Rockwell Automation 22C User Manual

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Adjustable Frequency AC Drive for Fan & Pump Applications

FRN 1.xx - 7.xx

User Manual

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Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Important: Identifies information that is critical for successful application and

understanding of the product.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:

• identify a hazard

• avoid the hazard

• recognize the consequences

Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.

PowerFlex is a registered trademark of Rockwell Automation, Inc. DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc. PLC is a registered trademark of Rockwell Automation, Inc.

PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual

Summary of Changes

Manual Updates

The information below summarizes the changes to the PowerFlex 400 User Manual since the June 2013 release.

Description of New or Updated Information See Page(s)

Maximum Surrounding Air Temperature table updated. 1-5 Frames G & H Mounting Clearances diagram updated. 1-7 Multiple Digital Input Connections example updated. 1-27 New parameters listed in the table below added to Parameter

Organization table. Parameter T055 [Relay Out1 Sel]: Option 24 “Fault” added. 3-14 Parameter T060 [Relay Out2 Sel]: Option 24 “Fault” added. 3-16 Parameter T065 [Opto Out Sel]: Option 24 “Fault” added. 3-18 Parameter T077 [Sleep-Wake Sel] description updated. 3-23 Parameter T077 [Sleep-Wake Sel]: Option 4 “Ind Slp Wake” added. Parameter T082 [Analog Out1 Sel]: Settings 24...29 added. 3-25 Parameter T085 [Analog Out2 Sel]: Settings 24...29 added. 3-27 Parameter A153 [PID Feedback Sel]: Options 3...8 added. 3-38 Parameter R221...R236 [Relay Outx Sel]: Option 24 “Fault” added. 3-55 Parameter d328 [PID Fdbk Disply]: Minimum value updated from “0.0%”

to “-200.0%”. Maximum value updated from “120.0%” to “200.0%” New parameters listed in the table below added to Parameter

Cross-Reference table. Internal DC Bus Choke specification for 380-480V AC Input updated

from “11-160 kW (15-250 HP)” to “18.5-160 kW (25-250 HP)”. Table D.B Parameter A153 [PID Feedback Sel] Options 3...8 added. D-5 Writing (06) Logic Command Data description updated. E-3 Writing (06) Reference description updated. E-4

3-2

3-65

3-71

A-4

New Parameters

The following parameters have been added with the release of Firmware Release Number (FRN) 7.xx.

Parameter Number Page Parameter Number Page

[Sleep Sel] T090 3-29 [Wake Sel] T091 3-29 [ACT1 Maximum] A207 3-53 [Wake Deviation] A203 3-52 [ACT2 Minimum] A208 3-53 [ACT1 Input] A204 3-52 [ACT2 Maximum] A209 3-53 [ACT2 Input] A205 3-52 [Wake PID Preload] A210 3-54

PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual

[ACT1 Minimum] A206 3-53

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Manual Updates

The information below summarizes the changes to the PowerFlex 400 User Manual since the September 2009 release.

Description of New or Updated Information See Page(s)

Minimum Enclosure Volume column and new footnotes added. 1-13 Drive, Fuse & Circuit Breaker Ratings topic updated. A-1 Electronic Motor Overload Protection description updated. A-3, A-4

, A-2

Manual Updates

The information below summarizes the changes to the PowerFlex 400 User Manual since the October 2006 release.

Description of New or Updated Information See Page(s)

Note on placement of wiring for Frame E 240V, 30-37kW (40-50HP) and 480V, 55-75 kW (75-100HP) drives added.

Parameter T072 [Analog In 1 Loss]: Description revised, and Option 7 ‘Hold Last’ added

Parameter T076 [Analog In 2 Loss]: Description revised, and Option 7 ‘Hold Last’ added

Fault F003 (Power Loss) description changed. 4-3 Fault F004 (UnderVoltage) description changed. 4-3 Fault F017 (Input Phase Loss) description added. 4-4 Fault F032 (Fan Fdbck Loss) description added. 4-4 Altitude derating specification revised. A-3 Internal DC Bus Choke specification corrected. A-4

1-17

3-21

3-23

New Parameters

The following parameters have been added with the release of Firmware Release Number (FRN) 6.xx.

Parameter Number Page Parameter Number Page

[PID Invert Error] A201 3-52 [MOP Reset Sel] A202 3-52 [Fault 5 Time-min] d340 3-68 [PID Fdbk Display] d328 3-65 [Fault 6 Time-hr] d341 3-68 [DC Bus Ripple V] d329 3-65 [Fault 6 Time-min] d342 3-68 [Fault 4 Code] d330 3-66 [Fault 7 Time-hr] d343 3-69 [Fault 5 Code] d331 3-66 [Fault 7 Time-min] d344 3-69 [Fault 6 Code] d332 3-66 [Fault 8 Time-hr] d345 3-69 [Fault 7 Code] d333 3-66 [Fault 8 Time-min] d346 3-69 [Fault 8 Code] d334 3-67 [Fault 9 Time-hr] d347 3-69

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[Fault 5 Time-hr] d339 3-68

soc-3

Parameter Number Page Parameter Number Page

[Fault 9 Code] d335 3-67 [Fault 9 Time-min] d348 3-70 [Fault 10 Code] d336 3-67 [Fault10 Time-hr] d349 3-70 [Fault 4 Time-hr] d337 3-67 [Fault10 Time-min] d350 3-70 [Fault 4 Time-min] d338 3-68

Manual Updates

The information below summarizes the changes to the PowerFlex 400 User Manual since the November 2005 release.

Description of New or Updated Information See Page(s)

Information for Frames G and H added Throughout Frame C mounting requirements clarified 1-6 Analog Output DIP switch setting corrected 1-25 Parameter T072 [Analog In 1 Loss]: Option 6 renamed “Preset Freq0” 3-21 Parameters T082 and T085 [Analog Outx Sel]: Settings 18, 19 and 20

added Parameter C107 [Comm Write Mode] description clarified. 3-32 Parameter A170 [Boost Select]: Options added for Frames G and H 3-43 Parameters R221-R236 [Relay Outx Sel]: Default changed from option

0 to option 23 Current rating for Single Phase operation corrected to 35% A-4 EMC Line Filters added for Frames G and H B-5, B-19, B-20

3-25

3-55

New Parameter

The following parameter has been added with the release of Firmware Release Number (FRN) 5.xx.

Parameter Number Page

[Analog In Filter] T089 3-28

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Notes:

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Preface Overview

Who Should Use this Manual? . . . . . . . . . P-1

Reference Materials . . . . . . . . . . . . . . . . . P-1

Manual Conventions . . . . . . . . . . . . . . . . . P-2

Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-2

General Precautions . . . . . . . . . . . . . . . . . P-3

Catalog Number Explanation . . . . . . . . . . P-4

Chapter 1 Installation/Wiring

Opening the Cover . . . . . . . . . . . . . . . . . . 1-1

Mounting Considerations . . . . . . . . . . . . . 1-5

AC Supply Source Considerations . . . . . . 1-9

General Grounding Requirements . . . . . 1-11

Fuses and Circuit Breakers . . . . . . . . . . . 1-12

Power Wiring . . . . . . . . . . . . . . . . . . . . . 1-14

I/O Wiring Recommendations . . . . . . . . 1-19

Start and Speed Reference Control . . . . . 1-28

RS485 Network Wiring. . . . . . . . . . . . . . 1-30

EMC Instructions . . . . . . . . . . . . . . . . . . 1-31

FCC Instructions . . . . . . . . . . . . . . . . . . . 1-34

Chapter 2 Start Up

Prepare For Drive Start-Up . . . . . . . . . . . . 2-1

Integral Keypad. . . . . . . . . . . . . . . . . . . . . 2-3

Viewing and Editing Parameters. . . . . . . . 2-5

Keypad Hand-Off-Auto Functions . . . . . . 2-6

Chapter 3 Programming and Parameters

About Parameters . . . . . . . . . . . . . . . . . . . 3-1

Parameter Organization. . . . . . . . . . . . . . . 3-2

Basic Display Group . . . . . . . . . . . . . . . . . 3-4

Basic Program Group . . . . . . . . . . . . . . . . 3-7

Terminal Block Group. . . . . . . . . . . . . . . 3-12

Communications Group . . . . . . . . . . . . . 3-31

Advanced Program Group. . . . . . . . . . . . 3-35

Aux Relay Card Group . . . . . . . . . . . . . . 3-55

Advanced Display Group . . . . . . . . . . . . 3-60

Parameter Cross-Reference – by Name . 3-71

Chapter 4 Troubleshooting

Drive Status. . . . . . . . . . . . . . . . . . . . . . . . 4-1

Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-3

Common Symptoms and Corrective Actions . .

4-5

Appendix A Supplemental Drive Information

Drive, Fuse & Circuit Breaker Ratings. . . A-1

Specifications . . . . . . . . . . . . . . . . . . . . . . A-2

Input Power Connections . . . . . . . . . . . . . A-7

Appendix B Accessories and Dimensions

Product Selection . . . . . . . . . . . . . . . . . . . B-1

Product Dimensions . . . . . . . . . . . . . . . . . B-8

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2 Table of Contents

Appendix C RJ45 DSI Splitter Cable Appendix D Application Notes

Damper Control Setup. . . . . . . . . . . . . . . . D-1

PID Setup. . . . . . . . . . . . . . . . . . . . . . . . . . D-2

Auxiliary Motor Control Setup . . . . . . . . D-12

Appendix E Modbus RTU Protocol

Network Wiring. . . . . . . . . . . . . . . . . . . . . E-1

Parameter Configuration . . . . . . . . . . . . . . E-2

Supported Modbus Function Codes . . . . . E-2

Writing (06) Logic Command Data. . . . . . E-3

Writing (06) Reference . . . . . . . . . . . . . . . E-4

Reading (03) Logic Status Data. . . . . . . . . E-4

Reading (03) Feedback . . . . . . . . . . . . . . . E-4

Reading (03) Drive Error Codes . . . . . . . . E-5

Reading (03) and Writing (06) Drive

Parameters . . . . . . . . . . . . . . . . . . . . . . . E-5

Additional Information . . . . . . . . . . . . . . . E-5

Appendix F Metasys N2

Understanding Metasys N2 . . . . . . . . . . . . F-1

Network Points . . . . . . . . . . . . . . . . . . . . . F-3

Using Percent (%) for the Reference. . . . . F-5

Using Metasys Configurable Objects to Access

Parameters . . . . . . . . . . . . . . . . . . . . . . . F-6

Appendix G P1 – Floor Level Network (FLN)

Understanding P1-FLN . . . . . . . . . . . . . . . G-1

Network Points . . . . . . . . . . . . . . . . . . . . . G-2

Using Percent (%) for the Reference. . . . . G-6

Using P1 Configurable Points to Access

Parameters . . . . . . . . . . . . . . . . . . . . . . . G-7

Index

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Preface

Overview

The purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 400 Adjustable Frequency AC Drive.

For information on… See page…

Who Should Use this Manual? Reference Materials P-1 Manual Conventions P-2 Drive Frame Sizes P-2 General Precautions P-3 Catalog Number Explanation P-4

Who Should Use this Manual?

This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.

P-1

Reference Materials

The following manuals are recommended for general drive information:

Title Publication Available Online at …

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives

Preventive Maintenance of Industrial Control and Drive System Equipment

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control

A Global Reference Guide for Reading Schematic Diagrams

PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual

DRIVES-IN001…

DRIVES-TD001…

SGI-1.1

100-2.10

www.rockwellautomation.com/ literature

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P-2 Overview

Manual Conventions

• In this manual we refer to the PowerFlex 400 Adjustable Frequency

AC Drive as; drive, PowerFlex 400 or PowerFlex 400 Drive.

• Parameter numbers and names are shown in this format:

P031 [Motor NP Volts]

• The following words are used throughout the manual to describe an

action:

Word Meaning

Can Possible, able to do something Cannot Not possible, not able to do something May Permitted, allowed Must Unavoidable, you must do this Shall Required and necessary Should Recommended Should Not Not Recommended

Name Number Group b = Basic Display Group

P = Basic Program Group T = Terminal Block Group C = Communications Group A = Advanced Program Group R = Aux Relay Card Group d = Advanced Display Group

Drive Frame Sizes

Similar PowerFlex 400 drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame sizes is provided in

Appendix

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Overview P-3

General Precautions

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the –DC and +DC terminals or at the –DC and P2 terminals on the Power Terminal Block (refer to Chapter zero.

A darkened LCD display and LEDs is not an indication that capacitors have discharged to safe voltage levels.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

1 Power Terminal descriptions). The voltage must be

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can also cause either of the following two conditions to occur.

1. Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive speed changes;

2. Actual deceleration times can be longer than commanded deceleration times However, a “Stall Fault” is generated if the drive remains in this state for 1 minute. If this condition is unacceptable, the bus regulator must be disabled (see parameter A187

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P-4 Overview

Code Vol ta ge Ph.

B 240V AC 3 D 480V AC 3

Code Vers ion

3 RS485

Code Interface Module

1 Fixed Keypad

Code Enclosure

N Panel Mount - IP20/UL Open-Type

(1)

A Panel Mount - IP30/NEMA 1/UL Type 1

(2)

F Flange Mount - IP20/UL Open Type

(3)

1-3 4 5 6-8 9 10 11 12

22C - D 038 A 1 0 3

Drive Dash Voltage Rating Rating Enclosure HIM Emission Class Comm Slot

Output Current @ 200-240V 60Hz Input

Code Amps kW (HP) Frame

012 12 2.2 (3.0) C 017 17.5 3.7 (5.0) C 024 24 5.5 (7.5) C 033 33 7.5 (10) C 049 49 11 (15) D 065 65 15 (20) D 075 75 18.5 (25) D 090 90 22 (30) D 120 120 30 (40) E 145 145 37 (50) E

Code Rating

0 Not Filtered

Output Current @ 380-480V Input

Code Amps kW (HP) Frame

6P0 6.0 2.2 (3.0) C 010 10.5 4.0 (5.0) C 012 12 5.5 (7.5) C 017 17 7.5 (10) C 022 22 11 (15) C 030 30 15 (20) C 038 38 18.5 (25) D 045 45.5 22 (30) D 060 60 30 (40) D 072 72 37 (50) E 088 88 45 (60) E 105 105 55 (75) E 142 142 75 (100) E 170 170 90 (125) F 208 208 110 (150) F 260 260 132 (200) G 310 310 160 (250) G 370 370 200 (300) H 460 460 250 (350) H

Code

22C PowerFlex 400

(1)

Frame C drives only available with IP20/UL Open-Type enclosure. Field installed conversion kit available to achieve IP30/NEMA 1/UL Type 1 rating.

(2)

Frame D, E, F, G and H drives only available with IP30/NEMA 1/UL Type 1 enclosure.

(3)

Frame C drives only.

Additional accessories, options and adapters are available. See Appendix B for details.

Catalog Number Explanation

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Chapter 1

Installation/Wiring

This chapter provides information on mounting and wiring the PowerFlex 400 Drive.

For information on… See page For information on… See page

Opening the Cover Mounting Considerations 1-5 Power Wiring 1-14 AC Supply Source Considerations 1-9 I/O Wiring

General Grounding Requirements 1-11 EMC Instructions 1-31

Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins.

ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

1-1 Fuses and Circuit Breakers 1-12

1-19

Recommendations

Opening the Cover

Frame C Drives

1. Press and hold in the tabs on each side of the cover.

2. Pull the cover out and up to release.

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1-2 Installation/Wiring

Frame D Drives

1. Loosen the two captive cover screws.

2. Pull the bottom of the cover out and up to release.

Frame E Drives

1. Loosen the four captive cover screws.

2. Pull the bottom of the cover out and up to release.

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Frame F Drives

1. Turn the latch counterclockwise.

2. Pull on the latch to swing the door open.

Installation/Wiring 1-3

Frame G Drives

1. Loosen the four captive cover screws.

2. Pull the bottom of the cover out and up to release.

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1-4 Installation/Wiring

Frame H Drives

1. Loosen the four captive cover screws.

2. Pull the bottom of the cover out and up to release.

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Installation/Wiring 1-5

Mounting Considerations

• Mount the drive upright on a flat, vertical and level surface.

Frame Screw Size Screw Torque

C M5 (#10-24) 2.45-2.94 N-m (22-26 lb.-in.) D M8 (5/16 in.) 6.0-7.4 N-m (53.2-65.0 lb.-in.) E M8 (5/16 in.) 8.8-10.8 N-m (78.0-95.3 lb.-in.) F M10 (3/8 in.) 19.6-23.5 N-m (173.6-208.3 lb.-in.) G M12 (1/2 in.) 33.5-41.0 N-m (296.5-362.9 lb.-in.) H M12 (1/2 in.) 33.5-41.0 N-m (296.5-362.9 lb.-in.)

• Protect the cooling fan by avoiding dust or metallic particles.

• Do not expose to a corrosive atmosphere.

• Protect from moisture and direct sunlight.

Maximum Surrounding Air Temperature

Frame Enclosure Rating Temperature

C IP 20/UL Open-Type -10° to 45°C

IP 30/NEMA 1/UL Type 1

IP 20/UL Open-Type -10° to 50°C

D IP 30/NEMA 1/UL Type 1 -10° to 45°C

FSee Figure 1.3

GSee Figure 1.4

(1)

Frame C drives require installation of the PowerFlex 400 IP 30/NEMA 1/UL Type 1 option kit to achieve this rating.

Range

(14° to 113°F)

(1)

-10° to 45°C (14° to 113°F)

(14° to 122°F)

(14° to 113°F)

Minimum Mounting Clearances

See Figure 1.1 Mounting Option A

See Figure 1.1 Mounting Option B

See Figure 1.2

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1-6 Installation/Wiring

120 mm (4.7 in.)

25 mm

(1.0 in.)

120 mm (4.7 in.)

Closest object that

may restrict air flow

through the drive heat

sink and chassis.

Mounting Option A

No clearance required

between drives.

Mounting Option B

150 mm (6.0 in.)

50 mm

(2.0 in.)

50 mm (2.0 in.)

Minimum Mounting Clearances

Refer to Appendix B for mounting dimensions.

Figure 1.1 Frame C Mounting Clearances

Figure 1.2 Frames D & E Mounting Clearances

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Figure 1.3 Frame F Mounting Clearances

300 mm

(11.8 in.)

300 mm

(11.8 in.)

200 mm

(1)

(7.9 in.)

200 mm

(1)

(7.9 in.)

(1) If the drive is installed with a side gap of 200 mm, it has to be removed from

the shelf to change the fan. If the drive is installed with a side gap of 300 mm, it does not need to be removed from the shelf to change the fan.

250 mm (9.8 in.)

Installation/Wiring 1-7

50 mm

(2.0 in.)

Figure 1.4 Frames G & H Mounting Clearances

150 mm (6.0 in.)

50 mm

(2.0 in.)

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1-8 Installation/Wiring

Debris Protection

Frame C Drives – A plastic top panel is included with the drive. Install the panel to prevent debris from falling through the vents of the drive housing during installation. Remove the panel for IP 20/Open Type applications.

Frame D, E, F, G and H Drives – These drives have built-in debris protection. Installation of a protective panel is not required.

Storage

• Store within an ambient temperature range of -40° to +85°C.

• Store within a relative humidity range of 0% to 95%,

non-condensing.

• Do not expose to a corrosive atmosphere.

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Installation/Wiring 1-9

Important:

Tighten screw after jumper removal.

Frame C

Frame E and F (Typical)

AC Supply Source Considerations

Ungrounded Distribution Systems

ATTENTION: PowerFlex 400 drive frames contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system.

Disconnecting MOVs (Drive Frames C, E and F only.)

To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage. To disconnect these devices, remove the jumper shown in Figure 1.6

Figure 1.5 Phase to Ground MOV Removal

Figure 1.6 MOV Jumper Location

Three-Phase

AC Input

R/L1 S/L2 T/L3

Jumper

123

Note: Frame D, G and H drives do not contain a MOV to ground connection and are suitable for operation in both grounded and ungrounded distribution systems without modification.

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1-10 Installation/Wiring

Input Power Conditioning

The drive is suitable for direct connection to input power within the rated voltage of the drive (see Appendix input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in

Table 1.A

Action on the line side of the drive.

Important: Only one device per branch circuit is required. The device

Table 1.A Input Power Conditions

Input Power Condition Corrective Action

Low Line Impedance (less than 1% line reactance)

Line has power factor correction capacitors • Install Line Reactor

Line has frequent power interruptions

Line has intermittent noise spikes in excess of 6000V (lightning)

Phase to ground voltage exceeds 125% of normal line to line voltage

Ungrounded distribution system

(1)

, install one of the devices listed under the heading Corrective

should be mounted closest to the branch and sized to handle the total current of the branch circuit.

Refer to Appendix B for accessory ordering information.

A). Listed in Table 1.A are certain

• Install Line Reactor

• or Isolation Transformer

• Remove MOV jumper to ground

(Frame C, E and F drives only)

• or Install Isolation Transformer with

grounded secondary if necessary

(1)

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Installation/Wiring 1-11

General Grounding Requirements

The drive Safety Ground - (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.

Figure 1.7 Typical Grounding

R/L1 S/L2 T/L3

SHLD

U/T1 V/T2 W/T3

Ground Fault Monitoring

If a system ground fault monitor (RCD) is to be used, only Type B (adjustable) devices should be used to avoid nuisance tripping.

Safety Ground - (PE)

This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar. Grounding points must comply with national and local industrial safety regulations and/or electrical codes.

Motor Ground

The motor ground must be connected to one of the ground terminals on the drive.

Shield Termination - SHLD

Either of the safety ground terminals located on the power terminal block provides a grounding point for the motor cable shield. The motor cable shield connected to one of these terminals (drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal. The conduit box may be used with a cable clamp for a grounding point for the cable shield.

When shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end.

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1-12 Installation/Wiring

RFI Filter Grounding

Using an external filter with any drive rating, may result in relatively high ground leakage currents. Therefore, the filter must only be used in

installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power

distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked.

Fuses and Circuit Breakers

The PowerFlex 400 does not provide branch short circuit protection. This product should be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations.

Fusing

The ratings in the table that follows are the recommended values for use with each drive rating. The devices listed in this table are provided to serve as a guide.

Bulletin 140M (Self-Protected Combination Controller)/UL489 Circuit Breakers

When using Bulletin 140M or UL489 rated circuit breakers, the guidelines listed below must be followed in order to meet the NEC requirements for branch circuit protection.

• Bulletin 140M can be used in single and group motor applications.

• Bulletin 140M can be used up stream from the drive without the

need for fuses.

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Installation/Wiring 1-13

Table 1.B Recommended Branch Circuit Protective Devices

Voltage Rating

200-240V AC – 3-Phase

Drive Rating

kW (HP)

Fuse Rating

Amps

2.2 (3.0) 20 140M-F8E-C16 100-C23 5098

3.7 (5.0) 30 140M-F8E-C25 100-C37 5098

5.5 (7.5) 35 140M-F8E-C32 100-C37 5098

7.5 (10) 45 140M-F8E-C45 100-C45 5098

11 (15) 70 – 100-C60 –

15 (20) 90 – 100-C85 –

18.5 (25) 100 – 100-D95 –

22 (30) 125 – 100-D110 –

30 (40) 175 – 100-D180 –

37 (50) 200 – 100-D180 –

380-480V AC – 3-Phase

2.2 (3.0) 10 140M-D8E-C10 100-C09 5098

4.0 (5.0) 20 140M-D8E-C16 100-C16 5098

5.5 (7.5) 20 140M-D8E-C16 100-C23 5098

7.5 (10) 25 140M-D8E-C20 100-C23 5098

11 (15) 30 140M-F8E-C32 100-C30 5098

15 (20) 40 140M-F8E-C32 100-C37 5098

18.5 (25) 50 140M-F8E-C45 100-C60 9086

22 (30) 60 – 100-C60 –

30 (40) 80 – 100-C85 –

37 (50) 100 – 100-C85 –

45 (60) 125 – 100-D110 –

55 (75) 150 – 100-D140 –

75 (100) 200 – 100-D180 –

90 (125) 250 – 100-D210 –

110 (150) 250 – 100-D250 –

132 (200) 300 – 100-D300 –

160 (250) 400 – 100-D420 –

200 (300) 500 – 100-D420 –

250 (350) 600 – 100-D630 –

(1)

Recommended Fuse Class: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

(2)

The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M

Motor Protection Circuit Breakers Application Ratings.

(3)

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(4)

When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.

(1)

140M Motor Protectors

Catalog No.

PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual

Recommended

(2) (3)

MCS Contactors

Catalog No.

Min. Enclosure Vol um e

Inches

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(4)

1-14 Installation/Wiring

Power Wiring

ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

ATTENTION: To avoid a possible shock hazard caused by induced voltages, unused wires in the conduit must be grounded at both ends. For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from “cross coupled” power leads.

Motor Cable Types Acceptable for 200-600 Volt Installations

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than 15 mils (0.4 mm/0.015 in.). Do not route more than three sets of motor leads in a single conduit to minimize “cross talk”. If more than three drive/motor connections per conduit are required, shielded cable must be used. UL installations must use 600V, 75°C or 90°C wire. Use copper wire only.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications / networking are also good candidates for shielded cable.

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Installation/Wiring 1-15

Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and Grounding Guidelines for PWM AC Drives,” publication DRIVES-IN001A-EN-P.

Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.

A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.

Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.

Recommended Shielded Wire

Location Rating/Type Description

Standard (Option 1)

Standard (Option 2)

Class I & II; Division I & II

600V, 90°C (194°F) XHHW2/RHW-2 Anixter B209500-B209507, Belden 29501-29507, or equivalent

Tray rated 600V, 90°C (194°F) RHH/RHW-2 Anixter OLF-7xxxxx or equivalent

Tray rated 600V, 90°C (194°F) RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent

• Four tinned copper conductors with XLPE insulation.

• Copper braid/aluminum foil combination shield and tinned

copper drain wire.

• PVC jacket.

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.) with three

bare copper grounds in contact with shield.

• PVC jacket.

• Three bare copper conductors with XLPE insulation and

impervious corrugated continuously welded aluminum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

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1-16 Installation/Wiring

Reflected Wave Protection

The drive should be installed as close to the motor as possible. Installations with long motor cables may require the addition of external devices to limit voltage reflections at the motor (reflected wave phenomena). See Table 1.C

The reflected wave data applies to all frequencies 2 to 10 kHz. For 240V ratings, reflected wave effects do not need to be considered.

Table 1.C Maximum Cable Length Recommendations

Reflected Wave

380-480V Ratings Motor Insulation Rating Motor Cable Only

(1)

Longer cable lengths can be achieved by installing devices on the output of the drive. Consult factory for recommendations.

Output Disconnect

The drive is intended to be commanded by control input signals that will start and stop the motor. A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should not be used. If it is necessary to disconnect power to the motor with the drive outputting power, an auxiliary contact should be used to simultaneously disable drive control run commands.

for recommendations.

(1)

1000 Vp-p 7.6 meters (25 feet)

1200 Vp-p 22.9 meters (75 feet)

1600 Vp-p 152.4 meters (500 feet)

Power Terminal Block

Frame C, D, F, G and H drives utilize a finger guard over the power wiring terminals. Replace the finger guard when wiring is complete.

Figure 1.8 Power Terminal Blocks (Frames C through D)

R/L1 S/L2 T/L3

R/L1

S/L2

T/L3

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U/T1 V/T2

W/T3

P2 P1

BR–BR+DC+DC–

DC–

U/T1

V/T2

W/T3

Frame C

Frame D

Installation/Wiring 1-17

Wire

Jumper

Wire Jumper

Correct

Incorrect

Bottom view of terminal block and wire

Figure 1.9 Power Terminal Blocks (Frames E through H)

R/L1

S/L2

T/L3

DC–

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

DC–

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

DC–

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

DC–

U/T1

V/T2

W/T3

Frame E: 480V 37-45 kW (50-60 HP)

Frame E: 240V 480V 30-37 kW 55-75 kW (40-50 HP) (75-100 HP)

See note at the bottom of this page.

Frame F

Frame G

R/L1

S/L2

T/L3

DC+

DC–

U/T1

V/T2

W/T3

Important: For Frame E, 240V 30-37 kW (40-50 HP) and 480V

55-75 kW (75-100 HP) drives, take care to place the wire beneath the jumper and not above it when connecting to terminals P1 and P2.

P1 P2 DC- P1 P2 DC-

PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual

Frame H

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1-18 Installation/Wiring

Table 1.D Power Terminal Descriptions

(1)

Terminal

R/L1, S/L2, T/L3 3-Phase Input U/T1 To Motor U/T1 V/T2 To Motor V/T2 W/T3 To Motor W/T3

P2, P1

DC–, DC+ DC Bus Connection (Frame C and H Drives) P2, DC– DC Bus Connection (Frame D, E, F and G Drives) BR+, BR– Not Used

(1)

Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive.

Table 1.E Power Terminal Block Specifications

Frame Maximum Wire Size

C 8.4 mm

D 33.6 mm

E 480V

37-45 kW (50-60 HP)

E 240V

30-37 kW (40-50 HP)

480V 55-75 kW (75-100 HP)

F 152.0 mm

G 152.0 mm

H 253.0 mm

(1)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside this range, lugs may be used. Some ratings will require a pair of wires.

Description

Switch any two motor

leads to change forward direction.

DC Bus Inductor Connection Drives are shipped with a jumper between Terminals

P2 and P1. Remove this jumper only when a DC Bus Inductor will be connected. Drive will not power up without a jumper or inductor connected.

Safety Ground - PE

(1)

Minimum Wire Size

(8 AWG) 1.3 mm2 (16 AWG) 2.9 N-m (26 lb.-in.)

(2 AWG) 8.4 mm2 (8 AWG) 5.1 N-m (45 lb.-in.)

(2 AWG) 3.5 mm2 (12 AWG) 5.6 N-m (49.5 lb.-in.)

33.6 mm

107.2 mm

(4/0 AWG) 53.5 mm2 (1/0 AWG) 19.5 N-m (173 lb.-in.)

(300 MCM) 85.0 mm2 (3/0 AWG) 19.5 N-m (173 lb.-in.)

(300 MCM) 107.2 mm2 (4/0 AWG) 29.4 N-m (260 lb.-in.)

(500 MCM) 152.0 mm2 (300 MCM) 40.0 N-m (354 lb.-in.)

(1)

Recommended Tor que

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Installation/Wiring 1-19

I/O Wiring Recommendations

Motor Start/Stop Precautions

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If used, the input device must not exceed one operation per minute or drive damage can occur.

ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. When the AC line is removed, there will be a loss of any inherent regenerative braking effect that might be present - the motor will coast to a stop. An auxiliary braking method may be required.

Important points to remember about I/O wiring:

• Always use copper wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Control and signal wires should be separated from power wires by at

least 0.3 meters (1 foot).

ATTENTION: Driving the 4-20mA analog input from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

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1-20 Installation/Wiring

Control Wire Types

Table 1.F Recommended Control and Signal Wire

(1)

Wire Type(s) Description Minimum

Insulation Rating

Belden 8760/9460 (or equiv.)

Belden 8770 (or equiv.)

(1)

If the wires are short and contained within a cabinet which has no sensitive circuits,

(18AWG), twisted pair, 100%

0.8 mm shield with drain.

0.8 mm

(1)

(18AWG), 3 conductor, shielded for

remote pot only.

300V 60 degrees C (140 degrees F)

the use of shielded wire may not be necessary, but is always recommended.

I/O Terminal Block

Table 1.G I/O Terminal Block Specifications

Frame Maximum Wire Size

All 1.3 mm

(2)

Maximum/minimum sizes that the terminal block will accept - these are not

(16 AWG) 0.13 mm2 (26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)

(2)

Minimum Wire Size

(2)

Torque

recommendations.

Maximum Control Wire Recommendations

Do not exceed control wiring length of 30 meters (100 feet). Control signal cable length is highly dependent on electrical environment and installation practices. To improve noise immunity, the I/O terminal block Common must be connected to ground terminal/protective earth. If using the RS485 (DSI) port, I/O Terminal 20 should also be connected to ground terminal/protective earth.

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Figure 1.10 Control Wiring Block Diagram

Digital Common

Digital Input 1

Digital Input 2

Digital Input 3

Stop/ Function Loss

(1)(4)

Start/Run FWD

(2)

Direction/Run REV

Digital Input 4

Opto Common

#1 Relay N.O.

#1 Relay Common

#1 Relay N.C.

+24V DC Source

+10V DC Source

Analog Input 1 (AI1)

Analog Common 1

Analog Output 2 (AO2)

Analog Output 1 (AO1)

Analog Input 2 (AI2)

Analog Common 2

(6)

Opto Output

RS485 Shield

+24V

+10V

#2 Relay N.O.

#2 Relay Common

#2 Relay N.C.

Typical

SNK Wiring

Typical

SRC Wiring

RS485

(DSI)

Enable

(4)

Jumper

30V DC 50mA Non-inductive

Common

24V

ENBL

(3)

Pot must be 1-10k ohm 2 Watt Min.

SRCSNK

SNK

SRC

Earth Referenced Frames D & E

(5)

0-10V 0-20mA

0-10V

0-20mA

0-10V 0-20mA

1 of 7 Digital Input Circuits

10V

20MA

AO1

10V

20MA

AO2

10V

20MA

AI1

10V

20MA

AI2

Isolated

P036 [Start Source] Stop I/O Terminal 01 Stop

Keypad Per P037 Coast

3-Wire Per P037 Per P037

(4)

2-Wire Per P037 Coast

RS485 Port Per P037 Coast

Installation/Wiring 1-21

(1)

Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to option 1 “3-Wire” or 6 “2-W Lvl/Enbl”. In three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode]. All other stop sources are controlled by P037 [Stop Mode].

(2)

(3)

(4)

(5)

(6)

Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.

Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a start. If reverse is enabled by A166, use a maintained input for I/O Terminal 03 to change direction.

When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.

When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation.

Most I/O terminals labeled “Common” are not referenced to the safety ground (PE) terminal and are designed to greatly reduce common mode interference. Frame D–H drives have Analog Common 1 referenced to ground.

Common for Analog Input 2 (AI2). Electronically isolated from digital I/O and opto output. Not to be used with Analog Input 1 (AI1), Analog Output 1 (AO1) or Analog Output 2 (AO2). With Analog Input 2, provides one fully isolated analog input channel.

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1-22 Installation/Wiring

Table 1.H Control I/O Terminal Designations

No. Signal Default Description Param.

01 Stop

02 Start/Run FWD – HAND Mode: Command comes from Integral Keypad.

03 Direction/Run REV Rev Disabled

04 Digital Common – For digital inputs. Tied to I/O Terminal 09.

05 Digital Input 1 Purge 06 Digital Input 2 Local Program with T052 [Digital In2 Sel]. T052 07 Digital Input 3 Clear Fault Program with T053 [Digital In3 Sel]. T053 08 Digital Input 4 Comm Port Program with T054 [Digital In4 Sel]. T054 09 Digital Common – For digital inputs. Tied to I/O Terminal 04.

10 Opto Common – For opto-coupled outputs. Electronically isolated with

11 +24V DC – Drive supplied power for digital inputs.

12 +10V DC – Drive supplied power for 0-10V external potentiometer.

13 Analog Input 1 0-10V External 0-10V (unipolar), 0-20mA or 4-20mA input

14 Analog Common 1 – Common for Analog Input 1 and Analog Output 1 and 2.

15 Analog Output 1 OutFreq 0-10 Default analog output is 0-10V.

16 Analog Output 2 OutCurr 0-10 Default analog output is 0-10V.

17 Analog Input 2 0-10V Optically isolated external 0-10V (unipolar), ±10V

18 Analog Common 2 – For Analog Input 2. Electronically isolated from digital I/O

19 Opto Output At Frequency Program with T065 [Opto Out Sel]. T065

20 RS485 (DSI) Shield – Terminal connected to Safety Ground - PE when using

(1)

(2)

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(1)

Function Loss

Coast Factory installed jumper or a normally closed input must

be present for the drive to start. Program with P036 [Start Source].

AUTO Mode: I/O Terminal 02 is active.

P036

Program with P036 [Start Source]. To enable reverse operation, program with A166

[Reverse Disable]. Program with P036 [Start Source].

P036 A166

Electronically isolated with digital inputs from analog I/O and opto output.

(2)

Program with T051 [Digital In1 Sel]. T051

Electronically isolated with digital inputs from analog I/O and opto output.

opto output from analog I/O and digital inputs.

Referenced to Digital Common. Max. Output: 100mA.

Referenced to Analog Common. Max. Output: 15mA.

P038

T069

supply or potentiometer wiper. Default input is 0-10V. For current (mA) input, set AI1 DIP Switch to 20mA. Program with T069 [Analog In 1 Sel]. Input Impedance: 100k ohm (Voltage Mode)

250 ohm (Current Mode)

T071

Electrically isolated from digital I/O and opto output.

P038

For current (mA) value, set AO1 DIP Switch to 20mA. Program with T082 [Analog Out1 Sel]. Maximum Load: 4-20mA = 525 ohm (10.5V)

T051

A152

0-10V = 1k ohm (10mA)

For a current (mA) value, set AO2 DIP Switch to 20mA. Program with T085 [Analog Out2 Sel]. Maximum Load: 4-20mA = 525 ohm (10.5V)

0-10V = 1k ohm (10mA)

T082

T085

T087

T073

(bipolar), 0-20mA or 4-20mA input supply or potentiometer wiper. Default input is 0-10V. For current (mA) input, set AI2 DIP Switch to 20mA. Program with T073 [Analog In 2 Sel]. Input Impedance: 100k ohm (Voltage Mode)

and opto output. With Analog Input 2, provides one fully isolated analog input channel.

250 ohm (Current Mode)

T075

T068

the RS485 (DSI) Communication Port.

See Footnotes (1) and (4) on page 1-21. Important information regarding Stop commands and the [Digital Inx Sel] Purge option is provided on page 3-12.

(1)

, P037

, P037,

, T070, , T072

-T054,

, T084, , T086,

, T074, , T076

, T066,

Installation/Wiring 1-23

Table 1.I Relay Terminal Designations and DIP Switches

No. Signal Default Description Param.

R1 #1 Relay N.O. Ready/Fault Normally open contact for No. 1 output relay. T055 R2 #1 Relay Common – Common for output relay. R3 #1 Relay N.C. Ready/Fault Normally closed contact for No. 1 output relay. T055 R4 #2 Relay N.O. Motor Running Normally open contact for No. 2 output relay. T060 R5 #2 Relay Common – Common for output relay. R6 #2 Relay N.C. Motor Running Normally closed contact for No. 2 output relay. T060

Selection DIP Switches: Analog Input (AI1 & AI2) Analog Output (AO1 & AO2)

Sink/Source DIP Switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP

Figure 1.11 User Installed Auxiliary Relay Card (Frames D, E, F, G and H Only)

0-10V Sets analog output to either voltage or current.

Settings must match: AI1 & T069 [Analog In 1 Sel]

Switch setting.

AI2 & T073 [Analog In 2 Sel] AO1 & T082 [Analog Out1 Sel] AO2 & T085 [Analog Out2 Sel]

Important: If using auxiliary motor control, ensure that wiring and parameter

configuration are correct before wiring contactor outputs. All relays on the Auxiliary Relay Card will energize on power-up by default. Failure to verify proper wiring and parameter configuration can result in improper motor operation or drive damage. Refer to Appendix D for more details.

Table 1.J User Installed Relay Board Terminal Designations

No. Signal Default Description Param.

3A #3 Relay N.O. Ready/Fault Normally open contact for Number 3 Output Relay R221 3B #3 Relay Common – Common for Number 3 Output Relay 4A #4 Relay N.O. Ready/Fault Normally open contact for Number 4 Output Relay R224 4B #4 Relay Common – Common for Number 4 Output Relay 5A #5 Relay N.O. Ready/Fault Normally open contact for Number 5 Output Relay R227 5B #5 Relay Common – Common for Number 5 Output Relay 6A #6 Relay N.O. Ready/Fault Normally open contact for Number 6 Output Relay R230 6B #6 Relay Common – Common for Number 6 Output Relay 7A #7 Relay N.O. Ready/Fault Normally open contact for Number 7 Output Relay R233 7B #7 Relay Common – Common for Number 7 Output Relay 8A #8 Relay N.O. Ready/Fault Normally open contact for Number 8 Output Relay R236 8B #8 Relay Common – Common for Number 8 Output Relay

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1-24 Installation/Wiring

I/O Wiring Examples

Input/Output Connection Example Required Settings Potentiometer

1-10k Ohm Potentiometer Recommended (2 Watt Minimum)

DIP Switch

AI1 = 10V

Param eters

P038 [Speed Reference] = 2 “Analog In1” T069 [Analog In 1 Sel] = 2 “0-10V”

Scaling

T070 [Analog In 1 Lo] T071 [Analog In 1 Hi]

Check Results

d305 [Analog In 1]

Analog Input

Bipolar Speed Reference, ±10V Input

Analog Input

Unipolar Speed Reference, 0 to +10V Input

Analog Input

Unipolar Speed Reference, 4-20 mA Input

Analog Output

Unipolar, 0 to +10V Output

• 1k Ohm Minimum

-/+ 10V

Common

DIP Switch

AI2 = 10V

Param eters

P038 [Speed Reference] = 3 “Analog In2” T073 [Analog In 2 Sel] = 3 “-10 to +10V”

Scaling

17 18

T074 [Analog In 2 Lo] T075 [Analog In 2 Hi]

Check Results

d306 [Analog In 2]

DIP Switch

AI1 = 10V

Param eters

P038 [Speed Reference] = 2 “Analog In1” T069 [Analog In 1 Sel] = 2 “0-10V”

Scaling

T070 [Analog In 1 Lo] T071 [Analog In 1 Hi]

Check Results

d305 [Analog In 1]

DIP Switch

AI1 = 20MA

Param eters

P038 [Speed Reference] = 2 “Analog In1” T069 [Analog In 1 Sel] = 1 “4-20 mA”

Scaling

T070 [Analog In 1 Lo] T071 [Analog In 1 Hi]

Check Results

d305 [Analog In 1]

DIP Switch

AO1 = 10V

Param eters

T082 [Analog Out1 Sel] = 0 through 6

Scaling

T083 [Analog Out1 High] T084 [Analog Out1 Setpt]

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Installation/Wiring 1-25

Common

Stop-Run

+24V Common

Stop-Run

01 02

Stop-Run

Input/Output Connection Example Required Settings Analog Output

Unipolar, 4-20 mA Output

• 525 Ohm Maximum

DIP Switch

AO2 = 20MA

Param eters

T082 [Analog Out1 Sel] = 14 through 20

Scaling

T083 [Analog Out1 High] T084 [Analog Out1 Setpt]

2 Wire Control

Sourcing (SRC), Internal Supply, Non-Reversing

• Input must be active for the

drive to run.

• When input is opened, the

drive will stop as specified by P037 [Stop Mode].

• Drive will not run if I/O

Terminal 01 is open. Drive will coast to stop if opened while running.

2 Wire Control

Sourcing (SRC), External Supply, Non-Reversing

• Input must be active for the

drive to run.

• When input is opened, the

drive will stop as specified by P037 [Stop Mode].

• User supplied 24V DC power

source must be used.

• Each digital input draws 6 mA.

• Drive will not run if I/O

Terminal 01 is open. Drive will coast to stop if opened while running.

2 Wire Control

Sinking (SNK), Internal Supply, Non-Reversing

• Input must be active for the

drive to run.

• When input is opened, the

drive will stop as specified by P037 [Stop Mode].

• Drive will not run if I/O

Terminal 01 is open. Drive will coast to stop if opened while running.

DIP Switch

SNK/SRC = SRC

Param eters

P036 [Start Source] = 2, 3, 4 P037 [Stop Mode] = 0 through 7

DIP Switch

SNK/SRC = SRC

Param eters

P036 [Start Source] = 2, 3, 4 P037 [Stop Mode] = 0 through 7

DIP Switch

SNK/SRC = SNK

Param eters

P036 [Start Source] = 2, 3, 4 P037 [Stop Mode] = 0 through 7

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1-26 Installation/Wiring

01 02 03

Stop-Run

Forward

Stop-Run

Reverse

Stop

Start

01 02 03

Stop

Start

Direction

Input/Output Connection Example Required Settings 2 Wire Control

Sourcing (SRC), Internal Supply, Run FWD/Run REV

• Input must be active for the

drive to run.

• When input is opened, the

drive will stop as specified by P037 [Stop Mode].

• If both Run FWD and Run

REV inputs are closed at the same time, an undetermined state could occur.

• Drive will not run if I/O

Terminal 01 is open. Drive will coast to stop if opened while running.

2 Wire Control with Function Loss and SW Enable

Sourcing (SRC), Internal Supply, Non-Reversing

• Input must be active for the

drive to run.

• When input is opened, the

drive will stop as specified by P037 [Stop Mode].

• Drive will not run if I/O

Terminal 03 is open. Drive will coast to stop if opened while running.

• Drive will fault if I/O Terminal

01 is open. Drive will coast to stop if opened while running. Requires drive reset once terminal is closed.

3 Wire Control

Sourcing (SRC), Internal Supply, Non-Reversing

• A momentary input will start

the drive.

• A stop input to I/O Terminal 01

will stop the drive as specified by P037 [Stop Mode].

Function Loss

Run FWD

SW Enable

DIP Switch

SNK/SRC = SRC

Param eters

P036 [Start Source] = 2, 3, 4 P037 [Stop Mode] = 0 through 7 A166 [Reverse Disable] = 0 “Enabled”

DIP Switch

SNK/SRC = SRC

Param eters

P036 [Start Source] = 6 “2-W Lvl/Enbl”

P037 [Stop Mode] = 0 through 7

DIP Switch

SNK/SRC = SRC

Param eters

P036 [Start Source] = 1 “3-Wire” P037 [Stop Mode] = 0 through 7

3 Wire Control

Sourcing (SRC), Internal Supply, Reversing

• A momentary input will start

the drive.

• A stop input to I/O Terminal 01

will stop the drive as specified by P037 [Stop Mode].

• I/O Terminal 03 determines

direction.

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DIP Switch

SNK/SRC = SRC

Param eters

P036 [Start Source] = 1 “3-Wire” P037 [Stop Mode] = 0 through 7 A166 [Reverse Disable] = 0 “Rev Enabled”

Installation/Wiring 1-27

Common+24V

ATTENTION: Digital inputs on multiple drives should not be tied together when using SNK (Internal Supply) mode. In SNK mode, if power is removed from one drive, inadvertent operation of other drives that share the same I/O Common connection may occur.

Input/Output Connection Example Required Settings Opto Output

• When using Opto Output with

an inductive load such as a relay, install a recovery diode parallel to the relay as shown to prevent damage to the output.

• Opto Output is rated 30V DC,

50 mA (non-inductive).

Param eters

T065 [Opto Out Sel] = 0 through 15 T066 [Opto Out Level] T068 [Opto Out Logic]

Typical Multiple Drive Connection Examples

Input/Output Connection Example Multiple Digital

Input Connections

Customer Inputs can be wired per the External Supply (SRC) example on

page 1-25

Customer Inputs Optional Ground Connection

When connecting a single input such as Run, Stop, Reverse or Preset Speeds to multiple drives, it is important to connect I/O Terminal 04 common together for all drives. If they are to be tied into another common (such as earth ground or separate apparatus ground) only one point of the daisy chain of I/O Terminal 04 should be connected.

04020402 0402

Multiple Analog Connections

12 13 1413 14 13 14

Remote Potentiometer Optional Ground Connection

When connecting a single potentiometer to multiple drives it is important to connect I/O Terminal 14 common together for all drives. I/O Terminal 14 common and I/O Terminal 13 (potentiometer wiper) should be daisy-chained to each drive. All drives must be powered up for the analog signal to be read correctly.

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1-28 Installation/Wiring

Purge Input

Enabled and Active:

[Digital Inx Sel] = 1

Local Input

Enabled and Active

[Digital Inx Sel] = 3

Yes

Start, Speed and Direction commands

come from Integral Keypad.

Direction is Forward unless an input is

programmed for "Keypad/Jog Direction"

Auto Input

Enabled and Active

[Digital Inx Sel] = 2

Yes

Run as specified by

P038 [Speed Reference].

Start and Direction commands

come from P036 [Start Source].

Comm Select Input

Enabled and Active:

[Digital Inx Sel] = 4

Yes

Start, Speed and Direction commands

come from RS485 (DSI) port.

Drive is in

Hand/Local Mode

selected by AUTO key

(1)

Yes

Start and Speed commands

come from Integral Keypad.

Direction is Forward unless an input is

programmed for "Cmd Reverse"

Analog Input 1

Override Enabled & Active:

[Digital Inx Sel] = 14

Analog Input 2

Override Enabled & Active:

[Digital Inx Sel] = 15

Yes

Speed commands come from

Analog Input 1 (I/O Terminal 13).

Start and Direction

follows P036 [Start Source].

Speed commands come from

Analog Input 2 (I/O Terminal 17).

Start and Direction

follows P036 [Start Source].

Yes

P038 [Speed Reference]

= 4 or 5

Yes

Run as specified by

P038 [Speed Reference].

Start and Direction commands come

from P036 [Start Source].

Run as specified by

A144-A146 [Preset Freq 1-3].

Start follows P036 [Start Source],

Direction follows

Preset Frequency settings.

Preset Inputs Active T051/T052/T053 = 8

Yes

Run as specified by

A152 [PID Ref Sel].

Start and Direction commands come

from P036 [Start Source].

PID Enabled:

A152 [PID Ref Sel] ¹ 0

Yes

Run as specified by P038 [Speed Reference].

Start and Direction commands come

from P036 [Start Source].

Yes

Drive will Start and Run as

specified by A141 [Purge Frequency].

Direction is always Forward.

(1)

Refer to page 2-6 for additional information on the operation of the Hand/Auto Mode.

Start and Speed Reference Control

The drive speed command can be obtained from a number of different sources. The source is normally determined by P038 determined by P036 overridden by a variety of methods. See the chart below for the override priority.

[Start Source]. However, the settings for these parameters can be

[Speed Reference]. The drive Start command is normally

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Installation/Wiring 1-29

RS485 (DSI) Port

Controls Speed

Ye s

Either

P039 [Accel Time 1]/P040 [Decel Time 1]

A147 [Accel Time 2]/A148 [Decel Time 2]

can be selected when

RS485 (DSI) port is active.

Input is programmed

as "Acc & Dec 2"

[Digital Inx Sel] = 18

Ye s

A147 [Accel Time 2]/A148 [Decel Time 2]

is active when input is active.

Speed is controlled

by [Preset Freq x]

Ye s

P039 [Accel Time 1]/P040 [Decel Time 1];

A147 [Accel Time 2]/A148 [Decel Time 2]

determined by the active

Preset Frequency.

See A143-A146 [Preset Freq 0-3]

Drive is performing an

Auxiliary Motor AutoSwap

Ye s

A147 [Accel Time 2]/A148 [Decel Time 2]

are used.

P039 [Accel Time 1]/P040 [Decel Time 1]

are used.

Accel/Decel Selection

The Accel/Decel rate can be obtained by a variety of methods. The default rate is determined by P039 [Accel Time 1] and P040 [Decel Time 1]. Alternative Accel/Decel rates can be made through digital inputs, RS485 (DSI) communications and/or parameters. See the chart below for the override priority.

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1-30 Installation/Wiring

Master

PowerFlex 400

Node 1

PowerFlex 400

Node 2

PowerFlex 400

Node "n"

TxRxD+

TxRxD-

TxRxD+

TxRxD-

TxRxD+

TxRxD-

NOTE: The shield should be grounded at ONLY ONE location.

Shield Shield Shield

120 ohm resistor

FRONT

PIN 8

PIN 1

RS485 Network Wiring

Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node.

Figure 1.12 Network Wiring Diagram

Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on the PowerFlex 400 RJ45 socket contain power, etc. for other Rockwell Automation peripheral devices and must not be connected.

Wiring terminations on the master controller will vary depending on the master controller used and “TxRxD+” and “TxRxD-” are shown for illustration purposes only. Refer to the master controller’s user manual for network terminations. Note that there is no standard for the “+” and “-” wires, and consequently Modbus device manufacturers interpret them differently. If you have problems with initially establishing communications, try swapping the two network wires at the master controller.

On Drive Connections

PowerFlex 400 Frame D, E, F, G and H drives are equipped with two RS485 (DSI) ports. One is accessible via an access door when the cover is on and one is only accessible with the cover off. When one of these ports has a Rockwell DSI device connected, the second port cannot be used.

Figure 1.13 Frame D, E, F, G and H RS485 Ports

RS485 (DSI) Network Connection

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Second RS485 (DSI) Connection

Installation/Wiring 1-31

EMC Instructions

CE Conformity

Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User Manual.

CE Declarations of Conformity are available online at:

http://www.ab.com/certification/ce/docs.

Low Voltage Directive (73/23/EEC)

• EN50178 Electronic equipment for use in power installations

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3:

EMC product standard including specific test methods.

General Notes

All Drive Frames

• The motor cable should be kept as short as possible in order to avoid

electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• Conformity of the drive with CE EMC requirements does not

guarantee an entire machine installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

Frame C Drives Only

• If the plastic top panel is removed or the optional conduit box is not

installed, the drive must be installed in an enclosure with side openings less than 12.5 mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV Directive.

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1-32 Installation/Wiring

Essential Requirements for CE Compliance

Conditions 1-4 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.

1. Grounding as described in Figure 1.14

additional grounding recommendations.

2. Output power, control (I/O) and signal wiring must be braided,

shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

3. All shielded cables should terminate with the proper shield

connector.

4. Conditions in Table 1.K.

Table 1.K PowerFlex 400 – EN61800-3 Compliance

PowerFlex 400 Drive First Environment Restricted First Environment Unrestricted kW (HP) Cat. No.

200-240 Volts

2.2 (3.0) B012N103 22-RF034-CS 10 No 22-RF034-CS 1 Required

3.7 (5.0) B017N103 22-RF034-CS 10 No 22-RF034-CS 1 Required

5.5 (7.5) B024N103 22-RF034-CS 10 No 22-RF034-CS 1 Required

7.5 (10) B033N103 22-RF034-CS 10 No 22-RF034-CS 1 Required 11 (15) B049A103 22-RFD070 150 Required Deltron MIF Series 50 Required 15 (20) B065A103 22-RFD100 150 Required Deltron MIF Series 50 Required

18.5 (25) B075A103 22-RFD100 150 Required Deltron MIF Series 50 Required 22 (30) B090A103 22-RFD150 150 Required Deltron MIF Series 50 Required 30 (40) B120A103 22-RFD150 150 No Deltron MIF Series 50 Required 37 (50) B145A103 22-RFD180 150 No Deltron MIF Series 75 Required

380-480 Volts

2.2 (3.0) D6P0N103 22-RF018-CS 10 No 22-RF018-CS 1 Required

4.0 (5.0) D010N103 22-RF018-CS 10 No 22-RF018-CS 1 Required

5.5 (7.5) D012N103 22-RF018-CS 10 No 22-RF018-CS 1 Required

7.5 (10) D017N103 22-RF018-CS 10 No 22-RF018-CS 1 Required 11 (15) D022N103 22-RF026-CS 10 No 22-RF026-CS 1 Required 15 (20) D030N103 22-RFD036 100 No Deltron MIF Series 5 Required

18.5 (25) D038A103 22-RFD050 150 No Deltron MIF Series 5 Required 22 (30) D045A103 22-RFD050 150 No Deltron MIF Series 5 Required 30 (40) D060A103 22-RFD070 50 No Deltron MIF Series 5 Required 37 (50) D072A103 22-RFD100 50 No Deltron MIF Series 5 Required 45 (60) D088A103 22-RFD100 50 No Deltron MIF Series 5 Required 55 (75) D105A103 22-RFD150 150 No Deltron MIF Series 5 Required 75 (100) D142A103 22-RFD180 50 No Deltron MIF Series 5 Required 90 (125) D170A103 22-RFD208 50 No 22-RFD208 5 Required 110 (150) D208A103 22-RFD208 50 No 22-RFD208 5 Required 132 (200) D260A103 22-RFD323 50 Required 22-RFD323 5 Required 160 (250) D310A103 22-RFD480 50 Required 22-RFD480 5 Required 200 (300) D370A103 22-RFD480 50 Required 22-RFD480 5 Required 250 (350) D460A103 22-RFD480 50 Required 22-RFD480 5 Required

22C-…

Required Filter (Allen-Bradley)

Restrict Motor Cable to (Meters)

Install Drive and Filter in Shielded Enclosure

. Refer to page 1-12 for

Required Filter Restrict

Motor Cable to (Meters)

Install Drive and Filter in Shielded Enclosure

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Installation/Wiring 1-33

R/L1 S/L2 T/L3

U/T1 V/T2

W/T3

EMI Fittings and Metal Conduit

IP 30/NEMA 1/UL Type 1 Option Kit (Frame C Drives Only)

Shielded Enclosure

(1)

Building Structure Steel

Enclosure Ground Connection

EMI Filter

L1' L2' L3'

L1 L2 L3

Shielded Motor Cable

Figure 1.14 Connections and Grounding

(1) Shielded Enclosure required to meet EN61800-3 First Environment Restricted for

200-240V AC 11-22 kW (15-30 HP) PowerFlex 400 drives and to meet EN61800-3 First Environment Unrestricted for all PowerFlex 400 ratings.

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1-34 Installation/Wiring

FCC Instructions

FCC Compliance

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules when installed according to the User Manual. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the User Manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

Essential Requirements for FCC Compliance

Conditions 1-4 listed below must be satisfied for PowerFlex 400 drives to meet the requirements of FCC Part 15 Subpart B.

1. Grounding as described in Figure 1.14. Refer to page 1-12 for

additional grounding recommendations.

2. Output power, control (I/O) and signal wiring must be braided,

shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

3. All shielded cables should terminate with the proper shield

connector.

4. Conditions in Table 1.L.

Table 1.L PowerFlex 400 – FCC Part 15 Subpart B Compliance

PowerFlex 400 Drive Required Filter Restrict Motor kW (HP) Cat. No.

200-240 Volts

2.2 (3.0) 22C-B012N103 22-RF034-CS 10 No

3.7 (5.0) 22C-B017N103 22-RF034-CS 10 No

5.5 (7.5) 22C-B024N103 22-RF034-CS 10 No

7.5 (10) 22C-B033N103 22-RF034-CS 10 No 11 (15) 22C-B049A103 22-RFD070 150 Required 15 (20) 22C-B065A103 22-RFD100 150 Required

18.5 (25) 22C-B075A103 22-RFD100 150 Required 22 (30) 22C-B090A103 22-RFD150 150 Required 30 (40) 22C-B120A103 22-RFD150 150 No 37 (50) 22C-B145A103 22-RFD180 150 No

380-480 Volts

2.2 (3.0) 22C-D6P0N103 22-RF018-CS 10 No

4.0 (5.0) 22C-D010N103 22-RF018-CS 10 No

5.5 (7.5) 22C-D012N103 22-RF018-CS 10 No

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Cable to (Meters)

Install Drive and Filter in Enclosure

Installation/Wiring 1-35

R/L1 S/L2 T/L3

U/T1 V/T2

W/T3

EMI Fittings and Metal Conduit

IP 30/NEMA 1/UL Type 1 Option Kit (Frame C Drives Only)

Shielded Enclosure

(1)

Building Structure Steel

Enclosure Ground Connection

EMI Filter

L1' L2' L3'

L1 L2 L3

Shielded Motor Cable

PowerFlex 400 Drive Required Filter Restrict Motor kW (HP) Cat. No.

Cable to (Meters)

Install Drive and Filter in Enclosure

7.5 (10) 22C-D017N103 22-RF018-CS 10 No 11 (15) 22C-D022N103 22-RF026-CS 10 No 15 (20) 22C-D030N103 22-RFD036 100 No

18.5 (25) 22C-D038A103 22-RFD050 150 No 22 (30) 22C-D045A103 22-RFD050 150 No 30 (40) 22C-D060A103 22-RFD070 50 No 37 (50) 22C-D072A103 22-RFD100 50 No 45 (60) 22C-D088A103 22-RFD100 50 No 55 (75) 22C-D105A103 22-RFD150 150 No 75 (100) 22C-D142A103 22-RFD180 50 No 90 (125) 22C-D170A103 22-RFD208 50 No 110 (150) 22C-D208A103 22-RFD208 50 No 132 (200) 22C-D260A103 22-RFD323 50 Required 160 (250) 22C-D310A103 22-RFD480 50 Required 200 (300) 22C-D370A103 22-RFD480 50 Required 250 (350) 22C-D460A103 22-RFD480 50 Required

Figure 1.15 Connections and Grounding

(1) Shielded Enclosure required for 200-240V AC 11-22 kW (15-30 HP) PowerFlex 400

drives.

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1-36 Installation/Wiring

Notes:

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Chapter 2

Start Up

This chapter describes how to start up the PowerFlex 400 Drive. To simplify drive setup, the most commonly programmed parameters are organized in a single Basic Program Group.

Important: Read the General Precautions section before proceeding.

ATTENTION: Power must be applied to the drive to perform the

following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.

Prepare For Drive Start-Up

Before Applying Power to the Drive

❏ 1. Confirm that all inputs are connected to the correct terminals and are

secure.

❏ 2. Verify that AC line power at the disconnect device is within the rated

value of the drive.

❏ 3. Verify that any digital control power is 24 volts.

❏ 4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to

match your control wiring scheme. See Table 1.H on page 1-22 for location.

Important: The default control scheme is Source (SRC). The Stop

terminal is jumpered (I/O Terminals 01 and 11) to allow starting from the keypad. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O Terminals 01 and 11 and installed between I/O Terminals 01 and 04.

❏ 5. Verify that the Stop input is present or the drive will not start.

Important: If I/O Terminal 01 is used as a stop input, the jumper

between I/O Terminals 01 and 11 must be removed.

❏ 6. Verify that the Analog I/O DIP Switches are set to 10 volts.

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2-2 Start Up

Applying Power to the Drive

❏ 7. Apply AC power and control voltages to the drive.

❏ 8. Familiarize yourself with the integral keypad features (see page 2-3)

before setting any Program Group parameters.

Start, Stop, Direction and Speed Control

Factory default parameter values allow the drive to be controlled from the integral keypad. No programming is required to start, stop, and control speed directly from the integral keypad.

If a fault appears on power up, refer to Fault Descriptions for an explanation of the fault code.

on page 4-3

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Integral Keypad

Operator Keys

Key Name Description

Escape Back one step in programming menu.

Select Advance one step in programming menu.

Up Arrow Down Arrow

Enter Advance one step in programming menu.

Digital Speed Increment and Decrement Arrows

Run/Start & Hand

(1)

Auto

Cancel a change to a parameter value and exit Program Mode.

Select a digit when viewing parameter value.

Scroll through groups and parameters. Increase/decrease the value of a flashing digit.

Save a change to a parameter value.

Used to control speed of drive. Default is active. Control is activated by parameter P038

P042 [Auto Mode].

(1)

Used to start the drive. Default is Hand mode as controlled by parameter P042 [Auto Mode]. Control is activated by parameter P036

P042 [Auto Mode].

Used to select Auto control mode. Controlled by parameter P042

Start Up 2-3

[Speed Reference] or

[Start Source] or

[Auto Mode].

Stop/Off Used to stop the drive or clear a fault.

(1)

Important: Certain digital input settings can override drive operation. Refer to Start and Speed

Reference Control on page 1-28 for details.

This key is always active. Controlled by parameter P037

PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual

[Stop Mode].

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2-4 Start Up

LED Status Indicators

LED LED State Description

Program Status Steady Red Indicates parameter value can be changed.

Selected digit will flash.

Fault Status Flashing Red Indicates that the drive is faulted.

Speed Status Steady Green Indicates that the digital speed control keys are

Hand Status Steady Green Indicates that the Run/Start key is enabled.

Auto Status Steady Yellow Indicates that the drive is in Auto mode.

enabled.

LCD Display

➊ ➋➌

No. Description

Parameter Name

➊

Run/Stop Status: = Stopped / = Running

➋

Direction Indication: The Direction Arrow indicates the commanded direction of rotation. If the Arrow is flashing, the drive has been commanded to change direction, but is still decelerating.

Sleep Mode Indication: flashes to indicate that the drive is in sleep mode. Parameter Group and Number:

➌

flashes to indicate that the drive is stopping, but is still decelerating. flashes when DC Injection is commanded.

= Basic Display = Basic Program = Terminal Block = Communications = Advanced Program = Aux Relay Card = Advanced Display

➍ ➎

Fault Indication and Fault Number

➍

Fault Name

➎

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Start Up 2-5

Viewing and Editing Parameters

The last user-selected Basic Display Group parameter is saved when power is removed and is displayed by default when power is reapplied.

The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Basic Program Group parameter.

Step Key(s) Example Displays

1. When power is applied, the last user-selected Basic Display Group parameter number is displayed with flashing characters. The display then defaults to that parameter’s current value. (Example shows the value of b001 Freq] with the drive stopped.)

2. Press the Up Arrow or Down Arrow to scroll through the Basic Display Group parameters. (Only in Display Groups)

3. Press Esc once to display the Basic Display Group parameter number shown on power-up. The parameter number will flash.

4. Press Esc again to enter the group menu. The group menu letter will flash.

5. Press the Up Arrow or Down Arrow to scroll through the group menu (b, P, T, C, A and d).

6. Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash.

7. Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group.

8. Press Enter or Sel to view the value of a parameter. If you do not want to edit the value, press Esc to return to the parameter number.

9. Press Enter or Sel to enter program mode to edit the parameter value. The right digit will flash and the Program LED will illuminate if the parameter can be edited.

10.If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.

11.Press the Up Arrow or Down Arrow to change the parameter value.

12.Press Esc to cancel a change. The digit will stop flashing, the previous value is restored and the Program LED will turn off.

Or Press Enter to save a change. The digit will stop flashing and the Program LED will turn off.

13.Press Esc to return to the parameter list. Continue to press Esc to back out of the programming menu.

If pressing Esc does not change the display,

[Output Freq] is displayed. Press

then b001 Enter or Sel to enter the last group menu viewed.

The Basic Program Group (page 3-7

[Output

) contains the most commonly changed parameters.

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2-6 Start Up

Keypad Hand-Off-Auto Functions

Parameter P042 [Auto Mode] defines the operation mode of the control keys on the integral keypad.

Hand-Off-Auto Mode

In HAND mode:

• Control keys operate as Hand-Off-Auto.

• Start command and speed reference come from the integral keypad

Start/Hand and Digital Speed Increment and Decrement keys.

• Auto key switches control from HAND mode to AUTO mode in a

bumpless transfer as long as there is an active Run command.

In AUTO mode:

• Auto key LED is illuminated.

• Start command is defined by P036

• Speed Reference command is defined by P038

• Start/Hand key switches control to the integral keypad in a bumpless

transfer and switches the speed reference to the integral keypad.

• Stop key stops the drive and the drive switches to HAND mode.

Table 2.A P042 [Auto Mode] = 1 “Hnd-Off-Auto” (Default)

Key LED Key Function LED Key Function

T051-T054 [Digital Inx Sel] ≠ 2 “Auto Mode” or 3 “Local”

HAND Mode AUTO Mode

On Starts drive.

Runs according to Speed Increment/ Decrement keys.

On Changes speed. Off Not active.

[Start Source].

[Speed Reference].

On Changes to HAND Mode and Starts

drive. Runs according to Speed Increment/

Decrement keys.

Keys are only active if P038 [Speed Source] = 0 “Drive Pot”.

Off Changes to AUTO Mode. On Not active.

N/A Stops drive. N/A Changes to HAND Mode and Stops

Important: Certain digital input settings can override drive operation.

Refer to Start and Speed Reference Control on page 1-28 for details.

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drive.

Start Up 2-7

Local/Remote Mode

In Local mode:

• Start command and speed reference come from the integral keypad

Start/Hand and Digital Speed Increment and Decrement keys.

• Auto key stops the drive and the drive switches to Remote mode. Important: If the drive is running and P036 [Start Source] = 3 or 6

(2-Wire Control), the drive will continue to run at reference defined by P038 [Speed Reference] if a valid start command is present.

In Remote mode:

• Auto key LED is illuminated.

• Start command is defined by P036

• Speed Reference command is defined by P038

• Auto key stops the drive and the drive switches to Local mode.

[Start Source].

[Speed Reference].

Table 2.B P042 [Auto Mode] = 2 “Local/Remote”

Key LED Key Function LED Key Function

T051-T054 [Digital Inx Sel] ≠ 2 “Auto Mode” or 3 “Local”

Local Mode Remote Mode

On Starts drive.

Runs according to Speed Increment/ Decrement keys.

On Changes speed. Off Not active.

Off Stops drive and changes to Remote

Mode.

N/A Stops drive. N/A Stops drive.

Off Not active.

Only active if P036 [Start Source] = 0 “Keypad”. Starts drive.

Keys are only active if P038 [Speed Source] = 0 “Drive Pot”.

On Stops drive and changes to Local

Mode.

Important: Certain digital input settings can override drive operation.

Refer to Start and Speed Reference Control on page 1-28 for details.

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2-8 Start Up

Auto/Manual Mode

In Manual mode:

• Start command is defined by P036 [Start Source].

• Speed Reference command is defined by the Digital Speed

Increment and Decrement keys.

• Auto key toggles frequency control to AUTO in a bumpless transfer. In AUTO mode:

• Auto key LED is illuminated.

• Start command is defined by P036

• Speed Reference command is defined by P038 [Speed Reference].

• Auto key switches frequency control to the integral keypad in a

bumpless transfer.

[Start Source].

Table 2.C P042 [Auto Mode] = 3 “Auto/Manual”

Key LED Key Function LED Key Function

T051-T054 [Digital Inx Sel] ≠ 2 “Auto Mode” or 3 “Local”

Manual Mode AUTO Mode

Off Not active.

Only active if P036 [Start Source] = 0 “Keypad”. Starts drive.

Runs according to Speed Increment/ Decrement keys.

On Changes speed. Off Not active.

Off Changes to AUTO Mode.

If running, drive will continue to run at reference defined by P038 [Speed Reference].

N/A Stops drive. N/A Stops drive.

Off Not active.

Only active if P036 [Start Source] = 0 “Keypad”. Starts drive.

Keys are only active if P038 [Speed Reference] = 0 “Drive Pot”.

On Changes to Manual Mode.

If running, drive will continue to run according to Digital Speed Increment and Decrement keys.

Important: Certain digital input settings can override drive operation.

Refer to Start and Speed Reference Control for details.

on page 1-28

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No Function Mode

In No Function mode:

• The Auto key has no function

• Start command is defined by P036 [Start Source]

• Speed Reference command is defined by P038

[Speed Reference]

Start Up 2-9

Table 2.D P042 [Auto Mode] = 0 “No Function”

T051-T054 [Digital Inx Sel] ≠ 2 “Auto Mode” or 3 “Local”

Key LED Key Function

Off Not active.

Only active if P036 [Start Source] = 0 “Keypad”. Starts drive.

On Not active.

Only active if P038 [Speed Reference] = 0 “Drive Pot”. Changes drive speed.

Off Not active.

N/A Stops drive.

Important: Certain digital input settings can override drive operation.

Refer to Start and Speed Reference Control on page 1-28 for details.

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2-10 Start Up

Notes:

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Chapter 3

Programming and Parameters

Chapter 3 provides a complete listing and description of the PowerFlex 400 parameters. Parameters are programmed (viewed/edited) using the integral keypad. As an alternative, programming can also be performed using DriveExplorer™ or DriveExecutive™ software, a personal computer and a serial converter module. Refer to Appendix numbers.

For information on… See page…

About Parameters Parameter Organization 3-2 Basic Display Group 3-4 Basic Program Group 3-7 Terminal Block Group 3-12 Communications Group 3-31 Advanced Program Group 3-35 Aux Relay Card Group 3-55 Advanced Display Group 3-60 Parameter Cross-Reference – by Name 3-71

3-1

About Parameters

To configure a drive to operate in a specific way, drive parameters may have to be set. Three types of parameters exist:

• ENUM

ENUM parameters allow a selection from 2 or more items. Each item is represented by a number.

• Numeric Parameters

These parameters have a single numerical value (i.e. 0.1 Volts).

• Bit Parameters

Bit parameters have four or more individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.

Some parameters are marked as follows.

B for catalog

= Stop drive before changing this parameter.

= 32 bit parameter. Parameters marked 32 bit will have two

parameter numbers when using RS485 communications and programming software.

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3-2 Programming and Parameters

Basic

Display Group

Basic

Program Group

Terminal

Block Group

Communications

Group

Advanced

Program Group

Parameter Organization

Refer to page 3-71 for an alphabetical listing of parameters.

Group Parameters

Basic Display Output Freq b001

Commanded Freq b002 Output Current b003 Output Voltage b004 DC Bus Voltage b005

Drive Status b006 Fault 1 Code b007 Process Display b008 Output Power b010

Elapsed MWh b011 Elapsed Run Time b012 Torque Current b013 Drive Temp b014 Elapsed kWh b015

Basic Program Motor NP Volts P031

Term inal B lock Digital In1 Sel T051

Motor NP Hertz P032 Motor OL Current P033 Minimum Freq P034

Digital In2 Sel T052 Digital In3 Sel T053 Digital In4 Sel T054 Relay Out1 Sel T055 Relay Out1 Level T056 Relay 1 On Time T058 Relay 1 Off Time T059 Relay Out2 Sel T060 Relay Out2 Level T061 Relay 2 On Time T063 Relay 2 Off Time T064

Communications Language C101 Comm Format C102

Advanced Program Purge Frequency A141

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Internal Freq A142 Preset Freq 0 A143 Preset Freq 1 A144 Preset Freq 2 A145 Preset Freq 3 A146 Accel Time 2 A147 Decel Time 2 A148 S Curve % A149 PID Trim Hi A150 PID Trim Lo A151 PID Ref Sel A152 PID Feedback Sel A153 PID Prop Gain A154 PID Integ Time A155 PID Diff Rate A156 PID Setpoint A157 PID Deadband A158 PID Preload A159 Process Factor A160 Auto Rstrt Tries A163 Auto Rstrt Delay A164 Start At PowerUp A165

Maximum Freq P035 Start Source P036 Stop Mode P037 Speed Reference P038

Opto Out Sel T065 Opto Out Level T066 Opto Out Logic T068 Analog In 1 Sel T069 Analog In 1 Lo T070 Analog In 1 Hi T071 Analog In 1 Loss T072 Analog In 2 Sel T073 Analog In 2 Lo T074 Analog In 2 Hi T075 Analog In 2 Loss T076 Sleep-Wake Sel T077 Sleep Level T078 Sleep Time T079

Comm Data Rate C103 Comm Node Addr C104 Comm Loss Action C105 Comm Loss Time C106 Comm Write Mode C107

Reverse Disable A166 Flying Start En A167 PWM Frequency A168 PWM Mode A169 Boost Select A170 Start Boost A171 Break Voltage A172 Break Frequency A173 Maximum Voltage A174 Slip Hertz @ FLA A175 DC Brake Time A176 DC Brake Level A177 DC Brk Time@Strt A178 Current Limit 1 A179 Current Limit 2 A180 Motor OL Select A181 Drive OL Mode A182 SW Current Trip A183 Load Loss Level A184 Load Loss Time A185 Stall Fault Time A186 Bus Reg Mode A187

Accel Time 1 P039 Decel Time 1 P040 Reset To Defalts P041 Auto Mode P042 Motor OL Ret P043

Wake Level T080 Wake Time T081 Analog Out1 Sel T082 Analog Out1 High T083 Analog Out1 Setpt T084 Analog Out2 Sel T085 Analog Out2 High T086 Analog Out2 Setpt T087 Anlg Loss Delay T088 Analog In Filter T089 Sleep Sel T090 Wake Sel T091

Start Source 2 C108 Speed Ref 2 C109

Skip Frequency 1 A188 Skip Freq Band 1 A189 Skip Frequency 2 A190 Skip Freq Band 2 A191 Skip Frequency 3 A192 Skip Freq Band 3 A193 Compensation A194 Reset Meters A195 Testpoint Sel A196 Fault Clear A197 Program Lock A198 Motor NP Poles A199 Motor NP FLA A200 PID Invert Error A201 MOP Reset Sel A202 Wake Deviation A203 ACT1 Input A204 ACT2 Input A205 ACT1 Minimum A206 ACT1 Maximum A207 ACT2 Minimum A208 ACT2 Maximum A209 Wake PID Preload A210

Group Parameters

Aux Relay

Card Group

Advanced

Display Group

Aux Relay Card Relay Out3 Sel R221

Advanced Display Control Source d301

Relay Out3 Level R222 Relay Out4 Sel R224 Relay Out4 Level R225 Relay Out5 Sel R227 Relay Out5 Level R228 Relay Out6 Sel R230 Relay Out6 Level R231 Relay Out7 Sel R233 Relay Out7 Level R234 Relay Out8 Sel R236 Relay Out8 Level R237

Contrl In Status d302 Comm Status d303 PID Setpnt Displ d304 Analog In 1 d305 Analog In 2 d306 Fault 1 Code d307 Fault 2 Code d308 Fault 3 Code d309 Fault 1 Time-hr d310 Fault 1 Time-min d311 Fault 2 Time-hr d312 Fault 2 Time-min d313 Fault 3 Time-hr d314 Fault 3 Time-min d315 Elapsed Time-hr d316 Elapsed Time-min d317

Programming and Parameters 3-3

Aux Motor Mode R239 Aux Motor Qty R240 Aux 1 Start Freq R241 Aux 1 Stop Freq R242 Aux 1 Ref Add R243 Aux 2 Start Freq R244 Aux 2 Stop Freq R245 Aux 2 Ref Add R246 Aux 3 Start Freq R247 Aux 3 Stop Freq R248 Aux 3 Ref Add R249

Output Powr Fctr d318 Testpoint Data d319 Control SW Ver d320 Drive Type d321 Output Speed d322 Output RPM d323 Fault Frequency d324 Fault Current d325 Fault Bus Volts d326 Status @ Fault d327 PID Fdbk Display d328 DC Bus Ripple V d329 Fault 4 Code d330 Fault 5 Code d331 Fault 6 Code d332 Fault 7 Code d333 Fault 8 Code d334

Aux Start Delay R250 Aux Stop Delay R251 Aux Prog Delay R252 Aux AutoSwap TmeR253 Aux AutoSwap Lvl R254

Fault 9 Code d335 Fault 10 Code d336 Fault 4 Time-hr d337 Fault 4 Time-min d338 Fault 5 Time-hr d339 Fault 5 Time-min d340 Fault 6 Time-hr d341 Fault 6 Time-min d342 Fault 7 Time-hr d343 Fault 7 Time-min d344 Fault 8 Time-hr d345 Fault 8 Time-min d346 Fault 9 Time-hr d347 Fault 9 Time-min d348 Fault10 Time-hr d349 Fault10 Time-min d350

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3-4 Programming and Parameters

Basic Display Group

b001 [Output Freq] Related Parameter(s): b002, b008, P034, P035, P038

Output frequency present at T1, T2 & T3 (U, V & W).

Values Default: Read Only

Min/Max: 0.00/P035

Display: 0.01 Hz

b002 [Commanded Freq] Related Parameter(s): b001, P034, P035, P038, d302

Value of the active frequency command. Displays the commanded frequency even if the drive is not running.

Important: The frequency command can come from a number of sources. Refer to Start and Speed

Reference Control on page 1-28 for details.

Values Default: Read Only

Min/Max: 0.00/P035

Display: 0.01 Hz

b003 [Output Current]

The output current present at T1, T2 & T3 (U, V & W). Values Default: Read Only

Min/Max: 0.0/(Drive Rated Amps × 2)

Display: 0.1 Amps

[Maximum Freq]

b004 [Output Voltage] Related Parameter(s): P031, A170, A174

Output voltage present at terminals T1, T2 & T3 (U, V & W). Values Default: Read Only

Min/Max: 0/510

Display: 1 VAC

b005 [DC Bus Voltage]

Present DC bus voltage level. Values Default: Read Only

Min/Max: 0/820

Display: 1 VDC

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Programming and Parameters 3-5

1 = Condition True, 0 = Condition False Running Bit 1 Forward Bit 2 Accelerating Bit 3 Decelerating Bit 4

Output

Freq

Process

Fact or

Process

Display

Basic Display Group (continued)

b006 [Drive Status] Related Parameter(s): A166

Present operating condition of the drive.

Values Default: Read Only

Min/Max: 0/1

Display: 1

b007 [Fault 1 Code] Related Parameter(s): A186, A197, d307-d315

A code that represents a drive fault. [Fault 1 Code] is the most recent fault. Repetitive faults will only be recorded once.

Refer to Chapter Values Default: Read Only

4 for fault code descriptions.

Min/Max: 0/122

Display: 1

b008 [Process Display] Related Parameter(s): b001, A160

32 bit parameter.

The output frequency scaled by A160

[Process Factor].

Values Default: Read Only

Min/Max: 0.00/9999.99

Display: 0.01 – 1

b010 [Output Power]

Output power present at T1, T2 & T3 (U, V & W). Values Default: Read Only

Min/Max: 0.0/999.9 kW

Display: 0.1 kW

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3-6 Programming and Parameters

Basic Display Group (continued)

b011 [Elapsed MWh] Related Parameter(s): b015, A195

Accumulated output energy of the drive. Values Default: Read Only

Min/Max: 0/3276.7 MWh

Display: 0.1 MWh

b012 [Elapsed Run Time] Related Parameter(s): A195

Displays the accumulated time that the drive has output power since the last A195 [Reset Meter]. Time is displayed in 10 hour increments.

Values Default: Read Only

Min/Max: 0/9999 Hrs

Display: 1 = 10 Hrs

b013 [Torque Current]

Displays the torque portion of the output current. Values Default: Read Only

Min/Max: 0.0/(Drive Rated Amps × 2)

Display: 0.1 Amps

b014 [Drive Temp]

Present operating temperature of the drive power section. Values Default: Read Only

Min/Max: 0/120 degC

Display: 1 degC

b015 [Elapsed kWh] Related Parameter(s): b011, A195

Accumulated output energy of the drive. This parameter works in conjunction with [Elapsed MWh]. When the maximum value of this parameter is reached, this parameter resets to zero and [Elapsed MWh] is incremented.

Values Default: Read Only

Min/Max: 0.0/100.0 kWh

Display: 0.1 kWh

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Programming and Parameters 3-7

Basic Program Group

P031 [Motor NP Volts] Related Parameter(s): b004, A170, A171, A172, A173

Stop drive before changing this parameter.

Set to the motor nameplate rated volts. Values Default: Based on Drive Rating

Min/Max: 20/Drive Rated Volts

Display: 1 VAC

P032 [Motor NP Hertz] Related Parameter(s): A170, A171, A172, A173, A181, A182

Stop drive before changing this parameter.

Set to the motor nameplate rated frequency. Values Default: 60 Hz

Min/Max: 15/320 Hz

Display: 1 Hz

P033 [Motor OL Current] Related Parameter(s): P042, T055, T060, T065, A175, A179,

A180

, A181, A183

Set to the maximum allowable motor current.

The drive will fault on an F7 Motor Overload seconds.

Values Default: Drive Rated Amps

Min/Max: 0.0/(Drive Rated Amps × 2)

Display: 0.1 Amps

if the value of this parameter is exceeded by 150% for 60

P034 [Minimum Freq] Related Parameter(s): b001, b002, P035, T070, T074,

, A172, A173, d302

A171

Sets the lowest frequency the drive will output continuously. Values Default: 0.0 Hz

Min/Max: 0.0/320.0 Hz

Display: 0.1 Hz

P035 [Maximum Freq] Related Parameter(s): b001, b002, P034, T071, T075, T082

T083, T085, T086, A171, A172, A173, d302

Stop drive before changing this parameter.

Sets the highest frequency the drive will output. Values Default: 60.0 Hz

Min/Max: 0.0/320.0 Hz

Display: 0.1 Hz

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3-8 Programming and Parameters

See Attention Below

ATTENTION: Hazard of injury exists due to unintended operation. When P036 [Start Source] is set to option 3 or option 6, and the Run input is maintained, the Run inputs do not need to be toggled after a Stop input or a fault clear for the drive to run again. The drive will stop only when the stop command is maintained or the drive is faulted.

Basic Program Group (continued)

P036 [Start Source] Related Parameter(s): P037, P042, A166, d301

Stop drive before changing this parameter. Sets the control scheme used to start the drive when in Auto/Remote mode. Refer to Start and Speed Reference Control

can override the setting of this parameter. Important: For all settings except options 3 and 6, the drive must receive a leading edge from the

start input for the drive to start after a stop input, loss of power or fault condition.

Options 0 “Keypad” Integral keypad controls drive operation.

1 “3-Wire” I/O Terminal Block controls drive operation.

2 “2-Wire” I/O Terminal Block controls drive operation.

3 “2-W Lvl Sens”

(Default)

4 “2-W Hi Speed” I/O Terminal Block controls drive operation.

5 “Comm Port” Remote communications controls drive operation.

6 “2-W Lvl/Enbl” I/O Terminal Block controls drive operation.

on page 1-28 for details about how other drive settings

• I/O Terminal 01 = Stop: Coast to Stop

• I/O Terminal 02 = Not Used

• I/O Terminal 03 = Not Used

• I/O Terminal 01 = Stop: Per P037

[Stop Mode]

• I/O Terminal 02 = Start

• I/O Terminal 03 = Direction

• I/O Terminal 01 = Stop: Coast to Stop

• I/O Terminal 02 = Run FWD

• I/O Terminal 03 = Run REV

I/O Terminal Block controls drive operation.

• I/O Terminal 01 = Stop: Coast to Stop

• I/O Terminal 02 = Run FWD

• I/O Terminal 03 = Run REV

Drive will restart after a “Stop” command when:

• Stop is removed and Run FWD is held active

• I/O Terminal 01 = Stop: Coast to Stop

• I/O Terminal 02 = Run FWD

• I/O Terminal 03 = Run REV

Outputs are kept in a ready-to-run state. The drive will respond to a “Start” command within 10 ms.

Important: There is greater potential voltage on the output terminals when using this option.

• I/O Terminal 01 = Stop: Coast to Stop

• I/O Terminal 02 = Not Used

• I/O Terminal 03 = Not Used

• I/O Terminal 01 = Function Loss: Fault and Coast to Stop

• I/O Terminal 02 = Run FWD

• I/O Terminal 03 = SW Enable

Drive will restart after a “Stop” command when:

• Stop is removed and Run FWD is held active

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Programming and Parameters 3-9

Basic Program Group (continued)

P037 [Stop Mode] Related Parameter(s): P036, C105, A176, A177, A178

Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O Terminal 03), RS485 port] except as noted below.

Important: I/O Terminal 01 is always a coast to stop input except when P036 “3-Wire” control. When in three wire control, I/O Terminal 01 is controlled by P037

Hardware Enable Circuitry

By default, I/O Terminal 01 is a coast to stop input. The status of the input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a “dedicated” hardware enable configuration can be utilized. This is accomplished by removing the ENBL enable jumper on the control board. See page 1-21 coast to a stop regardless of the settings of P036

for details. In this case, the drive will always

[Start Source] and P037 [Stop Mode].

[Start Source] is set for

[Stop Mode].

Options 0 “Ramp, CF”

1 “Coast, CF”

2 “DC Brake, CF”

3 “DCBrkAuto,CF”

4 “Ramp” Ramp to Stop.

5 “Coast” Coast to Stop.

6 “DC Brake” DC Injection Braking Stop.

7 “DC BrakeAuto” DC Injection Braking Stop with Auto Shutoff.

(1)

Stop input also clears active fault.

(1)

(Default) Coast to Stop. “Stop” command clears active fault.

Ramp to Stop. “Stop” command clears active fault.

(1)

DC Injection Braking Stop. “Stop” command clears active fault.

(1)

DC Injection Braking Stop with Auto Shutoff.

• Standard DC Injection Braking for value set in A176

Brake Time]. OR

• Drive shuts off if the drive detects that the motor is

stopped.

“Stop” command clears active fault.

• Standard DC Injection Braking for value set in A176

Brake Time]. OR

• Drive shuts off if the drive detects that the motor is

stopped.

[DC

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3-10 Programming and Parameters

Maximum Freq

Accel Time

Accel Rate

Speed

Time

P035 [Maximum Freq]

P039 or A147 [Accel Time x]

P040 or A148 [Decel Time x]

Acceleration

Deceleration

Basic Program Group (continued)

P038 [Speed Reference] Related Parameter(s): b001, b002, P038, P040, P042, T051-T054,

T070

, T071, T073, T074, T075, C102, A141, A142, A143-A146, A152, d301 Sets the source of the speed reference to the drive. The drive speed command can be obtained from a number of different sources. The source is

normally determined by P038 to option 1, 2, 3, 4, 5, 8, 14, 15, 16, 17 and the digital input is active, or if A152 to option 0, the speed reference commanded by P038 the flowchart on page 1-28

[Speed Reference]. However, when T051 - T054 [Digital Inx Sel] is set

[PID Ref Sel] is not set

[Speed Reference] will be overridden. Refer to

for more information on speed reference control priority.

Options 0 “Drive Keypad” Internal frequency command from the digital speed keys on

the integral keypad.

1 “InternalFreq” Internal frequency command from A142

[Internal Freq]. Must

be set when using MOP function.

2 “Analog In 1” (Default) External frequency command from an analog source as

determined by T069

[Analog In 1 Sel] and DIP Switch AI1 on

the control board. Default Dip Switch setting is 10V.

3 “Analog In 2” External frequency command from an analog source as

determined by T073

[Analog In 2 Sel] and DIP Switch AI2 on

the control board. Default Dip Switch setting is 10V.

4 “Preset Freq” External frequency command as defined by A143

[Preset Freq x] when T051

- T054 [Digital Inx Sel] are

- A146

programmed as “Preset Frequencies” and the digital inputs are active.

5 “Comm Port” External frequency command from the communications port.

Refer to Appendix E and Appendix G for details. Parameter

C102

[Comm Format] is used to select a communications

protocol.

P039 [Accel Time 1] Related Parameter(s): P038, P040, T051-T054, A141, A143-A146, A147

Sets the rate of acceleration for all speed increases.

Values Default: 20.00 Secs 2.2-110 kW (3.0-150 HP)

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Min/Max: 0.00/600.00 Secs

Display: 0.01 Secs

60.00 Secs 132-250 kW (200-350 HP)

Programming and Parameters 3-11

Maximum Freq

Decel Time

Decel Rate

Speed

Time

P035 [Maximum Freq]

P039 or A147 [Accel Time x]

P040 or A148 [Decel Time x]

Acceleration

Deceleration

Basic Program Group (continued)

P040 [Decel Time 1] Related Parameter(s): P038, P039, T051-T054, A141, A143-A146, A148

Sets the rate of deceleration for all speed decreases.

Values Default: 20.00 Secs 2.2-110 kW (3.0-150 HP)

60.00 Secs 132-250 kW (200-350 HP)

Min/Max: 0.00/600.00 Secs Display: 0.01 Secs

P041 [Reset To Defalts]

Stop drive before changing this parameter.

Resets all parameter values to factory defaults.

Options 0 “Ready/Idle” (Default)

1 “Factory Rset” • After the reset function is complete, this parameter will set

itself back to “0”.

• Causes an F48 Params Defaulted

fault.

Important: Drives packaged for fan and pump applications ship with custom default settings that differ from Factory Defaults. Setting this parameter to option 1 will require reprogramming of select parameters. Refer to publication 22C-IN002 for packaged drive default settings.

P042 [Auto Mode] Related Parameter(s): P036, P038

Stop drive before changing this parameter.

Determines the operation of the “Auto” key on the integral keypad. Refer to page 2-6

Options 0 “No function” LED above “Auto” key is always dark

1 “Hnd-Off-Auto”

(Default)

Toggles control start and frequency to and from keypad; starts drive.

2 “Local/Remote” Toggles control start and frequency to and from keypad. 3 “Auto/Manual” Toggles only the frequency control to and from keypad.

for details.

P043 [Motor OL Ret] Related Parameter(s): P033, A181

Enables/disables the Motor Overload Retention function. When Enabled, the value held in the motor overload counter is saved at power-down and restored at power-up.

Options 0 “Disabled” (Default)

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1 “Enabled”

3-12 Programming and Parameters

Stop drive before changing this parameter.

ATTENTION: A Purge command will take precedence over a stop command from the Comm Port/Network and over a SW Enable command from the terminal block. Insure that another stop method is available, such as I/O Terminal 01 of the control terminal block, if stopping is necessary during a purge.

Terminal Block Group

T051 [Digital In1 Sel]

(I/O Terminal 05)

T052 [Digital In2 Sel]

(I/O Terminal 06)

Related Parameter(s): P036

A141, A142 A143-A146, A147

A148, A166, A177, A180, d301, d302

T053 [Digital In3 Sel]

(I/O Terminal 07)

T054 [Digital In4 Sel]

(I/O Terminal 08)

Selects the function for the digital inputs. Refer to the flowchart on page 1-28 for more information on speed reference control priority.

Options 0 “Not Used” Terminal has no function but can be read over network

1 “Purge”

(1)

(T051 Default) Starts the drive at Purge speed regardless of the

communications via d302

selected start source. Purge can occur, and is operational, at any time whether the drive is running or stopped. If a valid stop condition is present, other than from the Comm Port or SW Enable input (I/O Terminal

03), the drive will not start on the Purge Input Transition.

[Contrl In Status].

, P038, P039, P040

2 “Auto Mode”

3 “Local”

4 “Comm Port”

(T054 Default)

5 “PID Disable” Disables PID function. Drive uses the next valid non-PID

6 “PID Hold” Drive output remains at current value.The integrator for

7 “PID Reset” The integrator for the Process PID loop is reset to zero

8 “Preset Freq” Preset speed inputs that enable the use of preset

9 “Aux Fault” If input is enable but not active, the drive will immediately

10 “Clear Fault” (T053 Default) Clears an active fault. 11 “RampStop,CF” The drive immediately ramps to stop. Can also be used

12 “CoastStop,CF” The drive immediately coasts to stop. Can also be used

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(1)

(T052 Default) When active, sets integral keypad as start source and

(1)

When active, forces drive into “Auto” control mode. Start source determined by P036 reference determined by P038 [Speed Reference].

digital speed keys on the integral keypad as speed source.

When active, sets communication device as default start/ speed command source.

speed reference.

Process PID loop is also clamped at current value.

and drive output is set to Preload value.

speeds.

fault.

to clear a fault.

[Start Source] and speed

Programming and Parameters 3-13

T051-

13 “DCInjStop,CF” The drive immediately begins a DC Injection stop. Can T054 Options

(Cont.)

14 “Anlg1 InCtrl”

15 “Anlg2 InCtrl”

(1)

16 “MOP Up” Increases the value of A142

17 “MOP Down” Decreases the value of A142

18 “Acc & Dec 2”

(1)

19 “Current Lmt2” When active, A180

20 “Force DC” If the drive is not running, applying this input causes the

21 “Mtr I-Lock 1” Can be used as a protective motor interlock in Auxiliary

22 “Mtr I-Lock 2”

23 “Mtr I-Lock 3”

24 “Mtr I-Lock 4”

25 “Cmd Reverse” When programmed and active the drive will run in the

31 “Logic In 1” Input 1 used by digital output settings.

32 “Logic In 2” Input 2 used by digital output settings.

36 “Damper Input” • When active, drive is allowed to run normally.

(1)

This function may be tied to one input only.

also be used to clear a fault.

Selects Analog Input 1 control for the frequency reference.

Selects Analog Input 2 control for the frequency reference.

[Internal Freq] at the current Accel rate if P038 “InternalFreq”. Default for A142 is 60 Hz.

current Decel rate if P038 [Speed Reference] is set to 1 “InternalFreq”. Default for A142 is 60 Hz.

[Speed Reference] is set to 1

[Internal Freq] at the

• When active, A147 [Accel Time 2] and A148 [Decel

Time 2] are used for all ramp rates.

• Can only be tied to one input. Refer to the flowchart on page 1-29

for more information

on Accel/Decel selection.

[Current Limit 2] determines the drive

current limit level.

drive to apply a DC Holding current (use A177 Level], ignoring A176

[DC Brake Time] while the input is

[DC Brake

applied.

Motor Control mode. When programmed but not active, input will prevent corresponding motor from operating. Refer to Appendix

C for details.

reverse direction when started from the integral keypad.

• When inactive, drive is forced into sleep mode and is

prevented from accelerating to commanded speed.

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3-14 Programming and Parameters

Terminal Block Group (continued)

T055 [Relay Out1 Sel] Related Parameter(s): P033, T056, T058, T059, T069

Sets the condition that changes the state of the output relay contacts. Options 0 “Ready/Fault”

(Default)

1 “At Frequency” Drive reaches commanded frequency. 2 “MotorRunning” Motor is receiving power from the drive. 3 “Hand Active” Active when drive is in local control. 4 “Motor Overld” Motor overload condition exists. 5 “Ramp Reg” Ramp regulator is modifying the programmed accel/decel

6 “Above Freq” • Drive exceeds the frequency (Hz) value set in T056

7 “Above Cur” • Drive exceeds the current (% Amps) value set in T056

8 “Above DCVolt” • Drive exceeds the DC bus voltage value set in T056

9 “Above Anlg 2” • Analog input voltage (I/O Terminal 17) exceeds the value

10 “Above PF Ang” • Power Factor angle has exceeded the value set in T056

11 “Anlg In Loss” Analog input loss has occurred. Program T072

12 “ParamControl” Enables the output to be controlled over network

13 “Retries Exst” Value set in A163 14 “NonRec Fault” • Number of retries for A163

15 “Reverse” Drive is commanded to run in reverse direction. 16 “Logic In 1” An input is programmed as “Logic In 1” and is active. 17 “Logic In 2” An input is programmed as “Logic In 2” and is active.

Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.

times to avoid an overcurrent or overvoltage fault from occurring.

Out1 Level].

• Use T056 to set threshold.

[Relay Out1 Level].

• Use T056 to set threshold.

Important: Value for T056 entered in percent of drive rated output current.

[Relay Out1 Level].

• Use T056 to set threshold.

set in T056

• Do not use if T073

Mode - Bipolar”.

• This parameter setting can also be used to indicate a PTC

trip point when the input (I/O Terminal 17) is wired to a PTC and external resistor.

• Use T056 to set threshold.

[Relay Out1 Level].

• Use T056 to set threshold.

Loss] and/or T076 [Analog In 2 Loss] for desired action when input loss occurs.

communications by writing to T056 (0 = Off, 1 = On.)

• Non-resettable fault occurs OR

• A163

[Relay Out1 Level].

[Auto Rstrt Tries] is exceeded.

[Auto Rstrt Tries] is not enabled.

T072, T073, T076, A163, d318

[Relay

[Relay Out1 Level] must be

[Analog In 2 Sel] is set to 3 “Voltage

[Analog In 1

[Relay Out1 Level].

[Auto Rstrt Tries] is exceeded

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Programming and Parameters 3-15

T055 Setting T056 Min/Max 6

7 8 9 10 12

0/320 Hz 0/180% 0/815 Volts 0/100% 1/180 degs 0/1

T055 Options

(Cont.)

23 “Aux Motor” Auxiliary Motor is commanded to run. Refer to Appendix C for

details.

24 “Fault” (with FRN 7.xx

and later)

Relay remains in the off state when power is applied to the drive and energizes when a fault occurs. This is inverted from Option 0, “Ready/Fault”.

T056 [Relay Out1 Level] Related Parameter(s): T055, T058, T059, d318

32 bit parameter.

Sets the trip point for the digital output relay if the value of T055

[Relay Out1 Sel] is 6, 7, 8, 9, 10 or 12.

Values Default: 0.0

Min/Max: 0.0/9999

Display: 0.1

T058 [Relay 1 On Time] Related Parameter(s): T055, T056, T059

Sets delay time before Relay energizes after required condition testing. Values Default: 0.0 Secs

Min/Max: 0.0/600.0 Secs

Display: 0.1 Secs

T059 [Relay 1 Off Time] Related Parameter(s): T055, T056, T058

Sets delay time before Relay de-energizes after required condition testing ceases.

Important: Do not use this parameter with Auxiliary Motor Control mode AutoSwap enabled. Values Default: 0.0 Secs

Min/Max: 0.0/600.0 Secs

Display: 0.1 Secs

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3-16 Programming and Parameters

Terminal Block Group (continued)

T060 [Relay Out2 Sel] Related Parameter(s): P033, T061, T063, T064, T076

Sets the condition that changes the state of the output relay contacts.

Options 0 “Ready/Fault” Relay changes state when power is applied. This indicates

1 “At Frequency” Drive reaches commanded frequency. 2 “MotorRunning”

(Default)

3 “Hand Active” Active when drive is in local control. 4 “Motor Overld” Motor overload condition exists. 5 “Ramp Reg” Ramp regulator is modifying the programmed accel/decel

6 “Above Freq” • Drive exceeds the frequency (Hz) value set in T061

7 “Above Cur” • Drive exceeds the current (% Amps) value set in T061

8 “Above DCVolt” • Drive exceeds the DC bus voltage value set in T061

9 “Above Anlg 2” • Analog input voltage (I/O Terminal 17) exceeds the value

10 “Above PF Ang” • Power Factor angle has exceeded the value set in T061

11 “Anlg In Loss” Analog input loss has occurred. Program T072

12 “ParamControl” Enables the output to be controlled over network

13 “Retries Exst” Value set in A163 14 “NonRec Fault” • Number of retries for A163

that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.

Motor is receiving power from the drive.

times to avoid an overcurrent or overvoltage fault from occurring.

Out2 Level].

• Use T061 to set threshold.

[Relay Out2 Level].

• Use T061 to set threshold.

Important: Value for T061 entered in percent of drive rated output current.

[Relay Out2 Level].

• Use T061 to set threshold.

set in T061

• Do not use if T073

Mode - Bipolar”.

• This parameter setting can also be used to indicate a PTC

trip point when the input (I/O Terminal 17) is wired to a PTC and external resistor.

• Use T061 to set threshold.

[Relay Out2 Level].

• Use T061 to set threshold.

Loss] and/or T076 [Analog In 2 Loss] for desired action when input loss occurs.

communications by writing to T061 (0 = Off, 1 = On.)

• Non-resettable fault occurs OR

• A163

[Relay Out2 Level].

[Auto Rstrt Tries] is not enabled.

[Relay Out2 Level] must be

[Analog In 2 Sel] is set to 3 “Voltage

[Relay Out2 Level].

[Auto Rstrt Tries] is exceeded.

[Auto Rstrt Tries] is exceeded

A163, d318

[Relay

[Analog In 1

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Programming and Parameters 3-17

T060 Setting T061 Min/Max 6

7 8 9 10 12

0/320 Hz 0/180% 0/815 Volts 0/100% 1/180 degs 0/1

T060 Options

(Cont.)

23 “Aux Motor” Auxiliary Motor is commanded to run. Refer to Appendix C for

details.

24 “Fault” (with FRN 7.xx

and later)

Relay remains in the off state when power is applied to the drive and energizes when a fault occurs. This is inverted from Option 0, “Ready/Fault”.

T061 [Relay Out2 Level] Related Parameter(s): T060, T063, T064, d318

32 bit parameter.

Sets the trip point for the digital output relay if the value of T060

[Relay Out2 Sel] is 6, 7, 8, 9, 10 or 12.

Values Default: 0.0

Min/Max: 0.0/9999

Display: 0.1

T063 [Relay 2 On Time] Related Parameter(s): T060, T061, T064

Sets delay time before Relay energizes after required condition testing. Values Default: 0.0 Secs

Min/Max: 0.0/600.0 Secs

Display: 0.1 Secs

T064 [Relay 2 Off Time] Related Parameter(s): T060, T061, T063

Sets delay time before Relay de-energizes after required condition testing ceases.

Important: Do not use this parameter with Auxiliary Motor Control mode AutoSwap enabled. Values Default: 0.0 Secs

Min/Max: 0.0/600.0 Secs

Display: 0.1 Secs

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3-18 Programming and Parameters

Terminal Block Group (continued)

T065 [Opto Out Sel] Related Parameter(s): P033, T066, T068, T072

T076, A163, d318

Determines the operation of the programmable opto output.

Options 0 “Ready/Fault” Opto output is active when power is applied. This indicates

1 “At Frequency”

(Default)

2 “MotorRunning” Motor is receiving power from the drive. 3 “Hand Active” Active when drive is in local control. 4 “Motor Overld” Motor overload condition exists. 5 “Ramp Reg” Ramp regulator is modifying the programmed accel/decel

6 “Above Freq” • Drive exceeds the frequency (Hz) value set in T066

7 “Above Cur” • Drive exceeds the current (% Amps) value set in T066

8 “Above DCVolt” • Drive exceeds the DC bus voltage value set in T066

9 “Above Anlg 2” • Analog input voltage (I/O Terminal 17) exceeds the value

10 “Above PF Ang” • Power Factor angle has exceeded the value set in T066

11 “Anlg In Loss” Analog input loss has occurred. Program T072

12 “ParamControl” Enables the output to be controlled over network

13 “Retries Exst” Value set in A163 14 “NonRec Fault” • Number of retries for A163

15 “Reverse” Drive is commanded to run in reverse direction.

that the drive is ready for operation. Opto output is inactive when power is removed or a fault occurs.

Drive reaches commanded frequency.

times to avoid an overcurrent or overvoltage fault from occurring.

Out Level].

• Use T066 to set threshold.

[Opto Out Level].

• Use T066 to set threshold.

Important: Value for T066 [Opto Out Level] must be entered in percent of drive rated output current.

Out Level].

• Use T066 to set threshold.

set in T066

• Do not use if T073

Mode - Bipolar”.

• This parameter setting can also be used to indicate a PTC

trip point when the input (I/O Terminal 17) is wired to a PTC and external resistor.

• Use T066 to set threshold.

[Opto Out Level].

• Use T066 to set threshold.

Loss] and/or T076 [Analog In 2 Loss] for desired action when input loss occurs.

communications by writing to T066 (0 = Off, 1 = On.)

• Non-resettable fault occurs OR

• A163

[Opto Out Level].

[Analog In 2 Sel] is set to 3 “Voltage

[Auto Rstrt Tries] is exceeded.

[Auto Rstrt Tries] is not enabled.

[Opto Out Level].

[Auto Rstrt Tries] is exceeded

[Opto

[Analog In 1

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Programming and Parameters 3-19

T065 Setting T066 Min/Max 6

7 8 9 10 12

0/400 Hz 0/180% 0/815 Volts 0/100% 1/180 degs 0/1

T068 Option Opto Out Logic 0

NO (Normally Open) NC (Normally Closed)

T065 Options

(Cont.)

16 “Logic In 1” An input is programmed as “Logic In 1” and is active. 17 “Logic In 2” An input is programmed as “Logic In 2” and is active. 24 “Fault” (with FRN 7.xx

and later)

Opto output is inactive when power is applied to the drive and is active when a fault occurs. This is inverted from Option 0, “Ready/Fault”.

T066 [Opto Out Level] Related Parameter(s): T065, T068, A163, d318

32 bit parameter.

Determines the on/off point for the opto output when T065

[Opto Out Sel] is set to option 6, 7, 8, 9, 10

or 12.

Values Default: 0.0

Min/Max: 0.0/9999 Display: 0.1

T068 [Opto Out Logic] Related Parameter(s): T065, T066

Determines the logic (Normally Open/NO or Normally Closed/NC) of the opto output.

Note: Setting output to NC may cause output to “glitch” on power-up. The off/reset state of all outputs is open.

Values Default: 0

Min/Max: 0/1 Display: 1

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3-20 Programming and Parameters

T069 Option Setting Input Range DIP Switch AI1 Setting 0 Current Mode 0-20 mA 20 mA 1 Current Mode 4-20 mA 20 mA 2 Voltage Mode - Unipolar 0-10V 10V 4 Current Mode (Square Root) 0-20 mA 20 mA 5 Current Mode (Square Root) 4-20 mA 20 mA 6 Voltage Mode - Unipolar (Square Root) 0-10V 10V

P035 [Maximum Freq]

P034 [Minimum Freq]

T070 [Analog In 1 Lo] T071 [Analog In 1 Hi]

Speed Reference

Terminal Block Group (continued)

T069 [Analog In 1 Sel] Related Parameter(s): T055, T070, T071, T072

Sets the analog input signal mode (0-20mA, 4-20mA, or 0-10V). This parameter must match DIP Switch AI1 setting on the control board.

Values Default: 2

Min/Max: 0/6 Display: 1

T070 [Analog In 1 Lo] Related Parameter(s): P034, P038, T069, T071, T072

Stop drive before changing this parameter.

Sets the analog input level that corresponds to P034

[Minimum Freq].

Analog inversion can be accomplished by setting this value larger than T071 [Analog In 1 Hi]. Important: If analog inversion is implemented the drive will go to maximum frequency in the event the

analog input is lost. It is strongly recommended to activate T072 [Analog In 1 Loss] to protect from this potential occurrence.

Values Default: 0.0%

Min/Max: 0.0/100.0% Display: 0.1%

T071 [Analog In 1 Hi] Related Parameter(s): P035, P038, T069, T070, T072

Stop drive before changing this parameter. Sets the analog input level that corresponds to P035 [Maximum Freq]. Analog inversion can be accomplished by setting this value smaller than T070 [Analog In 1 Lo]. Values Default: 100.0%

Min/Max: 0.0/100.0% Display: 0.1%

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A152, A153

Programming and Parameters 3-21

T073 Option Setting Input Range DIP Switch AI2 Setting 0 Current Mode 0-20 mA 20 mA 1 Current Mode 4-20 mA 20 mA 2 Voltage Mode - Unipolar 0-10V 10V 3

(1)

Voltage Mode - Bipolar -10 to +10V 10V 4 Current Mode (Square Root) 0-20 mA 20 mA 5 Current Mode (Square Root) 4-20 mA 20 mA 6 Voltage Mode - Unipolar (Square Root) 0-10V 10V 7

(1)

Voltage Mode - Bipolar (Square Root) -10 to +10V 10V

Terminal Block Group (continued)

T072 [Analog In 1 Loss] Related Parameter(s): T055, T060, T065, T069, T070

T071, A152

Stop drive before changing this parameter.

Selects drive action when an input signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to 1.5V or 3mA. If using a 0-10V analog input, set T070

[Analog In 1 Lo]

to a minimum of 20% (i.e. 2 volts). The drive will fault on an F29 Analog Input Loss

for the PID feedback, and this parameter and A152

when the analog signal is lost if this parameter is used

[PID Ref Sel] are both set to an option other than

0 “Disabled”.

Options 0 “Disabled” (Default)

1 “Fault (F29)” F29 Analog Input Loss

2 “Stop” Uses P037 [Stop Mode]

3 “Zero Ref” Drive runs at zero speed reference.

4 “Min Freq Ref” Drive runs at minimum frequency.

5 “Max Freq Ref” Drive runs at maximum frequency.

6 “Preset Freq0” Drive runs at A143 [Preset Freq 0].

7 “Hold Last”

(with FRN 6.xx and later)

Drive uses last frequency command from analog input prior to signal loss, or last PID reference prior to signal loss when used as a PID reference.

T073 [Analog In 2 Sel] Related Parameter(s): P038, T055, T065, T074, T075, T076

A152

Sets the analog input signal mode (0-20mA, 4-20mA, 0-10V, -10 to +10V). This parameter must match DIP Switch AI2 setting on the control board.

(1)

Setting 3 is only available on [Analog In 2 Sel]. Input 2 is isolated and supports a bi-polar input, so that setting 3 determines if the voltage input is enabled for bipolar control. If bipolar is selected, P034 [Minimum Freq] and T074 [Analog In 2 Lo] are ignored. If input 2 is set up for current control, Bipolar mode is not possible. If the analog input is inverted ([Analog In 2 Lo] > [Analog In 2 Hi]), Bipolar mode is disabled and this input uses unipolar control only (negative values are treated like zero).

Values Default: 2

Min/Max: 0/7

Display: 1

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3-22 Programming and Parameters

P035 [Maximum Freq]

P034 [Minimum Freq]

T074 [Analog In 2 Lo] T075 [Analog In 2 Hi]

Speed Reference

Terminal Block Group (continued)

T074 [Analog In 2 Lo] Related Parameter(s): P034, P038, T072, T073, T075

T076, A152, A153

Stop drive before changing this parameter.

Sets the analog input level that corresponds to P034 Analog inversion can be accomplished by setting this value larger than T075 Important: If analog inversion is implemented the drive will go to maximum frequency in the event the

analog input is lost. It is strongly recommended to activate T072 potential occurrence.

Values Default: 0.0%

Min/Max: 0.0/100.0%

Display: 0.1%

T075 [Analog In 2 Hi] Related Parameter(s): P035, P038, T073, T074, T076

Stop drive before changing this parameter.

Sets the analog input level that corresponds to P035 [Maximum Freq]. Analog inversion can be accomplished by setting this value smaller than T074 [Analog In 2 Lo].

Values Default: 100.0%

Min/Max: 0.0/100.0%

Display: 0.1%

[Minimum Freq].

[Analog In 2 Hi].

[Analog In 1 Loss] to protect from this

A152, A153

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Programming and Parameters 3-23

ATTENTION: Enabling the Sleep-Wake function can cause unexpected machine operation during the Wake mode. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. In addition, all applicable local, national & international codes, standards, regulations or industry guidelines must be considered.

Terminal Block Group (continued)

T076 [Analog In 2 Loss] Related Parameter(s): T055, T060, T065, T073, T074, T075

Stop drive before changing this parameter.

The drive will fault on an F29 Analog Input Loss for the PID feedback, and this parameter and A152 0 “Disabled”.

Options 0 “Disabled” (Default)

1 “Fault (F29)” F29 Analog Input Loss

2 “Stop” Uses P037 [Stop Mode]

3 “Zero Ref” Drive runs at zero speed reference.

4 “Min Freq Ref” Drive runs at minimum frequency.

5 “Max Freq Ref” Drive runs at maximum frequency.

6 “Preset Freq0” Drive runs at A143 [Preset Freq 0].

7 “Hold Last” (with FRN

6.xx and later)

when the analog signal is lost if this parameter is used

[PID Ref Sel] are both set to an option other than

Drive uses last frequency command from analog input prior to signal loss, or last PID reference prior to signal loss when used as a PID reference.

T077 [Sleep-Wake Sel] Related Parameter(s): T078, T079, T080, T081, T090, T091

The drive “sleeps” if the appropriate analog input drops below the set [Sleep Level] for the time set in [Sleep Time] and the drive is running. When entering sleep mode the drive will ramp to zero and the run indicator ( ) on the keypad display will flash indicating the drive is in “sleep” mode. When the appropriate analog input rises above the set [Wake Level] the drive will “wake” and ramp to the commanded frequency.

Inversion can be accomplished by setting T078 [Sleep Level] to a higher setting than T080 [Wake Level].

[Analog In 2 Lo]

Options 0 “Disabled” (Default)

1 “Analog In 1” Sleep and Wake enabled from Analog Input 1. 2 “Analog In 2” Sleep and Wake enabled from Analog Input 2. 3 “Command Freq” Sleep and Wake enabled based on drive commanded

4 “Ind Slp Wake” (with

FRN 7.xx and later)

frequency.

Sleep and Wake enabled independently using parameters T090 [Sleep Sel] and T091 [Wake Sel].

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3-24 Programming and Parameters

Terminal Block Group (continued)

T078 [Sleep Level] Related Parameter(s): T077, T079, T080, T081

Sets the analog input level the drive must reach to enter sleep mode. Values Default: 10.0%

Min/Max: 0.0/100.0%

Display: 0.1%

T079 [Sleep Time] Related Parameter(s): T077, T078, T080, T081

Sets the analog input time the drive must stay below to enter sleep mode. Values Default: 0.0 Secs

Min/Max: 0.0/600.0 Secs

Display: 0.1 Secs

T080 [Wake Level] Related Parameter(s): T077, T078, T079, T081

Sets the analog input level the drive must reach to wake from sleep mode. Values Default: 15.0%

Min/Max: 0.0/100.0%

Display: 0.1%

T081 [Wake Time] Related Parameter(s): T077, T078, T079, T080

Sets the analog input time the drive must stay above to wake from sleep mode. Values Default: 0.0 Secs

Min/Max: 0.0/600.0 Secs

Display: 0.1 Secs

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Programming and Parameters 3-25

Terminal Block Group (continued)

T082 [Analog Out1 Sel] Related Parameter(s): P035, T083, T084

Sets the analog output signal mode (0-20 mA, 4-20 mA, or 0-10V). The output is used to provide a signal that is proportional to several drive conditions. This parameter must match DIP Switch AO1 setting.

DIP Switch

Output

Setting

0 OutFreq 0-10 0-10V 0V = 0 Hz [Maximum Freq] None 10V b001

1 OutCurr 0-10 0-10V 0V = 0 Amps 200% Drive Rated FLA Filter A 10V b003

2 OutTorq 0-10 0-10V 0V = 0 Amps 200% Drive Rated FLA Filter A 10V b013

3 OutVolt 0-10 0-10V 0V = 0 Volts 120% Drive Rated Output V None 10V b004

4 OutPowr 0-10 0-10V 0V = 0 kW 200% Drive Rated Power Filter A 10V b010

5 Setpnt 0-10 0-10V 0V = 0.0% 100.0% Setting None 10V T084

6 TstData 0-10 0-10V 0V = 0000 65535 (Hex FFFF) None 10V A196

7 OutFreq 0-20 0-20 mA 0 mA = 0 Hz [Maximum Freq] None 20 mA b001

8 OutCurr 0-20 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA Filter A 20 mA b003

9 OutTorq 0-20 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA Filter A 20 mA b013

10 OutVolt 0-20 0-20 mA 0 mA = 0 Volts 120% Drive Rated Output V None 20 mA b004

11 OutPowr 0-20 0-20 mA 0 mA = 0 kW 200% Drive Rated Power Filter A 20 mA b010

12 Setpnt 0-20 0-20 mA 0 mA = 0.0% 100.0% Setting None 20 mA T084

13 TstData 0-20 0-20 mA 0 mA = 0000 65535 (Hex FFFF) None 20 mA A196

14 OutFreq 4-20 4-20 mA 4 mA = 0 Hz [Maximum Freq] None 20 mA b001

15 OutCurr 4-20 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA Filter A 20 mA b003

16 OutTorq 4-20 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA Filter A 20 mA b013

17 OutVolt 4-20 4-20 mA 4 mA = 0 Volts 120% Drive Rated Output V None 20 mA b004

18 OutPowr 4-20 4-20 mA 4 mA = 0 kW 200% Drive Rated Power Filter A 20 mA b010

19 Setpnt 4-20 4-20 mA 4 mA = 0.0% 100.0% Setting None 20 mA T084

20 TstData 4-20 4-20 mA 4 mA = 0000 65535 (Hex FFFF) None 20 mA A196

21 MinFreq 0-10 0-10V 0V = Min. Freq [Maximum Freq] None 10V b001

22 MinFreq 0-20 0-20 mA 0 mA = Min. Freq [Maximum Freq] None 20 mA b001

23 MinFreq 4-20 4-20 mA 4 mA = Min. Freq [Maximum Freq] None 20 mA b001

24 AnlgIn1 0-10 0-10V 0V = 0.0% 100.0% Setting Filter A 10V d305

25 AnlgIn1 0-20 0-20 mA 0 mA = 0.0% 100.0% Setting Filter A 20 mA d305

26 AnlgIn1 4-20 4-20 mA 4 mA = 0.0% 100.0% Setting Filter A 20 mA d305

27 AnlgIn2 0-10 0-10V 0V = 0.0% 100.0% Setting Filter A 10V d306

28 AnlgIn2 0-20 0-20 mA 0 mA = 0.0% 100.0% Setting Filter A 20 mA d306

29 AnlgIn2 4-20 4-20 mA 4 mA = 0.0% 100.0% Setting Filter A 20 mA d306

(1)

For settings with the filter enabled, if a 0-100% step change occurs, the output will reach 95% in

Range

Min. Output Val ue

Max. Output Value = [Analog Output Hi] Filter

AO1

(1)

Setting

500 milliseconds, 99% in 810 milliseconds and 100% in 910 milliseconds.

Related Parameter

Values Default: 0

Min/Max: 0/29

Display: 1

PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual

Publication 22C-UM001I-EN-P

3-26 Programming and Parameters

T083 Setting T082 Setting T082 Max. Output Value 50% 1 “OutCurr 0-10” 5V for 200% Drive Rated Output Current 90% 11 “OutPowr 0-20” 18mA for 200% Drive Rated Power

Terminal Block Group (continued)

T083 [Analog Out1 High] Related Parameter(s): P035, T082, T084

Scales the Maximum Output Value for the T082 [Analog Out1 Sel] source setting. Examples:

Values Default: 100%

Min/Max: 0/800%

Display: 1%

T084 [Anlg Out1 Setpt] Related Parameter(s): T082, T083

Sets direct parameter control over the analog output. If enabled, this sets the percent value of analog output.

Values Default: 0.0%

Min/Max: 0.0/100.0%

Display: 0.1%

PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual

Publication 22C-UM001I-EN-P

Programming and Parameters 3-27

Terminal Block Group (continued)

T085 [Analog Out2 Sel] Related Parameter(s): P035, T086, T087