatibility (EMC): MOVIFIT

ery and systems. They comply with the EMC product standard EN 61800-3 "Variable-speed electrical drives". Provided that you comply with the installation instructions, the CE marking requirements for the entire machine/system in which they are installed are satisfied on the basis of the EMC directive 2004/108/EC. For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.

basic drive system complies with the regulations of the low voltage

basic units are designed for use as components for installation in machin-

Technical data

The CE mark on the nameplate indicates conformity with the Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC.

9.1.2 UL approval (in preparation)

UL and cUL approval for the MOVIFIT

9.1.3 C-Tick (in preparation)

C-Tick approval for the MOVIFIT C-Tick certifies conformity with ACA (Australian Communications Authority) standards.

basic unit series is in preparation.

Operating Instructions – MOVIFIT® basic

kVA

9.2 MOVIFIT

MOVIFIT® basic type MBF07A-K1-A1 MBF15A-K1-A1 MBS4DA-K1-A1 MBS4RA-K1-A1 Part number 1 825 245 1 1 825 248 6 1 825 252 4 1 825 250 8

Apparent output power at V

= AC 380 – 480 V

line

Supply voltages Permitted range

Line frequency f Nominal line current

(with V Output voltage V

Output frequency Resolution Operating point

Rated output current I Motor power S1

PWM frequency 4 (factory setting)/8/16 kHz – Current limitation

(Output is not short-circuit proof)

Maximum motor cable length

Interference immunity Meets EN 61800-3 Interference emission Meets category C3 according to EN 61800-3 Ambient temperature ϑ

Climate class EN 60721-3-3, class 3K3 Storage temperature Maximum permitted

vibration and shock load Degree of protection IP54 (MOVIFIT Duty type S1 (EN 60149-1-1 and 1-3) Cooling type (DIN 41751) Self-cooling Installation altitude h ≤ 1000 m: no reduction

Required preventive measures

Mass 3.3 kg 3.0 kg 2.7 kg Dimensions W x H x DSee chapter "Dimension drawings" in the operating instructions

= AC 400 V)

line

Technical data

MOVIFIT® basic with AS-Interface

basic with AS-Interface

Inverter

line

Mot

max

1.8 kVA 2.8 kVA 6.9 kVA 6.9 kVA

AC 3 x 380 V –10 % – AC 480 V +10 %

50 – 60 Hz ±10 %

AC 2.9 A AC 5.4 A AC 10 A AC 10 A

0 – V

line

Output is not short-circuit proof Output is not short-circuit proof

2 – 120 Hz

0.01 Hz

400 V at 50 Hz

AC 2.2 A AC 4.1 A AC 2 x 5.0 A AC 10.0 A

0.75 kW

1.0 HP

Motor: 150%, 60 s Regenerative: 150%, 2 s

3 m unshielded 10 m shielded

-10 – +40 °C P

reduction: 3 % IN per K up to 60 °C

–30 to +85 °C (EN 60721-3-3, class 3K3) According to EN 50178

basic housing closed and all plug connections sealed).

h > 1000 m: I h > 2000 m: V

Overvoltage class 2 according to DIN 0110-1

= 4000 m

max

Also see chapter "Installation altitudes above 1000 m amsl" in the operating instructions

Grounding the unit

reduction by 1% per 100 m

reduction by AC 6 V per 100 m,

line

1.5 kW

2.0 HP

Dual motor

starter

2 x 2.2 kW

2 x 3.0 HP

10 m unshielded

line

– –

None

Reversing

starter

4.0 kW

5.4 HP

Operating Instructions – MOVIFIT® basic

Technical data

kVA

MOVIFIT® basic with AS-Interface

MOVIFIT® basic type MBF07A-K1-A1 MBF15A-K1-A1 MBS4DA-K1-A1 MBS4RA-K1-A1 Part number 1 825 245 1 1 825 248 6 1 825 252 4 1 825 250 8

Inverter

Brake rectifier BG brake rectifier for SEW brakemotors

Brake voltage = supply voltage V

Control input (X21) Connection of the AS-Interface data line via M12 plug connector

Control functions DO0 – DO3, see chapter "Functions of MOVIFIT Signaling functions DI0 – DI3, see chapter "Functions of MOVIFIT

Sensor connections (X22, X23) DI2 binary input sensor 2

DI3 binary input sensor 3

Sensor inputs PLC compatible according to EN 61131-2, sampling time ≤ 8 ms

Ri about 3.0 kΩ I

about 10 mA

Signal level +15 – +30 V

-3 – +5 V

Maximum sensor cable length 15 m

AS-Interface

Protocol variant AS-Interface binary slave with a S-7.F

profile "four bit I/O mode slave" AS-Interface profile S-7.F S-7.A.E I/O configuration 7 ID code F ext. ID code 2 E ext. ID code 1 F Address 1 – 31

Power supply to control electronics I

1) If the unit is stored for a long time, connect it to the supply system voltage for at least 5 minutes every 2 years. Otherwise, the unit's service life may be reduced.

hex

Factory setting 0 Can be changed as often as required

E AS-Interface

"1" "0"

≤ 40 mA (typically 25 mA at 30 V)

line

Dual motor

starter

basic with AS-Interface"

AS-Interface binary slave with S-

7.A.E profile "4 I/3O AB slave"

hex

1A – 31A, 1B – 31B (AB slave) Factory setting 0 Can be changed as often as required

Reversing

starter

Operating Instructions – MOVIFIT® basic

kVA

9.3 MOVIFIT

MOVIFIT® basic type MBF07A-B1-A1 MBF15A-B1-A1 MBS4DA-B1-A1 MBS4RA-B1-A1 Part number 1 825 247 8 1 825 249 4 1 825 253 2 1 825 251 6

Apparent output power at V

= AC 380 – 480 V

line

Supply voltages Permitted range

Line frequency f Nominal line current

(with V Output voltage V

Output frequency Resolution Operating point

Rated output current I Motor power S1

PWM frequency 4 (factory setting)/8/16 kHz – Current limitation

(Output is not short-circuit proof)

Maximum motor cable length

Interference immunity Meets EN 61800-3 Interference emission Meets category C3 according to EN 61800-3 Ambient temperature ϑ

Climate class EN 60721-3-3, class 3K3 Storage temperature Maximum permitted

vibration and shock load Degree of protection IP54 (MOVIFIT Duty type S1 (EN 60149-1-1 and 1-3) Cooling type (DIN 41751) Self-cooling Installation altitude h ≤ 1000 m: no reduction

Mass 3.3 kg 3.0 kg 2.7 kg Dimensions W x H x DSee chapter "Dimension drawings" in the operating instructions

= AC 400 V)

line

Technical data

MOVIFIT®basic with binary control

basic with binary control

Inverter

line

Mot

max

1.8 kVA 2.8 kVA 6.9 kVA 6.9 kVA

AC 3 x 380 V –10 % – AC 480 V +10 %

50 – 60 Hz ±10 %

AC 2.9 A AC 5.4 A AC 10 A AC 10 A

0 – V

line

Output is not short-circuit proof Output is not short-circuit proof

2 – 120 Hz

0.01 Hz

400 V at 50 Hz

AC 2.2 A AC 4.1 A AC 2 x 5.0 A AC 10.0 A

0.75 kW

1.0 HP

Motor: 150%, 60 s Regenerative: 150%, 2 s

3 m unshielded 10 m shielded

-10 – +40 °C P

reduction: 3 % IN per K up to 60 °C

–30 to +85 °C (EN 60721-3-3, class 3K3) According to EN 50178

basic housing closed and all plug connections sealed).

h > 1000 m: I h > 2000 m: V

Overvoltage class 2 according to DIN 0110-1

= 4000 m

max

Also see chapter "Installation altitudes above 1000 m amsl" in the operating instructions

reduction by 1% per 100 m

reduction by AC 6 V per 100 m,

line

1.5 kW

2.0 HP

Dual motor

starter

2 x 2.2 kW

2 x 3.0 HP

10 m unshielded

line

– –

None

Reversing

starter

4.0 kW

5.4 HP

Required preventive measures

Grounding the unit

Operating Instructions – MOVIFIT® basic

Technical data

kVA

MOVIFIT®basic with binary control

MOVIFIT® basic type MBF07A-B1-A1 MBF15A-B1-A1 MBS4DA-B1-A1 MBS4RA-B1-A1 Part number 1 825 247 8 1 825 249 4 1 825 253 2 1 825 251 6

Inverter

Brake rectifier BG brake rectifier for SEW brakemotors

Brake voltage = supply voltage V

4 digital inputs (X11, X12) Isolated via optocoupler; PLC compatible (EN 61131-2)

≈ 3.0 kΩ, IE ≈ 10 mA, sampling cycle ≤ 8ms

Signal level +13 – +30 V

-3 – +5 V

Control functions DI0 – DI3, see chapter "Functions of MOVIFIT

2 digital outputs (X13) PLC-compatible in accordance with EN 61131-2

Signal level +15 V – +30 V

-3 V – +5 V

Rated current Max. 20 mA per output / not sustained short circuit proof Signaling functions DO0 – DO1, see chapter "Functions of MOVIFIT

DC 24 V output (X13) Interference-voltage-proof and short-circuit-proof

DC 24 V ± 25 % Max. 100 mA minus the current load at digital outputs DO0+DO1

1) If the unit is stored for a long time, connect it to the supply system voltage for at least 5 minutes every 2 years. Otherwise, the unit's service life may be reduced.

= "1", contact closed = "0", contact open

"1" "0"

line

Dual motor

starter

basic with binary control"

Reversing

starter

Operating Instructions – MOVIFIT® basic

MOVIFIT basic LC-PAD

kVA

9.4 Accessories

9.4.1 Operator panel

LT-B G

MB-LC

Technical data

Accessories

Type LT- BG-00 Part number 1 820 864 9 Function Operator terminal Connection with 3 m cable and RJ11 plug connector

for connection to the X50 diagnostics interface

Degree of protection IP54 (EN 60529) when installed in a control cabinet door

IP20 (EN 60529) without mounting

Ambient temperature 0 – +50 °C Storage temperature 0 – +60 °C

Type MB-LC-00 Part number 2 820 126 4 Function Keypad Connection with 1 m cable and RJ11 plug connector

for connection to the X50 diagnostics interface

Degree of protection IP54 (EN 60529) when installed in a control cabinet door

IP20 (EN 60529) without mounting

Ambient temperature 0 – +50 °C Storage temperature 0 – +60 °C

9.4.2 Accessories for PC connection

USB11A

Type USB11A Part number 0 824 831 1 Function USB – RS485 interface adapter Scope of delivery – USB11A interface adapter

OP LT 003 C

Type OP LT 003 C Part number 1 824 368 1 Function RJ10 – RJ45 adapter

Scope of delivery – OP LT 003 C adapter

– USB cable – Cable with RJ10 – RJ10 plug connectors

DC 24 V -> DC 5 V voltage converter

– Cable with RJ45 – RJ11 plug connectors

Operating Instructions – MOVIFIT® basic

9.5 Dimension drawings

9.5.1 MOVIFIT® basic dimension drawing

min. 170

159

Technical data

Dimension drawings

AS-Interface

DI3 DI2

STATUS

255

min. 75

150

min. 75

min. 150min. 150

min. 300

Operating Instructions – MOVIFIT® basic

18014401325892619

Technical data

9.5.2 Dimension drawing of LT-BG / MB-LC operator terminal

Recess

for control cabinet installation

The operator terminal meets the requirements of IP54 when it is installed correctly.

2689204875

Operating Instructions – MOVIFIT® basic

10 Address list

Germany Headquarters

Production plant Sales

Production plant / industrial gear units

Service Competence Center

Drive Technology Center

Bruchsal SEW-EURODRIVE GmbH & Co KG

Mechanical/Mechatronic Components

Electronics SEW-EURODRIVE GmbH & Co KG

North SEW-EURODRIVE GmbH & Co KG

East SEW-EURODRIVE GmbH & Co KG

South SEW-EURODRIVE GmbH & Co KG

West SEW-EURODRIVE GmbH & Co KG

Drive Service Hotline / 24 h hotline +49 180 5 SEWHELP

Additional addresses for service in Germany are provided on request.

Ernst-Blickle-Straße 42 76646 Bruchsal, Germany P.O. box Postfach 3023 • 76642 Bruchsal

Christian-Pähr-Str.10 D-76646 Bruchsal

SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 76676 Graben-Neudorf

Ernst-Blickle-Straße 42 76646 Bruchsal

Alte Ricklinger Straße 40-42 30823 Garbsen (near Hanover)

Dänkritzer Weg 1 08393 Meerane (near Zwickau)

Domagkstraße 5 85551 Kirchheim (near Munich)

Siemensstraße 1 40764 Langenfeld (near Düsseldorf)

Address list

Tel. +49 7251 75-0 Fax +49 7251 75-1970 http://www.sew-eurodrive.de sew@sew-eurodrive.de

Tel. +49 7251 75-0 Fax +49 7251 75-2970

Tel. +49 7251 75-1710 Fax +49 7251 75-1711 sc-mitte@sew-eurodrive.de

Tel. +49 7251 75-1780 Fax +49 7251 75-1769 sc-elektronik@sew-eurodrive.de

Tel. +49 5137 8798-30 Fax +49 5137 8798-55 sc-nord@sew-eurodrive.de

Tel. +49 3764 7606-0 Fax +49 3764 7606-30 sc-ost@sew-eurodrive.de

Tel. +49 89 909552-10 Fax +49 89 909552-50 sc-sued@sew-eurodrive.de

Tel. +49 2173 8507-30 Fax +49 2173 8507-55 sc-west@sew-eurodrive.de

+49 180 5 7394357

0.14 €/min. from German landline phones, max. 0.42 €/min. from German mobile phones

France Production plant

Sales Service

Production plant Forbach SEW-USOCOME

Assembly plant Sales Service

Haguenau SEW-USOCOME

48-54 route de Soufflenheim B. P. 20185 F-67506 Haguenau Cedex

Zone industrielle Technopôle Forbach Sud B. P. 30269 F-57604 Forbach Cedex

Bordeaux SEW-USOCOME

Parc d'activités de Magellan 62 avenue de Magellan - B. P. 182 F-33607 Pessac Cedex

Lyon SEW-USOCOME

Parc d'affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin

Operating Instructions – MOVIFIT® basic

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00 http://www.usocome.com sew@usocome.com

Tel. +33 3 87 29 38 00

Tel. +33 5 57 26 39 00 Fax +33 5 57 26 39 09

Tel. +33 4 72 15 37 00 Fax +33 4 72 15 37 15

France

Australia Assembly plants

Sales Service

Address list

Nantes SEW-USOCOME

Parc d’activités de la forêt 4 rue des Fontenelles F-44140 Le Bignon

Paris SEW-USOCOME

Zone industrielle 2 rue Denis Papin 77390 Verneuil I'Etang, France

Additional addresses for service in France are provided on request.

Melbourne SEW-EURODRIVE PTY. LTD.

27 Beverage Drive Tullamarine, Victoria 3043

Sydney SEW-EURODRIVE PTY. LTD.

9, Sleigh Place, Wetherill Park New South Wales, 2164

Tel. +33 2 40 78 42 00 Fax +33 2 40 78 42 20

Tel. +33 1 64 42 40 80 Fax +33 1 64 42 40 88

Tel. +61 3 9933-1000 Fax +61 3 9933-1003 http://www.sew-eurodrive.com.au enquires@sew-eurodrive.com.au

Tel. +61 2 9725-9900 Fax +61 2 9725-9905 enquires@sew-eurodrive.com.au

Austria Assembly plant

Sales Service

Belgium Assembly plant

Sales Service

Service Competence Center

Brazil Production plant

Sales Service

Assembly plants Sales Service

Vienna SEW-EURODRIVE Ges.m.b.H.

Richard-Strauss-Strasse 24 A-1230 Wien

Brussels SEW-EURODRIVE n.v./s.a.

Researchpark Haasrode 1060 Evenementenlaan 7 BE-3001 Leuven

Industrial gear units

São Paulo SEW-EURODRIVE Brasil Ltda.

Rio Claro SEW-EURODRIVE Brasil Ltda.

Joinville SEW-EURODRIVE Brasil Ltda.

Indaiatuba SEW-EURODRIVE Brasil Ltda.

SEW-EURODRIVE n.v./s.a.

Rue de Parc Industriel, 31 6900 Marche-en-Famenne, Belgium

Avenida Amâncio Gaiolli, 152 - Rodovia Presidente Dutra Km 208

Guarulhos - 07251-250 - SP, Brazil SAT - SEW ATENDE - 0800 7700496

Rodovia Washington Luiz, Km 172 Condomínio Industrial Conpark Caixa Postal: 327 13501-600 – Rio Claro / SP

Rua Dona Francisca, 12.346 – Pirabeiraba 89239-270 – Joinville / SC

Estrada Municipal Jose Rubim, 205 Rodovia Santos Dumont Km 49 13347-510 - Indaiatuba / SP

Tel. +43 1 617 55 00-0 Fax +43 1 617 55 00-30 http://www.sew-eurodrive.at sew@sew-eurodrive.at

Tel. +32 16 386-311 Fax +32 16 386-336 http://www.sew-eurodrive.be info@sew-eurodrive.be

Tel. +32 84 219-878 Fax +32 84 219-879 http://www.sew-eurodrive.be service-wallonie@sew-eurodrive.be

Tel. +55 11 2489-9133 Fax +55 11 2480-3328 http://www.sew-eurodrive.com.br sew@sew.com.br

Tel. +55 19 3522-3100 Fax +55 19 3524-6653 montadora.rc@sew.com.br

Tel. +55 47 3027-6886 Fax +55 47 3027-6888 filial.sc@sew.com.br

Tel. +55 19 3835-8000 sew@sew.com.br

Operating Instructions – MOVIFIT® basic

Czech Republic Sales

Assembly plant Service

Denmark Assembly plant

Sales Service

Finland Assembly plant

Sales Service

Production plant Assembly plant

Hostivice SEW-EURODRIVE CZ s.r.o.

Floriánova 2459 253 01 Hostivice

Drive Service Hotline / 24 h hotline

Copenhagen SEW-EURODRIVEA/S

Lahti SEW-EURODRIVE OY

Karkkila SEW Industrial Gears Oy

HOT-LINE +420 800 739 739 (800 SEW SEW) Servis:

Geminivej 28-30 DK-2670 Greve

Vesimäentie 4 FIN-15860 Hollola 2

Valurinkatu 6, PL 8 FI-03600 Karkkila, 03601 Karkkila

Address list

Tel. +420 255 709 601 Fax: +420 235 350 613 http://www.sew-eurodrive.cz sew@sew-eurodrive.cz

Tel. +420 255 709 632 Fax: +420 235 358 218 servis@sew-eurodrive.cz

Tel. +45 43 9585-00 Fax +45 43 9585-09 http://www.sew-eurodrive.dk sew@sew-eurodrive.dk

Tel. +358 201 589-300 Fax +358 3 780-6211 http://www.sew-eurodrive.fi sew@sew.fi

Tel. +358 201 589-300 Fax +358 201 589-310 sew@sew.fi http://www.sew-eurodrive.fi

Great Britain Assembly plant

Sales Service

Hungary Sales

Service

Italy Assembly plant

Sales Service

Luxembourg Assembly plant

Sales Service

Normanton SEW-EURODRIVE Ltd.

Beckbridge Industrial Estate Normanton West Yorkshire WF6 1QR

Drive Service Hotline / 24 h hotline Tel. 01924 896911

Budapest SEW-EURODRIVE Kft.

1037 Budapest, Hungary Kunigunda u. 18

Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s.

Via Bernini,14 I-20020 Solaro (Milano)

Brussels SEW-EURODRIVE n.v./s.a.

Researchpark Haasrode 1060 Evenementenlaan 7 BE-3001 Leuven

Tel. +44 1924 893-855 Fax +44 1924 893-702 http://www.sew-eurodrive.co.uk info@sew-eurodrive.co.uk

Tel. +36 1 437 06-58 Fax +36 1 437 06-50 http://www.sew-eurodrive.hu office@sew-eurodrive.hu

Tel. +39 02 96 9801 Fax: +39 02 96 799781 http://www.sew-eurodrive.it sewit@sew-eurodrive.it

Tel. +32 16 386-311 Fax +32 16 386-336 http://www.sew-eurodrive.lu info@sew-eurodrive.be

New Zealand Assembly plants

Sales Service

Auckland SEW-EURODRIVE NEW ZEALAND LTD.

Christchurch SEW-EURODRIVE NEW ZEALAND LTD.

Operating Instructions – MOVIFIT® basic

P.O. Box 58-428 82 Greenmount drive East Tamaki Auckland

10 Settlers Crescent, Ferrymead Christchurch

Tel. +64 9 2745627 Fax +64 9 2740165 http://www.sew-eurodrive.co.nz sales@sew-eurodrive.co.nz

Tel. +64 3 384-6251 Fax +64 3 384-6455 sales@sew-eurodrive.co.nz

Norway Assembly plant

Sales Service

Poland Assembly plant

Sales Service

Portugal Assembly plant

Sales Service

Address list

Moss SEW-EURODRIVE A/S

Solgaard skog 71 N-1599 Moss

Łódź SEW-EURODRIVE Polska Sp.z.o.o.

ul. Techniczna 5 PL-92-518 Łódź

Service Tel. +48 42 6765332 / 42 6765343

Fax +48 42 6765346

Coimbra SEW-EURODRIVE, LDA.

Apartado 15 P-3050-901 Mealhada

Tel. +47 69 24 10 20 Fax +47 69 24 10 40 http://www.sew-eurodrive.no sew@sew-eurodrive.no

Tel. +48 42 676 53 00 Fax +48 42 676 53 49 http://www.sew-eurodrive.pl sew@sew-eurodrive.pl

Linia serwisowa Hotline 24H Tel. +48 602 739 739

(+48 602 SEW SEW)

serwis@sew-eurodrive.pl

Tel. +351 231 20 9670 Fax: +351 231 20 3685 http://www.sew-eurodrive.pt infosew@sew-eurodrive.pt

Russia Assembly plant

Sales Service

Sweden Assembly plant

Sales Service

Switzerland Assembly plant

Sales Service

Slovakia Sales Bratislava SEW-Eurodrive SK s.r.o.

St. Petersburg ZAO SEW-EURODRIVE

P.O . B ox 36 RUS-195220 St. Petersburg

Jönköping SEW-EURODRIVE AB

Gnejsvägen 6-8 S-55303 Jönköping Box 3100 S-55003 Jönköping

Basle Alfred lmhof A.G.

Jurastrasse 10 CH-4142 Münchenstein bei Basel

Rybničná 40 831 06 Bratislava, Slovakia

Žilina SEW-Eurodrive SK s.r.o.

Industry Park - PChZ ulica M.R.Štefánika 71 010 01 Žilina, Slovakia

Banska Bystrica SEW-Eurodrive SK s.r.o.

Rudlovská cesta 85 974 11 Banská Bystrica, Slovakia

Košice SEW-Eurodrive SK s.r.o.

Slovenská ulica 26 040 01 Košice, Slovakia

Tel. +7 812 3332522 +7 812 5357142 Fax +7 812 3332523 http://www.sew-eurodrive.ru sew@sew-eurodrive.ru

Tel. +46 36 3442 00 Fax: +46 36 3442 80 http://www.sew-eurodrive.se jonkoping@sew.se

Tel. +41 61 417 1717 Fax: +41 61 417 1700 http://www.imhof-sew.ch info@imhof-sew.ch

Tel. +421 2 33595 202 Fax: +421 2 33595 200 sew@sew-eurodrive.sk http://www.sew-eurodrive.sk

Tel. +421 41 700 2513 Fax: +421 41 700 2514 sew@sew-eurodrive.sk

Tel. +421 48 414 6564 Fax: +421 48 414 6566 sew@sew-eurodrive.sk

Tel. +421 55 671 2245 Fax: +421 55 671 2254 sew@sew-eurodrive.sk

Operating Instructions – MOVIFIT® basic

South Africa Assembly plants

Sales Service

Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED

Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013, South Africa

Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED

Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town, South Africa P.O.Box 36556 Chempet 7442 Cape Town, South Africa

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED

2 Monaco Place Pinetown Durban P.O. Box 10433, Ashwood 3605

Nelspruit SEW-EURODRIVE (PTY) LTD.

7 Christie Crescent Vintonia P.O.Box 1942 Nelspruit 1200

Address list

Tel. +27 11 248-7000 Fax +27 11 494-3104 http://www.sew.co.za info@sew.co.za

Tel. +27 21 552-9820 Fax +27 21 552-9830 Telex 576 062 cfoster@sew.co.za

Tel. +27 31 700-3451 Fax +27 31 700-3847 cdejager@sew.co.za

Tel. +27 13 752-8007 Fax +27 13 752-8008 robermeyer@sew.co.za

Spain Assembly plant

Sales Service

The Netherlands Assembly plant

Sales Service

Turkey Assembly plant

Sales Service

Ukraine Assembly plant

Sales Service

Bilbao SEW-EURODRIVE ESPAÑA, S.L.

Parque Tecnológico, Edificio, 302 E-48170 Zamudio (Vizcaya)

Rotterdam SEW-EURODRIVE B.V.

Industrieweg 175 NL-3044 AS Rotterdam Postbus 10085 3004 AB Rotterdam, Netherlands

Istanbul SEW-EURODRIVE

Hareket Sistemleri Sanayi Ticaret Limited Şirketi

Gebze Organize Sanayi Bölgesi 400.Sokak No:401

TR-41480 Gebze KOCAELİ

Dnipropetrowsk ООО «СЕВ-Евродрайв»

ул.Рабочая, 23-B, офис 409

49008 Днепропетровск

Tel. +34 94 43184-70 Fax +34 94 43184-71 http://www.sew-eurodrive.es sew.spain@sew-eurodrive.es

Tel. +31 10 4463-700 Fax +31 10 4155-552 Service: 0800 SEWHELP http://www.sew-eurodrive.nl info@sew-eurodrive.nl

Tel. +90-262-9991000-04 Fax +90-262-9991009 http://www.sew-eurodrive.com.tr sew@sew-eurodrive.com.tr

Тел. +380 56 370 3211 Факс. +380 56 372 2078

http://www.sew-eurodrive.ua sew@sew-eurodrive.ua

Operating Instructions – MOVIFIT® basic

Index

Accessories............................................................11

Additional documentation.........................................8

AS-Interface

Connection.........................................................29

Input/output bits .................................................53

Technical data....................................................71

Binary control signals.............................................54

Binary inputs DI0+DI1, X11....................................31

Binary inputs DI2+DI3, X12....................................31

Binary outputs DO0+DO1, X13..............................32

Cable seal ..............................................................11

CE marking ............................................................69

Changing the setpoint speed (manual mode) ........62

Conductor cross section.........................................18

Connecting the contact module .............................20

Connection

AS-Interface, X21...............................................29

Binary inputs DI0+DI1, X11................................31

Binary inputs DI2+DI3, X12................................31

Binary outputs DO0+DO1, X13..........................32

Control unit.........................................................28

Diagnostic interface X50 ..............................30, 32

For MOVIFIT For MOVIFIT

basic with AS-Interface ..............29

basic with binary control.............31

Line cable...........................................................19

LT-BG operator terminal ....................................33

MB-LC operator terminal....................................33

Motor............................................................24, 25

Motor cable ........................................................26

PC ......................................................................34

PE ......................................................................16

Power bus ..........................................................19

Safety notes .........................................................9

Sensor 2, X22 ....................................................29

Sensor 3, X23 ....................................................30

Wiring diagram...................................................21

Connection diagram...............................................18

Control signals of AS-Interface master ..................53

Cooling air..............................................................13

C-Tick.....................................................................69

Data transfer

MOVIFIT MOVIFIT

basic with AS-Interface ....................53

basic with binary control...................54

Designated use........................................................ 8

Diagnostic interface X50, connection ..............30, 32

Diagnostics

With LT-BG operator terminal............................64

Dimension drawing

LT-BG operator terminal....................................75

MB-LC operator terminal ...................................75

MOVIFIT

basic.................................................75

Disposal .................................................................68

Documentation, additional .......................................8

Dual motor starter .................................................. 10

Electrical installation ..............................................15

Embedded safety notes ........................................... 5

EMC-compliant installation ....................................17

Enabling the drive (manual mode).........................62

Exclusion of liability.................................................. 6

Extended storage...................................................68

Factory setting, parameter reset............................44

Fault diagnostics with status LED..........................65

FieldPower

contact module .................................20

Functions

MOVIFIT MOVIFIT

basic with AS-Interface ....................53

basic with binary control...................54

Hoist applications.....................................................8

Hole pattern ...........................................................14

Input/output signals of binary control ..................... 54

Installation................................................................8

Electrical ............................................................ 15

Line contactor ....................................................15

Mechanical......................................................... 13

MOVIFIT

basic.................................................14

Residual current device .....................................15

Installation altitude ................................................. 17

Operating Instructions – MOVIFIT® basic

Index

Installation dimensions...........................................14

Installation instructions...........................................15

Insulation displacement connector.........................22

Inverter...................................................................10

LEDs, description...................................................55

Line contactor ........................................................15

List of faults............................................................65

LT Shell

Parameterization of MOVIFIT

basic.................45

LT-BG

Connection.........................................................33

Description .........................................................42

Diagnostics ........................................................64

Dimension drawing ............................................75

Inverter manual mode ..................................59, 62

Keys ...................................................................42

List of faults........................................................65

Manual operation ...............................................62

Operating displays .............................................61

Parameterization of MOVIFIT

basic.................43

Recess for control cabinet installation ...............75

Technical data....................................................74

LT-BG manual mode

Activation ...........................................................59

Deactivation .................................................60, 63

Inverter manual mode ..................................59, 62

Maintenance ..........................................................68

Manual mode

With MB-LC keypad ...........................................59

Manual operation

With LT-BG keypad............................................62

Manual operation with LT-BG keypad

Activation ...........................................................62

MB-LC

Connection.........................................................33

Description .........................................................57

Dimension drawing ............................................75

Keys ...................................................................57

Manual mode .....................................................59

Operating displays .............................................58

Recess for control cabinet installation ...............75

Technical data....................................................74

Mechanical installation........................................... 13

Motor cable ............................................................26

Mounting position................................................... 14

Nameplate .............................................................12

Neglected maintenance ......................................... 68

Notes

Identification in the documentation ......................5

Operating displays

LEDs..................................................................55

LT-BG keypad.................................................... 61

MB-LC keypad ................................................... 58

Operation

Safety notes.........................................................9

Other applicable documentation .............................. 8

Parameter description

MOVIFIT

basic inverter.................................... 49

Parameter list

MOVIFIT

basic inverter.................................... 49

Parameterization

With LT-BG keypad ...........................................42

With the PC (LT Shell software) ........................45

PC connection .......................................................34

PE connection........................................................16

Product names.........................................................6

Protection...............................................................18

Protection devices .................................................17

Protective cover .....................................................35

Requirements for startup .......................................36

Resetting an error (manual operation)................... 62

Residual current device .........................................15

Reversing starter ...................................................10

Rights to claim under warranty ................................6

Safe disconnection .................................................. 9

Safety functions .......................................................8

Operating Instructions – MOVIFIT® basic

Index

Safety notes .............................................................7

Electrical connection ............................................9

General information .............................................7

Identification in the documentation ......................5

Installation............................................................8

Operation .............................................................9

Storage ................................................................8

Structure of the embedded ..................................5

Structure of the section-related............................5

Transportation......................................................8

Section-related safety notes ....................................5

Sensor 2, connection .............................................29

Sensor 3, connection .............................................30

Shut down ..............................................................67

Shutdown ...............................................................68

Signal words in safety notes ....................................5

Software LT Shell

Parameterization of MOVIFIT

basic.................45

Startup

Information.........................................................35

MOVIFIT

basic inverter..............................37, 39

Requirements.....................................................36

Storage ..............................................................8, 68

Strain relief.............................................................22

Stripping tool ....................................................11, 20

Target group ............................................................7

Technical data

CE marking........................................................69

C-Tick ................................................................69

LT-BG operator terminal....................................74

MB-LC keypad ................................................... 74

MOVIFIT MOVIFIT

basic with AS-Interface ....................70

basic with binary control...................72

UL approval ....................................................... 69

Topology ................................................................18

Trademarks..............................................................6

Transportation..........................................................8

Type designation ...................................................12

UL approval ...........................................................69

UL compliant installation (in preparation) ..............17

Unit structure .........................................................10

Variants..................................................................10

X11, Connection of binary inputs DI0+DI1.............31

X12, Connection of binary inputs DI2+DI3.............31

X13, binary outputs DO0+DO1 ..............................32

X21, AS-Interface connection ................................29

X22, sensor 2 connection ......................................29

X23, sensor 3 connection ......................................30

X50, diagnostic interface ................................. 30, 32

Operating Instructions – MOVIFIT® basic

SEW-EURODRIVE—Driving the world

SEW-EURODRIVE Driving the world

SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com

www.sew-eurodrive.com

SEW-Eurodrive MOVIFIT basic Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 General information

1.1 How to use this documentation

1.2 Structure of the safety notes

1.2.1 Meaning of signal words

1.2.2 Structure of the section-related safety notes

1.2.3 Structure of the embedded safety notes

1.3 Rights to claim under warranty

1.4 Exclusion of liability

1.5 Copyright

1.6 Product names and trademarks

2 Safety notes

2.1 Preliminary information

2.2 General information

2.3 Target group

2.4 Designated use

2.4.1 Safety functions

2.4.2 Hoist applications

2.5 Other applicable documentation

2.6 Transportation, storage

2.7 Installation

2.8 Electrical connection

2.9 Safe disconnection

2.10 Operation

3 Unit structure

3.1 MOVIFIT® basic

3.2 Variants

3.3 Accessories

3.4 Type designations

3.4.1 Nameplate

3.4.2 Type designation

4 Mechanical installation

4.1 Installation instructions

4.1.1 General information

4.1.2 Installation requirements

4.2 Mounting position

4.3 Installing MOVIFIT® basic

5 Electrical installation

5.1 Installation instructions

5.1.1 Residual current device

5.1.2 Line contactor

5.1.3 Notes on PE connection

5.1.4 EMC-compliant installation

5.1.5 Installation above 1000 m asl

5.1.6 Protection devices

5.1.7 UL compliant installation (in preparation)

5.2 Topology

5.3 Power bus connection (line cable)

5.4 Motor connection

5.4.1 Motor connection variants

5.4.2 X9, (X8): Motor connection

5.5 Control unit connection

Connections of MOVIFIT®basic with AS-Interface

5.6.1 X21: AS-Interface connection

5.6.2 X22: Binary input sensor 2

5.6.3 X23: Binary input sensor 3

5.6.4 X50: Diagnostic interface

Connections of MOVIFIT®basic with binary control

5.7.1 X11: Signal inputs 0 and 1 of MOVIFIT® basic

5.7.3 X13: Signal outputs 0 and 1 of MOVIFIT® basic

5.7.4 X50: Diagnostic interface

5.8 Connection of operator terminals LT-BG and MB-LC

5.9 PC connection

6Startup

6.1 Important notes on startup

6.2 Requirements

Startup procedure for the MOVIFIT® basic inverter

MOVIFIT® basic motor starter – startup procedure

6.5 Assigning the AS-Interface slave address

6.5.1 Assigning the slave address using a hand-held programming device

6.6 Parameterization with LT-BG keypad

6.6.1 Description of LT-BG keypad

6.6.2 Parameterization

6.6.3 Reset parameters to default settings

6.7 Parameterization with the PC

6.7.1 Parameterization with LT Shell software

6.7.2 Real-time edit mode