SEW-Eurodrive MOVIFIT basic Operating Instructions Manual
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
MOVIFIT
Edition 05/2013 20116543 / EN
®
basic
SEW-EURODRIVE—Driving the world
Contents
Contents
1 General information ............................................................................................ 5
1.1 How to use this documentation................................................................... 5
1.2 Structure of the safety notes ....................................................................... 5
1.3 Rights to claim under warranty ................................................................... 6
1.4 Exclusion of liability..................................................................................... 6
1.5 Copyright..................................................................................................... 6
1.6 Product names and trademarks.................................................................. 6
2 Safety notes......................................................................................................... 7
2.1 Preliminary information ............................................................................... 7
2.2 General information .................................................................................... 7
2.3 Target group ............................................................................................... 7
2.4 Designated use ........................................................................................... 8
2.5 Other applicable documentation ................................................................. 8
2.6 Transportation, storage............................................................................... 8
2.7 Installation................................................................................................... 8
2.8 Electrical connection ................................................................................... 9
2.9 Safe disconnection...................................................................................... 9
2.10 Operation .................................................................................................... 9
3 Unit structure..................................................................................................... 10
3.1 MOVIFIT
3.2 Variants..................................................................................................... 10
3.3 Accessories............................................................................................... 11
3.4 Type designations..................................................................................... 12
4 Mechanical installation..................................................................................... 13
4.1 Installation instructions.............................................................................. 13
4.2 Mounting position...................................................................................... 14
4.3 Installing MOVIFIT
5 Electrical installation ........................................................................................ 15
5.1 Installation instructions.............................................................................. 15
5.2 Topology ................................................................................................... 18
5.3 Power bus connection (line cable) ............................................................ 19
5.4 Motor connection ...................................................................................... 24
5.5 Control unit connection ............................................................................. 28
5.6 Connections of MOVIFIT
5.7 Connections of MOVIFIT
5.8 Connection of operator terminals LT-BG and MB-LC ............................... 33
5.9 PC connection........................................................................................... 34
6 Startup................................................................................................................ 35
6.1 Important notes on startup ........................................................................ 35
6.2 Requirements............................................................................................ 36
6.3 Startup procedure for the MOVIFIT
6.4 MOVIFIT
6.5 Assigning the AS-Interface slave address ................................................ 40
®
basic........................................................................................ 10
®
basic......................................................................... 14
®
basic with AS-Interface................................... 29
®
basic with binary control................................. 31
®
basic inverter.................................. 37
®
basic motor starter – startup procedure .................................. 39
Operating Instructions – MOVIFIT® basic
3
Contents
6.6 Parameterization with LT-BG keypad ....................................................... 42
6.7 Parameterization with the PC ................................................................... 45
6.8 Parameter directory of the MOVIFIT
6.9 Functions of MOVIFIT
6.10 Functions of MOVIFIT
®
basic with AS-Interface....................................... 53
®
basic with binary control ..................................... 54
7 Operation ........................................................................................................... 55
7.1 Operating displays of MOVIFIT
7.2 Description of the MB-LC keypad ............................................................. 57
7.3 Operating displays of MB-LC keypad ....................................................... 58
7.4 Manual operation with MB-LC keypad ...................................................... 59
7.5 Operating displays of LT-BG keypad ........................................................ 61
7.6 Manual mode with LT-BG keypad............................................................. 62
8 Service ............................................................................................................... 64
8.1 Diagnostics with LT-BG operator terminal ................................................ 64
8.2 Status and error display ............................................................................ 65
8.3 Inspection/Maintenance ............................................................................ 66
8.4 Shutdown .................................................................................................. 67
8.5 Storage ..................................................................................................... 68
8.6 Extended storage...................................................................................... 68
8.7 Disposal .................................................................................................... 68
®
basic inverter ................................ 49
®
basic (LEDs)......................................... 55
9 Technical data ................................................................................................... 69
9.1 CE marking, UL approval and C-Tick ....................................................... 69
9.2 MOVIFIT
9.3 MOVIFIT
®
basic with AS-Interface............................................................ 70
®
basic with binary control .......................................................... 72
9.4 Accessories............................................................................................... 74
9.5 Dimension drawings.................................................................................. 75
10 Address list........................................................................................................ 77
I
ndex................................................................................................................... 82
4
Operating Instructions – MOVIFIT® basic
1 General information
1.1 How to use this documentation
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, start up, and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety notes,
warnings regarding potential risks of damage to property, and other notes.
General information
How to use this documentation
1
Signal word Meaning Consequences if disregarded
DANGER! Imminent hazard Severe or fatal injuries
WARNING! Possible dangerous situation Severe or fatal injuries
CAUTION! Possible dangerous situation Minor injuries
IMPORTANT! Possible damage to property Damage to the drive system or its envi-
NOTE Useful information or tip: Simpli-
fies handling of the drive system.
1.2.2 Structure of the section-related safety notes
Section-related safety notes do not apply to a specific action, but to several actions pertaining to one subject. The symbols used indicate either a general or a specific hazard.
This is the formal structure of a section-related safety note:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the description of the dangerous action.
ronment
This is the formal structure of an embedded safety note:
• SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the hazard.
Operating Instructions – MOVIFIT® basic
5
1
General information
Rights to claim under warranty
1.3 Rights to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Therefore read the
documentation before you start working with the unit.
1.4 Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such
cases, any liability for defects is excluded.
1.5 Copyright
© 2013 – SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
1.6 Product names and trademarks
All product names in this documentation are trademarks or registered trademarks of
their respective titleholders.
6
Operating Instructions – MOVIFIT® basic
2 Safety notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to. Make sure that persons responsible for the plant and its operation, as well
as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in
this documentation or if you require further information, please contact SEWEURODRIVE.
2.1 Preliminary information
The following safety notes are primarily concerned with the use of MOVIFIT® basic
drives. If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation.
Please also observe the supplementary safety notes in the individual sections of this
documentation.
Safety notes
Preliminary information
2
2.2 General information
Never install or start up damaged products. Submit a complaint to the shipping company
immediately in the event of damage.
During operation, MOVIFIT
surfaces, depending on their enclosure.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property. Refer to the
documentation for additional information.
2.3 Target group
Only qualified electricians are authorized to install, startup or service the units or correct unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and
IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).
Qualified personnel in the context of these basic safety notes are persons familiar with
installation, assembly, startup and operation of the product who possess the necessary
qualifications.
Any activities regarding transportation, storage, operation, and disposal must be carried
out by persons who have been instructed appropriately.
®
basic drives can have live and bare parts as well as hot
Operating Instructions – MOVIFIT® basic
7
2
2.4 Designated use
2.4.1 Safety functions
Safety notes
Designated use
MOVIFIT® basic drives are components intended for installation in electrical systems or
machines.
®
In case of installation in machines, startup of MOVIFIT
nated operation) is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC.
Startup (i.e. the start of designated use) is only permitted under observance of the EMC
directive 2004/108/EC.
®
The MOVIFIT
tive 2006/95/EC. The standards given in the declaration of conformity apply to the
MOVIFIT
You must observe the technical data and information on the connection requirements
as provided on the nameplate and in the documentation.
MOVIFIT
basic units meet the requirements stipulated in the Low Voltage Direc-
®
basic units.
®
basic units may not perform safety functions.
basic units (i.e. start of desig-
2.4.2 Hoist applications
®
MOVIFIT
basic units are not designed for hoist applications.
2.5 Other applicable documentation
Note also the following documentation:
• "DR.71-225, 315 AC Motors" operating instructions
You can download or order this publication on the Internet (http://www.sew-
eurodrive.de, under the heading "Documentation").
2.6 Transportation, storage
You must observe the notes on transportation, storage and proper handling. Comply
with the requirements for climatic conditions stated in section "Technical Data".
2.7 Installation
The units must be installed and cooled according to the regulations and specifications
in the corresponding documentation.
®
Protect the MOVIFIT
The following applications are prohibited unless the unit is explicitly designed for such
use:
basic units from improper strain.
• Use in potentially explosive atmospheres.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications with strong mechanical oscillation and impact
loads; see section "Technical Data".
8
Operating Instructions – MOVIFIT® basic
2.8 Electrical connection
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). For any additional information, refer
to the applicable documentation.
For notes on EMC compliant installation, such as shielding, grounding, arrangement of
filters and routing of lines, refer to chapter "Installation instructions". The manufacturer
of the system or machine is responsible for maintaining the limits established by EMC
legislation.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1).
A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for the
MOVIFIT
®
basic drives prior to startup in order to ensure the insulation.
2.9 Safe disconnection
The MOVIFIT® basic units meet all requirements for safe disconnection of power and
electronic connections in accordance with EN 61800-5-1. All connected circuits must
also satisfy the requirements for safe disconnection.
Safety notes
Electrical connection
2
2.10 Operation
Systems with integrated MOVIFIT® basic units must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the
law governing technical equipment, accident prevention regulations, etc. Additional protective measures may be necessary for applications with increased potential risk.
Do not touch live components or power connections immediately after disconnecting
MOVIFIT
Wait at least 10 minutes after the supply voltage is switched off.
Once the supply voltages are applied to MOVIFIT
closed, i.e. the cover must be screwed on and all the plugs must be connected.
The fact that the status LEDs and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the supply system and no longer
carries any voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive restarting automatically. If, for safety reasons, this is not permitted for the driven machine,
disconnect the unit from the supply system before correcting the error.
Caution: Danger of burns: The surface temperatures of the MOVIFIT
exceed 60 °C during operation.
®
basic from the supply voltage because some capacitors may still be charged.
®
basic, the connection box must be
®
basic drives can
Operating Instructions – MOVIFIT® basic
9
3
3 Unit structure
3.1 MOVIFIT® basic
Unit structure
MOVIFIT® basic
MOVIFIT® basic is a decentralized drive unit for controlling AC motors.
[2]
[3]
[1]
[5]
[8]
[7]
[1] Control unit
[2] EBOX with cooling fins and electronics (inverter or motor starter)
[3] X8 connection for motor (only with dual motor starter design)
[4] X9 connection for motor
[5] Nameplate
[6] PE connection
[7] Cable seal for cable diameter 13 – 15 mm
[8] ABOX with FieldPower contact module (connection unit)
댷 (outside)
[6]
[4]
2816397195
3.2 Variants
10
MOVIFIT® basic is available in the following variants:
• Inverter For 1 motor with CW and CCW operation and 4 setpoint speeds
• Dual motor starter For 2 motors with 1 direction of rotation each
The direction of rotation depends on the phase
sequence.
• Reversing starter For 1 motor with CW and CCW operation
®
MOVIFIT
basic is available with the following control units:
• Drives with AS-Interface
• Control unit with binary signal inputs and outputs
Operating Instructions – MOVIFIT® basic
3.3 Accessories
Unit structure
Accessories
You can order the following accessories for MOVIFIT® basic from SEW-EURODRIVE:
Accessories Part number
(SEW-EURODRIVE)
2
Motor connection cable 4 x 2.5 mm
with plug connector Q8/0 – open conductor ends
Motor connection cable 7 x 2.5 mm2, unshielded, length = 3 m
with plug connector Q8/0 – open conductor ends
You can order the following accessories for MOVIFIT
müller Interface GmbH & Co. KG (see www.weidmueller.com
Accessories Part number
Cable seal, for cables with Ø = 7.5 – 9 mm 4329610000
Cable seal, for cables with Ø = 9 – 11 mm 4323210000
Cable seal, for cables with Ø = 11 – 13 mm 4323230000
Cable seal for cables with Ø = 13 – 15 mm
Cable seal, for cables with Ø = 15 – 17 mm 4324010000
Seal (without cable entry) 4323240000
Stripping tool AM 16 (for round cables) 9204190000
Stripping tool AMF 6/10 (for flat cables) 9204180000
1) The scope of delivery of MOVIFIT® basic units comprises 2 of those cable seals.
, unshielded, length = 3 m
®
1)
basic from the company Weid-
):
1 814 874 3
1 814 992 8
(Weidmüller)
4323220000
3
Operating Instructions – MOVIFIT® basic
11
3
Unit structure
Type designations
3.4 Type designations
3.4.1 Nameplate
3.4.2 Type designation
The following figure gives an example of a nameplate of the MOVIFIT
®
The following table shows the MOVIFIT
basic type designation:
®
basic inverter:
3782535691
MBF07A-K1-A1
Connection module
Version
Control
K = via AS-Interface
B = binary control
Version
Motor power/variant
07 = 0.75 kW inverter
15 = 1.5 kW inverter
4R = Reversing starter
4D = Dual motor starter
Variant
F = Inverter
S = Motor starter
Unit series
MB = MOVIFIT
®
basic
12
Operating Instructions – MOVIFIT® basic
4 Mechanical installation
4.1 Installation instructions
4.1.1 General information
NOTICE
Loss of warranted degree of protection if the MOVIFIT® basic inverter is installed
incorrectly or not at all.
Damage to the MOVIFIT
• If you remove the EBOX from the ABOX, you have to protect the EBOX and the
ABOX from moisture and dust.
Note the following when installing the MOVIFIT
• Observe the general safety notes.
• Only install the MOVIFIT
support structure.
• Ensure sufficient clearance around the unit to allow for adequate cooling. Warm
outlet air of other units must not be drawn in.
Mechanical installation
Installation instructions
®
basic unit.
®
basic unit:
®
basic unit on a level, low-vibration, and torsionally rigid
4
• Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation.
• Do only use provided attachment options when mounting the drive.
• Cover the unused plug connectors with blind caps.
The degree of protection specified in the technical data only applies for a correctly
installed MOVIFIT
4.1.2 Installation requirements
Make sure that the following requirements are met before you start installing the unit:
• The nameplate data of the MOVIFIT
• The MOVIFIT
storage).
• The ambient temperature corresponds to the specifications in chapter "Technical
Data".
• The MOVIFIT
conditions:
– Potentially explosive atmospheres
– Oils
–Acids
– Gases
®
basic unit.
®
basic unit match the voltage supply system
®
basic unit is undamaged (no damage caused by transportation or
®
basic unit must not be installed under the following harmful ambient
– Vapors
– Radiation
–etc.
Operating Instructions – MOVIFIT® basic
13
4
M1
M2
M5
M3
M4
M6
239
134
6
M5
Mechanical installation
Mounting position
4.2 Mounting position
You can install the MOVIFIT® basic unit in any mounting position.
4.3 Installing MOVIFIT® basic
Mount the MOVIFIT® basic unit with 4 screws according to the following figure:
(Tightening torque 2.0 – 2.4 Nm (18 – 21 lb.in))
2816420235
14
9007202071159307
Operating Instructions – MOVIFIT® basic
5 Electrical installation
5.1 Installation instructions
5.1.1 Residual current device
WARNING
Electric shock due to incorrect RCD type.
Severe or fatal injuries.
®
• MOVIFIT
a residual current device (RCD) is used for protection against direct or indirect contact, only install a type B residual current device on the supply system end of the
MOVIFIT
basic can cause direct current in the protective earth conductor. When
®
basic unit.
Electrical installation
Installation instructions
5
5.1.2 Line contactor
• Do not use a conventional RCD as a protective device. Universal current-sensitive
RCDs are permitted as a protective device. During normal operation of MOVIFIT
basic units, leakage currents > 3.5 mA can occur.
• SEW-EURODRIVE recommends that you do not use RCDs. However, if a residual
current device is stipulated for direct or indirect protection against contact, observe
the above note.
NOTICE
Damage due to jogging.
®
Damage to the MOVIFIT
• Do not use the line contactor for jogging, but only for switching the MOVIFIT
unit on and off. In jog mode, use the control signals (AS-Interface bits or binary inputs).
• Observe a minimum switch-off time of 10 s for the line contactor.
• Use only a contactor of utilization category AC3 (EN 60947-4-1) as a line contactor.
basic unit.
®
basic
®
Operating Instructions – MOVIFIT® basic
15
5
M5
(2,0 – 2,5 Nm)
(18 - 21 lb.in)
Electrical installation
Installation instructions
5.1.3 Notes on PE connection
WARNING
Electric shock due to incorrect connection of PE.
Severe or fatal injuries.
• Observe the following notes regarding PE connection.
PE connection in
the unit
PE connection on
the outside of the
housing
Establish a PE connection in the unit.
BR
BU
BK
GN/YE
GY
3160365451
PE
During normal operation of the MOVIFIT
BK
unused
BK or 1
WT or GY
L1
N
L2
PE
L3
®
basic inverter, earth-leakage currents
BK or 2
GN/YE
BK or 3
WT
GN
RD
≥ 3.5 mA can occur. To meet the requirements of EN 61800-5-1, you must establish 2
PE connections.
Install a second PE conductor
with a cross section of at least the cross section of the
supply system cable:
16
2816416395
Operating Instructions – MOVIFIT® basic
5.1.4 EMC-compliant installation
INFORMATION
This drive system is not designed for operation on a public low voltage supply system
that supplies residential areas.
This is a product with restricted availability in accordance with IEC 61800-3. It may
cause EMC interference. In this case, it is recommended for the operator to take
suitable measures.
For detailed information on EMC compliant installation, refer to the publication
"Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.
With respect to the EMC regulation, frequency inverters cannot be operated as standalone units. Regarding EMC, they can only be evaluated when they are integrated in a
drive system. Conformity is declared for a described, CE-typical drive system. These
operating instructions contain further information.
5.1.5 Installation above 1000 m asl
®
MOVIFIT
serve the following basic conditions:
• At heights above 1000 m amsl, the nominal continuous power is reduced due to reduced cooling => I
• For heights from 2000 m to max. 4000 m amsl, observe the following notes:
– The safe disconnection of power and electronics connections can no longer be
– Connect an overvoltage protection device upstream of MOVIFIT
basic units can also be operated at an altitude of 1000 – 4000 m amsl. Ob-
assured above 2000 m. For safe disconnection, you have to take measures according to IEC 60664-1 / EN 61800-5-1.
overvoltages from category III to category II.
Electrical installation
Installation instructions
reduction by 1% per100 m.
N
®
basic to reduce
5
5.1.6 Protection devices
®
• MOVIFIT
load of the drive. External motor protection devices are not necessary.
5.1.7 UL compliant installation (in preparation)
UL and cUL approval for the MOVIFIT
basic drives are equipped with integrated protection devices against over-
®
basic unit series is in preparation.
Operating Instructions – MOVIFIT® basic
17
5
A
5.2 Topology
Electrical installation
Topology
The following figure shows a typical MOVIFIT® basic drive system with AS-Interface
control:
C 3 x
380 - 480 V
K
[1]
[2] [3]
[4]
[5]
K: Line contactor
Circuit breaker for
line protection
Type Minimum con-
[1] [2] [3] [4] [5]
B16 2.5 mm
B16 2.5 mm
B20 4.0 mm
B25 6.0 mm
Power bus (line cable) Motor cable
ductor
cross section
2
AWG14
2
AWG14
2
AWG12
2
AWG10
Maximum
total length
130 m
130 m
170 m
190 m
Minimum
conductor
cross section
1.5 mm
AWG16
2.5 mm
AWG14
2.5 mm
AWG14
2.5 mm
AWG14
[4]
[5]
9007201945761931
Maximum
length
2
2
10 m
2
2
3m
3m
3m
The table shows typical characteristics at an ambient temperature of 40 °C with routing
type B2 according to EN 60204-1.
The applicable country-specific standards and regulations must also be observed for individual project planning and installation.
18
Operating Instructions – MOVIFIT® basic
5.3 Power bus connection (line cable)
WARNING
Electric shock due to charged capacitors.
Severe or fatal injuries.
• De-energize the MOVIFIT
fore removing the EBOX from the ABOX.
• Secure the drive against unintended re-connection to the voltage supply.
• Then wait at least for 10 minutes.
WARNING
Danger of burns due to hot surfaces of the MOVIFIT® basic unit.
Severe injuries.
• Do not touch the MOVIFIT
Connect the MOVIFIT® basic unit to the power bus (line cable) as follows.
Electrical installation
Power bus connection (line cable)
®
basic drive using a suitable external cut-off device be-
®
basic until it has cooled down sufficiently.
5
1. Loosen the 4 screws and remove the EBOX from the ABOX.
2. Remove the supply system plug connector from the FieldPower
2839862283
®
contact module.
Operating Instructions – MOVIFIT® basic
9007202094605195
19
5
120
130
Electrical installation
Power bus connection (line cable)
3. Pull both locking tabs to the outside and tilt up the upper part of the FieldPower® contact module.
2839866123
4. Loosen the 4 screws and remove the strain relief brackets.
Remove the two cable seals.
20
5. Remove the sheath of the line cable with a suitable stripping tool.
Line cable Stripping tool Strip length
Round cable AM 16 130 mm
Flat cable AMF 6/10 120 mm
Operating Instructions – MOVIFIT® basic
2839868043
2839869963
Electrical installation
L1
N
L2
PE
L3
L1
N
L2
PE
L3
Power bus connection (line cable)
6. Fix the cable seals around the line cable.
NOTICE Ingression of moisture or dust due to incorrect cable seal.
®
Damage to the MOVIFIT
• Only use cable seals approved for the line cable diameter.
Insert the cable seals with the line cable in the recesses in the ABOX.
basic unit.
5
2839871883
7. WARNING Risk of crushing due to wrong sense of rotation or damage due to reverse connection of phases.
Severe or fatal injuries, irreparable damage to the unit.
• Observe the following connection diagram.
• Prevent short circuits.
Insert the conductors of the line cable in the cable guides according to the following
wiring diagram:
Con-
duc-
tor
L1
N
L2
PE
L3
Conductor coloring / conductor marking
According to:
IEC 60757 UL 1277
TC-ER
Brown Black or 1 Black
Blue White or gray –
Black Black or 2 White
Green/yel-
low Green/yellow Green
Gray Black or 3 Red
UL 62
STOOW
Operating Instructions – MOVIFIT® basic
2839873803
21
5
90°
AB
Electrical installation
Power bus connection (line cable)
8. Screw the strain relief brackets to the ABOX and fix the line cable with the brackets
(tightening torque: 0.6 Nm, 5.3 lb.in).
2839875723
9. Place the upper part of the contact module on the hinge hooks.
Tilt down the upper part of the contact module until it latches on both sides.
2839877643
10.Use the screwdriver (blade width 3 – 3.5 mm) to lever all contacts of the insulation
displacement connector downwards.
22
Operating Instructions – MOVIFIT® basic
2839879563
Electrical installation
Power bus connection (line cable)
11.Plug in the line connector of the EBOX to the FieldPower® contact module.
2839881483
12.Position the EBOX on the ABOX.
Screw on the EBOX with 4 screws (tightening torque: 2 Nm, 18 lb.in).
5
NOTICE Ingression of moisture or dust when bending the line cable.
®
Damage to the MOVIFIT
• Do not
bend the line cable for the first 50 mm from the unit.
®
The MOVIFIT
bend within 50 mm of the unit.
basic unit only meets the IP54 requirements if the line cable is not
basic unit.
2839860363
3756680203
Operating Instructions – MOVIFIT® basic
23
5
[1]
X8
X9
[2]
[1]
X8
X9
Electrical installation
Motor connection
5.4 Motor connection
5.4.1 Motor connection variants
The following figure shows the motor plug connector variants for MOVIFIT
®
basic:
MOVIFIT
MOVIFIT
[1] X9 Motor connection
[2] X8 Motor connection
®
basic inverter
®
basic reversing starter
MOVIFIT
2816406795 2816404875
®
basic dual motor starter
24
Operating Instructions – MOVIFIT® basic
Electrical installation
8
5
3
1
2
4
PE
6
7
Motor connection
5.4.2 X9, (X8): Motor connection
The X8 plug connector is only available in conjunction with MOVIFIT
motor starter
Connection The following table provides information about this connection:
Function
Power connection for motor with brake
Connection type
Q 8/0, female
Wiring diagram
®
basic with dual-
5
Assignment
No. Name Function
1 U Motor phase U output
2 n. c. Not connected
3 W Motor phase W output
4 L1 Supply of mechanical brake
(only with MOVIFIT
5 n. c. Not connected
6 L2_S Supply of mechanical brake switched
(only with MOVIFIT
7 V Motor phase V output
8 n. c. Not connected
PE PE Protective earth
®
basic inverter)
®
basic inverter)
2441429259
Operating Instructions – MOVIFIT® basic
25
5
123
45
678
W2
U2
V2
U1
V1
W1
123
45
678
W2
U2
V2
U1
V1
W1
Electrical installation
Motor connection
Connection cable The following table shows possible motor cables:
NOTICE
Danger in case of incorrect wiring of U1, V1, and W1 or short circuit. The motor outputs
of MOVIFIT
Irreparable damage to the MOVIFIT
• Observe the following wiring diagrams.
• Prevent any short circuits between the conductors.
Connection cable and component
MOVIFIT®
basic
Motor cable
Cable design: 4G2.5, shielded Max.
®
basic are not protected against short circuits.
Length/
Installa-
tion type
10 m
®
basic unit.
Motor connection
Motor without brake,
댴 connection
MOVIFIT
basic
inverter
Cable design: 4G2.5, unshielded
Part number: 1 814 874 3
Q 8/0 Open
®
Cable design: 7G2.5, shielded
Cable design: 7G2.5, unshielded
Part number: 1 814 992 8
Max. 3 m
Max.
10 m
Max. 3 m
Motor without brake,
Motor with brake,
123
45
U1
V1
쑶 connection
댴 connection
WH
W2
U2
RD
BU
BG
1
2
3
4
5
26
678
W1
V2
Q 8/0 Open
Motor with brake,
123
45
678
U1
V1
W1
Operating Instructions – MOVIFIT® basic
쑶 connection
WH
W2
U2
V2
RD
BU
BG
1
2
3
4
5
Connection cable and component
123
45
678
W2
U2
V2
U1
V1
W1
MOVIFIT®
basic
Motor cable
Cable design: 4G2.5, unshielded Max.
Length/
Installa-
tion type
10 m
Electrical installation
Motor connection
Motor connection
Motor without brake
5
MOVIFIT®
basic
motor
starter
Cable design: 4G2.5, unshielded
Part number: 1 814 874 3
Q 8/0 Open
3m Motor with brake
123
45
678
U1
V1
W1
W2
U2
V2
Motor with brake and BSR brake controller
123
45
678
U1
V1
W1
W2
U2
V2
BU
WH
RD
BU
WH
RD
BGE
1
BG
2
3
4
5
BGE
1
BG
2
3
4
5
For applications with regenerative mode, SEW-EURODRIVE recommends the BSR brake controller.
Mating connector Use a type Q8/0 plug connector for pre-fabricating these motor cables:
INFORMATION
Note the following when using a mating connector with metallic housing:
• Ensure a suitable shield connection.
• Connect the housing of the mating connector with PE.
Operating Instructions – MOVIFIT® basic
27
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