FILE NO.
Service Manual
CD Portable Radio
Cassette Recorder
MCD-ZX300
SERIES
MCD-ZX300 (CA)
MCD-ZX300F (XE)
MCD-ZX350 (CA)
MCD-ZX350F (XE)
MCD-ZX350
SERIES
CONTENTS
PRODUCT CODE No. 164 083 03 300 (CA) 164 083 01 300F(XE) 164 083 04 350 (CA) 164 083 02 350F(XE)
Specification ..................................................................... |
Front |
Laser beam safety precaution .......................................... |
1 |
Tuner Adjustments ........................................................... |
2 |
Tape Deck Adjustments ................................................... |
3 |
Exploded View (Cabinet & Chassis) ................................ |
4 |
Parts List .......................................................................... |
5 |
Exploded View & Parts List(Tape Deck) ......................... |
7 |
Block Diagram .................................................................. |
7 |
IC Block Diagram & Description ....................................... |
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Schematic Diagram (Main/CA) ........................................ |
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Schematic Diagram (Main/XE) ......................................... |
12 |
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Schematic Diagram (CD/CA) ........................................... |
14 |
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Schematic Diagram (CD/XE) ........................................... |
16 |
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Wiring Diagram (CD Main and Rec SW) ........................ |
18 |
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Wiring |
Diagram (Tuner, Display and Rectifier) .............. |
19 |
Wiring |
Connection ........................................................... |
20 |
SPECIFICATIONS
(CASSETTE SECTION) |
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Recording System ........... |
4-track, , 2-channel stereo |
Erasing System ............... |
Magnet erase |
Tape speed ..................... |
4.75 cm/sec. |
Fast forward and |
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Rewind time .............. |
Approx. 110 sec. (C-60 tape) |
Frequency range ............ |
80 - 12,000 Hz (Normal tape) |
(CD PLAYER SECTION) |
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Channels ......................... |
2 channels stereo |
S/N ratio .......................... |
70 dB |
Wow & Flutter .................. |
Below measurable limits |
Sampling frequency ........ |
44.1 kHz |
Quantization .................... |
16 bits linear/ch |
Pickup light source .......... |
Semi-conductor laser |
Pickup wave length ......... |
790 nm |
Laser output .................... |
Continuous wave max. 0.6 mW |
(RADIO SECTION) |
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Tuning range ................... |
FM : 87.5 - 108 MHz (XE) |
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FM : 88.0 - 108 MHz (CA) |
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AM : 526.5 - 1,606.5 kHz (XE) |
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AM : 525.0 - 1,710.0 kHz (CA) |
(GENERAL SECTION) |
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Power output ................... |
2W/ch (DC max) |
Speaker ........................... |
10 cm x 2 |
Terminal impedance ....... |
PHONES : 32 ohms |
Power source .................. |
AC : 230V, 50Hz (XE) |
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: 120V, 60Hz (CA) |
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DC : 12 V ("D"X8 batteries) |
Dimensions ..................... |
380 (W) x 170 (H) x 260 (D) mm |
Weight (approx.).............. |
2.7 kg (Not including batteries) |
Specifications subject to change without notice.
REFERENCE No. SM5810282
LASER BEAM SAFETY PRECAUTION
• Pickup that emits a laser beam is used on this CD section.
CAUTION :
USE OF CONTROLS OR ADJUSTMENTS OR
PERFORMANCE OF PROCEDURES OTHER
THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
LASER OUTPUT................ |
0.6 mW Max. (CW) |
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WAVE LENGTH ................. |
790 nm |
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IC BLOCK DIAGRAM & DESCRIPTION
IC201 TA2068N (Cassette Preamp.) |
IC301 LA4227(Power Amp.) |
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VCC |
OUT1 |
BS1 |
NF1 |
IN1 |
PRE GND |
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12 |
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Ch1 |
- |
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+ |
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THERMAL |
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SHUT DOWN |
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STANDBY |
PROTECTION |
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BIAS |
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SW |
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+ |
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CIRCUIT |
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Ch2 - |
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1 |
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STANDBY |
OUT2 |
BS2 |
NF2 |
IN2 |
DC |
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(FILTER) |
IC903 MM1469XH (CD Driver)
28 |
27 |
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D.BUF |
D.BUF |
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D.BUF D.BUF |
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Vcc |
Vcc |
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Level shift |
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Level shift |
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DRIVER MUTE |
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T.S.D |
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Level shift |
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Level shift |
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D.BUF |
D.BUF |
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D.BUF D.BUF |
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14 |
- 1 -
TUNER ADJUSTMENTS
• Use a plastic screw driver for adjustments.
• Adjust the intermediate frequency of AM and FM to the frequency of ceramic filter.
• Set of unit |
T103 |
T102 |
JW106 |
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Supply voltage |
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: DC 12V |
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Speaker |
: 4 ohms |
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Standard output |
: 50 mW (450 mV) |
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Function switch |
: RADIO |
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T101 |
MW ANT |
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PARTS LOCATION
FM ANT
FM (E)
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T104 |
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IC101 JW105 |
L101 VC102 VC103 L102 VC104 |
VC103 |
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1. AM ADJUSTMENT |
Band switch : MW |
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Step |
Adjusting |
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Connection |
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S G |
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Position of |
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Adjust- |
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VTVM |
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Circuit |
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Input |
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Output |
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Frequency |
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tuning dial |
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ment |
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Oscilloscope |
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Closed the output |
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Connect sweep |
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1 |
IF |
terminal by sweep |
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generator to |
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465 kHz |
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Low |
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T103 |
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generator, it place |
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IC101(19(H)) and |
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to MW ANT. |
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C107(E). |
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2 |
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515 kHz |
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Low end |
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T101 |
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Tuning |
Connect AM SG to |
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Connect VTVM to |
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Max. |
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3 |
coverage |
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TEST LOOP. |
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speaker terminals. |
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1640 kHz |
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High end |
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VC103 |
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4 |
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600 kHz |
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600 kHz |
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MW COIL |
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Tracking |
Connect AM SG to |
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Connect VTVM to |
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Max. |
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5 |
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TEST LOOP. |
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speaker terminals. |
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1400 kHz |
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1400 kHz |
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V104 |
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2. FM ADJUSTMENT |
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Band switch : FM |
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FM Dummy antenna : 75 ohms unbalance |
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Step |
Adjusting |
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Connection |
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S G |
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Position of |
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Adjust- |
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VTVM |
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Circuit |
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Input |
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Output |
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Frequency |
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tuning dial |
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Oscilloscope |
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Connect sweep |
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Connect VTVM |
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T104 and |
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generator to |
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generator to |
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1 |
IF |
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10.7MHz |
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Low |
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T102 |
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IC101 (24pin) |
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IC101 (19PIN) |
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and C107(E) |
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and C1075 (E). |
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2 |
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87MHz |
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Low end |
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L102 |
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Tuning |
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Connect FM SG to |
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Connect VTVM to |
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Max. |
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3 |
coverage |
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FM ANT (H) & FM (E). |
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speaker terminals. |
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109MHz |
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High end |
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VC101 |
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4 |
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90.0MHz |
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90.0MHz |
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L101 |
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Tracking |
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Connect FM SG to |
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Connect VTVM to |
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Max. |
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5 |
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FM ANT (H) & FM (E). |
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speaker terminals. |
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106.0MHz |
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106.0MHz |
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VC102 |
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This is a basic adjustment.
- 2 -
TAPE DECK ADJUSTMENTS
1. HEAD REPLACEMENT
•After replacement, demagnetize the heads by using a degausser.
•Be sure to clean the heads before attempting to make any adjustments.
•All wiring should be returned to the original position after work is completed.
2. HEAD AZIMUTH ADJUSTMENT
(1)Load the test tape(VTT-703, etc., 10 kHz) for azimuth adjustment.
(2)Press the PLAY button.
(3)Use a cross-tip screwdriver to turn the screw for azimuth adjustment so that the left and right output are maximized.
(4)Press the STOP button.
(5)After completion of the adjustment, use thread lock(TB-1401B) to secure the azimuth-adjustment screw.
3.MOTOR SPEED ADJUSTMENT
(1)Insert the test tape(TCC-119, etc., 3,000 Hz).
(2)Press the PLAY button.
(3)Use a flat-tip screwdriver to turn the SVR(located inside the rear of the motor) to adjust SVR so that the frequency counter become 3,000 Hz.
4.CHECKING THE MECHANISM TORQUES AND TENSION
• Clean the head, capstan and pinch roller before making any measurement.
Measurement |
Take-up torque |
Back tension |
Tape tension |
Cassette for |
PLAY : TW-211A |
PLAY : TW-2111A |
Drive-power cassete |
measurement |
F.FW/REW : TW-2231 |
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TW-2412 |
PLAY |
30 - 60 gr.cm |
2.0 - 4.5 gr.cm |
60 gr or more. |
F.FWD |
55 - 120 gr.cm. |
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REW |
55 - 120 gr.cm. |
----- |
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This is a basic adjustment.
- 3 -
- 4 -
73
Y01 10
51
Y07
Y02
11 8
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7 5 
71
4 3
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1 |
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Y10 |
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Y07 |
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Y11 |
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Y05 |
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Y02 |
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Y05 |
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Y04 |
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Y03 |
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Y01 |
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Y13 |
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Y14 |
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Y11
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Y12 
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Y21 |
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Y21 |
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Y23 |
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Y23 |
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Y21 |
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Y17 |
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Y22 |
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Y21 |
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Y18 |
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56 |
Y20 |
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Y16 |
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Y13 |
Y15 |
CHASSIS) & VIEW(CABINET EXPLODED
Y14
PARTS LIST
PRODUCT SAFETY NOTICE
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC SYMBOL ! IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED , USE ONLY THE REPLACEMENT PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.
CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram. Regular type resistors are less than 1/4W carbon type and 0 ohm chip resistors.
Regular type capacitors are less than 50V and less than 1000 F of Ceramic type and Electrolytic type.
PACKING & ACCESSORIES |
REF.NO. |
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PART NO. |
DESCRIPTION |
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REF.NO. |
PART NO. |
DESCRIPTION |
38 |
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645 042 0764 |
BAND KNOB BKT |
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39 |
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645 055 1086 |
ASSY CABINET REAR(All except 300XE) |
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645 055 3080 |
CARTON CASE(300CA) |
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39 |
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645 055 1079 |
ASSY CABINET REAR(300XE) |
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645 055 1390 |
CARTON CASE(300XE) |
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40 |
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645 054 3432 |
KNOB LEVEL,BAND |
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645 055 3097 |
CARTON CASE(350CA) |
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44 |
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645 055 1307 |
BATTERY LID |
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645 055 1406 |
CARTON CASE(350XE) |
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FIXING PARTS |
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645 055 3028 |
INSTRUCTION MANUAL(CA) |
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REF.NO. |
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PART NO. |
DESCRIPTION |
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645 055 1314 |
INSTRUCTION MANUAL(300XE) |
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Y01 |
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645 027 1168 |
SCR 3X8,SPK |
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645 055 1321 |
INSTRUCTION MANUAL(350XE) |
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Y02 |
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645 023 6617 |
SCREW ST 3X10,CTL BKT |
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645 055 3059 |
POLY BAG(CA) |
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Y03 |
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645 027 1168 |
SCR 3X8,CASS DOOR GEAR |
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645 046 1620 |
POLY BAG(XE) |
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Y04 |
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645 023 6594 |
SCREW ST 3X8,RECORDING BD |
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645 044 1943 |
POLY BAG,I/B |
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Y05 |
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645 023 6617 |
SCREW ST 3X10,CASS DECK |
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645 027 2073 |
POLY BAG,PWR CORD |
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Y07 |
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645 023 6594 |
SCREW ST 3X8,CD BD |
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645 055 1369 |
POLY FOAM |
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Y10 |
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645 033 4276 |
SCR 2X6,CD LEAF AW |
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! |
645 023 3463 |
POWER CORD(XE) |
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Y11 |
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645 042 0306 |
SCR 3 X 12,CD TRAY TO F CAB |
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! |
645 041 7160 |
AC CORD(CA) |
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Y12 |
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645 027 1168 |
SCR 3X8,CD DOOR GEAR |
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645 041 9812 |
REMOTE CTL(350CA,XE) |
|
||||
|
Y13 |
|
645 027 1373 |
WASHER METAL |
|||
CABINET & CHASSIS |
|
|
|||||
|
Y14 |
|
645 033 0247 |
SCR 2.6X8,CD DECK |
|||
REF.NO. |
PART NO. |
DESCRIPTION |
Y15 |
|
645 033 1527 |
SCR 2.6X6,TUNING DRUM |
|
1 |
645 054 3326 |
KNOB ROTARY,VOL |
Y16 |
|
645 023 6594 |
SCREW ST 3X8,TUNER BD |
|
2 |
645 054 0776 |
CD DECK MECHANISM,13933162 |
Y17 |
|
645 027 1182 |
SCR 3X20,PWR TRANS |
|
3 |
645 042 1181 |
CASS DOOR SPRING |
Y18 |
|
645 027 1144 |
SCR 2.8X12,AC SOCKET |
|
4 |
645 055 1123 |
ASSY CASS LID,U4-A77 |
Y20 |
|
645 023 6594 |
SCREW ST 3X8,RECTIFIER BD |
|
5 |
645 055 1291 |
CD DISPLAY LENS(All except 350XE) |
Y21 |
|
645 027 1199 |
SCR 3X30,F CAB TO BACK CAB |
|
5 |
645 055 1284 |
CD DISPLAY LENS(350XE) |
Y22 |
|
645 027 1236 |
SCR 3X8,ROD ANT |
|
6 |
645 055 1116 |
ASSY CD CTL PANEL |
Y23 |
|
645 023 6617 |
SCREW ST 3X10,CD TRAY |
|
7 |
645 055 2892 |
ASSY CABINET(350CA) |
ELECTRICAL-PARTS |
|
|||
7 |
645 055 2885 |
ASSY CABINET(300CA) |
|
||||
REF.NO. |
|
PART NO. |
DESCRIPTION |
||||
7 |
645 055 1062 |
ASSY CABINET(350XE) |
|
||||
7 |
645 055 1055 |
ASSY CABINET(300XE) |
51 |
|
645 042 3307 |
SPK 4 |
|
8 |
645 054 3425 |
KNOB PUSH,BASSXPANDER |
53 |
|
645 043 9780 |
LEAF SW,CD LID SW |
|
9 |
645 054 3432 |
KNOB LEVEL,FUNCTION |
54 |
! |
645 042 9439 |
PWR TRANS,D1110VN(CA) |
|
54 |
! |
645 041 9881 |
PWR TRANS,V3023FS(XE) |
||||
10 |
645 042 0924 |
SPK CLIP |
|||||
11 |
645 054 3401 |
CTL BD BKT |
55 |
! |
645 041 9935 |
AC SOCKET HJC-022A,UL APP(CA) |
|
12 |
645 036 0527 |
ASSY,CASS GEAR |
55 |
! |
645 032 9760 |
AC SOCKET S-1-1225,VDE MARK(XE) |
|
56 |
! |
645 055 2984 |
FUSE GLASS TUBE,FS1101(CA) |
||||
13 |
645 054 3333 |
KNOB CASS PAUSE |
|||||
14 |
645 054 3340 |
KNOB CASS STOP/EJECT |
56 |
! |
645 054 0639 |
FUSE GLASS TUBE,FS1101(XE) |
|
15 |
645 054 3357 |
KNOB CASS FFWD |
57 |
|
645 041 9928 |
ROD ANTENNA,2 SECTION |
|
|
|
645 055 1161 |
FFC CABLE 16PINS, |
||||
16 |
645 054 3364 |
KNOB CASS REWIND |
|
|
|||
17 |
645 054 3371 |
KNOB CASS PLAY |
|
|
|
CD CN904 TO CD DECK |
|
18 |
645 054 3388 |
KNOB CASS RECORD |
DISPLAY P.W.BOARD ASSY |
||||
20 |
645 055 1093 |
ASSY CD DOOR |
|||||
REF.NO. |
|
PART NO. |
DESCRIPTION |
||||
25 |
645 054 3319 |
KNOB ROTARY,TUNING |
|
||||
71 |
|
614 324 6763 |
ASSY,PWB DISPLAY(Only initial) |
||||
26 |
645 054 0929 |
HANDLE |
|
||||
|
|
|
(300CA,XE) |
||||
27 |
645 042 0542 |
DIAL POINTER |
|
|
|
||
71 |
|
614 324 5438 |
ASSY,PWB DISPLAY(Only initial) |
||||
28 |
645 042 0351 |
CD DOOR SPRING |
|
||||
|
|
|
(350CA,XE) |
||||
29 |
645 055 1109 |
ASSY TOP PANEL,CD TRAY |
|
|
|
||
D1201 |
|
645 033 3477 |
DIODE RPM-6938-V4(350CA,XE) |
||||
30 |
645 042 0801 |
CD DOOR LOCK |
|
||||
LED701 |
|
645 054 0615 |
LED ROUND TYPE,P/P |
||||
31 |
645 033 4245 |
ASSY,GEAR CD DOOR,1020 |
|
||||
LED702 |
|
645 054 0615 |
LED ROUND TYPE,REP |
||||
33 |
645 033 3446 |
RUBBER SILICON |
|
||||
LED703 |
|
645 054 0615 |
LED ROUND TYPE,PROG |
||||
34 |
645 042 0733 |
TUNING DRUM |
|
||||
SW701 |
|
645 042 0023 |
SW TACT,STOP/CLEAR |
||||
35 |
645 042 0740 |
TUNING KNOB GEAR |
|
||||
SW702 |
|
645 042 0023 |
SW TACT,FB-B-SCAN |
||||
36 |
645 033 0391 |
AC SKT COVER |
|
||||
SW703 |
|
645 042 0023 |
SW TACT,FF-F-SCAN |
||||
37 |
645 042 0788 |
FUNCTION KNOB BKT |
|
||||
SW704 |
|
645 042 0023 |
SW TACT,REPEAT |
||||
|
|
|
|
||||
|
|
- |
5 - |
|
|
|
|
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