Rockwell Automation 22А User Manual

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Adjustable Frequency AC

Drive

FRN 1.xx - 2.xx

User Manual

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Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be respo consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative pur

poses. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circu

its, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

describes some important

nsible or liable for indirect or

or in part, without written

to make you aware of safety

Important: Ide

ntifies information that is critical for successful application and

understanding of the product.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:

• i

dentify a hazard

void the hazard

• a

• recognize the consequences

Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.

Allen-Bradley, Rockwell Automation, and PowerFlex are registered trademarks of Rockwell Automation, Inc. DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc. PLC is a registered trademark of Rockwell Automation, Inc.

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Summary of Changes

The information below summarizes the changes to the PowerFlex 4M User Manual since the July 2008 release.

Manual Updates

Description of New or Updated Information Page(s)

Minimum Enclosure Volume column and new footnotes added. 1-8 Drive, Fuse & Circuit Breaker Ratings topic updated. A-1 Electronic Motor Overload Protection description updated. A-4

The information below summarizes the changes to the PowerFlex 4M User Manual since the August 2007 release.

Manual Updates

Description of New or Updated Information Page(s)

Footnote (2) deleted from “EN61800-3 Second Environment” in Table 1.I Note to stop drive before changing parameter t211 [Anlg In 0-10V Lo]

removed. New option 13, I/O Control, for parameter t221 [Relay Out Sel] added. 3-15 Fault description for F3 corrected. 4-3 Corrected Ta bl e B .F by adding the 0.75 kW (1.0 HP) and 1.5 kW (2.0 HP)

ratings for the 22F-RF025-BL EMC line filter. Description for bits 14, 13, and 12 of register address 8192 corrected. C-4 Information on reading register address 8192 clarified. C-4 Description for bits 6, 7, and 15 of register address 8192 updated. C-4 Information on reading register address 8193 clarified. C-5

Figure C.1, Network Wiring Diagram, updated. C-1

Guidelines on standard RS485 wiring practices added. C-1

, A-2

. 1-22

3-14

B-4

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soc-2

The information below summarizes the changes to the PowerFlex 4M User Manual since the February 2007 release.

Manual Updates

Description of New or Updated Information Page(s)

Input description and attention text for Multiple Digital Input Connection example corrected.

Description for option 21 of parameter t221 [Relay Out Sel] corrected. 3-15 Invalid catalog number for L Type Filter deleted. B-4, B-10 Graphic for the “Connecting an RS-485 Network” section corrected D-3

1-18

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Preface Overview

Who Should Use this Manual? . . . . . . . . . P-1

Reference Materials . . . . . . . . . . . . . . . . . P-1

Manual Conventions . . . . . . . . . . . . . . . . . P-2

Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-2

General Precautions . . . . . . . . . . . . . . . . . P-3

Catalog Number Explanation . . . . . . . . . . P-4

Chapter 1 Installation/Wiring

Opening the Cover . . . . . . . . . . . . . . . . . . 1-1

Mounting Considerations . . . . . . . . . . . . . 1-2

AC Supply Source Considerations . . . . . . 1-3

General Grounding Requirements . . . . . . 1-5

Fuses and Circuit Breakers . . . . . . . . . . . . 1-7

Power Wiring . . . . . . . . . . . . . . . . . . . . . . 1-9

I/O Wiring Recommendations . . . . . . . . 1-13

Start and Speed Reference Control . . . . . 1-19

EMC Instructions . . . . . . . . . . . . . . . . . . 1-21

Chapter 2 Start Up

Prepare For Drive Start-Up . . . . . . . . . . . . 2-1

Integral Keypad. . . . . . . . . . . . . . . . . . . . . 2-3

Viewing and Editing Parameters. . . . . . . . 2-4

Chapter 3 Programming and Parameters

About Parameters . . . . . . . . . . . . . . . . . . . 3-1

Parameter Organization. . . . . . . . . . . . . . . 3-2

Display Group . . . . . . . . . . . . . . . . . . . . . . 3-3

Basic Program Group . . . . . . . . . . . . . . . . 3-8

Terminal Block Group. . . . . . . . . . . . . . . 3-13

Communications Group . . . . . . . . . . . . . 3-17

Advanced Program Group. . . . . . . . . . . . 3-19

Parameter Cross Reference – by Name. . 3-31

Chapter 4 Troubleshooting

Drive Status. . . . . . . . . . . . . . . . . . . . . . . . 4-1

Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-3

Common Symptoms and Corrective Actions . .

4-5

Appendix A Supplemental Drive Information

Drive, Fuse & Circuit Breaker Ratings. . . A-1

Specifications . . . . . . . . . . . . . . . . . . . . . . A-2

Appendix B Accessories and Dimensions

Product Selection . . . . . . . . . . . . . . . . . . . B-1

Product Dimensions . . . . . . . . . . . . . . . . . B-6

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ii Table of Contents

Appendix C RS485 (DSI) Protocol

Network Wiring. . . . . . . . . . . . . . . . . . . . . C-1

Parameter Configuration . . . . . . . . . . . . . . C-3

Supported Modbus Function Codes . . . . . C-3

Writing (06) Logic Comman

Writing (06) Reference . . . . . . . . . . . . . . . C-5

Reading (03) Logic Status Data. . . . . . . . . C-5

Reading (03) Feedback . . . . . . . . . . . . . . . C-6

Reading (03) Drive Error Codes . . . . . . . . C-6

Reading (03) and Writing (06) Dri

Additional Information . . . . . . . . . . . . . . . C-7

Appendix D RJ45 DSI Splitter Cable

Connectivity Guidelines . . . . . . . . . . . . . . D-1

DSI Cable Accessories . . . . . . . . . . . . . . . D-2

Connecting an RS-485 Network . . . . . . . . D-3

Index

d Data. . . . . . C-4

Parameters . . . . . . . . . . . . . . . . . . . . . . C-7

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Preface

Overview

The purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 4M Adjustable Frequency AC Drive.

For information on… See page…

Who Should Use this Manual? Reference Materials P-1 Manual Conventions P-2 Drive Frame Sizes P-2 General Precautions P-3 Catalog Number Explanation P-4

Who Should Use this Manual?

This manual is intended for qualified personnel. program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.

P-1

You must be able to

Reference Materials

The following manuals are recommended f

Title Publication Available Online at …

Wiring and Grounding Guidelines Modulated (PWM) AC Drives

Preventive Maintenance of In System Equipment

Safety Guidelines for the Applica Maintenance of Solid State Control

A Global Reference Guide for Read

Guarding Against Electrostatic Damag

for Pulse Width

dustrial Control and Drive

tion, Installation and

ing Schematic Diagrams

DRIVES-IN001…

DRIVES-SB001…

SGI-1.1

0100-2.10

8000-4.5.2

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

or general drive information:

www.rockwellautomation.com/

terature

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P-2 Overview

Manual Conventions

• In this manual we refer to the PowerFlex 4M Adjustable Frequency

AC Drive as: drive, PowerFlex 4M or PowerFlex 4M Drive.

arameter numbers and names are shown in this format:

• P

P101 [Motor NP Volts]

• The following words are used throughout the manual to describe an

action:

Wor d Meaning

Can Possible, able to do something Cannot Not possible, not able to do something May Permitted, allowed Must Unavoidable, you must do this Shall Required and necessary Should Recommended Should Not Not Recommended

Name Number Group d = Display Group P = Basic Program Group t = Terminal Block Group C = Communications Group A = Advanced Program Group

Drive Frame Sizes

Similar PowerFlex 4M drive sizes are simplify spare parts ordering, dimensioning, etc. A cross-reference of drive catalog numbers and their respective frame sizes is provided in

Appendix B.

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grouped into frame sizes to

Overview P-3

General Precautions

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the –DC and +DC terminals on the Power Terminal Block (refer to Terminal descriptions). The

Darkened LEDs or a darkened LCD display is not an indication that capacitors have discharged to safe voltage levels.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

voltage must be zero.

Chapter 1 Power

ATTENTION: The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can also cause either of the following two conditions to occur.

1. Fast positive changes in input voltage o can cause uncommanded positive speed changes;

2. Actual deceleration times can deceleration times. However, a “Stall Fault” is generated if the drive remains in this state for 1 minute. If this condition is unacceptable, the bus regulator must be disabled (see parameter dynamic brake resistor will provide equal or better performance in most cases.

A441). In addition, installing a properly sized

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

be longer than commanded

r imbalanced input voltages

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P-4 Overview

Code Vol ta ge Ph.

V 120V AC 1 A 240V AC 1 B 240V AC 3 D 480V AC 3

Code Version

3 No Brake IGBT 4 Standard

Code Interface Module

1 Fixed Keypad

Code Enclosure

N Panel Mount - IP 20 (NEMA Type Open)

1-3 4 5 6-8 9 10 11 12 13-14

22F - D 8P7 N 1 1 3 AA

Drive Dash Voltage Rating Rating Enclosure HIM Emission Class Type Optional

Code

22F PowerFlex 4M

Code Purpose

AA Reserved for thru custom firmware ZZ

Output Current @ 380-480V Input

Code Amps kW (HP)

1P5 1.5 0.4 (0.5) 2P5 2.5 0.75 (1.0) 4P2 4.2 1.5 (2.0) 6P0 6.0 2.2 (3.0) 8P7 8.7 3.7 (5.0) 013 13.0 5.5 (7.5) 018 18.0 7.5 (10.0) 024 24.0 10.0 (15.0)

Output Current @ 100-120V Input

Code Amps kW (HP)

1P6 1.6 0.2 (0.25) 2P5 2.5 0.4 (0.5) 4P5 4.5 0.75 (1.0) 6P0 6.0 1.1 (1.5)

Output Current @ 200-240V Input

Code Amps kW (HP)

1P6 1.6 0.2 (0.25) 2P5 2.5 0.4 (0.5) 4P2 4.2 0.75 (1.0) 8P0 8.0 1.5 (2.0) 011 11.0 2.2 (3.0) 012 12.0 2.2 (3.0) 017 17.5 3.7 (5.0) 025 25.0 5.5 (7.5) 033 33.0 7.5 (10.0)

Code Rating

0 Not Filtered 1Filtered

Additional accessories, options and adapters are available. See Appendix B

for details.

Catalog Number Explanation

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Chapter 1

Installation/Wiring

This chapter provides information on mounting and wiring the PowerFlex 4M Drive.

For information on… See page For information on… See page

Opening the Cover Mounting Considerations 1-2 Power Wiring 1-9 AC Supply Source Considerations 1-3 I/O Wiring

General Grounding Requirements 1-5 EMC Instructions 1-21

Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins.

ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

1-1 Fuses and Circuit Breakers 1-7

1-13

Recommendations

Opening the Cover

1. Press and hold in the tabs on each side of the cover.

2. Pull the cover out and up to release.

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1-2 Installation/Wiring

76.2 mm (3.0 in.)

Closest object that may obstruct air flow through the drive heat sink and chassis

76.2 mm (3.0 in.)

Airflow

See Table 1.B

Mounting Considerations

• Mount the drive upright on a flat, vertical and level surface.

– Install on 35 mm DIN Rail (for frames A and B).

– Install with screws.

Table 1.A Screw Mounting Recommendations

Minimum Panel Thickness Screw Size Mounting Torque

1.9 mm (0.0747 in.) M4 (#8-32) 1.56-1.96 N-m (14-17 lb.-in.)

• Protect the cooling fan by avoiding dust or metallic particles.

• Do not expose to a corrosive atmosphere.

• Protect from moisture and direct sunlight.

Minimum Mounting Clearances

Refer to Appendix B for mounting dimensions.

Ambient Operating Temperatures

Table 1.B Enclosure and Clearance Requirements

Horizontal Clearance between drives

0 mm and greater -10°C (14°F) 40°C (104°F) 25 mm and greater -10°C (14°F) 50°C (122°F)

Drive enclosure is rated IP20, NEMA/UL Type Open.

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Minimum Maximum

Ambient Temperature

Installation/Wiring 1-3

Important:

Tighten screw after jumper removal.

Storage

• Store within an ambient temperature range of -40° to +85°C.

• Store within a relative humidity range of 0% to 95%,

non-condensing.

• Do not expose to a corrosive atmosphere.

AC Supply Source Considerations

Ungrounded Distribution Systems

ATTENTION: PowerFlex 4M drives contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system.

Disconnecting MOVs

To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage. To disconnect these devices, remove the jumper shown in the Figures 1.1

1. Turn the screw counterclockwise to loosen.

2. Pull the jumper completely out of the drive chassis.

3. Tighten the screw to keep it in place.

and 1.2.

Figure 1.1 Jumper Location (Frame A shown)

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1-4 Installation/Wiring

Figure 1.2 Phase to Ground MOV Removal

Input Power Conditioning

The drive is suitable for direct connection to input power within the rated voltage of the drive (see Appendix input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in

Table 1.C

Action on the line side of the drive.

Important: Only one device per branch circuit is required. It should be

Table 1.C Input Power Conditions

, install one of the devices listed under the heading Corrective

mounted closest to the branch and sized to handle the total current of the branch circuit.

AC Input

R/L1 S/L2 T/L3

Jumper

123

Three-Phase

A). Listed in Table 1.C are certain

Input Power Condition Corrective Action

Low Line Impedance (less than 1% line reactance) • Install Line Reactor

Greater than 120 kVA supply transformer

• or Isolation Transformer

Line has power factor correction capacitors

Line has frequent power interruptions

Line has intermittent noise spikes in excess of 6000V (lightning)

Phase to ground voltage exceeds 125% of normal line to line voltage

Ungrounded distribution system

(1)

Refer to Appendix B for accessory ordering information.

• Remove MOV jumper to ground.

• or Install Isolation Transformer

with grounded secondary if necessary.

(1)

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Installation/Wiring 1-5

R/L1

S/L2 T/L3

U/T1 V/T2

W/T3

SHLD

General Grounding Requirements

The drive Safety Ground - (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.

Figure 1.3 Typical Grounding

Ground Fault Monitoring

If a system ground fault monitor (RCD) is to be used, only Type B (adjustable) devices should be used to avoid nuisance tripping.

Safety Ground - (PE)

This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar. Grounding points must comply with national and local industrial safety regulations and/or electrical codes.

Motor Ground

The motor ground must be connected to one of the ground terminals on the drive.

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1-6 Installation/Wiring

Shield Termination - SHLD

Either of the safety ground terminals located on the power terminal block provides a grounding point for the motor cable shield. The motor cable shield connected to one of these terminals (drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal. The conduit box option may be used with a cable clamp for a grounding point for the cable shield.

When shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end.

RFI Filter Grounding

Using single phase drives with integral filter, or an external filter with any drive rating, may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded

AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Ensure

that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked.

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Installation/Wiring 1-7

Fuses and Circuit Breakers

The PowerFlex 4M does not provide branch short circuit protection. This product should be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations.

ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified in this section.

Fusing

The PowerFlex 4M has been UL tested and approved for use with input fuses. The ratings in the table that follows are the maximum recommended values for use with each drive rating. The devices listed in this table are provided to serve as a guide.

Bulletin 140M (Self-Protected Combination Controller)/UL489 Circuit Breakers

When using Bulletin 140M or UL489 rated circuit breakers, the guidelines listed below must be followed in order to meet the NEC requirements for branch circuit protection.

• Bulletin 140M can be used in single and group motor applications.

• Bulletin 140M can be used up stream from the drive without the

need for fuses.

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1-8 Installation/Wiring

Table 1.D Minimum Recommended Branch Circuit Protective Devices

(1)

(2) (3)

Voltage Rating

120V AC – 1-Phase

240V AC – 1-Phase

240V AC – 3-Phase

480V AC – 3-Phase

(1)

(2)

(3)

Drive Rating

kW (HP)

0.2 (0.25)

0.4 (0.5)

0.75 (1.0)

1.1 (1.5)

0.2 (0.25)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

0.2 (0.25)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10.0)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10.0)

11.0 (15.0)

Fuse Rating

Amps

10 15 30 40

10 10 15 35 40

3 6 10 15 25 35 45 60

3 6 10 10 15 25 30 50

Recommended Fuse Type: UL Class J, RK1, T or Type BS88; 600V (550V) or equivalent. The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M

Motor Protection Circuit Breakers Application Ratings.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240

140M

Catalog No.

140M-C2E-C10 140M-C2E-C16 140M-D8E-C20 140M-F8E-C32

140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-D8E-C25 140M-F8E-C32

140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C16 140M-D8E-C20 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45

140M-C2E-B25 140M-C2E-B40 140M-C2E-C10 140M-C2E-C10 140M-C2E-C16 140M-D8E-C20 140M-F8E-C25 140M-F8E-C32

Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(4)

When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.

Recommended MCS Contactors

Catalog No.

100-C09 100-C12 100-C23 100-C30

100-C09 100-C09 100-C12 100-C23 100-C30

100-C09 100-C09 100-C09 100-C12 100-C23 100-C23 100-C37 100-C60

100-C09 100-C09 100-C09 100-C09 100-C12 100-C23 100-C23 100-C30

Min. Enclosure Vol um e

Inches

1655 1655 1655 1655

1655 1655 1655 1655 1655

1655 1655 1655 1655 1655 1655 3441 3441

1655 1655 1655 1655 1655 3441 3441 3441

(4)

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Installation/Wiring 1-9

Power Wiring

ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

ATTENTION: To avoid a possible shock hazard caused by induced voltages, unused wires in the conduit must be grounded at both ends. For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from “cross coupled” power leads.

Motor Cable Types Acceptable for 200-600 Volt Installations

General

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than 15 mils (0.4 mm/0.015 in.). Do not route more than three sets of motor leads in a single conduit to minimize “cross talk”. If more than three drive/motor connections per conduit are required, shielded cable must be used. UL installations in 50°C ambient must use 600V, 75°C or 90°C wire. UL installations in 40°C ambient should use 600V, 75°C or 90°C wire. Use copper wire only. Wire gauge requirements and recommendations are based on 75 degree C. Do not reduce wire gauge when using higher temperature wire.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.

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1-10 Installation/Wiring

Shielded

Location Rating/Type Description

Standard (Option 1)

Standard (Option 2)

Class I & II; Division I & II

600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2

Belden 29501-29507 or equivalent

Tray rated 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2

Shawflex 2ACD/3ACD or equivalent

Tray rated 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2

• Four tinned copper conductors with XLPE insulation

• Foil shield and tinned copper drain wire with 85% braid

coverage

• PVC jacket

• Three tinned copper conductors with XLPE insulation

• 5 mil single helical copper tape (25% overlap min.)

with three bare copper grounds in contact with shield

• PVC jacket

• Three tinned copper conductors with XLPE insulation

• 5 mil single helical copper tape (25% overlap min.)

with three bare copper grounds in contact with shield

• PVC copper grounds on #10 AWG and smaller

Reflected Wave Protection

The drive should be installed as close to the motor as possible. Installations with long motor cables may require the addition of external devices to limit voltage reflections at the motor (reflected wave phenomena). See Table 1.E

The reflected wave data applies to all frequencies 2 to 10 kHz.

For 240V ratings, reflected wave effects do not need to be considered.

Table 1.E Maximum Cable Length Recommendations

Reflected Wave

380-480V Ratings Motor Insulation Rating Motor Cable Only

(1)

Longer cable lengths can be achieved by installing devices on the output of the drive. Consult factory for recommendations.

for recommendations.

1000 Vp-p 15 meters (49 feet)

1200 Vp-p 40 meters (131 feet)

1600 Vp-p 170 meters (558 feet)

(1)

Output Disconnect

The drive is intended to be commanded by control input signals that will start and stop the motor. A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should not be used. If it is necessary to disconnect power to the motor with the drive outputting power, an auxiliary contact should be used to simultaneously disable drive control run commands.

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Installation/Wiring 1-11

Power Terminal Block

The drive utilizes a finger guard over the power wiring terminals. To remov e:

1. Press in and hold the locking tab.

2. For the finger guard on the top of the drive, slide it down and out.

For the finger guard at the bottom of the drive, slide it up and out.

Replace the finger guard when wiring is complete.

Figure 1.4 Power Terminal Block

Frame A and B

T/L3S/L2R/L1

Frame C

T/L3S/L2R/L1

Frame A and B

Terminal Description

R/L1, S/L2 1-Phase Input R/L1, S/L2, T/L3 3-Phase Input

DC Bus Inductor Connection (Frame C drives only.)

(1)

, P2

The Frame C drive is shipped with a jumper between Terminals P1

(1)

and P2. Remove this jumper only when a DC Bus Inductor will be connected. Drive will not power up without a jumper or inductor

connected. U/T1 To Motor U/T1 V/T2 To Motor V/T2 W/T3 To Motor W/T3

DC+

W/T3V/T2U/T1

DC-

Frame C

BR+ DC+

W/T3V/T2U/T1

DC-BR-

Switch any two motor

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

leads to change forward direction.

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1-12 Installation/Wiring

Terminal Description

(2)

DC+ BR+

(1)

(2)

, DC-

(1)

, BR-

For Frame C only [5.5 kW (7.5 HP) ratings and higher]. Not applicable to 120 V, 1-Phase drives.

DC Bus Connection

(1)

Dynamic Brake Resistor Connection Safety Ground - PE

Table 1.F Power Terminal Block Specifications

Frame Maximum Wire Size

A 3.3 mm

B 8.4 mm

C 13.3 mm

(1)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

(12 AWG) 0.8 mm2 (18 AWG) 1.4-1.6 N-m (12-14 lb.-in.)

(8 AWG) 0.8 mm2 (18 AWG) 1.6-1.9 N-m (14-17 lb.-in.)

(6 AWG) 3.3 mm2 (12 AWG) 2.7-3.2 N-m (24-28 lb.-in.)

(1)

Motor Start/Stop Precautions

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If used, the input device must not exceed one operation per minute or drive damage can occur.

ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. When the AC line is removed, there will be a loss of any inherent regenerative braking effect that might be present - the motor will coast to a stop. An auxiliary braking method may be required.

Minimum Wire Size

(1)

Tor qu e

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Installation/Wiring 1-13

I/O Wiring Recommendations

Important points to remember about I/O wiring:

• Always use copper wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Control and signal wires should be separated from power wires by at

least 0.3 meters (1 foot).

Important: I/O terminals labeled “Common” are

not referenced to the safety ground (PE) terminal and are designed to greatly reduce common mode interference.

ATTENTION: Driving the 4-20mA analog input from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

Control Wire Types

Table 1.G Recommended Control and Signal Wire

Wire Type(s) Description Minimum

Belden 8760/9460 (or equiv.)

Belden 8770 (or equiv.)

(1)

If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

(18AWG), twisted pair, 100%

0.8 mm shield with drain.

0.8 mm remote pot only.

(1)

(18AWG), 3 conductor, shielded for

(1)

Insulation Rating

300V 60 degrees C (140 degrees F)

I/O Terminal Block

Table 1.H I/O Terminal Block Specifications

Maximum Wire Size

(16 AWG) 0.2 mm2 (24 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)

1.3 mm

(1)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

(1)

Minimum Wire Size

(1)

Torque

Maximum Control Wire Recommendations

Do not exceed control wiring length of 30 meters (100 feet). Control signal cable length is highly dependent on electrical environment and installation practices. To improve noise immunity, the I/O terminal block Common must be connected to ground terminal/protective earth. If using the RS485 (DSI) port, I/O Terminal 16 should also be connected to ground terminal/protective earth.

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1-14 Installation/Wiring

Potentiometer must be 1-10k ohm 2 Watt Min.

30V DC 125V AC 240V AC

Resistive 3.0A 3.0A 3.0A

Inductive 0.5A 0.5A 0.5A

(1)

Important: I/O Terminal 01 is always a coast to stop input except

when P106 [Start Source] is set to “3-Wire” control. In three wire control, I/O Terminal 01 is controlled by P107 [Stop Mode]. All other stop sources are controlled by P107 [Stop Mode].

Important: The drive is shipped with a ju mper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.

(2)

Two wire control shown. For three wire control use a momentary

input on I/O Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to change direction.

P106

[Start Source]

Stop

I/O Terminal 01

Stop

Keypad Per P107 Coast

3-Wir e Per P 107 Per P107

2-Wire Per P107 Coast

RS485 Port Per P107 Coast

Figure 1.5 Control Wiring Block Diagram

SRCSNK

Relay N.O.

Relay Common

Relay N.C.

R2 R3

R1 R2 R3

No. Signal Default Description Param.

R1 Relay N.O. Fault Normally open contact for output relay. t221 R2 Relay Common – Common for output relay. R3 Relay N.C. Fault Normally closed contact for output relay. t221

Sink/Source DIP Switch Source (SRC)

01 Stop

(1)

Coast

02 Start/Run FWD Not Active

03 Direction/Run REV Not Active

04 Digital Common –

Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.

The factory installed jumper or a normally closed input must be present for the drive to start.

Command comes from the integral keypad by default. To disable reverse operation, see A095 [Reverse Disable].

For digital inputs. Electronically isol ated with digital inputs

from analog I/O. 05 Digital Input 1 Preset Freq Program with t201 [Digital In1 Sel]. t201 06 Digital Input 2 Preset Freq Program with t202 [Digital In2 Sel]. t202

11 +24V DC –

Drive supplied power for digital inputs.

Maximum output current is 100mA.

Stop

Start/Run FWD

Direction/Run REV

Digital Common

Digital Input 1

Digital Input 2

+24V

+10V

SNK

SRC

01 02 03 04 05 06

11 12 13 14 15 16

+24V DC

+10V DC

0-10V In

Analog Common

4-20mA In

RS485 Shield

(1)

SRC Wiring

(2)

Typical

RS485

(DSI)

Typical

SNK Wiring

P106

P106, P107 P106

A434

(1)

, P107,

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Installation/Wiring 1-15

13 14

Common

No. Signal Default Description Param.

12 +10V DC –

13 0-10V In

14 Analog Common –

15 4-20mA In

16 RS485 (DSI) Shield –

(3)

Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result.

Not Active

(3)

Not Active

Drive supplied power for 0-10V external potentiometer. Maximum output current is 15mA.

For external 0-10V input supply (input impedance = 100k ohm) or potentiometer wiper.

For 0-10V In or 4-20mA In. Electronically isolated with analog inputs from digital I/O.

For external 4-20mA input supply (input impedance = 250 ohm).

Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.

P108

I/O Wiring Examples

Input Connection Example Potentiometer

1-10k Ohm Pot. Recommended (2 Watt minimum)

Analog Input

0 to +10V, 100k ohm impedance

4-20 mA, 100 ohm impedance

[Speed Reference] = 2 “0-10V Input”

P108

Voltage

P108

[Speed Reference] = 2 “0-10V

Input”

12 13 14

Current

P108 [Speed Reference] = 3

“4-20mA Input”

Common

14 15

Analog Input, PTC

For Drive Fault

Wire the PTC and External Resistor (typically matched to the PTC Hot Resistance) to I/O Terminals 12, 13, 14.

Wire R2/R3 Relay Output (SRC) to I/O Terminals 5 & 11.

[Digital In1 Sel] = 3 “Aux Fault”

t201

[Relay Out Sel] = 10 “Above Anlg V”

t221 t222

[Relay Out Level] = % Voltage Trip

R2 R3

PTC

12 13 14

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

PTC (hot)

Tri p

PTC (hot)

+ R

100

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1-16 Installation/Wiring

01 02

Stop-Run

01 02

Stop-Run

01 02 03

Stop-Run

Forward

Stop-Run

Reverse

Common

01 02 03 04

Stop-Run

Forward

Stop-Run

Reverse

+24V

Each digital input draws 6 mA.

Stop-Run

Forward

Stop-Run

Reverse

01 02 03 04

Input Connection Example 2 Wire SRC Control -

Non-Reversing

[Start Source] = 2, 3

P106

or 4 Input must be active for

the drive to run. When input is opened, the drive will stop as specified by

[Stop Mode].

P107

If desired, a User Supplied 24V DC power source can be used. Refer to the “External Supply (SRC)” example.

2 Wire SNK Control Non-Reversing

Internal Supply (SRC) External Supply (SRC)

Internal Supply (SNK)

Stop-Run

+24V Common

Each digital input draws 6 mA.

2 Wire SRC Control Run FWD/Run REV

[Start Source] = 2, 3

P106

or 4 Input must be active for

the drive to run. When input is opened, the drive will stop as specified by

[Stop Mode].

P107

If both Run Forward and Run Reverse inputs are closed at the same time, an undetermined state could occur.

2 Wire SNK Control Run FWD/Run REV

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Internal Supply (SRC) External Supply (SRC)

Internal Supply (SNK)

Input Connection Example

Each digital input draws 6 mA.

Stop

Start

01 02 03 04

01 02 03

Stop

Start

Direction

+24V Common

Stop

Start

Direction

01 02 03 04

Each digital input draws 6 mA.

Stop

Start

Direction

01 02 03 04

3 Wire SRC Control -

Internal Supply (SRC) External Supply (SRC)

Non-Reversing

[Start Source] = 1

P106

A momentary input will

Stop

start the drive. A stop input to I/O Terminal 01 will stop the drive as specified by P107

[Stop

Start

Mode].

Installation/Wiring 1-17

+24V

Stop

Start

Common

01 02

3 Wire SNK Control Non-Reversing

3 Wire SRC Control Reversing

[Start Source] = 1

P106

A momentary input will start the drive. A stop input to I/O Terminal 01 will stop the drive as specified by P107

[Stop Mode]. I/O Terminal 03 determines direction.

3 Wire SNK Control Reversing

Internal Supply (SNK)

Internal Supply (SRC) External Supply (SRC)

Internal Supply (SNK)

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1-18 Installation/Wiring

Customer Inputs

Optional Ground Connection

02 0402 0402 0402

ATTENTION: Digital inputs on multiple drives should not be tied together when using SNK (Internal Supply) mode. In SNK mode, if power is removed from one drive, inadvertent operation of other drives that share the same I/O Common connection may occur.

Typical Multiple Drive Connection Examples

Input Connection Example Multiple Digital

Input Connections

Customer Inputs can be wired per External Supply (SRC) examples on

page 1-16

When connecting a single input such as Run, Stop, Reverse or Preset Speeds to multiple drives, it is important to connect I/O Terminal 04 common together for all drives. If they are to be tied into another common (such as earth ground or separate apparatus ground) only one point of the daisy chain of I/O Terminal 04 should be connected.

Multiple Analog Connections

12 13 14 13 14 13 14 13 14

Remote Potentiometer Optional Ground Connection

When connecting a single potentiometer to multiple drives it is important to connect I/O Terminal 14 common together for all drives. I/O Terminal 14 common and I/O Terminal 13 (potentiometer wiper) should be daisy-chained to each drive. All drives must be powered up for the analog signal to be read correctly.

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

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Installation/Wiring 1-19

Jog Input

Enabled and Active:

t201 or t202 = 2

Ye s

Drive will Start and Run at Jog Speed.

Direction comes from

Terminal 03 Dir/Run REV

Local/Remote Input Enabled and Active:

t201 or t202 = 5

Ye s

Start, Speed and Direction commands

come from Integral Keypad.

Comm Select Input

Enabled and Active:

t201 or t202 = 6

Ye s

Start, Speed and Direction commands

come from RS485 (DSI) port.

P108 [Speed Reference]

= 4 or 5

Ye s

Run as specified by

P108 [Speed Reference].

Start and Direction commands come

from P106 [Start Source].

t201 / t202

Preset Inputs Active

Ye s

Run as specified by

A411-A413 [Preset Freq 1-3].

Start and Direction commands come

from P106 [Start Source].

Run as specified by

P108 [Speed Reference].

Start and Direction commands

come from P106 [Start Source].

Start and Speed Reference Control

The drive speed command can be obtained from a number of different sources. The source is normally determined by P108 However, when t201 and the digital input is active, t201 reference commanded by P108

or t202 Digital Inx Sel is set to option 2, 4, 5 or 6,

or t202 will override the speed

[Speed Reference]. See the chart below

for the override priority.

[Speed Reference].

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1-20 Installation/Wiring

Jog Input

Enabled and Active:

t201 or t202 = 2

Ye s

A405 [Jog Accel/Decel] used.

P109 [Accel Time 1]/P110 [Decel Time 1]

are used.

RS485 (DSI) Port

Controls Speed

Active when

A401 [Accel Time 2]/A402 [Decel Time 2]

is selected by RS485 (DSI) port.

Input is programmed

as “Accel 2 & Decel 2”

t201 or t202 = 1

A401 [Accel Time 2]/A402 [Decel Time 2]

is active when input is active.

Speed is controlled

by [Preset Freq x]

t201 or t202 = 4

P109 [Accel Time 1]/P110 [Decel Time 1]; A401 [Accel Time 2]/A402 [Decel Time 2]

determined by the active Preset Frequency.

See A410-A413 [Preset Freq 0-3]

on page 3-21

Ye s

Accel/Decel Selection

The selection of Accel/Decel rates can be made through digital inputs, RS485 (DSI) communications and/or parameters.

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Installation/Wiring 1-21

EMC Instructions

CE Conformity

Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User Manual.

CE Declarations of Conformity are available online at:

http://www.ab.com/certification/ce/docs.

Low Voltage Directive (73/23/EEC)

• EN50178 Electronic equipment for use in power installations

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3:

EMC product standard including specific test methods.

General Notes

• The motor cable should be kept as short as possible in order to avoid

electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• Conformity of the drive with CE EMC requirements does not

guarantee an entire machine installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

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1-22 Installation/Wiring

U/T1 V/T2

W/T3

EMI Fittings and Metal Conduit

Shielded Enclosure

(1)

Building Structure Steel

Enclosure Ground Connection

R/L1

S/L2

T/L3

(2)

EMI Filter

L1' L2' L3'

L1 L2 L3

Shielded Motor Cable

Esc

Sel

Essential Requirements for CE Compliance

Conditions 1-3 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.

1. Grounding as described in Figure 1.6

. Refer to page 1-6 for

additional grounding recommendations.

2. Output power, control (I/O) and signal wiring must be braided,

shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

3. Allowable cable length in Table 1.I

Table 1.I Allowable Cable Length

Filter Type EN61800-3

Integral, 240V 5 meters (16 feet) 5 meters (16 feet) 1 meter (3 feet) Integral, 480V 10 meters (33 feet) External - S Type External - L Type

(1)

Refer to Appendix B for details on optional external filters.

(2)

Equivalent to EN55011 Class A.

(3)

Equivalent to EN55011 Class B.

Figure 1.6 Connections and Grounding

Second Environment

(1)

5 meters (16 feet) 5 meters (16 feet) 1 meter (3 feet)

(1)

100 meters (328 feet) 100 meters (328 feet) 25 meters (82 feet)

is not exceeded.

EN61800-3 First Environment Restricted Distribution

––

(2)

EN61800-3 First Environment Unrestricted Distribution

(3)

(1)

First Environment Unrestricted Distribution installations require a shielded enclosure. Keep wire length as short as possible between the enclosure entry point and the EMI filter.

(2)

Integral EMI filters are available on 240V, 1-Phase drives and 380V, 3-Phase drives.

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Installation/Wiring 1-23

EN61000-3-2

• 0.75 kW (1 HP) 240V 1-Phase and 3-Phase drives and

0.4 kW (0.5 HP) 240V 1-Phase drives are suitable for installation on a private low voltage power network. Installations on a public low voltage power network may require additional external harmonic mitigation.

• Other drive ratings meet the current harmonic requirements of

EN61000-3-2 without additional external mitigation.

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1-24 Installation/Wiring

Notes:

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

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Chapter 2

Start Up

This chapter describes how to start up the PowerFlex 4M Drive. To simplify drive setup, the most commonly programmed parameters are organized in a single Basic Program Group.

Important: Read the Gener

ATTENTION: Power must be applied to the drive to perform the

following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.

al Precautions section before proceeding.

Prepare For Drive Start-Up

Before Applying Power to the Drive

❏ 1. Confirm that all inputs are connected to the correct terminals and are

secure.

❏ 2. Verify that AC line power at the disconnect device is within the rated

value of the drive.

❏ 3. Verify that any digital control power is 24 volts.

❏ 4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to

match your control wiring scheme. See Figure 1.5 on page 1-14 for location.

Important: The def

ault control scheme is Source (SRC). The Stop terminal is jumpered (I/O Terminals 01 and 11) to allow starting from the keypad. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O Terminals 01 and 11 and installed between I/O Terminals 01 and 04.

❏ 5. Verify that the Stop input is present or the drive will not start.

Important: If I/O T

erminal 01 is used as a stop input, the jumper between I/O Terminals 01 and 11 must be removed.

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2-2 Start Up

Applying Power to the Drive

❏ 6. Apply AC power and control voltages to the drive.

❏ 7. Familiarize yourself with the integral keypad features (see page 2-3)

before setting any Program Grou

Start, Stop, Direction and Speed Control

Factory default parameter values allow the drive to be controlled from the integral keypad. No programming is required to start, stop, change direction and control speed directly from the integral keypad.

p parameters.

Important: T

If a fault appears on power up, refer to Fault Descriptions on page 4-3 for an explanation of the fault code.

o disable reverse operation, see A434 [Reverse Disable].

Variable Torque Fan/Pump Applications

For improved motor tuning performance when using a premium efficient motor on a variable torque load, set “35.0, VT”.

A453 [Boost Select] to option 2

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Integral Keypad

➊

➋

➍

➏

➒

➎

Menu Description

Display Group (View Only)

Consists of commonly viewed drive operating conditions.

Basic Program Group

Consists of most commonly used programmable functions.

Terminal Block Group

Consists of programmable functions for control terminals.

Communications Group

Consists of programmable functions for communications.

Advanced Program Group

Consists of remaining programmable functions.

Fault Designator

Consists of list of codes for specific fault conditions. Displayed only when fault is present.

➌

➑

➐

No. LED LED State Description

Run/Direction

➊

Status

Alphanumeric

➋

Display

Displayed Units Steady Red Indicates the units of the parameter value being displayed.

➌

Program Status Steady Red Indicates parameter value can be changed.

➍

Fault Status Flashing Red Indicates drive is faulted.

➎

Pot Status Steady Green Indicates potentiometer on Integral Keypad is active.

➏

Start Key Status Steady Green Indicates Start key on Integral Keypad is active.

➐

No. Key Name Description

➑

Start Up 2-3

Steady Red Indicates drive is running and commanded motor direction. Flashing Red Drive has been commanded to change direction. Indicates

Steady Red Indicates parameter number, parameter value, or fault code. Flashing Red Single digit flashing indicate

Escape

tual motor direction while decelerating to zero.

All digits flashing indicates a fault condition.

The Reverse key is also active unless disabled by [Reverse Disable].

Back one step in programming menu. Cancel a change to a parameter value and exit Program Mode.

s that digit can be edited.

A434

Select Advance one step in programming menu.

Up Arrow

Down Arrow

Enter Advance one step in programming menu.

Select a digit when viewing parameter value. Scroll through groups and parameters.

Increase/decrease the value of a flashing digit.

Save a change to a parameter value.

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2-4 Start Up

VOLTS AMPS HERTZ

FAULTPROGRAM

VOLTS AMPS HERTZ

FAULTPROGRAM

VOLTS AMPS HERTZ

FAULTPROGRAM

No. LED LED State Description

➒

Speed Potentiometer

Used to control speed of drive. Default is active. Controlled by parameter P108 [Speed Reference].

Start Used to start the drive. Default is active.

Reverse Used to reverse direction of the drive. Default is active.

Controlled by parameter

Controlled by parameters [Reverse Disable].

P106 [Start Source].

P106 [Start Source] and A434

Stop Used to stop the drive or clear a fault. This key is always

tive. Controlled by parameter

P107 [Stop Mode].

Viewing and Editing Parameters

The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied.

The following is an example of basic integral keypad and display functions. This example provides basic

vigation instructions and illustrates how to program the first Program Group parameter.

Step Key(s) Example Displays

1. When power is applied, the last user-selected y Group parameter number is briefly

Displa displayed with flashing characters. The display then defaults to that parameter’s current value. (Example shows the value of d001 [Output Freq] with the drive stopped.)

2. Press Esc once to display the Display Group

ameter number shown on power-up. The

par parameter number will flash.

3. Press Esc again to enter the group menu. The

roup menu letter will flash.

4. Press the Up Arrow or Do

wn Arrow to scroll

through the group menu (d, P, t, C and A).

Press Enter or Sel to enter a group. The

ightmost digit of the last viewed parameter in

r that group will flash.

5. Press the Up Arrow or Do

wn Arrow to scroll

through the parameters in the group.

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

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VOLTS AMPS HERTZ

FAULTPROGRAM

VOLTS AMPS HERTZ

FAULTPROGRAM

Start Up 2-5

VOLTS AMPS HERTZ

FAULTPROGRAM

VOLTS AMPS HERTZ

FAULTPROGRAM

VOLTS AMPS HERTZ

FAULTPROGRAM

VOLTS AMPS HERTZ

FAULTPROGRAM

VOLTS AMPS HERTZ

FAULTPROGRAM

VOLTS AMPS HERTZ

FAULTPROGRAM

Step Key(s) Example Displays

6. Press Enter or Sel to view the value of a ameter. If you do not want to edit the value,

par press Esc to return to the parameter number.

7. Press Enter or Sel to enter program mode to

edit the paramet

er value. The rightmost digit will

flash and the Program LED will illuminate if the parameter can be edited.

8. Press the Up Arrow or Down Arrow to change

e parameter value.

If desired, press Sel to move from digit to digit

bit to bit. The digit or bit that you can change

or will flash.

9. Press Esc to cancel a change. The digit will

op flashing, the previous value is restored and

st the Program LED will turn off.

Press Enter to save a change. The digit will stop

hing and the Program LED will turn off.

flas

10.Press Esc to return to the parameter list.

VOLTS AMPS HERTZ

FAULTPROGRAM

Continue to press Esc to back out of the

ogramming menu.

pr If pressing Esc does not change the display,

en d001 [Output Frequency] is displayed.

th Press Enter or Sel to enter the group menu again.

The Basic Program Group (page 3-8) contains the most commonly changed parameters.

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2-6 Start Up

Notes:

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Chapter 3

Programming and Parameters

Chapter 3 provides a complete listing and description of the PowerFlex 4M parameters. Parameters are programmed (viewed/edited) using the integral keypad. As an alternative, programming can also be performed using DriveExplorer™ or DriveExecutive™ software, a personal computer and a serial converter module. Refer to numbers.

For information on… See page…

About Parameters 3-1 Parameter Organization 3-2 Display Group 3-3 Basic Program Group 3-8 Terminal Block Group 3-13 Communications Group 3-17 Advanced Program Group 3-19 Parameter Cross Reference – by Name 3-31

About Parameters

To configure a drive to operate in a specific way, drive parameters may have to be set. Three types of parameters exist:

Appendix B for catalog

• EN

ENUM parameters allow a selection from 2 or more items. Each item is represented by a number.

umeric Parameters

• N

These parameters have a single numerical value (i.e. 0.1 Volts).

• B

it Parameters

Bit parameters have four individual bi conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.

Some parameters are marked as follows.

= Stop drive before changing this parameter.

= 32 bit parameter. Parameters marked 32 bit will have two

parameter numbers when using RS485 communications and programming software.

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

ts associated with features or

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3-2 Programming and Parameters

Display Group

Advanced

Program Group

Advanced

Program Group

Advanced

Program Group

Parameter Organization

Group Parame ters

Basic Display Output Freq d001

Basic Program Motor NP Volts P101

Basic

Program Group

Commanded Freq d002 Output Current d003 Output Voltage d004 DC Bus Voltage d005 Drive Status d006 Fault 1 Code d007 Fault 2 Code d008 Fault 3 Code d009 Process Display d010

Motor NP Hertz P102 Motor OL Current P103 Minimum Freq P104 Maximum Freq P105 Start Source P106

Control Source d012 Contrl In Status d013 Dig In Status d014 Comm Status d015 Control SW Ver d016 Drive Type d017 Elapsed Run Time d018 Testpoint Data d019 Analog In 0-10V d020 Analog In 4-20mA d021 Drive Temp d022

Stop Mode P107 Speed Reference P108 Accel Time 1 P109 Decel Time 1 P110 Motor OL Ret P111 Reset To Defalts P112

Term inal B lock Digital In1 Sel t201

Communications Language C301

Advanced Program Accel Time 2 A401

Digital In2 Sel t202 Analog In 0-10V Lo t211 Analog In 0-10V Hi t212

Comm Data Rate C302 Comm Node Addr C303 Comm Loss Action C304 Comm Loss Time C305 Comm Format C306 Comm Write Mode C307

Decel Time 2 A402 S Curve % A403 Jog Frequency A404 Jog Accel/Decel A405 Internal Freq A409 Preset Freq 0 A410 Preset Freq 1 A411 Preset Freq 2 A412 Preset Freq 3 A413 Skip Frequency A418 Skip Freq Band A419 DC Brake Time A424 DC Brake Level A425 DB Resistor Sel A427 DB Duty Cycle A428 Start At PowerUp A433 Reverse Disable A434 Flying Start En A435

Analog In 4-20mA Lo d213 Analog In 4-20mA Hi d214 Relay Out Sel t221 Relay Out Level t222

Compensation A436 Slip Hertz @ FLA A437 Process Time Lo A438 Process Time Hi A439 Process Factor A440 Bus Reg Mode A441 Current Limit A442 Motor OL Select A444 PWM Frequency A446 SW Current Trip A448 Fault Clear A450 Auto Rstrt Tries A451 Auto Rstrt Delay A452 Boost Select A453 Maximum Voltage A457 Program Lock A458 Testpoint Sel A459 Motor NP FLA A461

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Programming and Parameters 3-3

Display Group

d001 [Output Freq] Related Parameter(s): d002, d010, P104, P105, P108

Output frequency present at T1, T2 & T3 (U, V & W).

Values Default Read Only

Min/Max: 0.0/

Display: 0.1 Hz

d002 [Commanded Freq] Related Parameter(s): d001, d013, P104, P105, P108

Value of the active frequency command. Displays the commanded frequency even if the drive is not running.

Important: Th

Reference Control on page 1-19 for details.

Values Default Read Only

e frequency command can come from a number of sources. Refer to Start and Speed

Min/Max: 0.0/

Display: 0.1 Hz

d003 [Output Current]

The output current present at T1, T2 & T3 (U, V & W). Values Default Read Only

Min/Max: 0.00/(Drive Rated Amps × 2)

Display: 0.01 Amps

P105 [Maximum Freq]

d004 [Output Voltage] Related Parameter(s): P101, A453, A457

Output voltage present at terminals T1, T2 & T3 (U, V & W). Values Default Read Only

Min/Max: 0/Drive Rated Volts

Display: 0.1 VAC

d005 [DC Bus Voltage]

Present DC bus voltage level. Values Default Read Only

Min/Max: Based on Drive Rating

Display: 1 VDC

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3-4 Programming and Parameters

1 = Condition True, 0 = Condition False Running Bit 0 Forward Bit 1 Accelerating Bit 2 Decelerating Bit 3

Output

Freq

Process

Fact or

Process

Display

Display Group (continued)

d006 [Drive Status] Related Parameter(s): A434

Present operating condition of the drive.

Values Default Read Only

Min/Max: 0/1

Display: 1

d007 [Fault 1 Code] d008 [Fault 2 Code] d009 [Fault 3 Code]

A code that represents a drive fault. The codes will appear in these parameters in the order they occur

d007 [Fault 1 Code] = the most recent fault). Repetitive faults will only be recorded once.

( Refer to

Chapter 4 for fault code descriptions.

Values Default Read Only

Min/Max: F2/F122

Display: F1

d010 [Process Display] Related Parameter(s): d001, A440, A438, A439

32 bit parameter.

The output frequency scaled by [Process Time Hi].

Values Default Read Only

Min/Max: 0.00/9999

Display: 0.01 – 1

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A440 [Process Factor] or by A438 [Process Time Lo] and A439

Programming and Parameters 3-5

Start Command Digit 0 0 = Keypad 1 = 3-Wire 2 = 2-Wire 3 = 2-Wire Level Sensitive 4 = 2-Wire High Speed 5 = RS485 (DSI) Port 9 = Jog

Speed Command Digit 1 0 = Drive Potentiometer 1 =

A409 [Internal Freq]

2 = 0-10V Input/Remote Potentiometer 3 = 4-20mA Input 4 =

A410 - A413 [Preset Freq x]

(

t201 - t202 [Digital Inx Sel] must be set to 4)

5 = RS485 (DSI) Port 9 = Jog Freq

Reserved Digit 2 Reserved Digit 3

1 = Input Present, 0 = Input Not Present Start / Run FWD Input (I/O Terminal 02) Bit 0 Direction / Run REV Input (I/O Terminal 03) Bit 1 Stop Input

(1)

(I/O Terminal 01) Bit 2

(1)

The stop input must be present in order to start the drive. When this bit is a 1 the drive can be started. When this bit is a 0 the drive will stop.

Dynamic Brake Transistor ON (Frame C only) / Reserved (Other Frames) Bit 3

Display Group (continued)

d012 [Control Source] Related Parameter(s): P106, P108, t201, t202

Displays the active source of the Start Command and Speed Command which are normally defined by the settings of inputs. Refer to the flowcharts on pages

Values Default Read Only

P106 [Start Source] and P108 [Speed Reference] but may be overridden by digital

1-19 and 1-20 for details.

Min/Max: 0/9 Display: 1

d013 [Contrl In Status] Related Parameter(s): d002, P104, P105

Status of the control terminal block control inputs.

Important: Ac

Values Default Read Only

tual control commands may come from a source other than the control terminal block.

Min/Max: 0/1

Display: 1

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3-6 Programming and Parameters

1 = Input Present, 0 = Input Not Present Digital In1 Sel (I/O Terminal 05) Bit 0 Digital In2 Sel (I/O Terminal 06) Bit 1 Reserved Bit 2 Reserved Bit 3

1 = Condition True, 0 = Condition False Receiving Data Bit 0 Transmitting Data Bit 1 RS485 (DSI) Based Option Connected Bit 2

(Allen-Bradley devices only.) Communication Error Occurred Bit 3

Display Group (continued)

d014 [Dig In Status] Related Parameter(s): t201, t202

Status of the control terminal block digital inputs.

Values Default Read Only

Min/Max: 0/1

Display: 1

d015 [Comm Status] Related Parameter(s): C302 - C306

Status of the communications ports.

Values Default Read Only

Min/Max: 0/1

Display: 1

d016 [Control SW Ver]

Main Control Board software version. Values Default Read Only

Min/Max: 1.00/99.99

Display: 0.01

d017 [Drive Type]

Used by Rockwell Automation field service personnel. Values Default Read Only

Min/Max: 1001/9999

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Display: 1

Programming and Parameters 3-7

Display Group (continued)

d018 [Elapsed Run Time]

Accumulated time drive is outputting power. Time is displayed in 10-hour increments. Values Default Read Only

Min/Max: 0/9999 Hrs

Display: 1 (= 10 Hrs)

d019 [Testpoint Data] Related Parameter(s): A459

The present value of the function selected in A459 [Testpoint Sel]. Values Default Read Only

Min/Max: 0/FFFF

Display: 1 Hex

d020 [Analog In 0-10V] Related Parameter(s): t211, t212

The present value of the voltage at I/O Terminal 13 (100.0% = 10 volts). Values Default Read Only

Min/Max: 0.0/100.0%

Display: 0.1%

d021 [Analog In 4-20mA] Related Parameter(s): t213, t214

The present value of the current at I/O Terminal 15 (0.0% = 4mA, 100.0% = 20mA). Values Default Read Only

Min/Max: 0.0/100.0%

Display: 0.1%

d022 [Drive Temp]

Present operating temperature of the drive power section. Values Default Read Only

Min/Max: 0/120 degC

Display: 1 degC

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3-8 Programming and Parameters

Basic Program Group

P101 [Motor NP Volts] Related Parameter(s): d004, A453

Stop drive before changing this parameter.

Set to the motor nameplate rated voltage. Values Default Based on Drive Rating

Min/Max: 20/Drive Rated Voltage

Display: 1 VAC

P102 [Motor NP Hertz] Related Parameter(s): A453, A444

Stop drive before changing this parameter.

Set to the motor nameplate rated frequency. Values Default 60 Hz

Min/Max: 10/400 Hz

Display: 1 Hz

P103 [Motor OL Current] Related Parameter(s): P111, t221, A441, A444, A448, A437

Set to the maximum allowable motor current.

The drive will fault on an F7 Motor Overload if the value of this parameter is exceeded by 150% for 60

onds or 200% for 3 seconds.

sec Values Default Based on Drive Rating

Min/Max: 0.0/(Drive Rated Amps × 2)

Display: 0.1 Amps

P104 [Minimum Freq] Related Parameter(s): d001, d002, d013, P105, t211, t213, A438

Sets the lowest frequency the drive will output continuously. Values Default 0.0 Hz

Min/Max: 0.0/400.0 Hz

Display: 0.1 Hz

P105 [Maximum Freq]

Stop drive before changing this parameter.

Sets the highest frequency the drive will output. Values Default 60 Hz

Min/Max: 0/400 Hz

Display: 1 Hz

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Related Parameter(s): d001, d002, d013, P104, A404,

t212, t214, A438

Programming and Parameters 3-9

ATTE NTIO N: Hazard of injury exists due to unintended operation. When P106 [Start Source] is set to option 3, and the Run input is maintained, the Run inputs do not need to be toggled after a Stop input for the drive to run again. A Stop function is provided only when the Stop input is active (open).

Basic Program Group (continued)

P106 [Start Source] Related Parameter(s): d012, P107

Stop drive before changing this parameter.

Sets the control scheme used to start the drive.

Start and Speed Reference Control on page 1-19 for details about how other drive settings

Refer to can override the setting of this parameter.

Important: for the drive to start after a stop input, loss of power or fault condition.

Options 0 “K

For all settings except option 3, the drive must receive a leading edge from the start input

eypad” (Default) • Integral keypad controls drive operation.

-Wire” I/O Terminal 1 “Stop” = stop according to the value set in

1 “3

-Wire” I/O Terminal 1 “Stop” = coast to stop.

2 “2

-W Lvl Sens” Drive will restart after a “Stop” command when:

3 “2

• I/

O Terminal 1 “Stop” = coast to stop.

• When ac

P107 [Stop Mode].

• St

tive, the Reverse key is also active unless

disabled by

and

A434 [Reverse Disable].

op is removed

art is held active

-W Hi Speed” Important: There is greater potential voltage on the output

4 “2

(1)

omm Port”

5 “C

(1)

When using option 5 “Comm Port”, if the drive is using a network for control and the user’s program is maintaining a “Start” or “Jog” command without sending a “Stop command”, the drive will start automatically when power is cycled.

terminals when using this option.

puts are kept in a ready-to-run state. The drive will

• Out

respond to a “Start” command within 10 ms.

O Terminal 1 “Stop” = coast to stop.

• I/

• Remote communications. Refer to Appendix C for details.

O Terminal 1 “Stop” = coast to stop.

• I/

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3-10 Programming and Parameters

Basic Program Group (continued)

P107 [Stop Mode] Related Parameter(s): P106, A418, A425, A427, C304

Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O Terminal 03), RS485 port] except as noted below.

Important: I/ “3-Wire” control. When in three wire control, I/O Terminal 01 is controlled by

Options 0 “R

(1)

O Terminal 01 is always a coast to stop input except when P106 [Start Source] is set for

P107 [Stop Mode].

(1)

1 “C

2 “D

3 “D

amp, CF”

oast, CF”

C Brake, CF”

CBrkAuto,CF”

(Default) Ramp to Stop. “Stop” command clears active fault.

(1)

Coast to Stop. “Stop” command clears active fault.

(1)

DC Injection Braking Stop. “Stop” command clears active fault.

(1)

DC Injection Braking Stop with Auto Shutoff.

andard DC Injection Braking for value set in A424 [DC

• St

Brake Time]. OR

ive shuts off if the drive detects that the motor is

• Dr

stopped.

“Stop” command clears active fault.

amp” Ramp to Stop.

4 “R

oast” Coast to Stop.

5 “C

C Brake” DC Injection Braking Stop.

6 “D

7 “D

C BrakeAuto” DC Injection Braking Stop with Auto Shutoff.

andard DC Injection Braking for value set in A424 [DC

• St

Brake Time]. OR

• Dr

ive shuts off if current limit is exceeded.

Stop input also clears active fault.

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Programming and Parameters 3-11

Maximum Freq

Accel Time

Accel Rate

Basic Program Group (continued)

P108 [Speed Reference] Related Parameter(s): d001, d002, d012, P109, P110, t201, t202,

A409, A410-A413, t211, t212, t213, t214

Sets the source of the speed reference to the drive. The drive speed command can be obtained from a number of different sources. The source is

mally determined by

nor option 2, 4, 5, 6, 11, 12, 13, 14 and the digital input

P108 [Speed Reference] will be overridden. Refer to the flowchart on page 1-19 for more information

on speed reference control priority.

Options 0 “D

1 “I 2 “0

3 “4 4 “P

5 “C

P109 [Accel Time 1] Related Parameter(s): P108, P110, t201, t202, A401, A410-A413

Sets the rate of acceleration for all speed increases.

P108 [Speed Reference]. However, when t201 - t202 [Digital Inx Sel] is set to

is active, the speed reference commanded by

rive Pot” (Default) Internal frequency command from the potentiometer on the

integral keypad.

nternalFreq” Internal frequency command from A409 [Internal Freq].

-10V Input” External frequency command from the 0-10V analog input or remote potentiometer.

-20mA Input” External frequency command from the 4-20mA analog input.

reset Freq” External frequency command as defined by A410 - A413

[Preset Freq x] when

t201 and t202 [Digital Inx Sel] are

programmed as “Preset Frequencies” and the digital inputs

e active.

omm Port” External frequency command from the communications port.

Values Default 10.0 Secs

Min/Max: 0.0/600.0 Secs

Display: 0.1 Secs

P105 [Maximum Freq]

Deceleration

Speed

Acceleration

P109 or A401 [Accel Time x]

P110 or A402

Time

[Decel Time x]

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3-12 Programming and Parameters

Maximum Freq

Decel Time

Decel Rate

Basic Program Group (continued)

P110 [Decel Time 1] Related Parameter(s): P108, P109, t201, t202, A402, A410-A413

Sets the rate of deceleration for all speed decreases.

Values Default 10.0 Secs

Min/Max: 0.1/600.0 Secs Display: 0.1 Secs

P105 [Maximum Freq]

Deceleration

Speed

Acceleration

P109 or A401 [Accel Time x]

P111 [Motor OL Ret] Related Parameter(s): P103

Enables/disables the Motor Overload Retention function. When Enabled, the value held in the motor overload counter is saved at power-down and restored at power-up. A change to this parameter setting resets the counter.

Options 0 “D

isabled” (Default) nabled”

1 “E

Time

P110 or A402

[Decel Time x]

P112 [Reset To Defalts]

Stop drive before changing this parameter.

Resets all parameter values to factory defaults. Options 0 “I

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dle State” (Default)

eset Defaults” • After the reset function is complete, this parameter will set

1 “R

• Caus

itself back to “0”.

es an F48 Params Defaulted fault.

Terminal Block Group

Stop drive before changing this parameter.

Programming and Parameters 3-13

t201 [Digital In1 Sel]

(I/O Terminal 5)

Related Parameter(s):

t211-t214, A401, A402, A404, A405, A410-A413

d012, d014, P108, P109, P110,

t202 [Digital In2 Sel]

(I/O Terminal 6)

Selects the function for the digital inputs. Refer to the flowchart on page 1-19 for more information on speed reference control priority.

Options 0 “N

ot Used” Terminal has no function but can be read over network

cc 2 & Dec 2” • When active, A401 [Accel Time 2] and A402 [Decel Time

1 “A

og” • When input is present, drive accelerates according to the

2 “J

ux Fault” When enabled, an F2 Auxiliary Input fault will occur when the

3 “A

reset Freq” (Default) Refer to A410 - A413 [Preset Freq x].

4 “P

ocal” When active, sets integral keypad as start source and

5 “L

omm Port” • When active, sets communications device as default start/

6 “C

lear Fault” When active, clears an active fault.

7 “C

ampStop,CF” Causes drive to immediately ramp to a stop regardless of how

8 “R

CoastStop,CF” Causes drive to immediately coast to a stop regardless of

9 “

CInjStop,CF” Causes drive to immediately begin a DC Injection stop

10 “D

og Forward” Drive accelerates to A404 [Jog Frequency] according to A405

11 “J

og Reverse” Drive accelerates to A404 [Jog Frequency] according to A405

12 “J

communications via

2] are used for all ramp rates except Jog.

only be tied to one input.

• Can Refer to the flowchart on page

Accel/Decel selection.

value set in value set in

input is removed, drive ramps to a stop according to

• When

the value set in

alid “Start” command will override this input.

• A v

input is removed.

Important: Digita when programmed as a Preset Speed and are active. Refer to the flowchart on reference control priority.

potentiometer on the integral keypad as speed source.

speed command source.

only be tied to one input.

• Can

P107 [Stop Mode] is set.

how

regardless of how

[Jog Accel/Decel] and ramps to stop when input becomes

ive. A valid start will override this command.

inact

[Jog Accel/Decel] and ramps to stop when input becomes

ive. A valid start will override this command.

inact

d014 [Dig In Status]

1-20 for more information on

A405 [Jog Accel/Decel] and ramps to the A404 [Jog Frequency].

A405 [Jog Accel/Decel].

l Inputs have priority for frequency control

1-19 for more information on speed

P107 [Stop Mode] is set.

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3-14 Programming and Parameters

t201 & t202 Options

(Cont.)

0V In Ctrl” Selects 0-10V or ±10V control as the frequency reference.

13 “1

Start source is not changed.

0mA In Ctrl” Selects 4-20mA control as the frequency reference. Start

14 “2

source is not changed.

nlg Invert” Inverts the scaling of the analog input levels set in

15 “A

t211 [Anlg In 0-10V Lo] and t212 [Anlg In 0-10V Hi] or t213 [Anlg In4-20mA Lo] and t214 [Anlg In4-20mA Hi].

16-27 Reserved

t211 [Anlg In 0-10V Lo] Related Parameter(s): d020, P104, P108, t201, t202

Sets the analog input level that corresponds to P104 [Minimum Freq] if a 0-10V input is used by P108 [Speed Reference].

Analog inversion can be accomplished by setting this value larger than

t201 - t202 [Digital Inx Sel] to option 15 “Anlg Invert”.

setting Values Default 0.0%

Min/Max: 0.0/ 100.0%

Display: 0.1%

P105 [Maximum Freq]

Speed Reference

P104 [Minimum Freq]

t211 [Anlg In 0-10V Lo] t212 [Anlg In 0-10V Hi]

t212 [Anlg In 0-10V Hi] or by

t212 [Anlg In 0-10V Hi] Related Parameter(s): d020, P105, P108, t201, t202

Sets the analog input level that corresponds to P105 [Maximum Freq] if a 0-10V input is used by P108 [Speed Reference].

Analog inversion can be accomplished by setting this value smaller than

t201 - t202 [Digital Inx Sel] to option 15 “Anlg Invert”.

setting

t211 [Anlg In 0-10V Lo] or by

Values Default 100.0%

Min/Max: 0.0/ 100.0%

Display: 0.1%

t213 [Anlg In4-20mA Lo] Related Parameter(s): d021, P104, P108, t201, t202

Sets the analog input level that corresponds to P104 [Minimum Freq] if a 4-20mA input is used by

P108 [Speed Reference].

Analog inversion can be accomplished by setting this value larger than

t201 - t202 [Digital Inx Sel] to option 15 “Anlg Invert”.

setting Values Default 0.0%

Min/Max: 0.0/ 100.0%

Display: 0.1%

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t214 [Anlg In4-20mA Hi] or by

Programming and Parameters 3-15

Terminal Block Group (continued)

t214 [Anlg In4-20mA Hi] Related Parameter(s): d021, P105, P108, t201, t202

Sets the analog input level that corresponds to P105 [Maximum Freq] if a 4-20mA input is used by

P108 [Speed Reference].

Analog inversion can be accomplished by setting this value smaller than

t201 - t202 [Digital Inx Sel] to option 15 “Anlg Invert”.

by setting Values Default 100.0%

Min/Max: 0.0/ 100.0%

Display: 0.1%

t213 [Anlg In4-20mA Lo] or

t221 [Relay Out Sel]

Sets the condition that changes the state of the output relay contacts.

Options 0 “R

1 “A

2 “

3 “R

4 “

5 “R

6 “A

7 “A

8 “A

9 “R

10 “A

11 “P

12 “N

13 “

14-22 Reserved

eady/Fault”

(Default)

t Frequency” Drive reaches commanded frequency.

MotorRunning” Motor is receiving power from the drive.

everse” Drive is commanded to run in reverse direction.

Motor Overld” Motor overload condition exists.

amp Reg” Ramp regulator is modifying the programmed accel/decel

bove Freq” Drive exceeds the frequency (Hz) value set in t222 [Relay Out

bove Cur” Drive exceeds the current (% Amps) value set in t222 [Relay

bove DCVolt” Drive exceeds the DC bus voltage value set in t222 [Relay

etries Exst” Value set in A451 [Auto Rstrt Tries] is exceeded. bove Anlg V” • Analog input voltage (I/O Terminal 13) exceeds the value

aramControl” Enables the output to be controlled over network

onRec Fault”” • Value set in A451 [Auto Rstrt Tries] is exceeded.

I/O Control” Enables the output to be controlled by bit 6 of the logic

Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.

times to avoid an overcurrent or overvoltage fault from occurring.

Level].

Out Level]. Important: V

in percent of drive rated output current.

Out Level].

t222 [Relay Out Level].

set in

• This par

trip point when the input (I/O Terminal 13) is wired to a PTC and external resistor.

t222 to set threshold.

• Use

communications by writing to t222 [Relay Out Level]. (0 = Off, 1 = On.)

A451 [Auto Rstrt Tries] is not enabled.

•

• A Non-

command word. See

page C-4 for more information.

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

resettable fault has occurred.

Related Parameter(s): P103, t222, A451

alue for t222 [Relay Out Level] must be entered

ameter setting can also be used to indicate a PTC

Writing (06) Logic Command Data on

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3-16 Programming and Parameters

t221 Setting t222 Min/Max 6

7 8 10 11

0/400 Hz 0/180% 0/815 Volts 0/100% 0/1

Terminal Block Group (continued)

t222 [Relay Out Level] Related Parameter(s): t221

32 bit parameter.

Sets the trip point for the digital output relay if the value of

Values Default 0.0

Min/Max: As above

Display: 0.1

t221 [Relay Out Sel] is 6, 7, 8, 10 or 11.

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Programming and Parameters 3-17

Communications Group

C301 [Language]

Selects the language displayed by the remote communications option.

Options 1 “E

C302 [Comm Data Rate] Related Parameter(s): d015

Sets the serial port rate for the RS485 (DSI) port.

Important: P

Options 0 “1

C303 [Comm Node Addr] Related Parameter(s): d015

Sets the drive node address for the RS485 (DSI) port if using a network connection.

Important: P

Values Default 100

nglish” (Default)

econd Lang” (Reserved)

2 “S

ower to drive must be cycled before any changes will affect drive operation.

200”

400”

1 “2

800”

2 “4

3 “9

600” (Default)

9.2K”

4 “1

8.4K”

5 “3

ower to drive must be cycled before any changes will affect drive operation.

Min/Max: 1/247

Display: 1

C304 [Comm Loss Action] Related Parameter(s): d015, P107, C305

Selects the drive’s response to a loss of the communication connection or excessive communication errors.

Options 0 “F

ault” (Default) Drive will fault on an F81 Comm Loss and coast to stop.

1 “C

oast to Stop” Stops drive via coast to stop.

top” Stops drive via P107 [Stop Mode] setting.

2 “S

ontinu Last” Drive continues operating at communication commanded

3 “C

speed saved in RAM.

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3-18 Programming and Parameters

ATTENTION: Risk of equipment damage exists. If a controller is programmed to write parameter data to Non-Volatile Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses configurable outputs to write parameter data to NVS unless C307 [Comm Write Mode] is set to option 1.

Communications Group (continued)

C305 [Comm Loss Time] Related Parameter(s): d015, C304

Sets the time that the drive will remain in communication loss before implementing the option selected

C304 [Comm Loss Action].

in Values Default 5.0 Secs

Min/Max: 0.1/ 60.0 Secs

Display: 0.1 Secs

C306 [Comm Format]

Selects the protocol (RTU only), data bits (8 data bits only), parity (None, Even, Odd), and stop bits (1 stop bit only) used by the RS485 port on the drive.

Appendix C for details on using the drive communication features.

Refer to

Important: Options 0 “R

Power to drive must be cycled before any changes will affect drive operation.

TU 8-N-1” (Default)

TU 8-E-1”

1 “R

2 “R

TU 8-O-1”

TU 8-N-2”

3 “R

TU 8-E-2”

4 “R

5 “R

TU 8-O-2”

C307 [Comm Write Mode]

Determines whether parameter changes made over communication port are saved and stored in Non-Volatile Storage (NVS) or RAM only. If they are stored in RAM, the values will be lost at power-down.

1 “R

ave” (Default)

AM Only”

Options 0 “S

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Programming and Parameters 3-19

Maximum Freq

Accel Time

Accel Rate

Maximum Freq

Decel Time

Decel Rate

Advanced Program Group

A401 [Accel Time 2] Related Parameter(s): P109

When active, sets the rate of acceleration for all speed increases except jog. Refer to the flowchart on

1-20 for details.

page

Values Default 20.0 Secs

Min/Max: 0.0/600.0 Secs

Display: 0.1 Secs

P105 [Maximum Freq]

Deceleration

Speed

Acceleration

P109 or A401 [Accel Time x]

A402 [Decel Time 2] Related Parameter(s): P110

When active, sets the rate of deceleration for all speed decreases except jog. Refer to the flowchart

1-20 for details.

on page

Values Default 20.0 Secs

Min/Max: 0.1/600.0 Secs

Display: 0.1 Secs

Time

P110 or A402

[Decel Time x]

P105 [Maximum Freq]

Speed

Acceleration

P109 or A401 [Accel Time x]

Deceleration

P110 or A402

Time

[Decel Time x]

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3-20 Programming and Parameters

1/2 S Curve Time

2.5 Seconds

Total Time to Accelerate = Accel Time + S Curve Time

50% S Curve

Target

Target/2

Accel Time

10 Seconds

1/2 S Curve Time

2.5 Seconds

Advanced Program Group (continued)

A403 [S Curve %]

Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time is added, 1/2 at the beginning and 1/2 at the end of the ramp.

Values Default 0% (Disabled)

Min/Max: 0/100%

Display: 1%

Example:

Accel Time = 10 Seconds S Curve Setting = 50% S Curve Time = 10 × 0.5 = 5 Seconds Total Time = 10 + 5 = 15 Seconds

A404 [Jog Frequency] Related Parameter(s): P105, t201, t202, A405

Sets the output frequency when a jog command is issued.

Values Default 10.0 Hz

Min/Max: 0.0/

Display: 0.1 Hz

P105 [Maximum Freq]

A405 [Jog Accel/Decel] Related Parameter(s): t201, t202, A404

Sets the acceleration and deceleration time when a jog command is issued.

Values Default 10.0 Secs

Min/Max: 0.1/600.0 Secs

Display: 0.1 Secs

A409 [Internal Freq] Related Parameter(s): P108

Provides the frequency command to the drive when P108 [Speed Reference] is set to 1 “Internal Freq”. When enabled, this parameter will change the frequency command in “real time” using the

gral keypad Up Arrow or Down Arrow when in program mode.

inte Important:

this value to EEPROM memory. If the ESC key is used before the Enter key, the frequency will return to the original value following the normal accel/decel curve.

Values Default 60.0 Hz

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Once the desired command frequency is reached, the Enter key must be pressed to store

Min/Max: 0.0/400.0 Hz

Display: 0.1 Hz

Programming and Parameters 3-21

Input State of Digital In 1

(I/O Terminal 05)

Input State of Digital In 2

(I/O Terminal 06) Frequency Source Accel / Decel Parameter Used

(2)

00A410 [Preset Freq 0] [Accel Time 1] / [Decel Time 1]

10A411

[Preset Freq 1] [Accel Time 1] / [Decel Time 1]

01A412

[Preset Freq 2] [Accel Time 2] / [Decel Time 2]

11A413

[Preset Freq 3] [Accel Time 2] / [Decel Time 2]

(2)

When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.

Advanced Program Group (continued)

A410 [Preset Freq 0] A411 [Preset Freq 1]

(1)

Related Parameter(s): P108, P109, P110, t201, t202,

A401, A402

A412 [Preset Freq 2] A413 [Preset Freq 3]

Values A410 Default

A411 Default A412 Default A413 Default

Min/Max: 0.0/400.0 Hz

Display: 0.1 Hz

Provides a fixed frequency command value when Frequencies”.

An active preset input will override speed c

(1)

To activate A410 [Preset Freq 0] set P108 [Speed Reference] to option 4 “Preset Freq 0-3”.

0.0 Hz

5.0 Hz

10.0 Hz

20.0 Hz

t201 - t202 [Digital Inx Sel] is set to 4 “Preset

ommand as shown in the flowchart on page 1-20.

A418 [Skip Frequency] Related Parameter(s): A419

Sets the frequency at which the drive will not operate. A setting of 0 disables this parameter.

Values Default 0 Hz

Min/Max: 0/400 Hz Display: 1 Hz

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3-22 Programming and Parameters

Frequency

Time

Skip Frequency

Command

Frequency

Drive Output Frequency

2x Skip Frequency Band

Advanced Program Group (continued)

A419 [Skip Freq Band] Related Parameter(s): A418

Determines the bandwidth around A418 [Skip Frequency]. A419 [Skip Freq Band] is applied above and below the actual skip frequency. See the diagram below.

A setting of 0.0 disables this parameter. Values Default: 0.0 Hz

Min/Max: 0.0/30.0 Hz

Display: 0.1 Hz

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A424 [DC Brake Time] Related Parameter(s): P107, A425

Sets the length of time that DC brake current is “injected” into the motor. Refer to parameter A425 [DC Brake Level].

Values Default 0.0 Secs

Min/Max: 0.0/99.9 Secs (A setting of 99.9 = Continuous)

Display: 0.1 Secs

Programming and Parameters 3-23

[

]

[

]

[

]

[

]

Voltage

Speed

ATTE NTION: If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used.

ATTENTION: This feature should not be used with synchronous or permanent magnet motors. Motors may be demagnetized during braking.

Setting Min/Max 0

1 2 3

“Disabled” “Normal RA Res” (5% Duty Cycle) - Refer to Table B.C on page B-2 “No Protection” (100% Duty Cycle) “% Duty Cycle” Limited (1% – 99% of Duty Cycle) - see A428

ATTENTION: A risk of fire exists if external braking resistors are not protected. The external resistor package must be self-protected from over temperature or the protective circuit shown in Figure B.3 on page B-7

, or equivalent, must be supplied.

Advanced Program Group (continued)

A425 [DC Brake Level] Related Parameter(s): P107, A418

Defines the maximum DC brake current, in amps, applied to the motor when P107 [Stop Mode] is set to either “Ramp” or “DC Brake”.

Values Default Drive Rated Amps × 0.05

Min/Max: 0.0/(Drive Rated Amps × 1.8) Display: 0.1 Amps

eed

olts/S

Stop Comman

Ramp-to-Stop Mod

DC Brake Time

DC Brake Level

Tim

DC Injection Braking Mod

Voltage

eed

Spee

olts/S

Stop Comman

DC Brake Time

DC Brake Level

Tim

A427 [DB Resistor Sel] Related Parameter(s): A428

Stop drive before changing this parameter.

Enables/disables external dynamic braking. This

The drive is able to provide full braking indefinit resistor. When this parameter is set to 1 “Normal RA Res” and an appropriate RA resistor is used (see

Tabl e B. C), the drive provides calculated resistor overload protection. However, the drive

selection cannot protect against a brake IGBT failure.

Values Default 0

Min/Max: 0/3

Display: 1

parameter applies only to Frame C drives.

ely. Braking power is limited by the external DB

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3-24 Programming and Parameters

ATTE NTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.

Advanced Program Group (continued)

A428 [DB Duty Cycle] Related Parameter(s): A427

Stop drive before changing this parameter.

Selects the duty cycle allowed for an ext is set to 3. This parameter applies only to Frame C drives.

Values Default 5%

Min/Max: 1/99% Display: 1%

A433 [Start At PowerUp]

Stop drive before changing this parameter.

Enables/disables a feature that allows a Start or Run command to automatically cause the drive to

esume running at commanded speed after drive input power is restored. Requires a digital input

r configured for Run or Start and a valid start contact.

ernal dynamic braking resistor when A427 [DB Resistor Sel]

Options 0 “D

isabled” (Default)

nabled”

1 “E

A434 [Reverse Disable] Related Parameter(s): d006

Stop drive before changing this parameter.

Enables/disables the function that allows the direc command may come from a digital command, the keypad or a serial command. All reverse inputs including two-wire Run Reverse will be ignored with reverse disabled.

Options 0 “R

ev Enabled” (Default)

Rev Disabled”

1 “

tion of motor rotation to be changed. The reverse

A435 [Flying Start En]

Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM.

Options 0 “D

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isabled” (Default)

nabled”

1 “E

Programming and Parameters 3-25

Advanced Program Group (continued)

A436 [Compensation]

Enables/disables correction options that may improve problems with motor instability.

Options 0 “D

A437 [Slip Hertz @ FLA] Related Parameter(s): P103

Compensates for the inherent slip in an induction motor. This frequency is added to the commanded output frequency based on motor current.

Values Default 2.0 Hz

A438 [Process Time Lo] Related Parameter(s): d010, P104

Scales the time value when the drive is running at P104 [Minimum Freq]. When set to a value other than zero,

Values Default 0.00

isabled”

1 “E

lectrical” (Default) Some drive/motor combinations have inherent instabilities

chanical” Some motor/load combinations have mechanical resonances

2 “Me

oth”

3 “B

Min/Max: 0.0/ 10.0 Hz

Display: 0.1 Hz

d010 [Process Display] indicates the duration of the process.

Min/Max: 0.00/ 99.99

Display: 0.01

which are exhibited as non-sinusodial motor currents. This setting attempts to correct this condition.

which can be excited by the drive current regulator. This setting slows down the current regulator response and attempts to correct this condition.

A439 [Process Time Hi] Related Parameter(s): d010, P105

Scales the time value when the drive is running at P105 [Maximum Freq]. When set to a value other than zero,

Values Default 0.00

d010 [Process Display] indicates the duration of the process.

Min/Max: 0.00/ 99.99

Display: 0.01

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3-26 Programming and Parameters

Output

Freq

Process

Fact or

Process

Display

Advanced Program Group (continued)

A440 [Process Factor] Related Parameter(s): d010

Scales the value displayed by d010 [Process Display].

Values Default 30.0

Min/Max: 0.1/999.9

Display: 0.1

A441 [Bus Reg Mode]

Controls the operation of the drive voltage regulation, which is normally operational at deceleration or when the bus voltage rises.

Refer to the Attention statement on page Values 0 “D

isabled” nabled” (Default)

1 “E

A442 [Current Limit]

Maximum output current allowed before current limiting occurs. Values Default Drive Rated Amps × 1.5

Min/Max: 0.1/(Drive Rated Amps × 1.8) Display: 0.1 Amps

P-3 for important information on bus regulation.

A444 [Motor OL Select] Related Parameter(s): P102, P103

Drive provides Class 10 motor overload protection. Settings 0-2 select the derating factor for the I2t overload function.

Options 0 “N

100

% of P103 [Motor OL Curent]

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o Derate” (Default)

1 “

Min Derate”

x Derate”

2 “Ma

No Derate

150

125100755025

% of P102 [Motor NP Hertz]

175

200

100

% of P103 [Motor OL Curent]

Min Derate

150

125100755025

% of P102 [Motor NP Hertz]

175

200

100

% of P103 [Motor OL Curent]

% of P102 [Motor NP Hertz]

Max Derate

125100755025

150

175

200

Programming and Parameters 3-27

Advanced Program Group (continued)

A446 [PWM Frequency]

Sets the carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on the PWM frequency setting.

Important: I Values Default 4.0 kHz

% Output Curent (A)

A448 [SW Current Trip] Related Parameter(s): P103

Enables/disables a software instantaneous (within 100 ms) current trip.

Values Default 0.0 (Disabled)

gnoring derating guidelines can cause reduced drive performance.

Min/Max: 2.0/10.0 kHz

Display: 0.1 kHz

100

96 92 88 84 80 76 72 68 64 60 56 52

54321109

Carrier Frequency (kHz)

Min/Max: 0.0/(Drive Rated Amps × 2)

Display: 0.1 Amps

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3-28 Programming and Parameters

Advanced Program Group (continued)

A450 [Fault Clear]

Stop drive before changing this parameter.

Resets a fault and clears the fault queue. Used primarily to clear a fault over network communications.

Options 0 “R

A451 [Auto Rstrt Tries]

Sets the maximum number of times the drive attempts to reset a fault and restart.

Clear a Type 1 fault and restart the drive.

1. Set

2. Set

Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.

1. Set

2. Set

eady/Idle” (Default)

eset Fault”

1 “R

lear Buffer” (Parameters d007-d009 [Fault x Code])

2 “C

A451 [Auto Rstrt Tries] to a value other than “0”. A452 [Auto Rstrt Delay] to a value other than “0”.

A451 [Auto Rstrt Tries] to a value other than “0”. A452 [Auto Rstrt Delay] to “0”.

Values Default 0

Min/Max: 0/9

Display: 1

A452 [Auto Rstrt Delay] Related Parameter(s): A451

Sets the time between restart attempts when A451 [Auto Rstrt Tries] is set to a value other than zero. Values Default 1.0 Secs

Min/Max: 0.0/120.0 Secs

Display: 0.1 Secs

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Programming and Parameters 3-29

Advanced Program Group (continued)

A453 [Boost Select] Related Parameter(s): d004, P101, P102

Sets the boost voltage (% of P101 [Motor NP Volts]) and redefines the Volts per Hz curve.

(1)

Drive may add additional voltage unless option 5 is selected.

2 “ 3 “ 4 “ 5 “0 6 “0 7 “2

30.0, VT”

35.0, VT”

40.0, VT”

45.0, VT” .0 no IR” .0” .5, CT”

Variable Torque

Options 1 “

[Default for

3.7, 5.5, 7.5 & 11.0 kW (5.0, 7.5, 10.0 & 15.0 HP) Drives]

.0, CT” (Default)

100

8 “5 9 “7 10 “ 11 “ 12 “ 13 “ 14 “

.5, CT”

10.0, CT”

12.5, CT”

15.0, CT”

17.5, CT”

20.0, CT”

Constant Torque

(1)

1/2 [Motor NP Volts]

% P101 [Motor NP Volts]

Settings

5-14

0 50 100

1/2

[Motor NP Hertz]

% P102 [Motor NP Hertz]

2 1

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3-30 Programming and Parameters

Advanced Program Group (continued)

A457 [Maximum Voltage]

Sets the highest voltage the drive will output.

Values Default Drive Rated Volts

Min/Max: 20/Drive Rated Volts

Display: 1 VAC

A458 [Program Lock]

Protects parameters against change by unauthorized personnel.

Options 0 “U

A459 [Testpoint Sel]

Used by Rockwell Automation field service personnel.

Values Default 400

A461 [Motor NP FLA]

Set to the motor nameplate rated full load amps. Values Default Drive Rated Amps

nlocked” (Default)

1 “L

ocked”

Min/Max: 0/FFFF

Display: 1 Hex

Min/Max: 0.1/(Drive Rated Amps × 2)

Display: 0.1 Amps

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Programming and Parameters 3-31

Parameter Cross Reference – by Name

Parameter Name Number Group Page

Accel Time 1 P109 Basic Program 3-11 Accel Time 2 A401 Advanced Program 3-19 Analog In 0-10V d020 Display 3-7 Analog In 4-20mA d021 Display 3-7 Anlg In 0-10V Hi t212 Terminal Block 3-14 Anlg In 0-10V Lo t211 Terminal Block 3-14 Anlg In4-20mA Hi t214 Terminal Block 3-15 Anlg In4-20mA Lo t213 Terminal Block 3-14 Auto Rstrt Delay A452 Advanced Program 3-28 Auto Rstrt Tries A451 Advanced Program 3-28 Boost Select A453 Advanced Program 3-29 Bus Reg Mode A441 Advanced Program 3-26 Comm Data Rate C302 Communications 3-17 Comm Format C306 Communications 3-18 Comm Loss Action C304 Communications 3-17 Comm Loss Time C305 Communications 3-18 Comm Node Addr C303 Communications 3-17 Comm Status d015 Display 3-6 Comm Write Mode C307 Communications 3-18 Commanded Freq d002 Display 3-3 Compensation A436 Advanced Program 3-25 Contrl In Status d013 Display 3-5 Control Source d012 Display 3-5 Control SW Ver d016 Display 3-6 Current Limit A441 Advanced Program 3-26 DB Duty Cycle A428 Advanced Program 3-24 DB Resistor Sel A427 Advanced Program 3-23 DC Brake Level A425 Advanced Program 3-23 DC Brake Time A424 Advanced Program 3-21 DC Bus Voltage d005 Display 3-3 Decel Time 1 P110 Basic Program 3-12 Decel Time 2 A402 Advanced Program 3-19 Dig In Status d014 Display 3-6 Digital In1 Sel t201 Terminal Block 3-13 Digital In2 Sel t202 Terminal Block 3-13 Drive Status d006 Display 3-4 Drive Temp d022 Display 3-7 Drive Type d017 Display 3-6 Elapsed Run Time d018 Display 3-7 Fault 1 Code d007 Display 3-4 Fault 2 Code d008 Display 3-4 Fault 3 Code d009 Display 3-4 Faul t Clear A450 Advanced Program 3-28 Flying Start En A435 Advanced Program 3-24 Internal Freq A409 Advanced Program 3-20 Jog Accel/Decel A405 Advanced Program 3-20 Jog Frequency A404 Advanced Program 3-20 Language C301 Communications 3-17 Maximum Freq P105 Basic Program 3-8 Maximum Voltage A457 Advanced Program 3-30 Minimum Freq P104 Basic Program 3-8 Motor NP FLA A461 Advanced Program 3-30 Motor NP Hertz P102 Basic Program 3-8 Motor NP Volts P101 Basic Program 3-8 Motor OL Current P103 Basic Program 3-8 Motor OL Ret P111 Basic Program 3-12

Parameter Name Number Group Pag e

Motor OL Select A444 Advanced Program 3-26 Output Current d003 Display 3-3 Output Freq d001 Display 3-3 Output Voltage d004 Display 3-3 Preset Freq 0 A410 Advanced Program 3-21 Preset Freq 1 A411 Advanced Program 3-21 Preset Freq 2 A412 Advanced Program 3-21 Preset Freq 3 A413 Advanced Program 3-21 Process Display d010 Display 3-4 Process Factor A440 Advanced Program 3-26 Process Time Hi A439 Advanced Program 3-25 Process Time Lo A438 Advanced Program 3-25 Program Lock A458 Advanced Program 3-30 PWM Frequency A446 Advanced Program 3-27 Relay Out Level t222 Te rm in al Bl ock 3-16 Relay Out Sel t221 Te rm in al Bl ock 3-15 Reset To Defalts P112 Basic Program 3-12 Reverse Disable A434 Advanced Program 3-24 S Curve % A403 Advanced Program 3-20 Skip Freq Band A419 Advanced Program 3-22 Skip Frequency A418 Advanced Program 3-21 Slip Hertz @ FLA A437 Advanced Program 3-25 Speed Reference P108 Basic Program 3-11 Start At PowerUp A433 Advanced Program 3-24 Start Source P106 Basic Program 3-9 Stop Mode P107 Basic Program 3-10 SW Current Trip A448 Advanced Program 3-27 Testpoint Data d019 Display 3-7 Testpoint Sel A459 Advanced Program 3-30

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3-32 Programming and Parameters

Notes:

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Chapter 4

Troubleshooting

Chapter 4 provides information to guide you in troubleshooting the PowerFlex 4M drive. Included is a listing and description of drive faults (with possible solutions, when applicable).

For information on… See page… For information on… See page…

Drive Status Faults 4-1 Common Symptoms and

Drive Status

The condition or state of your drive is constantly monitored. Any changes will be indicated through the integral keypad.

LED Indications

See page 2-3 for information on drive status indicators and controls.

Faults

A fault is a condition that stops the drive. There are two fault types.

4-1 Fault Descriptions 4-3

4-5

Corrective Actions

Type Fault Description

Auto-Reset/Run When this type of fault occurs, and A451 [Auto Rstrt Tries] is

➀

Non-Resetable This type of fault may require drive or motor repair, or is

➁

set to a value greater than “0,” a user-configurable timer, A452 [Auto Rstrt Delay], begins. When the timer reaches zero, the drive attempts to automatically reset the fault. If the condition that caused the fault is no longer present, the fault will be reset and the drive will be restarted.

caused by wiring or programing errors. The cause of the fault must be corrected before the fault can be cleared.

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4-2 Troubleshooting

Fault Indication

Condition Display

Drive is indicating a fault.

The integral keypad provides visual notification of a fault condition by displaying the following.

• Flashing fault number

• Flashing fault indicator

Press the Escape key to regain control of the integral keypad.

Manually Clearing Faults

Step Key(s)

1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the integral keypad.

Access d007

2. Address the condition that caused the fault. The cause must be corrected before the fault can be cleared. See Tabl e 4.A

3. After corrective action has been taken, clear the fault by one of these methods.

• Press Stop if P107

• Cycle drive power.

• Set A450

• Cycle digital input if t201

[Fault Clear] to “1” or “2”.

“Clear Fault”.

Fault 1 Code to view the most recent fault information.

[Stop Mode] is set to a value between “0” and “3”.

- t202 [Digital Inx Select] is set to option 7

Automatically Clearing Faults

Option / Step

Clear a Type 1 fault and restart the drive.

1. Set A451

2. Set A452

Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.

1. Set A451

2. Set A452

[Auto Rstrt Tries] to a value other than “0”. [Auto Rstrt Delay] to a value other than “0”.

[Auto Rstrt Tries] to a value other than “0”. [Auto Rstrt Delay] to “0”.

Auto Restart (Reset/Run)

The Auto Restart feature provides the ability for the drive to automatically perform a fault reset followed by a start attempt without user or application intervention. This allows remote or “unattended” operation. Only certain faults are allowed to be reset. Certain faults (Type 2) that indicate possible drive component malfunction are not resettable.

Caution should be used when enabling this feature, since the drive will attempt to issue its own start command based on user selected programming.

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Fault Descriptions

Table 4.A Fault Types, Descriptions and Actions

No. Fault

F2 Auxiliary Input

F3 Power Loss

Description Action

(1)

Type

Auxiliary input interlock is open. 1. Check remote wiring.

➀

Excessive DC Bus voltage ripple. 1. Monitor the incoming line for

➁

F4 UnderVoltage

F5 OverVoltage

F6 Motor Stalled

F7 Motor Overload

DC bus voltage fell below the

➀

minimum value.

DC bus voltage exceeded

➀

maximum value.

Drive is unable to accelerate

➀

motor.

Internal electronic overload trip. 1. An excessive motor load exists.

➀

F8 Heatsink

OvrTmp

F12 HW OverCurrent

F13 Ground Fault

(1)

See page 4-1 for a description of fault types.

Heatsink temperature exceeds a

➀

predefined value.

The drive output current has

➁

exceeded the hardware current limit.

A current path to earth ground

➁

has been detected at one or more of the drive output terminals.

Troubleshooting 4-3

2. Verify communications programming for intentional fault.

phase loss or line imbalance.

2. Check input line fuse.

Monitor the incoming AC line for low voltage or line power interruption.

Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.

Increase P109 and/or A402 [Accel Time x] or reduce load so drive output current does not exceed the current set by parameter A441 [Current Limit].

Reduce load so drive output current does not exceed the current set by parameter P103 [Motor OL Current].

2. Verify A453 setting

1. Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded 40°C (104°F) for IP 30/NEMA 1/UL Type 1 installations or 50°C (122°F) for IP20/Open type installations.

2. Check fan.

Check programming. Check for excess load, improper A453 Select] setting, DC brake volts set too high or other causes of excess current.

Check the motor and external wiring to the drive output terminals for a grounded condition.

[Boost Select]

[Boost

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

4-4 Troubleshooting

No. Fault

F33 Auto Rstrt Tries

F38 Phase U to Gnd F39 Phase V to Gnd F40 Phase W to Gnd

F41 Phase UV Short F42 Phase UW Short F43 Phase VW Short

F48 Params

Defaulted

F63 SW OverCurrent

F64 Drive Overload

F70 Power Unit

F71 Net Loss The communication network has

F81 Comm Loss

F100 Parameter

Checksum

F122 I/O Board Fail

(1)

See page 4-1 for a description of fault types.

Description Action

(1)

Type

Drive unsuccessfully attempted

➁

to reset a fault and resume running for the programmed number of A451

A phase to ground fault has been

➁

detected between the drive and motor in this phase.

Excessive current has been

➁

detected between these two output terminals.

The drive was commanded to write default values to EEPROM.

Programmed A448 [SW Current

➀

Trip] has been exceeded. Drive rating of 150% for 1 minute

➁

or 200% for 3 seconds has been exceeded.

Failure has been detected in the

➁

drive power section.

faulted.

RS485 (DSI) port stopped

➁

communicating.

The checksum read from the

➁

board does not match the checksum calculated.

Failure has been detected in the

➁

drive control and I/O section.

[Auto Rstrt Tries].

Correct the cause of the fault and manually clear.

1. Check the wiring between the drive and motor.

2. Check motor for grounded phase.

3. Replace drive if fault cannot be cleared.

1. Check the motor and drive output terminal wiring for a shorted condition.

2. Replace drive if fault cannot be cleared.

1. Clear the fault or cycle power to the drive.

2. Program the drive parameters as needed.

Check load requirements and A448 [SW Current Trip] setting.

Reduce load or extend Accel Time.

1. Cycle power.

2. Replace drive if fault cannot be cleared.

1. Cycle power.

2. Check communications cabling.

3. Check network adapter setting.

4. Check external network status.

1. If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port expander, adapters or complete drive as required.

2. Check connection.

3. An adapter was intentionally disconnected.

4. Turn off using C304 Action].

Set P112 [Reset To Defalts] to option 1 “Reset Defaults”.

1. Cycle power.

2. Replace drive if fault cannot be cleared.

[Comm Loss

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Troubleshooting 4-5

Common Symptoms and Corrective Actions

Motor does not Start.

Cause(s) Indication Corrective Action No output voltage to the motor. None Check the power circuit.

Improper boost setting at initial start-up.

Drive is Faulted Flashing red status light Clear fault.

None Set A453

• Check the supply voltage.

• Check all fuses and disconnects.

Check the motor.

• Verify that the motor is

connected properly.

Check the control input signals.

• Verify that a Start signal is

present. If 2-Wire control is used, verify that either the Run Forward or Run Reverse signal is active, but not both.

• Verify that I/O Terminal 01 is

active.

• Verify that P106

matches your configuration.

• Verify that A434

Disable] is not prohibiting movement.

“35.0, VT”.

• Press Stop

• Cycle power

• Set A450

“Clear Faults”.

• Cycle digital input if t201

[Digital Inx Sel] is set to option 7 “Clear Fault”.

[Start Source]

[Reverse

[Boost Select] to option 2

[Fault Clear] to option 1

- t202

Drive does not Start from Integral Keypad.

Cause(s) Indication Corrective Action Integral keypad is not enabled. Green LED above Start key is

I/O Terminal 01 “Stop” input is not present.

not illuminated.

None Wire inputs correctly and/or install

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

• Set parameter P106

Source] to option 0 “Keypad”.

• Set parameter t201

Inx Select] to option 5 “Local” and activate the input.

jumper.

Publication 22F-UM001D-EN-E

[Start

- t202 [Digital

4-6 Troubleshooting

Drive does not Start from Start or Run Inputs wired to the terminal block.

Cause(s) Indication Corrective Action Drive is Faulted Flashing red status light Clear fault.

Incorrect programming.

[Start Source] is set to

• P106

option 0 “Keypad” or option 5 “RS485 (DSI) Port”.

- t202 [Digital Inx Select] is

• t201

set to option 5 “Local” and the input is active.

Incorrect input wiring.

for wiring examples.

See 1-15

• 2 wire control requires Run

Forward, Run Reverse or Jog input.

• 3 wire control requires Start and

Stop inputs

• Stop input is always required. Incorrect Sink/Source DIP switch

setting.

None Check parameter settings.

None Wire inputs correctly and/or install

None Set switch to match wiring scheme.

• Press Stop

• Cycle power

• Set A450

• Cycle digital input if t201

jumper.

[Fault Clear] to option 1

“Clear Faults”.

[Digital Inx Select] is set to option 7 “Clear Fault”.

- t202

Drive does not respond to changes in speed command.

Cause(s) Indication Corrective Action No value is coming from the

source of the command.

Incorrect reference source is being selected via remote device or digital inputs.

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

The drive “Run” indicator is lit and output is 0 Hz.

None • Check d012

• Check d012

correct source.

• If the source is an analog input,

check wiring and use a meter to check for presence of signal.

• Check d002

to verify correct command.

correct source.

• Check d014

see if inputs are selecting an alternate source. Verify settings

- t202 [Digital Inx Select].

for t201

• Check P108

for the source of the speed reference. Reprogram as necessary.

• Review the Speed Reference

Control chart on page 1-19

[Control Source] for

[Commanded Freq]

[Control Source] for

[Dig In Status] to

[Speed Reference]

Troubleshooting 4-7

Motor and/or drive will not accelerate to commanded speed.

Cause(s) Indication Corrective Action Acceleration time is excessive. None Reprogram P109

Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration.

Speed command source or value is not as expected.

Programming is preventing the drive output from exceeding limiting values.

None Compare d003

None Verify d002

None Check P105

[Accel Time 2].

A401

[Current Limit].

A441

Remove excess load or reprogram

[Accel Time 1] or A401 [Accel

P109

Time 2]. Check for improper A453

Select] setting.

[Commanded Freq].

Check d012 proper Speed Command.

insure that speed is not limited by programming.

[Control Source] for the

[Maximum Freq] to

Motor operation is unstable.

Cause(s) Indication Corrective Action Motor data was incorrectly

entered.

None 1. Correctly enter motor nameplate

data into P101

2. Enable A436

3. Use A453 reduce boost level.

[Boost Select] to

[Accel Time 1] or

[Output Current] with

[Boost

, P102 and P103.

[Compensation].

Drive will not reverse motor direction.

Cause(s) Indication Corrective Action Digital input is not selected for

reversing control.

Digital input is incorrectly wired.

Motor wiring is improperly phased for reverse.

Reverse is disabled. None Check A434

None Check [Digital Inx Sel] (See

page 3-13). Choose correct input

and program for reversing mode.

None Check input wiring. (See page 1-14)

None Switch two motor leads.

[Reverse Disable].

Drive does not power up.

Cause(s) Indication Corrective Action No input power to drive. None Check the power circuit.

Jumper between I/O Terminals P2 and P1 not installed and/or DC Bus Inductor not connected.

None Install jumper or connect DC Bus

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

• Check the supply voltage.

• Check all fuses and disconnects.

Inductor.

Publication 22F-UM001D-EN-E

4-8 Troubleshooting

Notes:

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Appendix A

Supplemental Drive Information

For information on… See page…

Drive, Fuse & Circuit Breaker Ratings A-1 Specifications A-2

Drive, Fuse & Circuit Breaker Ratings

The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Breakers below for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 °C (104 °F) and the U.S. N.E.C. Other country, state or local codes may require different ratings.

Fusing

The recommended fuse types are listed below. If available current ratings do not match those listed in the tables provided, choose the next higher fuse rating.

• IEC – BS8

8 (British Standard) Parts 1 & 2

2, type gG or equivalent should be u

• UL – UL Class RK1, T or J must be used.

sed.

(1)

, EN60269-1, Parts 1 &

(2)

Circuit Breakers

The “non-fuse” listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors) and 140M self-protected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply:

• IEC –

• UL

(1)

(2)

Both types of circuit breakers and 140M self-protected

combination motor controllers are acceptable for IEC installations.

– Only inverse time circuit breakers and the specified 140M self-protected combination motor controllers are acceptable for UL installations.

Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

Typical designations include; Type J - JKS, LPJ, DFJ

Type T - JJS, JJN Type RK1 - LPS, KTS, KTN

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

A-2 Supplemental Drive Information

Specifications

Drive Ratings

Catalog Number

Output Ratings Input Ratings Branch Circuit Protection

kW (HP) Amps

Voltage Rang

e kVA Amps Fuses

140M Motor Protectors

(2) (3)

Contactors

Min. Enclosure Vol um e

100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output

22F-V1P6N103 0.2 (0.25) 1.6 90-126 0.8 6.4 10 140M-C2E-C10 100-C09 1655 22F-V2P5N103 0.4 (0.5) 2.5 90-126 1.1 9.0 15 140M-C2E-C16 100-C12 1655 22F-V4P5N103 0.75 (1.0) 4.5 90-126 2.2 18.0 30 140M-D8E-C20 100-C23 1655 22F-V6P0N103 1.1 (1.5) 6.0 90-126 2.9 24.0 40 140M-F8E-C32 100-C30 1655

200 - 240V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output

22F-A1P6N103 0.2 (0.25) 1.6 180-265 0.7 5.3 10 140M-C2E-B63 100-C09 1655 22F-A2P5N103 0.4 (0.5) 2.5 180-265 1.6 6.5 10 140M-C2E-C10 100-C09 1655 22F-A4P2N103 0.75 (1.0) 4.2 180-265 2.0 8.2 15 140M-C2E-C16 100-C12 1655 22F-A8P0N103 1.5 (2.0) 8.0 180-265 5.4 22.3 35 140M-D8E-C25 100-C23 1655 22F-A011N103 2.2 (3.0) 11.0 180-265 5.9 24.3 40 140M-F8E-C32 100-C30 1655

200 - 240V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output, with Filter

22F-A1P6N113 0.2 (0.25) 1.6 180-265 1.3 5.3 10 140M-C2E-B63 100-C09 1655 22F-A2P5N113 0.4 (0.5) 2.5 180-265 1.6 6.5 10 22F-A4P2N113 0.75 (1.0) 4.2 180-265 2.0 8.2 15 140M-C2E-C16 100-C12 1655 22F-A8P0N113 1.5 (2.0) 8.0 180-265 5.4 22.3 35 140M-D8E-C25 100-C23 1655 22F-A011N113 2.2 (3.0) 11.0 180-265 5.9 24.3 40 140M-F8E-C32 100-C30 1655

140M-C2E-C10 100-C09 1655

200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output

22F-B1P6N103 0.2 (0.25) 1.6 180-265 0.8 1.9 3 140M-C2E-B25 100-C09 1655 22F-B2P5N103 0.4 (0.5) 2.5 180-265 1.2 2.7 6 140M-C2E-B40 100-C09 1655 22F-B4P2N103 0.75 (1.0) 4.2 180-265 2.1 4.9 10 140M-C2E-B63 100-C09 1655 22F-B8P0N103 1.5 (2.0) 8.0 180-265 4.0 9.5 15 140M-C2E-C16 100-C12 1655 22F-B012N103 2.2 (3.0) 12.0 180-265 6.3 15.0 25 140M-C2E-C20 100-C23 1655 22F-B017N103 3.7 (5.0) 17.5 180-265 8.8 21.1 35 140M-F8E-C25 100-C23 1655 22F-B025N104 22F-B033N104

(1)

5.5 (7.5) 25.0 180-265 11.4 27.2 45 140M-F8E-C32 100-C37 3441

(1)

7.5 (10.0) 33.0 180-265 16.1 38.5 60 140M-F8E-C45 100-C60 3441

380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output

22F-D1P5N103 0.4 (0.5) 1.5 340-528 1.5 1.8 3 140M-C2E-B25 100-C09 1655 22F-D2P5N103 0.75 (1.0) 2.5 340-528 3.0 22F-D4P2N103 1.5 (2.0) 4.2 340-528 5.0 6.0 10 140M-C2E-C10 100-C09 1655 22F-D6P0N103 2.2 (3.0) 6.0 340-528 5.2 6.2 10 140M-C2E-C10 100-C09 1655 22F-D8P7N103 3.7 (5.0) 8.7 340-528 7.0 8.3 15 140M-C2E-C16 100-C12 1655 22F-D013N104 22F-D018N104 22F-D024N104

(1)

5.5 (7.5) 13.0 340-528 12.9 15.4 25 140M-D8E-C20 100-C23 3441

(1)

7.5 (10.0) 18.0 340-528 16.3 19.5 30 140M-F8E-C25 100-C23 3441

(1)

11.0 (15.0) 24.0 340-528 21.7 26.1 40 140M-F8E-C32 100-C30 3441

3.5 6 140M-C2E-B40 100-C09 1655

380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output, with Filter

22F-D1P5N113 0.4 (0.5) 1.5 340-528 1.5 1.8 3 140M-C2E-B25 100-C09 1655 22F-D2P5N113 0.75 (1.0) 2.5 340-528 3.0 3.5 6 140M-C2E-B40 100-C09 1655 22F-D4P2N113 1.5 (2.0) 4.2 340-528 5.0 6.0 10 140M-C2E-C10 100-C09 1655 22F-D6P0N113 2.2 (3.0) 6.0 340-528 5.2 6.2 10 140M-C2E-C10 100-C09 1655 22F-D8P7N113 3.7 (5.0) 8.7 340-528 7.0 8.3 15 140M-C2E-C16 100-C12 1655 22F-D013N114 22F-D018N114 22F-D024N114

(1)

(2)

(3)

(1)

5.5 (7.5) 13.0 340-528 12.9 15.4 25 140M-D8E-C20 100-C23 3441

(1)

7.5 (10.0) 18.0 340-528 16.3 19.5 30 140M-F8E-C25 100-C23 3441

(1)

11.0 (15.0) 24.0 340-528 21.7 26.1 40 140M-F8E-C32 100-C30 3441

Catalog suffix ending with ‘4’, such as N104 and N114, indicate that an internal brake IGBT is supplied. The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection

Circuit Breakers Application Ratings.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/ 277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(4)

(in.3)

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Supplemental Drive Information A-3

UL508C CSA 22.2 No. 14

EMC Directive 89/336/EEC, LV Dir. 73/23/EEC LV: EN 50178 EMC: EN 61800-3

(4)

Input/Output Ratings

Approvals

Output Frequency: 0-400 Hz (Programmable) Efficiency: 97

.5% (Typical)

Digital Control Inputs (Input Current = 6mA) Analog Control Inputs

SRC (Source) Mode:

18-24V = ON 0-6V = OFF

SNK (Sink) Mode:

0-6V = ON 18-24V = OFF

4-20mA Analog: 0-10V DC Analog: 10 External Pot: 1-10k ohms, 2 Watt minimum

250 ohm input impedance

0k ohm input impedance

Control Output (Programmable Output, form C relay)

Resistive Rating: 3.0A at 30V DC, 125V AC and 240V AC Inductive Rating: 0.5A at 30V DC, 125V AC, and 240V AC

Recommended Fuses and Circuit Breakers

Fuse: UL Class J, RK1, T or Type BS88; 600V (550V) or equivalent. Circuit Breakers: HMCP or Bulletin 140M or equivalent.

Protective Features

Motor Protection: I2t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection) Overcurrent: Over Voltage: 100

Under Voltage: 100

Control Ride Through: Mi

200% hardware limit, 300% instantaneous fault

-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)

200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line) 380-460V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)

-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)

200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line) 380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)

nimum ride through is 0.5 Secs - typical value 2 Secs

Faultless Power Ride Through: 100 milliseconds

Dynamic Braking

Internal brake IGBT included with power ratings 5.5 kW (7.5 HP) and 7.5 kW (10.0 HP) for 240V, 3-phase drives and 5.5 kW (7.5 HP), 7.5 kW (10.0 HP) and 11.0 kW (15.0 HP) for 480V, 3-phase drives. See

Appendix B for ordering information.

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

A-4 Supplemental Drive Information

Category Specification Environment Altitude: 1000 m (3300 ft) max. without derating

Maximum Surrounding Air Temperature without derating:

IP20: IP20 zero stacking:

Cooling Method

Convection:

Fan:

Storage Temperature: –40 to 85 degrees C (–40 to 185 degrees F) Atmosphere: Important: Dr

Relative Humidity: 0 to 95% non-condensing Shock (operating): 15G peak for 11ms duration (±1.0ms) Vibration (operating): 1G peak, 5 to 2000 Hz

Control Carrier Frequency 2-10 kHz. Drive rating based on 4 kHz.

Frequency Accuracy

Digital Input: Analog Input:

Speed Regulation - Open Loop

Slip Compensation:

with Stop Modes: Multiple programmable stop modes including -

Acceleration/Deceleration: Two independently programmable acceleration

Intermittent Overload: 150% Overload capability for up to 1 minute

Electronic Motor Overload

rotection

Electrical Voltage Tolerance:

Frequency Tolerance: Input Phases: Three-phase input provides full rating. Single-phase

Displacement Power Factor: 0.98 across entire speed range Maximum Short Circuit Rating: 100,000 Amps Symmetrical Actual Short Circuit Rating: Determined by AIC Rating of installed fuse/circuit

Transistor Type: Isolated Gate Bipolar (IGBT)

–10 to 50° C (14 to 122° F) –10 to 40° C (14 to 104° F)

120V, 1-Phase, 0.75 kW (1 HP) and below 240V, 1-Phase, 0.4 kW (0.5 HP) and below 240V, 3-Phase, 0.75 kW (1 HP) and below 480V, 3-Phase, 0.75 kW (1 HP) and below

All other drive ratings.

area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not

ive must not be installed in an

be exposed to a corrosive atmosphere.

Within ±0.05% of set output frequency. Within 0.5% of maximum output frequency. ±2% of base speed across a 40:1 speed range.

Ramp

, Coast, DC-Brake, Ramp-to-Hold and

S Curve.

celeration times. Each time may be

and de programmed from 0 - 600 seconds in 0.1 second increments.

200% Overload capability for up to 3 seconds Provides class 10 motor overload protection

according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A) (2). UL 508C File 29572.

200-240V ±10% 380-480V ±10% 460-600V ±10%

48-63 Hz

ration provides 35% rated current.

ope

break

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Supplemental Drive Information A-5

PowerFlex 4M Estimated Watts Loss (Rated Load, Speed & PWM)

Vol ta ge kW (HP) Watts Loss 100–120V, 1-Phase 0.2 (0.25)

200–240V, 1-Phase 0.2 (0.25)

200–240V, 3-Phase 0.2 (0.25)

380–480V, 3-Phase 0.4 (0.5)

0.4 (0.5)

0.75 (1.0)

1.1 (1.5)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10) 11 (15)

17 28 50 76

14 25 43 82 109

16 26 44 84 115 159 239 329

24 41 74 92 135 190 294 378

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

A-6 Supplemental Drive Information

Notes:

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Appendix B

Accessories and Dimensions

For information on… See page

Product Selection B-1 Product Dimensions B-6

Product Selection

Table B.A Catalog Number Description

22F - D 8P7 N 1 1 3

Drive Voltage Rating Rating Enclosure HIM Emission Class Ty p e

Table B.B PowerFlex 4M Drives

Drive Ratings

120V 50/60 Hz 1-Phase

240V 50/60 Hz 1-Phase

240V 50/60 Hz 1-Phase With Integral EMC Filter

240V 50/60 Hz 3-Phase

480V 50/60 Hz 3-Phase

0.2 0.25 1.6

0.4 0.5 2.5

0.75 1.0 4.5

1.1 1.5 6.0

0.2 0.25 1.6

0.4 0.5 2.5

0.75 1.0 4.2

1.5 2.0 8.0

2.2 3.0 11.0

0.2 0.25 1.6

0.4 0.5 2.5

(1)

0.75 1.0 4.2

1.5 2.0 8.0

2.2 3.0 11.0

0.2 0.25 1.6

0.4 0.5 2.5

0.75 1.0 4.2

1.5 2.0 8.0

2.2 3.0 12.0

3.7

5.5 7.5 25.0

7.5 10.0 33.0

0.4 0.5 1.5

0.75 1.0 2.5

1.5 2.0 4.2

2.2 3.0 6.0

3.7 5.0 8.7

5.5 7.5 13.0

7.5 10.0 18.0

11.0 15.0 24.0

Output Current (A) Panel Mount

5.0 17.5

Catalog Number

22F-V1P6N103

22F-V2P5N103

22F-V4P5N103

22F-V6P0N103

22F-A1P6N103

22F-A2P5N103

22F-A4P2N103

22F-A8P0N103

22F-A011N103

22F-A1P6N113

22F-A2P5N113

22F-A4P2N113

22F-A8P0N113

22F-A011N113

22F-B1P6N103

22F-B2P5N103

22F-B4P2N103

22F-B8P0N103

22F-B012N103

22F-B017N103

22F-B025N104

22F-B033N104

22F-D1P5N103

22F-D2P5N103

22F-D4P2N103

22F-D6P0N103

22F-D8P7N103

22F-D013N104

22F-D018N104

22F-D024N104

(3)

Frame Si

zeInput Voltage kW HP

A A B B A A A B B A A A B B A A A A B B C C A A A B B C C C

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

B-2 Accessories and Dimensions

Drive Ratings

Output

480V 50/60 Hz 3-Phase With Integral EMC Filter

0.4 0.5 1.5

0.75 1.0 2.5

(2)

1.5 2.0 4.2

Current (A) Panel Mount

2.2 3.0 6.0

3.7 5.0 8.7

5.5 7.5 13.0

7.5 10.0 18.0

11.0 15.0 24.0

(1)

This filter is suitable for use with a cable length of up to 5 meters (16 feet) for EN55011 class A and 1 meter (3 feet) for EN55011 class B environment.

(2)

This filter is suitable for use with a cable length of up to 10 meters (33 feet) for EN61800-3 Second environment.

(3)

Catalog suffix ending with ‘4’, such as N104 and N114, indicate that an internal brake IGBT is supplied.

Catalog Num

22F-D1P5N113

22F-D2P5N113

22F-D4P2N113

22F-D6P0N113

22F-D8P7N113

22F-D013N114

22F-D018N114

22F-D024N114

ber

(3)

Table B.C Dynamic Brake Modules

Drive Ratings

Input Voltage kW HP

240V 50/60 Hz 3-Phase

480V 50/60 Hz 3-Phase

5.5 7.5 18 AK-R2-030P1K2

7.5 10.0 12 AK-R2-030P1K2

5.5 7.5 60 AK-R2-120P1K2

7.5 10.0 39 AK-R2-120P1K2

Minimum Resistance Ω

11.0 15.0 36 AK-R2-120P1K2

(1)

The resistors listed in this table are rated for 5% duty cycle.

(2)

Use of Rockwell resistors is always recommended. The resistors listed have been carefully selected for optimizing performance in a varity of applications. Alternative resistors may be used, however care must be taken when making a selection. Refer to the PowerFlex Dynamic Braking Resistor Calculator, publication PFLEX-AT001….

(3)

Requires two resistors wired in parallel.

Catalog Number

Frame SizeInput Voltage kW HP

A A A B B C C C

(1) (2)

(3)

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Accessories and Dimensions B-3

Table B.D Bulletin 1321-3R Series Line Reactors

Input Voltage kW HP

240V 50/60 Hz 3-Phase

0.2 0.25 2 3 12.0 mh 7.5 W 1321-3R2-A

0.4 0.5 4 6 12.0 mh 21 W 1321-3R4-D

Fundamental Amps

0.75 1.0 8 12 3.0 mh 29 W 1321-3R8-B

1.5 2.0 8 12 1.5 mh 19.5 W 1321-3R8-A

2.2 3.0 12 18 1.25 mh 26 W 1321-3R12-A

3.7 5.0 18 27 0.5 mh 36 W 1321-3R18-A

5.5 7.5 25 37.5 0.5 mh 48 W 1321-3R25-A

7.5 10.0 35 52.5 0.4 mh 49 W 1321-3R35-A

480V 50/60 Hz 3-Phase

0.4 0.5 2 3 20.0 mh 11.3 W 1321-3R2-B

0.75 1.0 4 6 9.0 mh 20 W 1321-3R4-C

1.5 2.0 4 6 6.5 mh 20 W 1321-3R4-B

2.2 3.0 8 12 5.0 mh 25.3 W 1321-3R8-C

3.7 5.0 12 18 2.5 mh 31 W 1321-3R12-B

5.5 7.5 12 18 2.5 mh 31 W 1321-3R12-B

7.5 10.0 18 27 1.5 mh 43 W 1321-3R18-B

11.0 15.0 25 37.5 1.2 mh 52 W 1321-3R25-B

(1)

Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5% impedance reactor types are also available. Refer to publication 1321-TD001….

Table B.E DC Bus Inductors

Input Voltage kW HP

240V 50/60 Hz 3-Phase

480V 50/60 Hz 3-Phase

(2)

Use MTE RB Series or equivalent inductors.

5.5 7.5 32 0.85 32RB001

7.5 10.0 40 0.5 40RB001

5.5 7.5 18 3.75 18RB004

7.5 10.0 25 4.0 25RB005

11.0 15.0 32 2.68 32RB003

Maximum Co

ntinuous

Amps Inductance

Amps

Inductance mh MTE Catalog Number

Watts Loss

Catalog Number

(1)

(2)

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

B-4 Accessories and Dimensions

Table B.F EMC Line Filters

Drive Ratings Input Voltage kW HP

120V 50/60 Hz 1-Phase

240V 50/60 Hz 1-Phase

240V 50/60 Hz 3-Phase

480V 50/60 Hz

(2)

3-Phase

(1)

This filter is suitable for use with a cable length up to 5 meters (16 feet) for Class A and 1 meter (3 feet) for Class B environments.

(2)

These ratings can be ordered with internal “S Type” filters. Refer to the Catalog Number explanation on

(3)

This filter is suitable for use with a cable length up to 100 meters (328 feet) for Class A and 25 meters (82 feet) for Class B environments.

0.2 0.25 – 22F-RF010-AL

0.4 0.5 – 22F-RF010-AL

0.75 1.0 – 22F-RF025-BL

1.1 1.5 – 22F-RF025-BL

0.2 0.25

0.4 0.5

0.75 1.0

1.5 2.0

2.2 3.0

0.2 0.25 22F-RF9P5-AS 22F-RF9P5-AL

0.4 0.5 22F-RF9P5-AS 22F-RF9P5-AL

0.75 1.0 22F-RF9P5-AS 22F-RF9P5-AL

1.5 2.0 22F-RF9P5-AS 22F-RF9P5-AL

2.2 3.0 22F-RF021-BS 22F-RF021-BL

3.7 5.0 22F-RF021-BS 22F-RF021-BL

5.5 7.5 22F-RF039-CS 22F-RF039-CL

7.5 10.0 22F-RF039-CS 22F-RF039-CL

0.4 0.5 22F-RF6P0-AS 22F-RF6P0-AL

0.75 1.0 22F-RF6P0-AS 22F-RF6P0-AL

1.5 2.0 22F-RF6P0-AS 22F-RF6P0-AL

2.2 3.0 22F-RF012-BS 22F-RF012-BL

3.7 5.0 22F-RF012-BS 22F-RF012-BL

5.5 7.5 22F-RF026-CS 22F-RF026-CL

7.5 10.0 22F-RF026-CS 22F-RF026-CL

11.0 15.0 22F-RF026-CS 22F-RF026-CL

page P-4 and Tabl e B.B for details.

S Type Filter Catalog Number

(2)

L Type Filter

(1)

Catalog Number

22F-RF010-AL 22F-RF010-AL 22F-RF010-AL 22F-RF025-BL 22F-RF025-BL

(3)

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Accessories and Dimensions B-5

Table B.G Human Interface Module (HIM) Option Kits and Accessories

Item Description Catalog Number

LCD Display, Remote Panel

ount

LCD Display, Remote Handheld Digital speed control

Bezel Kit Panel mount for LCD Display, Remote

DSI HIM Cable (DSI HIM to RJ45 cable)

(1)

The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.

Table B.H Communication Option Kits

Item Description Catalog Number

External DSI™

munications Kit

Com External Comms Power

Supply Compact I/O Module Three channel. 1769-SM2 Serial Converter Module

(RS485 to RS2

DSI Cable 2.0 meter RJ45 to RJ45 cable, male to male

Serial Cable 2.0 meter serial cable with a locking low profile

Null Cable Converter For use when connecting the serial converter to

Splitter Cable RJ45 one to two port splitter cable AK-U0-RJ45-SC1 Terminating Resistors RJ45 120 Ohm resistors (2 pieces) AK-U0-RJ45-TR1 Term in al Bl oc k RJ45 Two position terminal block (5 pieces) AK-U0-RJ45-TB2P DriveExplorer Software

(CD-R or later

DriveExecutive software (CD-R or later

(1)

(2)

32)

OM) Version 3.01

OM) Version 1.01

See www.ab.com/drives/driveexplorer.htm for supported devices. For pricing information, refer to the PowerFlex 4-Class Price List, Publication 22-PL001….

Digital speed control CopyCat capable IP66 (NEMA Type 4X/12) indoor use only 22-HIM-C2 includes 2.9 meter cable. 22-HIM-C2S includes 2 meter cable.

Full numeric keypad CopyCat capable IP30 (NEMA Type 1) Includes 1.0 meter cable

22-HIM-C2 22-HIM-C2S

22-HIM-A3

(1)

Panel mount with optional Bezel Kit

held unit, IP30 (NEMA Type 1)

Hand

1.0 Meter (3.3 Feet)

2.9 Meter (9.51 Feet)

22-HIM-B1

22-HIM-H10 22-HIM-H30

External mounting kit for 22-COMM-C, -D, -E, -P. 22-XCOMM-DC-BASE

Optional 100-240V AC Power Supply for External DSI Com

munications Kit.

Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software. Includes:

DSI to RS232 serial converter (1) 1203-SFC serial cable (1) 22-RJ45CBL-C20 cable (1)

20-XCOMM-AC-PS1

22-SCM-232

DriveExplorer Lite CD (1)

connectors

connector to connect to the ser 9-pin sub-miniature D female connector to connect to a computer.

iveExplorer on a handheld PC.

Windows based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and communication adapters online. Compatibility: Windows 95, 98, ME, NT 4.0

vice Pack 3 or later), 2000, XP and CE

(Ser Windows based software package that provides

an intuitive means for monitoring or configuring Allen-Bradley drives and communication adapters online and offline.

Compatibility: Windows 98, ME, NT 4.0 (Service

ack 3 or later), 2000 and XP

ial converter and a

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

22-RJ45CBL-C20

1203-SFC

1203-SNM

9306-4EXP01ENE

(1)

9303-4DTE01ENE

Publication 22F-UM001D-EN-E

(2)

B-6 Accessories and Dimensions

Note: DIN rail mounting is not applicable to Frame C.

∅∅∅

∅

Product Dimensions

Table B.I PowerFlex 4M Panel Mount Drives – Ratings are in kW and (HP)

120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase

Frame

A 0.2 (0.25)

0.4 (0.5)

B 0.75 (1.0)

1.1 (1.5)

C — — 5.5 (7.5)

Figure B.1 PowerFlex 4M Panel Mount Drives

– Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

0.2 (0.25)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

0.2 (0.25)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

7.5 (10.0)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10.0)

11.0 (15.0)

81.3 (3.20)

—

Shipping W

eight

1.6 (3.5)

2.1 (4.6)

4.8 (10.6)

Frame a b c d e f g h i j k

A 72.0

B 100

C 130.0

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

(2.83)

(3.

(5.

59.0

174.0

151.6

5.4

(2.32)

(6.85)

(5.97)

(0.21)

89.0

174.0

163.5

94)

(3.50)

(6.85)

116.0 (4.57)

260.0 (10.24)

12)

(6.44)

247.5 (9.74)

(0.21)

(0.22)

5.4

5.5

5.2

(0.21)

(0.20)

5.4

5.2

(0.21)

(0.20)

5.5

6.0

(0.22)

(0.24)

—

0.5 (0.02)

1.0 (0.04)

136.0 (5.35)

180.0 (7.09)

90.9 (3.58)

128.7 (5.07)

Accessories and Dimensions B-7

59.0

(2.32)

405.0

(15.94)

386.0

(15.20)

61.0

(2.40)

31.0

(1.22)

ROCKWELL

AUTOMATION

CUS

Frame B

Power On

Power Source DB Resistor Thermostat

Power Off

R (L1)

S (L2)

T (L3)

Three-Phase

AC Input

Note: Applicable to Frame C drives only.

Figure B.2 Dynamic Brake Modules – Dimensions are in millimeters and (inches)

Frame Catalog Number

B AK-R2-030P1K2, AK-R2-120P1K2

Figure B.3 Recommended External Brake Resistor Circuitry

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

B-8 Accessories and Dimensions

Figure B.4 Bulletin 1321-3R Series Line Reactors

– Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

Catalog Number A B C D E Weight

1321-3R2-A 112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4) 1321-3R2-B 112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4) 1321-3R4-B 112 (4.40) 104 (4.10) 76 (3.00) 50 (1.98) 37 (1.44) 1.8 (4) 1321-3R4-C 112 (4.40) 104 (4.10) 86 (3.38) 60 (2.35) 37 (1.44) 2.3 (5) 1321-3R4-D 112 (4.40) 104 (4.10) 92 (3.62) 66 (2.60) 37 (1.44) 2.7 (6) 1321-3R8-A 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.1 (7) 1321-3R8-B 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.6 (8) 1321-3R8-C 152 (6.00) 127 (5.00) 85 (3.35) 63 (2.48) 51 (2.00) 4.9 (11) 1321-3R12-A 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.1 (9) 1321-3R12-B 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.5 (10) 1321-3R18-A 152 (6.00) 133 (5.25) 79 (3.10) 54 (2.13) 51 (2.00) 4.1 (9) 1321-3R18-B 152 (6.00) 135 (5.30) 89 (3.50) 63 (2.48) 51 (2.00) 5.5 (12) 1321-3R25-A 183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00) 4.9 (11) 1321-3R25-B 183 (7.20) 147 (5.80) 89 (3.50) 60 (2.35) 76 (3.00) 6.4 (14) 1321-3R35-A 193 (7.60) 146 (5.76) 91 (3.60) 66 (2.60) 76 (3.00) 6.3 (14)

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Accessories and Dimensions B-9

Figure B.5 Frame A EMC Line Filters – Dimensions are in millimeters and (inches) Catalog Numbers: 22F-RF010-AL; 22F-RF9P5-AS, 22F-RF9P5-AL; 22F-RF6P0-AS, 22

F-RF6P0-AL

72.0

(2.83)

50.0

31.0

(1.22)

(1.97)

218.5

(8.60)

229.0 (9.02)

218.5

(8.60)

54.0

(2.13)

5.5 (0.22)

19.0

(0.75)

24.0

(0.94)

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

5.5 (0.22)

B-10 Accessories and Dimensions

229.0

(9.02)

101.0 (3.98)

74.0

(2.91)

216.0 (8.50)

5.5 (0.22)

50.0

(1.97)

27.0

(1.06)

216.0 (8.50)

24.0

(0.94)

15.0 (0.59)

5.5 (0.22)

Figure B.6 Frame B EMC Line Filters – Dimensions are in millimeters and (inches) Catalog Numbers: 22F-RF025-BL; 22F-RF021-BS, 22F-RF021-BL; 22F-RF012-BS, 22

F-RF012-BL

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

Accessories and Dimensions B-11

Figure B.7 Frame C EMC Line Filters – Dimensions are in millimeters and (inches) Catalog Number: 22F-RF039-CS, 22F-RF039-CL; 22F-RF026-CS, 22F-RF026-CL

60.0

(2.36)

32.0

(1.26)

90.0

(3.54)

309.0

(12.17)

309.0

(12.17)

130.0 (5.12)

5.5 (0.22)

297.0

(11.69)

17.0 (0.67)

30.0

(1.18)

297.0

(11.69)

5.5 (0.22)

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

B-12 Accessories and Dimensions

(

)

(

)

(

)

(4.92)

60.5

(2.38)

(1.50)

(

)

(

)

(

)

(

)

Figure B.8 Remote (Panel Mount) HIM – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-C2

17.

0.69

2.60

3.07

4.09

8.66

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

19.

0.75

0.19

194

(7.64)

Accessories and Dimensions B-13

(

)

(

)

(

)

(6.06)

(3.03)

(

)

(

)

(

)

(

)

(

)

Figure B.9 Remote (Panel Mount) Small HIM – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-C2S

0.98

2.64

2.36

3.66

7.09

19.

0.75

0.19

23.

0.93

Important: The 22-HIM-C2S is smaller than the 22-HIM-C2 and

cannot be used as a direct replacement.

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

B-14 Accessories and Dimensions

(3.66)

25.2

(0.99)

180

(7.09)

11. 1

(0.44)

154

(6.06)

(

)

(

)

(

)

(

)

(

)

(

)

Figure B.10 NEMA Type 1 Bezel – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-B1

2.64

2.36

19.

0.75

0.19

PowerFlex 4M Adjustable Frequency Drive FRN 1.xx - 2.xx User Manual

Publication 22F-UM001D-EN-E

23.

0.93

3.03

Rockwell Automation 22А User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Summary of Changes

Table of Contents

Preface

Overview

Who Should Use this Manual?

Reference Materials

Manual Conventions

Drive Frame Sizes

General Precautions

Catalog Number Explanation

Chapter 1

Installation/Wiring

Opening the Cover

Mounting Considerations

AC Supply Source Considerations

General Grounding Requirements

Fuses and Circuit Breakers

Power Wiring

I/O Wiring Recommendations

Start and Speed Reference Control

EMC Instructions

Chapter 2

Start Up

Prepare For Drive Start-Up

Integral Keypad

Viewing and Editing Parameters

Chapter 3

Programming and Parameters

About Parameters

Parameter Organization

Display Group

Basic Program Group

Terminal Block Group

Communications Group

Advanced Program Group

Parameter Cross Reference – by Name

Chapter 4

Troubleshooting

Drive Status

Faults

Fault Descriptions

Common Symptoms and Corrective Actions

Appendix A

Supplemental Drive Information

Drive, Fuse & Circuit Breaker Ratings

Specifications

Appendix B

Accessories and Dimensions

Product Selection

Product Dimensions