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Gearbox, hybrid vehicle
Removal
Removal
WARNING!
Beware of hot coolant. Wear protective gloves and goggles.
Note:
Close the taps between the engine cooling system and the bus heating system, otherwise large amounts of coolant will leak out.
1.Empty the air bellows
2.Open the expansion tank cap and drain the coolant.
04:07-00 Issue 1 en-GB |
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© Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
Removal
Tool
Number Designation |
Illustration |
99 711 Engine support
331 872
99 309 Turning tool
142 238
99 502 Release bearing tool
99 546 Lifting accessory for gearboxes
143 070
99 644 Base bracket
323 007
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© Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
Removal
Number |
Designation |
Illustration |
99 646 |
Bracket kit |
|
323 008
587 313 Gearbox jack
142 734
587 500 Machine lift
142 759
04:07-00 Issue 1 en-GB |
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© Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
Removal
Lifting accessory assembly
Operation and setting of tool 99 644 on gearbox jack 587 313 for lifting gearboxes.
Number |
Designation |
Illustration |
99 644a |
Base bracket |
|
323 007
99 646 |
Bracket kit |
323 008
587 313 |
Gearbox jack |
142 734
a.Tool 99 644 fits most gearbox jacks distributed by Scania. If another type of gearbox jack is used, another base bracket must be used, see tool sheet for 99 645.
Use
The lifting accessory is secured to the component as follows. All screws must be tightened according to Scania's standard tightening torque, except the screws for
04:07-00 Issue 1 en-GB |
4 (21) |
© Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
Removal
locking the central brackets and base bracket against the central beam. These should be tightened to 30 Nm.
Limitations
The maximum load for gearbox E-GRS895 is 440 kg.
Maintenance
Check the lifting accessories before use for damage, deformation and wear.
Test factor
1.5 static.
WARNING!
•Never work or go under a vehicle not secured against falling. There is a serious danger of crushing.
•Both the chassis and moving axle suspension components must be secured with axle stands to ensure absolute safety when working under a raised vehicle.
•If the vehicle has air suspension, the air bellows must be emptied before starting work.
•Only move a loaded gearbox jack with the load in the lowest possible position.
•When lowering, make sure that the gearbox jack/unit or the lifting accessory goes clear of any obstructions to avoid any damage.
•Be aware of the risk of crushing when lowering the gearbox jack and the lifting accessory.
04:07-00 Issue 1 en-GB |
5 (21) |
© Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
Integral parts
1.Front sliding bracket
2.Rear sliding bracket
3.Central beam
4.Base bracket
5.Support
6.Adjustable stay
7.Anti-slip device with screw
8.Angle bracket
9.Strap
10.Roller with sleeve and screw
04:07-00 Issue 1 en-GB
Removal
|
4 |
9 |
|
2 |
|
|
5 |
|
|
|
|
1 |
|
|
6 |
10 |
|
|
|
|
|
|
|
|
|
10 |
|
3 |
7 |
8 |
330 627 |
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© Scania CV AB 2014, Sweden
Gearbox, hybrid vehicle
Assembly
1.Screw the base bracket onto gearbox jack 587 313.
2.Slide in the central beam so that it protrudes 270 mm behind the base bracket. Screw the central beam to the base bracket. Screw the front and rear sliding brackets into place flush with the central beam.
3. Fit the supports in the upper holes. Fit the adjustable stays with anti-slip devices.
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Removal
270
340 557
340 558
7 (21)
© Scania CV AB 2014, Sweden
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