Schneider Electric ILA2K Original instructions
ILA2K EtherNet/IP
0198441113670 08/2020
ILA2K EtherNet/IP
Integrated Drive
User Guide
Original instructions
08/2020
0198441113670.00
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this
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agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant
any right or license for the personal and noncommercial use of the document or its content, except for a
non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.
2 0198441113670 08/2020
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of Integrated Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Components and Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft-Specific Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data for Safety-Related Function STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions for UL 508C and CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.1 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External Power Supply Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Functional Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Requirements for Using the Safety-Related Function STO. . . . . . . . . . . . . . . . . . . . . . . . . .
Application Examples STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 EtherNet/IP Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Messaging and Message Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 EtherNet/IP Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication via I/O Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Assembly, Instance 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Assembly, Instance 113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handshake via the Bit "MT" (Mode Toggle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the Integrated Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection Via Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection Via Industrial Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of CN1 - Vdc Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of CN2 - Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of CN3 - RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of CN4 - 24 V Signal Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of CN5 - Safety-Related Function STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of Accessories for 24 V Signals and Safety-Related Function STO. . . . . . . . . .
4.3 Verifying Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Verifying Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 5 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Fieldbus Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Commissioning Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Limit Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Inputs and Digital Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Verifying the Signals of the Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Verifying the Safety-Related Function STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Holding Brake (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Direction of Movement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Parameters for Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Controller Optimization with Step Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparation of Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optimizing the Velocity Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Verifying and Optimizing the P Gain of the Velocity Controller . . . . . . . . . . . . . . . . . . . . . . .
Optimizing the Position Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Parameter Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Resetting the User Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restoring Factory Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Access Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Movement Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameterization of the Signal Input Functions and the Signal Output Functions. . . . . . . . .
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Chapter 7 Operating States and Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
7.1 Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
State Diagram and State Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicating the Operating State via Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication of the Operating State via Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Operating State via Signal Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Operating State via Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Indicating, Starting and Changing an Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicating the Operating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Changing an Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Operating Mode Jog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Operating Mode Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Operating Mode Profile Velocity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Operating Mode Profile Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7.7 Operating Mode Homing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Movement to a Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Movement to the Reference Switch in Positive Direction . . . . . . . . . . . . . . . . . .
Reference Movement to the Reference Switch in Negative Direction. . . . . . . . . . . . . . . . . .
Reference Movement to the Index Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Position Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 8 Functions for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
8.1 Functions for Target Value Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motion Profile for the Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping a Movement with Halt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping a Movement with Quick Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting a Signal Output via Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Position Capture Via Signal Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Functions for Monitoring Movements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardware Limit Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load-Dependent Position Deviation (Following Error) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standstill Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Functions for Monitoring Internal Device Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Monitoring (I2t Monitoring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
168
169
171
172
174
175
177
178
180
181
183
185
187
188
189
Chapter 9 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Wiring Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
191
Chapter 10 Diagnostics and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
10.1 Diagnostics via LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating State LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fieldbus Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Diagnostics via the Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fieldbus Communication Error Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Most Recent Detected Error - Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Most Recent Detected Error - Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error Response to Incorrect Realtime Ethernet Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Synchronous Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
194
195
196
197
198
199
201
202
204
205
206
207
208
Chapter 11 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Representation of the Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
214
216
Chapter 12 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
239
Chapter 13 Service, Maintenance, and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Service Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping, Storage, Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
242
243
245
246
247
251
0198441113670 08/2020 5
6 0198441113670 08/2020
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this manual and
all other pertinent product documentation are authorized to work on and with this product. These persons
must have sufficient technical training, knowledge and experience and be able to foresee and detect
potential hazards that may be caused by using the product, by modifying the settings and by the
mechanical, electrical and electronic equipment of the entire system in which the product is used.
The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the prevention of
industrial accidents, which they must observe when designing and implementing the system.
0198441113670 08/2020 7
INTENDED USE
The products described in or affected by the present document are, along with software, accessories and
options, motors with an integrated drive. The products are intended for industrial use according to the
instructions, directions, examples, and safety information contained in the present user guide and other
supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives, the
specified requirements and the technical data.
Prior to using the products, you must perform a risk assessment in view of the planned application. Based
on the results, the appropriate safety-related measures must be implemented.
Since the products are used as components in an overall machine or process, you must ensure the safety
of persons by means of the design of this overall machine or process.
Operate the products only with the specified cables and accessories. Use only genuine accessories and
spare parts.
Any use other than the use explicitly permitted as described herein is prohibited and may result in
unanticipated hazards.
8 0198441113670 08/2020
About the Book
At a Glance
Document Scope
This manual describes technical characteristics, installation, commissioning, operation, and maintenance
of the integrated drive ILA2K.
Validity Note
This manual is valid for the standard products listed in the type code, see chapter Type Code
(see page 18)
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium
The technical characteristics of the devices described in the present document also appear online. To
access the information online, go to the Schneider Electric home page
https://www.se.com/ww/en/download/
The characteristics that are described in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the document and online information, use
the online information as your reference.
Product Related Information
The use and application of the information contained herein require expertise in the design and
programming of automated control systems.
Only you, the user, machine builder or integrator, can be aware of all the conditions and factors present
during installation and setup, operation, repair and maintenance of the machine or process.
You must also consider any applicable standards and/or regulations with respect to grounding of all
equipment. Verify compliance with any safety information, different electrical requirements, and normative
standards that apply to your machine or process in the use of this equipment.
The motor itself generates voltage when the motor shaft is rotated.
.
.
.
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-
energized position.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
If the power stage is disabled unintentionally, for example as a result of power outage, errors or functions,
the motor is no longer decelerated in a controlled way. Overload, errors or incorrect use may cause the
holding brake to no longer operate properly and may result in premature wear.
0198441113670 08/2020 9
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that movements without braking effect cannot cause injuries or equipment damage.
Verify the function of the holding brake at regular intervals.
Do not use the holding brake as a service brake.
Do not use the holding brake for safety-related purposes.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Drive systems may perform unanticipated movements because of incorrect wiring, incorrect settings,
incorrect data or other errors.
WARNING
UNINTENDED MOVEMENT OR MACHINE OPERATION
Carefully install the wiring in accordance with the EMC requirements.
Do not operate the product with undetermined settings and data.
Perform comprehensive commissioning tests that include verification of configuration settings and
data that determine position and movement.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and,
for certain critical control functions, provide a means to achieve a safe state during and after a path
failure. Examples of critical control functions are emergency stop and overtravel stop, power outage
and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.
Each implementation of this equipment must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
1
For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application,
Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety
Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems” or their equivalent governing your particular location.
Machines, controllers, and related equipment are usually integrated into networks. Unauthorized persons
and malware may gain access to the machine as well as to other devices on the network/fieldbus of the
machine and connected networks via insufficiently secure access to software and networks.
10 0198441113670 08/2020
WARNING
UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFTWARE AND NETWORKS
In your risk assessment, take into account all hazards that result from access to and operation on the
network/fieldbus and develop an appropriate cyber security conceptual framework.
Verify that the hardware infrastructure and the software infrastructure into which the machine is
integrated, as well as all organizational measures and rules covering access to this infrastructure, take
into account the results of the hazard and risk analysis.
Implement your cyber security framework according to the best practices and standards of IT security
and cyber security, such as ISO/IEC 27000 series, Common Criteria for Information Technology
Security Evaluation, ISO/IEC 15408, IEC 62351, ISA/IEC 62443, NIST Cybersecurity Framework,
Information Security Forum - Standard of Good Practice for Information Security.
Verify the effectiveness of your IT security and cyber security systems using appropriate, proven
methods.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Schneider Electric adheres to industry best practices in the development and implementation of control
systems. This includes a "Defense-in-Depth" approach to secure an Industrial Control System. This
approach places the controllers behind one or more firewalls to restrict access to authorized personnel and
protocols only.
WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT UNAUTHORIZED MACHINE OPERATION
Evaluate whether your environment or your machines are connected to your critical infrastructure and,
if so, take appropriate steps in terms of prevention, based on Defense-in-Depth, before connecting the
automation system to any network.
Limit the number of devices connected to a network to the minimum necessary.
Isolate your industrial network from other networks inside your company.
Protect any network against unintended access by using firewalls, VPN, or other, proven security
measures.
Monitor activities within your systems.
Prevent subject devices from direct access or direct link by unauthorized parties or unauthenticated
actions.
Prepare a recovery plan including backup of your system and process information.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For more information on organizational measures and rules covering access to infrastructures, refer to
ISO/IEC 27000 series, Common Criteria for Information Technology Security Evaluation, ISO/IEC 15408,
IEC 62351, ISA/IEC 62443, NIST Cybersecurity Framework, Information Security Forum - Standard of
Good Practice for Information Security.
For reasons of Internet security, TCP/IP forwarding is disabled by default. Therefore, you must manually
enable TCP/IP forwarding. However, doing so may expose your network to possible cyberattacks if you do
not take additional measures to protect your enterprise. In addition, you may be subject to laws and
regulations concerning cybersecurity.
WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT NETWORK INTRUSION
Observe and respect any and all pertinent national, regional and local cybersecurity and/or personal
data laws and regulations when enabling TCP/IP forwarding on an industrial network.
Isolate your industrial network from other networks inside your company.
Protect any network against unintended access by using firewalls, VPN, or other, proven security
measures.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Consult the
Use the latest firmware version. Visit
Schneider Electric Cybersecurity Best Practices
https://www.se.com
for information on firmware updates that may involve Ethernet connections.
for additional information.
or contact your Schneider Electric representative
0198441113670 08/2020 11
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that
appear in or on the products themselves, are generally derived from the terms or definitions of international
standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited
to, terms such as
,
message
dangerous
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
safety, safety function, safe state, fault, fault reset, malfunction, failure, error, error
, etc.
General principles for design.
Part 1: General requirements and tests.
reduction
requirements
for design and selection
and electronic programmable control systems
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
related systems: Software requirements.
fieldbuses - General rules and profile definitions.
In addition, terms used in the present document may tangentially be used as they are derived from other
standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
Finally, the term
zone of operation
is defined as it is for a
ISO 12100:2010
.
industrial control systems
may be used in conjunction with the description of specific hazards, and
hazard zone
or
danger zone
in the
Machinery Directive (2006/42/EC
) and
NOTE: The aforementioned standards may or may not apply to the specific products cited in the present
documentation. For more information concerning the individual standards applicable to the products
described herein, see the characteristics tables for those product references.
12 0198441113670 08/2020
ILA2K EtherNet/IP
Introduction
0198441113670 08/2020
Introduc tion
Chapter 1
Introduction
What Is in This Chapter?
This chapter contains the following topics:
Overview of Integrated Drive 14
Components and Interfaces 15
Nameplate 17
Type Code 18
Topic Page
0198441113670 08/2020 13
Introduction
Overview of Integrated Drive
Lexium Integrated Drive
The Lexium integrated drive consists of a servo motor and an integrated drive. The product integrates
interfaces, control electronics, a holding brake (optional) and the power stage.
Minimum wiring as well as a comprehensive portfolio of options and accessories allows you to implement
compact, high-performance drive solutions for a wide range of power requirements.
Features
Overview of some of the features:
Fieldbus interface for EtherNet/IP.
The drive is commissioned via a PC with the commissioning software “Lexium CT” or the fieldbus.
Two Drive Profiles are supported:
“Generic Profile” (CIP)
“Drive Profile Lexium” (manufacturer-specific)
Four digital 24 V signals. Each of these signals can be used as an input or output.
The integrated safety-related function Safe Torque Off (STO) as per IEC 61800-5-2 allows for a stop
with stop category 0 as per IEC 60204-1 without external power contactors.
14
0198441113670 08/2020
Components and Interfaces
Overview
Introduction
Motor
Electronics
Encoder
1 AC synchronous servo motor
2 Holding brake (optional)
3 Encoder
4 Electronics housing
5 Insert for sealing (accessory)
6 Insert with cable entry (accessory)
7 I/O insert with industrial connectors (accessory)
8 Switches for settings
9 Cover with connector for functional ground, to be removed for installation
10 Cover with industrial connector for Vdc supply voltage and IN/OUT fieldbus connection and with
connector for functional ground (optional)
11 Electrical interfaces
The motor is a brushless AC synchronous servo motor.
The electronic system comprises control electronics and power stage.
The drive can be parameterized and controlled via the fieldbus interface.
Four digital 24 V signals are also available. Each of these signals can be used as an input or output.
The integrated drive features a singleturn or a multiturn encoder, depending on the drive version.
The singleturn encoder has an internal resolution of 32768 increments per revolution.
The scaling of the integrated drive is set to 16384 user-defined units per revolution.
The multiturn encoder covers a range of 4096 motor revolutions.
Holding Brake
The integrated drive is available with an optional integrated holding brake. The holding brake is controlled
automatically.
0198441113670 08/2020 15
Introduction
Vdc Supply Voltage
The Vdc supply voltage supplies the control electronics and the power stage.
Fieldbus Interface
The integrated drive features an EtherNet/IP fieldbus interface.
The fieldbus interface is used for parameterizing and controlling the drive. The fieldbus interface allows the
integrated drive to be operated on a fieldbus via a master controller, for example, a logic controller.
Communication Interface RS-485
The RS-485 interface is used for commissioning the drive by means of the commissioning software.
The firmware can be updated via the RS-485 interface. Contact your Schneider Electric service representative for any firmware update.
24 Vdc Signal Interface
Four digital 24 Vdc signals are available. Each of these signals can be used as an input or output.
The 24 Vdc signals are available to the master controller.
16
0198441113670 08/2020
Nameplate
Overview
Introduction
The nameplate contains the following data:
1 Type code
2 Type code (previous)
3 Nominal voltage
4 Nominal torque
5 Maximum input current
6 Nominal speed of rotation
7 Date of manufacture
8 Thermal class
9 Maximum surrounding air temperature
10 Firmware version
11 Hardware version
12 Firmware number
13 Commercial reference
14 Serial number
0198441113670 08/2020 17
Introduction
Type Code
Overview
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Type code (example) I L A 2 K 5 7 1 P B 1 A 0 • •
Item Meaning
1 ... 3 Product family
ILA = Servo motor
4 Supply voltage
2 = 24 ... 48 Vdc
5 Fieldbus interface
K = EtherNet/IP
6 ... 7 Size
57 = 57 mm
8 Length
1 = 1 stack
2 = 2 stacks
9 Winding
P = Medium speed of rotation/medium torque
T = High speed of rotation/medium torque
10 Connection version
B = Printed circuit board connector
C = Industrial connector
11 Encoder
1 = Servo Singleturn
2 = Servo Multiturn
12 Holding brake
A = Without holding brake
F = With holding brake
13 Gearbox
0 = Without gearbox
14 ... 15 Reserved
If you have questions concerning the type code, contact your Schneider Electric representative.
Designation Customized Version
In the case of a customized version, position 9 of the type code is an "S". The subsequent number defines
the customized version. Example: IL••••••S1234--
Contact your local Schneider Electric service representative if you have questions concerning customized
versions.
18
0198441113670 08/2020
ILA2K EtherNet/IP
Technical Data
0198441113670 08/2020
Technical Data
Chapter 2
Technical Data
What Is in This Chapter?
This chapter contains the following topics:
Environmental Conditions 20
Mechanical Data 22
Electrical Data 23
Electromagnetic Compatibility 26
Shaft-Specific Data 27
Data for Safety-Related Function STO 28
Conditions for UL 508C and CSA 29
Topic Page
0198441113670 08/2020 19
Technical Data
Environmental Conditions
Environmental Conditions for Operation
Characteristic Unit Value
Chemically active substances as per IEC 607213-3, operation
Ambient temperature (no icing, non-
condensing)
Ambient temperature with current derating of 2 %
per one degree Celsius (per 1.8 degrees
Fahrenheit)
Relative humidity % 15 ... 85
Installation altitude
Installation altitude
conditions are met:
45 °C (113 °F) maximum ambient
temperature
Reduction of the continuous power by 1% per
100 m (328 ft) above 1000 m (3281 ft)
Installation altitude
of the following conditions are met:
40 °C (104 °F) maximum ambient
temperature
Reduction of the continuous power by 1% per
100 m (328 ft) above 1000 m (3281 ft)
(1) Limit values with flanged motor (for example, steel plate 300 x 300x10 mm).
(2) The installation altitude is defined in terms of altitude above mean sea level.
(1)
(1)
(2)
(2)
if all of the following
(2)
above mean sea level if all
°C
(°F)
°C
(°F)
m
(ft)
m
(ft)
m
(ft)
3C1
0...40
(32 ... 104)
40 ... 55
(104 ... 131)
< 1000
(< 3281)
1000 ... 2000
(3281 ... 6562)
2000 ... 3000
(6562 ... 9843)
Environmental Conditions for Transportation and Storage
The environment during transportation and storage must be dry and free from dust.
Characteristic Unit Value
Chemically active substances as per IEC 607213-2, transportation
Chemically active substances as per IEC 607213-1, storage
Ambient temperature (no icing, non-condensing) °C
Relative humidity (non-condensing) % 5 ... 80
Vibration and Shock
Characteristic Value
Vibration, sinusoidal Type test with 10 runs as per IEC 60068-2-6
0.15 mm (10 Hz ... 60 Hz)
20 m/s
Shock, semi-sinusoidal Type test with 3 shocks in each direction as per IEC 60068-
2-27
150 m/s
(°F)
2
(60 Hz 500 Hz)
2
(11 ms)
3C1
3C1
-25 ... 70
(-13 ... 158)
20
0198441113670 08/2020
IP Degree of Protection
The integrated drive has the following IP degree of protection as per IEC 60529:
Item Component Degree of protection
1 Shaft bushing
2 Housing, except shaft bushing IP54
(1) In the case of mounting position IM V3 (shaft vertical, shaft end upward), the degree of protection is IP
The total degree of protection is determined by the component with the lowest degree of protection.
Pollution Degree
Technical Data
(1)
Shaft bushing with GBX gearbox (accessory)
40. The degree of protection does not relate to mounted components such as, for example, a gearbox.
IP41
IP54
Characteristic Value
Pollution degree 2
0198441113670 08/2020 21
Technical Data
Mechanical Data
Dimensions
1 Insert with cable entry (accessory)
2 Insert kit (accessory)
3 Industrial connector (option)
Dimension Unit ILA••57...
1••1A0 1••2A0 1••1F0 2••1A0 2••2A0 2••2F0
Total length L mm
(in)
145.3
(5.72)
179.3
(7.06)
190.8
(7.51)
163.8
(6.45)
197.8
(7.79)
209.3
(8.24)
22
0198441113670 08/2020
Electrical Data
Overview of Connectors
Connection Assignment
CN1 Connectors for Vdc supply voltage
CN2 Fieldbus interface for EtherNet/IP
CN3 Commissioning interface
CN4 24 V signal interface
CN5 Connector for the safety-related function STO
CN6 Jumper for activating and deactivating the safety-related function STO
Technical Data
CN1: Vdc Supply Voltage
Characteristic Unit ILA••571 ILA••572
Nominal voltage
Minimum voltage
Maximum voltage
Ripple at nominal voltage Vpp ≤3.6 ≤3.6
Maximum input current
Winding type P
Winding type T
Peak input current
Winding type P
Winding type T
Overvoltage category - III at input of power supply unit, II at output of
Capacitance at VDC to 0VDC (for inrush current) µF 1500 1500
Fuse rating of fuse to be connected upstream A ≤15 ≤15
Type of fuse or circuit breaker to be connected
upstream
PELV - Required
Galvanic isolation - No
Vdc 24 / 48
18
55.2
A
5
7.5
A
7
11
power supply unit (as per IEC 61800-5-1)
-
Circuit-breaker (type Multi 9 - C60BP,
M9F42115 by Schneider Electric, 15 A,
tripping characteristic C), or
Blade fuse (FKS, 15 A maximum), or
Fuse (5 x 20 mm, 10 A, slow-blow)
24 / 48
18
55.2
7
7.5
8.5
9
CN2: Fieldbus Interface
The EtherNet/IP signals comply with the IEEE 802.3 standard.
Characteristic Unit Value
Transmission rate MBit 10 / 100
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Technical Data
Characteristic Unit Value
Transmission protocol - EtherNet/IP
Galvanic isolation - Yes
CN3: Commissioning Interface
The RS485 signals comply with the RS485 standard.
Characteristic Unit Value
Transmission rate kBaud 9.6 / 19.2 / 38.4
Transmission protocol - Modbus RTU
Galvanic isolation - No
CN4: 24 V Signals
The signal inputs are not protected against reverse polarity.
Characteristic Unit Value
Logic 0 (U
Logic 1 (U
Input current at 24 Vdc mA 2
Debounce time LIO1 ... LIO4 ms 1.25 ... 1.5
Debounce time LIO1 and LIO2
Jitter LIO1 and LIO2 ms <2
Galvanic isolation - No
(1) When the function "Fast Position Capture" is used
) V -3 ... 4.5
low
)V15...30
high
(1)
ms 0.01
The internal 24 V power supply and the signal outputs are short-circuit protected.
Characteristic Unit Value
Nominal voltage V 24
Voltage range V 23 ... 25
Maximum current +24VDC_OUT mA 200
Maximum current per output mA 100
Maximum total current mA 200
Suitable for inductive loads mH 1000
Voltage drop at 50 mA load V ≤1
Galvanic isolation - No
CN5 and CN6: Safety-Related Function STO
Jumper CN6 to deactivate the safety-related function STO.
Characteristic Unit Value
Voltage for logic level 0 V -3 ...4.5
Voltage for logic level 1 V 15 ... 30
Input current STO_A
Input current STO_B
Debounce time ms 1
Detection of difference between level of STO_A
and level of STO_B
Response time of safety-related function STO ms <50
Permissible duration of test pulses from
upstream devices
PELV - Required
at 24 Vdc mA ≤10
at 24 Vdc mA ≤3
s>1
ms <1
24
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Characteristic Unit Value
Galvanic isolation - No
Technical Data
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Technical Data
Electromagnetic Compatibility
Electromagnetic Compatibility (EMC)
Characteristic Value
Emission Category C2 as per IEC 61800-3
Immunity Use permissible in second environment as per EN 61800-
NOTE: The emission category is independent of immunity. For example, if a power drive system has
emission category 2, this does not imply that it is only suitable for the first environment.
The equipment described in the present document is not intended for use in domestic, residential
environments and may not provide adequate protection to radio reception in such environments.
INSUFFICIENT ELECTROMAGNETIC COMPATIBILITY
Verify compliance with all EMC regulations and requirements applicable in the country in which the
device is to be operated and with all EMC regulations and requirements applicable at the installation
site.
Do not install and operate the devices described in the present document in residential environments.
Implement all required radio interference suppression measures and verify their effectiveness.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Compliant with IEC 61000-6-4
3
WARNING
NOTE: Compliance of the product described in the present manual with Directive 2014/30/EU of the
European Parliament and the Council (EMC Directive) is declared with reference to the harmonized
standard EN 61800-3 “Adjustable speed power drive systems - Part 3: EMC requirements and specific test
methods”. With regard to equipment of category 2, this harmonized standard and the Directive itself oblige
manufacturers to include the following statement in their product documentation: “In a domestic
environment this product may cause radio interference in which case supplementary mitigation measures
may be required.”
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Shaft-Specific Data
Overview
If the maximum permissible forces at the motor shaft are exceeded, this will result in premature wear of the
bearing or shaft breakage.
UNINTENDED EQUIPMENT OPERATION DUE TO MECHANICAL DAMAGE TO THE MOTOR
Do not exceed the maximum permissible axial and radial forces at the motor shaft.
Protect the motor shaft from impact.
Do press output components onto the shaft unless the shaft has a thread that can be used for pressing
on.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Mounting Output Components
If the shaft has a thread, use it to press on the component to be mounted. This way there is no axial force
acting on the rolling bearing.
It is also possible to shrink-fit, clamp, or glue the component to be mounted.
Shaft Load
The following conditions apply:
The permissible force applied during pressing on must not be exceeded.
The maximum permissible radial force and the maximum permissible axial force must not be applied
simultaneously.
Nominal bearing service life in operating hours at a probability of failure of 10% (L
Mean speed of rotation n = 4000 RPM
Ambient temperature = 40 °C (104 °F)
Nominal torque = Duty type S1, 100% duty cycle
The following figure shows the points of application of forces:
WARNING
Technical Data
= 20000 hours)
10h
The following table shows the maximum radial and axial forces:
Characteristic Unit Value
ILA2•571 ILA2•572
Maximum radial force F
X = 10 mm (0.39 in)
Maximum axial force F
tension
Maximum axial force F
compression
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at 100% duty cycle and
R
at 100% duty cycle,
A
at 100% duty cycle,
A
N (lbf) 89 (20.01) 107 (24.05)
N (lbf) 104 (23.38) 104 (23.38)
N (lbf) 104 (23.38) 104 (23.38)
Technical Data
Data for Safety-Related Function STO
Data for Safety-Related Calculations and Maintenance Plan
The safety-related function must be triggered at regular intervals. The interval depends on, among other
things, the risk assessment for the overall system. The minimum interval is one year (high demand mode
as per IEC 61508).
Use the following data of the safety-related function STO for the maintenance plan of your machine and
for the calculations for functional safety:
Lifetime of the safety-related function STO
(IEC 61508)
SFF (IEC 61508)
Safe Failure Fraction
HFT (IEC 61508)
Hardware Fault Tolerance
Type A subsystem
Safety Integrity Level (IEC 61508)
Safety Integrity Level Claim Limit (IEC 62061)
PFH (IEC 61508)
Probability of Dangerous Hardware Failure per
Hour
PL (ISO 13849-1)
Performance Level
MTTF
Mean Time to Dangerous Failure
DC (ISO 13849-1)
Diagnostic Coverage
Demand Mode (IEC 61508) - High Demand Mode (safety-related function
(1) Refer to the chapter Lifetime Safety-Related Function STO
(1)
(ISO 13849-1)
d
Years 20
%47
-1
-SIL2
1/h
- d (category 3)
Years 1995
%90
SILCL2
5.223*10
must be triggered at least once per year)
-9
(see page 244)
.
Contact your local Schneider Electric representative for additional data, if required.
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Conditions for UL 508C and CSA
Description
If the product is used to comply with UL 508C, the following conditions must also be met:
PELV Power Supply
Use only power supply units that are approved for overvoltage category III.
Motor Overload Protection
This equipment provides Solid State Motor Overload Protection at 200 % of maximum FLA (Full Load
Ampacity).
Fuses
The product was tested with a UL-listed 15 A circuit breaker. The product must be fused either with a ULlisted circuit breaker or a fuse for "Branch Circuit Protection" as per UL 248 with a maximum current of 15 A
and DC rating.
Wiring
Use at least 60/75 °C copper conductors.
Technical Data
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Technical Data
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