Rockwell Automation 22B User Manual [en, de, es, fr, it]

Adjustable Frequency AC Drive Drehzahlveränderbarer Frequenzumrichter Variateur de vitesse c.a. Inverter CA a frequenza variabile Variador de Frecuencia Ajustable de CA AC Drive Inversor CA de Freqüência Ajustável
FRN 5.xx - 6.xx
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www.abpowerflex.com
Quick Start
PowerFlex 40 Adjustable Frequency AC Drive
FRN 5.xx - 6.xx
This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 40 Adjustable Frequency AC Drive.
The information provided Does Not intended for qualified drive service personnel only.
For detailed PowerFlex 40 information including EMC instructions, application considerations and related precautions, refer to the PowerFlex 40 User Manual, Publication 22B-UM001… at
www.rockwellautomation.com/literature.
General Precautions
ATTENTION: The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1, L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
!
used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.
replace the User Manual and is
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
!
implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required
!
when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application
!
errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.
English-2
Mounting Considerations
Mount the drive upright on a flat, vertical and level surface.
Frame Screw Size Screw Torque DIN Rail
B M4 (#8-32) 1.56-1.96 N-m (14-17 lb.-in.) 35 mm C M5 (#10-24) 2.45-2.94 N-m (22-26 lb.-in.) – B (IP66,
Type 4X)
Protect the cooling fan by avoiding dust or metallic particles.
Do not expose to a corrosive atmosphere.
Protect from moisture and direct sunlight.
Minimum Mounting Clearances
See Page 21 for mounting dimensions.
M6 (#12-24) 3.95-4.75 N-m (35-42 lb.-in.)
120 mm (4.7 in.)
120 mm (4.7 in.)
25 mm
(1.0 in.)
Closest object that
may restrict air flow
through the drive heat
sink and chassis
120 mm (4.7 in.)
Mounting Option A
No clearance required
between drives.
120 mm (4.7 in.)
Mounting Option B
Ambient Operating Temperatures
Ambient Temperature Enclosure Rating Minimum Mounting
Minimum Maximum
IP20, NEMA/UL Type Open Use Mounting Option A
-10°C (14°F)
40°C (104°F)
IP66, NEMA/UL Type 4X Use Mounting Option A IP30, NEMA/UL Type 1
50°C (122°F) IP20, NEMA/UL Type Open Use Mounting Option B
(1)
Rating requires installation of the PowerFlex 40 IP 30, NEMA/UL Type 1 option kit.
Clearances
(1)
Use Mounting Option B
Typical Grounding
English-3
R/L1
S/L2 T/L3
SHLD
U/T1 V/T2 W/T3
Disconnecting MOVs
To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage. To disconnect these devices, remove the jumper shown in the figures below.
1. Turn the screw counterclockwise to loosen.
2. Pull the jumper completely out of the drive chassis.
3. Tighten the screw to keep it in place.
Jumper Location
IP66, NEMA/UL Type 4XIP20, NEMA/UL Type Open
Important: Tighten screw after jumper removal.
Phase to Ground MOV Removal
AC Input
R/L1 S/L2 T/L3
Three-Phase
Jumper
123
4
English-4
CE Conformity
Refer to the PowerFlex 40 User Manual for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives.
Specifications, Fuses and Circuit Breakers
Drive Ratings
Catalog Number
100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output
22B-V2P3x104 0.4 (0.5) 2.3 90-132 1.15 9.0 15 140M-C2E-C16 100-C12 40
22B-V5P0x104 0.75 (1.0) 5.0 90-132 2.45 20.3 35 140M-D8E-C20 100-C23 60
22B-V6P0x104 1.1 (1.5) 6.0 90-132 3.0 24.0 40 140M-F8E-C32 100-C37 80
200 - 240V AC (±10%) – 1-Phase
22B-A2P3x104 0.4 (0.5) 2.3 180-264 1.15 6.0 10 140M-C2E-B63 100-C09 40
22B-A5P0x104 0.75 (1.0) 5.0 180-264 2.45 12.0 20 140M-C2E-C16 100-C12 60
22B-A8P0x104 1.5 (2.0) 8.0 180-264 4.0 18.0 30 140M-D8E-C20 100-C23 85
22B-A012x104 2.2 (3.0) 12.0 180-264 5.5 25.0 40 140M-F8E-C32 100-C37 125
200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output
22B-B2P3x104 0.4 (0.5) 2.3 180-264 1.15 2.5 6 140M-C2E-B40 100-C07 40
22B-B5P0x104 0.75 (1.0) 5.0 180-264 2.45 5.7 10 140M-C2E-C10 100-C09 60
22B-B8P0x104 1.5 (2.0) 8.0 180-264 4.0 9.5 15 140M-C2E-C16 100-C12 85
22B-B012x104 2.2 (3.0) 12.0 180-264 5.5 15.5 25 140M-C2E-C16 100-C23 125
22B-B017x104 3.7 (5.0) 17.5 180-264 8.6 21.0 30 140M-F8E-C25 100-C23 180
22B-B024x104 5.5 (7.5) 24.0 180-264 11.8 26.1 40 140M-F8E-C32 100-C37 235
22B-B033x104 7.5 (10.0) 33.0 180-264 16.3 34.6 60 140M-G8E-C45 100-C60 305
380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output
22B-D1P4x104 0.4 (0.5) 1.4 342-528 1.4 1.8 3 140M-C2E-B25 100-C07 35
22B-D2P3x104 0.75 (1.0) 2.3 342-528 2.3 3.2 6 140M-C2E-B40 100-C07 50
22B-D4P0x104 1.5 (2.0) 4.0 342-528 4.0 5.7 10 140M-C2E-B63 100-C09 70
22B-D6P0x104 2.2 (3.0) 6.0 342-528 5.9 7.5 15 140M-C2E-C10 100-C09 100
22B-D010x104 4.0 (5.0) 10.5 342-528 10.3 13.0 20 140M-C2E-C16 100-C23 160
22B-D012x104 5.5 (7.5) 12.0 342-528 11.8 14.2 25 140M-D8E-C20 100-C23 175
22B-D017x104 7.5 (10.0) 17.0 342-528 16.8 18.4 30 140M-D8E-C20 100-C23 210
22B-D024x104 11.0 (15.0) 24.0 342-528 23.4 26.0 50 140M-F8E-C32 100-C43 300
460 - 600V AC (±10%) – 3-Phase Input, 0 - 575V 3-Phase Output
22B-E1P7x104 0.75 (1.0) 1.7 414-660 2.1 2.3 6 140M-C2E-B25 100-C09 50
22B-E3P0x104 1.5 (2.0) 3.0 414-660 3.65 3.8 6 140M-C2E-B40 100-C09 70
22B-E4P2x104 2.2 (3.0) 4.2 414-660 5.2 5.3 10 140M-C2E-B63 100-C09 100
22B-E6P6x104 4.0 (5.0) 6.6 414-660 8.1 8.3 15 140M-C2E-C10 100-C09 160
22B-E9P9x104 5.5 (7.5) 9.9 414-660 12.1 11.2 20 140M-C2E-C16 100-C16 175
22B-E012x104 7.5 (10.0) 12.2 414-660 14.9 13.7 25 140M-C2E-C16 100-C23 210
22B-E019x104 11.0 (15.0) 19.0 414-660 23.1 24.1 40 140M-D8E-C25 100-C30 300
(1)
In the Catalog Numbers listed “x” represents enclosure type. Specifications are valid for all enclosure types. IP66, NEMA/UL Type 4X drive ratings are only available as Frame B drives.
(2)
200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114. Filter option is not available for IP66, NEMA/UL Type 4X rated drives.
Output Ratings Input Ratings Branch Circuit Protection
(1)
kW (HP) Amps
Voltage Range kVA Amps Fuses
(2)
Input, 0 - 230V 3-Phase Output
140M Motor Protectors Contactors
Power Dissipation
IP20 Open Watt s
English-5
Input/Output Ratings
Output Frequency: 0-400 Hz (Programmable) Efficiency: 97.5% (Typical)
Approvals
D
9
E
6
T
6
S
X
I
L
U
UL508C
L
®
I
N
Q
D
E
C
T
O
N
D
9
E
6
T
6
S
X
I
L
U
CSA 22.2
L
C
®
I
N
Q
D
E
C
T
O
N
EMC Directive 89/336 LV: EN 50178, EN 60204 EMC: EN 61800-3, EN 50081-1, EN 50082-2
Digital Control Inputs (Input Current = 6mA) Analog Control Inputs
SRC (Source) Mode:
18-24V = ON 0-6V = OFF
SNK (Sink) Mode:
0-6V = ON 18-24V = OFF
4-20mA Analog: 250 ohm input impedance 0-10V DC Analog: 100k ohm input impedance External Pot: 1-10k ohms, 2 Watt minimum
Control Output
Programmable Output (form C relay)
Resistive Rating: 3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V AC Inductive Rating: 0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V AC
Opto Outputs
30V DC, 50mA Non-inductive
Analog Outputs (10 bit)
0-10V, 1k ohm Min. 4-20mA, 525 ohm Max.
Fuses and Circuit Breakers
Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent. Recommended Circuit Breakers: HMCP circuit breakers or equivalent.
Protective Features
Motor Protection: I2t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage: 100-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)
Under Voltage: 100-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)
200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line) 380-460V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line) 460-600V AC Input – Trip occurs at 1005V DC bus voltage (equivalent to 711V AC incoming line)
200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line) 380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line) 460-600V AC Input – If P042 = 3 “High Voltage” trip occurs at 487V DC bus voltage (344V AC incoming line);
If P042 = 2 “Low Voltage” trip occurs at 390V DC bus voltage (275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs
Faultless Power Ride Through: 100 milliseconds
Dynamic Braking
Internal brake IGBT included with all ratings except No Brake versions. Refer to Appendix B of the PowerFlex 40 User Manual for DB resistor ordering information.
English-6
Power Wiring
Power Wire Rating Recommended Copper
Wire
Unshielded 600V, 75°C (167°F) THHN/THWN 15 Mils insulated, dry location
Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/ RHW-2
Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2
Anixter OLF-7xxxxx, Belden 29501-29507 or equivalent
Anixter 7V-7xxxx-3G Shawflex 2ACD/3ACD or equivalent
Power Terminal Block
B Frame C Frame
Terminal
(1)
DC+
V/T2T/L3S/L2R/L1 U/T1 W/T3
BR+ BR-DC-
Description
DC+
BR+ BR-DC-
V/T2T/L3S/L2R/L1 U/T1 W/T3 P2 P1
R/L1, S/L2 1-Phase Input
R/L1, S/L2, T/L3 3-Phase Input
U/T1 To Motor U/T1
V/T2 To Motor V/T2
W/T3 To Motor W/T3
=
Switch any two motor leads to change forward direction.
DC Bus Inductor Connection (C Frame drives only.)
P2, P1
The C Frame drive is shipped with a jumper between Terminals P2 and P1. Remove this jumper only when a DC Bus Inductor will be connected. Drive will not power up without a jumper or inductor connected.
DC+, DC- DC Bus Connection
BR+, BR- Dynamic Brake Resistor Connection
Safety Ground - PE
(1)
Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive.
Power Terminal Block Specifications
Frame Maximum Wire Size
2
B 5.3 mm
C 8.4 mm
(2)
Maximum/minimum sizes that the terminal block will accept - these are not
(10 AWG) 1.3 mm2 (16 AWG) 1.7-2.2 N-m (16-19 lb.-in.)
2
(8 AWG) 1.3 mm2 (16 AWG) 2.9-3.7 N-m (26-33 lb.-in.)
(2)
Minimum Wire Size
(2)
Torque
recommendations.
Input Power Conditions
Input Power Condition Corrective Action
Low Line Impedance (less than 1% line reactance) Install Line Reactor
Greater than 120 kVA supply transformer
or Isolation Transformer
(2)
or Bus Inductor – 5.5-11 kW (7.5-15 HP) drives only
Line has power factor correction capacitors Install Line Reactor
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage
Ungrounded distribution system
240V open delta configuration (stinger leg)
(1)
For drives applied on an open delta with a middle phase grounded neutral system, the
or Isolation Transformer
Remove MOV jumper to ground.
or Install Isolation Transformer
with grounded secondary if necessary.
(1)
Install Line Reactor
phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor. Refer to the PowerFlex 40 User Manual for specific line reactor part numbers.
(2)
Refer to Appendix B of the PowerFlex 40 User Manual for accessory ordering information.
English-7
I/O Wiring Recommendations
Wire Type(s)
(4)
Description Minimum Insulation
(3)
Rating
2
Belden 8760/9460 (or equiv.)
Belden 8770 (or equiv.)
(3)
If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
(4)
Stranded or solid wire.
(18AWG), twisted pair, 100% shield
0.8 mm with drain.
2
(18AWG), 3 conductor, shielded for
0.8 mm remote pot only.
300V 60 degrees C (140 degrees F)
I/O Terminal Block Specifications
(5)
Frame Maximum Wire Size
B & C 1.3 mm
(5)
Maximum / minimum that the terminal block will accept - these are not
2
(16 AWG) 0.2 mm2 (24 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)
Minimum Wire Size
recommendations.
Refer to the PowerFlex 40 User Manual for recommendations on maximum power and control cable length.
(5)
Torque
English-8
Control Terminal Block
Control Wiring Block Diagram
(4)
Enable Jumper
Relay N.O.
Relay Common
Relay N.C.
Resistive 3.0A 3.0A 3.0A
Inductive 0.5A 0.5A 0.5A
P036 [Start Source] Stop I/O Terminal 01 Stop
R1
R2
R3
0-10V
0-20mA
R1 R2 R3
30V DC 125V AC 240V AC
Keypad Per P037 Coast
3-Wire Per P037 Per P037
2-Wire Per P037 Coast
RS485 Port Per P037 Coast
SNK
SRC
SRCSNK
+24V
+10V
0-10V
0/4-20mA
30V DC 50mA Non-inductive
Analog Output Select
01 02 03 04 05
11 12 13 14 15
(1)
(1)
Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to “3-Wire” or “Momt FWD/REV” control. In three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode]. All other stop sources are controlled by P037
(1)(4)
Stop
01
Start/Run FWD
02
Direction/Run REV
03
Digital Common
04
Digital Input 1
05
Digital Input 2
06
Digital Input 3
07
Digital Input 4
08
Opto Common
09
+24V DC
11
+10V DC
12
0-10V (or ±10V) Input
13
Analog Common
14
4-20mA Input
15
Analog Output
16
Opto Output 1
17
Opto Output 2
18
RS485 Shield
19
ENBL
06 07 08 09
16 17 18 19
[Stop Mode].
Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.
(2)
Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to change direction.
(3)
When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.
(4)
When the ENBL jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation. Refer to the PowerFlex 40 User Manual for more information.
Typical
SRC Wiring
(2)
Enable Jumper
Pot must be 1-10k ohm 2 Watt Min.
Common
(4)
RS485
(DSI)
Typical
SNK Wiring
(3)
24V
1
English-9
Control I/O Terminal Designations
No. Signal Default Description Param.
R1 Relay N.O. Fault Normally open contact for output relay. A055
R2 Relay Common Common for output relay.
R3 Relay N.C. Fault Normally closed contact for output relay. A055
Analog Output Select DIP Switch
Sink/Source DIP Switch
(1)
01 Stop
02 Star t/Run FWD Not Active Command comes from the integral keypad by default.
03 Direction/Run REV Not Active P036, P037,
04 Digital Common For digital inputs. Electronically isolated with digital
05 Digital Input 1 Preset Freq Program with A051 [Digital In1 Sel]. A051
06 Digital Input 2 Preset Freq Program with A052 [Digital In2 Sel]. A052
07 Digital Input 3 Local Program with A053 [Digital In3 Sel]. A053
08 Digital Input 4 Jog Forward Program with A054 [Digital In4 Sel]. A054
09 Opto Common For opto-coupled outputs. Electronically isolated with
11 +24V DC Referenced to Digital Common.
12 +10V DC Referenced to Analog Common.
13 ±10V In
14 Analog Common For 0-10V In or 4-20mA In. Electronically isolated
15 4-20mA In
16 Analog Output OutFreq 0-10 The default analog output is 0-10V. To covert to a
17 Opto Output 1 MotorRunning Program with A058 [Opto Out1 Sel] A058, A059,
18 Opto Output 2 At Frequency Program with A061 [Opto Out2 Sel] A061, A062,
19 RS485 (DSI) Shield – Terminal should be connected to safety ground - PE
(1)
(2)
(2)
See Footnotes (1) and (4) on page 8.
0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously.
0-10V Sets analog output to either voltage or current. Setting must match
Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch
Coast The factory installed jumper or a normally closed
Not Active For external 0-10V (unipolar) or ±10V (bipolar) input
(2)
Not Active For external 4-20mA input supply
A065 [Analog Out Sel].
setting.
input must be present for the drive to start.
To disable reverse operation, see A095 [Reverse Disable].
inputs from analog I/O and opto outputs.
opto outputs from analog I/O and digital inputs.
Drive supplied power for digital inputs. Maximum output current is 100mA.
Drive supplied power for 0-10V external potentiometer. Maximum output current is 15mA.
supply (input impedance = 100k ohm) or potentiometer wiper.
with analog inputs and outputs from digital I/O and opto outputs.
(input impedance = 250 ohm).
current value, change the Analog Output Select DIP Switch to 0-20mA. Program with A065 [Analog Out Sel]. Max analog value can be scaled with A066 [Analog Out High].
Maximum Load: 4-20mA = 525 ohm (10.5V)
when using the RS485 (DSI) communications port.
0-10V = 1k ohm (10mA)
(1)
P036
P036, P037
A095
P038
P038, A051-A054, A123, A132
P038, A051-A054, A132
A065, A066
A064
A064
Inputs may be used independently for speed control or jointly when operating in PID mode.
English-10
Prepare For Drive Start-Up
ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at
!
incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.
Before Applying Power to the Drive
1. Confirm that all inputs are connected to the correct terminals and are
secure.
2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
3. Verify that any digital control power is 24 volts.
4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to
match your control wiring scheme. See page 8 for location.
Important: The default control scheme is Source (SRC). The Stop
terminal is jumpered (I/O Terminals 01 and 11) to allow starting from the keypad. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O Terminals 01 and 11 and installed between I/O Terminals 01 and 04.
5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
between I/O Terminals 01 and 11 must be removed.
Applying Power to the Drive
6. Apply AC power and control voltages to the drive.
7. Familiarize yourself with the integral keypad features (see next page)
before setting any Program Group parameters.
If a fault appears on power up, refer to page 20 for an explanation of the fault code. For complete troubleshooting information, refer to the PowerFlex 40 User Manual.
English-11
Start, Stop, Direction and Speed Control
Factory default parameter values allow the drive to be controlled from the integral keypad. No programming is required to start, stop, change direction and control speed directly from the integral keypad.
Important: To disable reverse operation, see A095 [Reverse Disable].
Changing the Speed Reference of an IP66, NEMA/UL Type 4X rated drive
When a Display Group parameter, for example, d001 [Output Freq] is displayed, and P038 [Speed Ref] is set to A069 [Internal Freq], you can change the internal frequency using the Up Arrow and Down Arrow keys.
VOLTS
AMPS
RUN
FWD
REV
PROGRAM
VOLTS
AMPS
HERTZ
FAULT
HERTZ
When the internal frequency is being adjusted, its value is displayed and the Hertz LED flashes. Any changes are saved immediately. The display then returns to the Display Group parameter previously shown.
TIP: By default, the speed reference of an IP66, NEMA/UL Type 4X rated drive is set to the internal frequency, A069 [Internal Freq].
TIP: You can also change the speed reference by editing the parameter A069 [Internal Freq] in program mode. For details on how to enter the program mode, see the section, “Viewing and Editing Parameters.”
The default value of A069 [Internal Freq] is 0 Hz. For IP20 rated PowerFlex 40 drives, the default value of this parameter is 60 Hz.
English-12
Integral Keypad
PROGRAM
RUN
FWD
REV
FAULT
VOLTS
AMPS
HERTZ
Menu Description
Display Group (View Only)
Consists of commonly viewed drive operating conditions.
Basic Program Group
Consists of most commonly used programmable functions.
Advanced Program Group
Consists of remaining programmable functions.
Fault Designator
Consists of list of codes for specific fault conditions. Displayed only when fault is present.
No. LED LED State Description
Run/Direction
Status
Steady Red Indicates drive is running and commanded motor direction. Flashing Red Drive has been commanded to change direction. Indicates
actual motor direction while decelerating to zero.
Alphanumeric
Display
Displayed Units Steady Red Indicates the units of the parameter value being displayed.
Program Status Steady Red Indicates parameter value can be changed.
Fault Status Flashing Red Indicates drive is faulted.
Pot Status Steady Green Indicates potentiometer on Integral Keypad is active.
Start Key Status Steady Green Indicates Start key on Integral Keypad is active.
Steady Red Indicates parameter number, parameter value, or fault code. Flashing Red Single digit flashing indicates that digit can be edited.
All digits flashing indicates a fault condition.
The Reverse key is also active unless disabled by A095 [Reverse Disable].
No. Key Name Description
Escape Back one step in programming menu.
Select Advance one step in programming menu.
Up Arrow Down Arrow
Cancel a change to a parameter value and exit Program Mode.
Select a digit when viewing parameter value. Scroll through groups and parameters.
Increase/decrease the value of a flashing digit. Used to adjust internal frequency of IP66, NEMA/UL Type 4X
rated drives only when a Display Group parameter is shown and P038 [Speed Reference] is set to internal frequency, A069 [Internal Freq].
Enter Advance one step in programming menu.
Potentiometer
Save a change to a parameter value.
(1)
Used to control speed of drive. Default is active. Controlled by parameter P038 [Speed Reference].
Start Used to start the drive. Default is active.
Controlled by parameter P036 [Start Source].
Reverse Used to reverse direction of the drive. Default is active.
Stop Used to stop the drive or clear a fault.
Controlled by parameters P036 [Start Source] and A095 [Reverse Disable].
This key is always active. Controlled by parameter P037 [Stop Mode].
(1)
IP66, NEMA/UL Type 4X rated drives are not equipped with a potentiometer.
(1)
See the PowerFlex 40 User Manual for more information on parameters.
English-13
Viewing and Editing Parameters
The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied. The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Program Group parameter.
Step Key(s) Example Displays
1. When power is applied, the last user-selected Display Group parameter number is briefly displayed with flashing characters. The display then defaults to that parameter’s current value. (Example shows the value of d001 [Output Freq] with the drive stopped.)
2. Press Esc once to display the Display Group parameter number shown on power-up. The parameter number will flash.
VOLTS AMPS HERTZ
FAULTPROGRAM
VOLTS AMPS HERTZ
FAULTPROGRAM
3. Press Esc again to enter the group menu. The group menu letter will flash.
4. Press the Up Arrow or Down Arrow to scroll through the group menu (d, P and A).
5. Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash.
6. Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group.
7. Press Enter or Sel to view the value of a parameter. If you do not want to edit the value, press Esc to return to the parameter number.
8. Press Enter or Sel to enter program mode to edit the parameter value. The right digit will flash and the Program LED will illuminate if the parameter can be edited.
9. Press the Up Arrow or Down Arrow to change the parameter value. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.
10.Press Esc to cancel a change. The digit will stop flashing, the previous value is restored and the Program LED will turn off.
Or Press Enter to save a change. The digit will stop
flashing and the Program LED will turn off.
VOLTS AMPS HERTZ
or
or
FAULTPROGRAM
VOLTS AMPS HERTZ
FAULTPROGRAM
or
or
or
VOLTS AMPS HERTZ
FAULTPROGRAM
VOLTS AMPS HERTZ
FAULTPROGRAM
or
VOLTS AMPS HERTZ
FAULTPROGRAM
11.Press Esc to return to the parameter list. Continue to press Esc to back out of the programming menu.
If pressing Esc does not change the display, then d001 [Output Frequency] is displayed. Press Enter or Sel to enter the group menu.
The Basic Program Group contains the most commonly changed parameters.
VOLTS AMPS HERTZ
FAULTPROGRAM
English-14
See the PowerFlex 40 User Manual for more information on parameters.
Display Group Parameters
No. Parameter Min/Max Display/Options
d001 [Output Freq] 0.0/ [Maximum Freq] 0.1 Hz
d002 [Commanded Freq] 0.0/ [Maximum Freq] 0.1 Hz
d003 [Output Current] 0.00/(Drive Amps × 2) 0.01 Amps
d004 [Output Voltage] 0/Drive Rated Volts 1 VAC
d005 [DC Bus Voltage] Based on Drive Rating 1 VDC
d006 [Drive Status] 0/1 (1 = Condition True) Bit 3
d007-
[Fault x Code] F2/F122 F1
d009
d010 [Process Display] 0.00/9999 0.01 – 1
d012 [Control Source] 0/9 Digit 1 = Speed Command
d013 [Contrl In Status] 0/1 (1 = Input Present) Bit 3
d014 [Dig In Status] 0/1 (1 = Input Present) Bit 3
d015 [Comm Status] 0/1 (1 = Condition True) Bit 3
d016 [Control SW Ver] 1.00/99.99 0.01
d017 [Drive Type] 1001/9999 1
d018 [Elapsed Run Time] 0/9999 Hrs 1 = 10 Hrs
d019 [Testpoint Data] 0/FFFF 1 Hex
d020 [Analog In 0-10V] 0.0/100.0% 0.1%
d021 [Analog In 4-20mA] 0.0/100.0% 0.1%
d022 [Output Power] 0.00/(Drive Power × 2) 0.01 kW
d023 [Output Powr Fctr] 0.0/180.0 deg 0.1 deg
d024 [Drive Temp] 0/120 degC 1 degC
d025 [Counter Status] 0/9999 1
d026 [Timer Status] 0.0/9999 Secs 0.1 Secs
d028 [Stp Logic Status] 0/7 1
d029 [Torque Current] 0.00/(Drive Amps × 2) 0.01 Amps
Decelerating Accelerating Forward Running
(See P038; 9 = “Jog Freq”) (See P036; 9 = “Jog”)
DB Trans On Stop Input Dir/REV In Start/FWD In
Digital In 4 Digital In 3 Digital In 2 Digital In 1
Comm Error DSI Option Transmitting Receiving
Bit 2 Bit 1 Bit 0
Digit 0 = Start Command
Bit 2 Bit 1 Bit 0
Bit 2 Bit 1 Bit 0
Bit 2 Bit 1 Bit 0
Smart Start-Up with Basic Program Group Parameters
The PowerFlex 40 is designed so that start up is simple and efficient. The Program Group contains the most commonly used parameters.
= Stop drive before changing this parameter.
No. Parameter Min/Max Display/Options Default
P031 [Motor NP Volts] 20/Drive Rated Volts 1 VAC Based on Drive Rating
Set to the motor nameplate rated volts.
P032 [Motor NP Hertz] 15/400 Hz 1 Hz 60 Hz
Set to the motor nameplate rated frequency.
P033 [Motor OL Current] 0.0/(Drive Rated Amps× 2) 0.1 Amps Based on Drive Rating
Set to the maximum allowable motor current.
P034 [Minimum Freq] 0.0/400.0 Hz 0.1 Hz 0.0 Hz
Sets the lowest frequency the drive will output continuously.
P035 [Maximum Freq] 0/400 Hz 1 Hz 60 Hz
Sets the highest frequency the drive will output.
P036 [Start Source] 0/6 0 = “Keypad”
Sets the control scheme used to star t the drive.
(1)
When active, the Reverse key is also active
unless disabled by A095 [Reverse Disable].
1 = “3-Wire” 2 = “2-Wire” 3 = “2-W Lvl Sens” 4 = “2-W Hi Speed” 5 = “Comm Port” 6 = “Momt FWD/REV”
(1)
0
See the PowerFlex 40 User Manual for more information on parameters.
= Stop drive before changing this parameter.
No. Parameter Min/Max Display/Options Default
P037 [Stop Mode] 0/9 0 = “Ramp, CF”
Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O Terminal 03), RS485 port] except as noted below. Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set for “3-Wire” control. When i n three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode].
P038 [Speed Reference] 0/7 0 = “Drive Pot”
Sets the source of the speed reference to the drive. Important: When A051 or A052 [Digital Inx Sel] is set to option 2, 4, 5, 6, 13 or 14 and the digital input is active, A051, A052, A053 or A054 will override the speed reference commanded by this parameter. Refer to Chapter 1 of the PowerFlex 40 User Manual for details.
1 = “Coast, CF” 2 = “DC Brake, CF” 3 = “DCBrkAuto,CF” 4 = “Ramp” 5 = “Coast” 6 = “DC Brake” 7 = “DC BrakeAuto” 8 = “Ramp+EM B,CF” 9 = “Ramp+EM Brk”
(1)
1 = “InternalFreq” 2 = “0-10V Input” 3 = “4-20mA Input” 4 = “Preset Freq” 5 = “Comm Port” 6 = “Stp Logic” 7 = “Anlg In Mult”
(1) (1)
(1)
(1)
Stop input also clears active fault.
0
0 1 (IP66, Type 4X)
P039 [Accel Time 1] 0.0/600.0 Secs 0.1 Secs 10.0 Secs
Sets the rate of accel for all speed increases.
P040 [Decel Time 1] 0.1/600.0 Secs 0.1 Secs 10.0 Secs
Sets the rate of decel for all speed decreases.
P041 [Reset To Defalts] 0/1 0 = “Ready/Idle”
Resets all parameter values to factory defaults.
P042 [Voltage Class] 2/3
Sets the voltage class of 600V drives.
P043 [Motor OL Ret] 0/1 0 = “Disabled”
1 = “Factory Rset”
2 = “Low Voltage” (480V) 3 = “High Voltage” (600V)
1 = “Enabled”
0
3
0
Enables/disables the Motor Overload Retention function.
English-15
English-16
See the PowerFlex 40 User Manual for more information on parameters.
Advanced Group Parameters
No. Parameter Min/Max Display/Options Default
[Digital In1 Sel]
A051
I/O Terminal 05
[Digital In2 Sel]
A052
I/O Terminal 06
[Digital In3 Sel]
A053
I/O Terminal 07
[Digital In4 Sel]
A054
I/O Terminal 08
(1)
Important: Speed source for IP66, NEMA/
UL Type 4X rated drives comes from A069 [Internal Freq].
A055 [Relay Out Sel] 0/24 0 = “Ready/Fault”
A056 [Relay Out Level] 0.0/9999 0.1 0.0 A058
[Opto Out1 Sel]
A061
[Opto Out2 Sel]
A059
[Opto Out1 Level]
A062
[Opto Out2 Level]
A055, A058 & A061 Setting A056, A059 & A062 Min/Max 6 0/400 Hz 7 0/180% 8 0/815 Volts 10 0/100% 16 0.1/9999 Secs 17 1/9999 Counts 18 1/180 degs 20 0/1 23 0/400 Hz
A064 [Opto Out Logic] 0/3 1 0
A064 Option Opto Out1 Logic Opto Out2 Logic 0 NO (Normally Open) NO (Normally Open) 1 NC (Normally Closed) NO (Normally Open) 2 NO (Normally Open) NC (Normally Closed) 3 NC (Normally Closed) NC (Normally Closed)
0/27 0 = “Not Used”
1 = “Acc & Dec 2” 2 = “Jog” 3 = “Aux Fault” 4 = “Preset Freq”
(1)
5 = “Local” 6 = “Comm Port” 7 = “Clear Fault” 8 = “RampStop,CF” 9 = “CoastStop,CF” 10 = “DCInjStop,CF” 11 = “Jog Forward” 12 = “Jog Reverse” 13 = “10V In Ctrl”
1 = “At Frequency” 2 = “MotorRunning” 3 = “Reverse” 4 = “Motor Overld” 5 = “Ramp Reg” 6 = “Above Freq” 7 = “Above Cur” 8 = “Above DCVolt” 9 = “Retries Exst” 10 = “Above Anlg V” 11 = “Logic In 1” 12 = “Logic In 2”
14 = “20mA In Ctrl” 15 = “PID Disable” 16 = “MOP Up” 17 = “MOP Down” 18 = “Timer Start” 19 = “Counter In” 20 = “Reset Timer” 21 = “Reset Countr” 22 = “Rset Tim&Cnt” 23 = “Logic In1” 24 = “Logic In2” 25 = “Current Lmt2” 26 = “Anlg Invert” 27 = “EM Brk Rlse”
13 = “Logic 1 & 2” 14 = “Logic 1 or 2” 15 = “StpLogic Out” 16 = “Timer Out” 17 = “Counter Out” 18 = “Above PF Ang” 19 = “Anlg In Loss” 20 = “ParamControl” 21 = “NonRec Fault” 22 = “EM Brk Cntrl” 23 = “Above Fcmd” 24 = “MsgControl” (for FRN 6.01 and later)
0/24 See A055 for Options. 2
4
4
5
11
0
1
0.0/9999 0.1 0.0
See the PowerFlex 40 User Manual for more information on parameters.
English-17
No. Parameter Min/Max Display/Options Default
A065 [Analog Out Sel] 0/23 1 0
Option Output Range Minimum Output Value 0 “OutFreq 0-10” 0-10V 0V = 0 Hz P035 [Maximum Freq] 0-10V 1 “OutCurr 0-10” 0-10V 0V = 0 Amps 200% Drive Rated FLA 0-10V 2 “OutVolt 0-10” 0-10V 0V = 0 Volts 120% Drive Rated Output Volts 0-10V 3 “OutPowr 0-10” 0-10V 0V = 0 kW 200% Drive Rated Power 0-10V 4 “TstData 0-10” 0-10V 0V = 0000 65535 (Hex FFFF) 0-10V 5 “OutFreq 0-20” 0-20 mA 0 mA = 0 Hz P035 [Maximum Freq] 0-20 mA 6 “OutCurr 0-20” 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA 0-20 mA 7 “OutVolt 0-20” 0-20 mA 0 mA = 0 Volts 120% Drive Rated Output Volts 0-20 mA 8 “OutPowr 0-20” 0-20 mA 0 mA = 0 kW 200% Drive Rated Power 0-20 mA 9 “TstData 0-20” 0-20 mA 0 mA = 0000 65535 (Hex FFFF) 0-20 mA 10 “OutFreq 4-20” 4-20 mA 4 mA = 0 Hz P035 [Maximum Freq] 0-20 mA 11 “OutCurr 4-20” 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA 0-20 mA 12 “OutVolt 4-20” 4-20 mA 4 mA = 0 Volts 120% Drive Rated Output Volts 0-20 mA 13 “OutPowr 4-20” 4-20 mA 4 mA = 0 kW 200% Drive Rated Power 0-20 mA 14 “TstData 4-20” 4-20 mA 4 mA = 0000 65535 (Hex FFFF) 0-20 mA 15 “OutTorq 0-10” 0-10V 0V = 0 Amps 200% Drive Rated FLA 0-10V 16 “OutTorq 0-20” 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA 0-20 mA 17 “OutTorq 4-20” 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA 0-20 mA 18 “Setpnt 0-10” 0-10V 0V = 0% 100.0% Setpoint Setting 0-10V 19 “Setpnt 0-20” 0-20 mA 0 mA = 0% 100.0% Setpoint Setting 0-20 mA 20 “Setpnt 4-20” 4-20 mA 4 mA = 0% 100.0% Setpoint Setting 0-20 mA 21 “MinFreq 0-10” 0-10V 0V = Min. Freq P035 [Maximum Freq] 0-10V 22 “MinFreq 0-20” 0-20 mA 0 mA = Min. Freq P035 [Maximum Freq] 0-20 mA 23 “MinFreq 4-20” 4-20 mA 4 mA = Min. Freq P035 [Maximum Freq] 0-20 mA
Maximum Output Value [Analog Out High] DIP Switch Position
A066 [Analog Out High] 0/800% 1% 100% A067 [Accel Time 2] 0.0/600.0 Secs 0.1 Secs 20.0 Secs A068 [Decel Time 2] 0.1/600.0 Secs 0.1 Secs 20.0 Secs A069 [Internal Freq] 0.0/400.0 Hz 0.1 Hz 0.0 Hz (for IP66,
A070 A071 A072 A073 A074 A075 A076 A077
[Preset Freq 0] [Preset Freq 1] [Preset Freq 2] [Preset Freq 3] [Preset Freq 4] [Preset Freq 5] [Preset Freq 6] [Preset Freq 7]
(1)
(I/O Terminal 05)
(2)
(1)
0.0/400.0 Hz 0.1 Hz 0.0 Hz
To activate [Preset Freq 0] set P038 [Speed Reference] to option 4.
Input State
of Digital In 1
When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.
Input State
of Digital In 2
(I/O Terminal 06) 0 0 0 [Preset Freq 0] [Accel Time 1] / [Decel Time 1] 1 0 0 [Preset Freq 1] [Accel Time 1] / [Decel Time 1] 0 1 0 [Preset Freq 2] [Accel Time 2] / [Decel Time 2] 1 1 0 [Preset Freq 3] [Accel Time 2] / [Decel Time 2] 0 0 1 [Preset Freq 4] [Accel Time 1] / [Decel Time 1] 1 0 1 [Preset Freq 5] [Accel Time 1] / [Decel Time 1] 0 1 1 [Preset Freq 6] [Accel Time 2] / [Decel Time 2] 1 1 1 [Preset Freq 7] [Accel Time 2] / [Decel Time 2]
Input State
of Digital In 3
(I/O Terminal 07)
Frequency Source Accel / Decel Parameter Used
(2)
NEMA/UL Type 4X drives)
60.0 Hz (for IP20 drives)
5.0 Hz
10.0 Hz
20.0 Hz
30.0 Hz
40.0 Hz
50.0 Hz
60.0 Hz
A078 [Jog Frequency] 0.0/[Maximum Freq] 0.1 Hz 10.0 Hz A079 [Jog Accel/Decel] 0.1/600.0 Secs 0.1 Secs 10.0 Secs A080 [DC Brake Time] 0.0/99.9 Secs 0.1 Secs 0.0 Secs
A setting of 99.9 Secs = Continuous A081 [DC Brake Level] 0.0/(Drive Amps × 1.8) 0.1 Amps Amps × 0.05 A082 [DB Resistor Sel] 0/99 0 = “Disabled”
1 = “Normal RA Res”
2 = “NoProtection” 3-99 = % of Duty Cycle
0
A083 [S Curve %] 0/100% 1% 0% (Disabled)
English-18
See the PowerFlex 40 User Manual for more information on parameters.
No. Parameter Min/Max Display/Options Default
A084 [Boost Select] 0/14 Settings in % of base voltage. 8
Only active when A125 [Torque Perf Mode] is set to 0 “V/Hz”.
A085
[Start Boost] 0.0/25.0% Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”.
A086
[Break Voltage] 0.0/100.0% Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”.
A087
[Break Frequency] 0.0/400.0 Hz
Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”. A088 [Maximum Voltage] 20/Rated Volts 1 VAC Rated Volts A089 [Current Limit 1] 0.1/(Drive Amps × 1.8) 0.1 Amps Amps × 1.5 A090 [Motor OL Select] 0/2 0 = “No Derate” 1 = “Min Derate”
A091 [PWM Frequency] 2.0/16.0 kHz 0.1 kHz 4.0 kHz A092 [Auto Rstrt Tries] 0/9 1 0 A093 [Auto Rstrt Delay] 0.0/300.0 Secs 0.1 Secs 1.0 Secs A094 [Start At PowerUp] 0/1 0 = “Disabled” 1 = “Enabled” 0
A095 [Reverse Disable] 0/1 0 = “Rev Enabled” 1 = “Rev Disabled” 0
A096 [Flying Start En] 0/1 0 = “Disabled” 1 = “Enabled” 0 A097 [Compensation] 0/3 0 = “Disabled”
A098 [SW Current Trip] 0.0/(Drive Amps × 2) 0.1 Amps 0.0 (Disabled) A099 [Process Factor] 0.1/999.9 0.1 30.0 A100 [Fault Clear] 0/2 0 = “Ready/Idle” 1 = “Reset Fault”
A101 [Program Lock] 0/9999 0 = “Unlocked” 1 = “Locked” 0 A102 [Testpoint Sel] 400/FFFF 1 Hex 400 A103 [Comm Data Rate] 0/5 0 = “1200”
Power to drive must be cycled before any
changes will affect drive operation. A104 [Comm Node Addr] 1/247 1 100
Power to drive must be cycled before any
changes will affect drive operation. A105 [Comm Loss Action] 0/3 0 = “Fault”
A106 [Comm Loss Time] 0.1/60.0 Secs 0.1 Secs 5.0 Secs A107 [Comm Format] 0/5 0 = “RTU 8-N-1”
Power to drive must be cycled before any
changes will affect drive operation. A108 [Language] 1/10 1 = “English”
A109 [Anlg Out Setpt] 0.0/100.0% 0.1% 0.0% A110 [Anlg In 0-10V Lo] 0.0/100.0% 0.1% 0.0%
0 = “Custom V/Hz” Var iab le Tor que 1 = “30.0, VT” 5 = “0.0, no IR” 10 = “10.0, CT” 2 = “35.0, VT” 6 = “0.0” 11 = “12.5, CT” 3 = “40.0, VT” 7 = “2.5, CT” 12 = “15.0, CT” 4 = “45.0, VT” 8 = “5.0, CT” 13 = “17.5, CT”
0.1% 2.5%
0.1% 25.0%
0.1 Hz 15.0 Hz
1 = “Electrical”
1 = “2400” 2 = “4800”
1 = “Coast Stop”
1 = “RTU 8-E-1” 2 = “RTU 8-O-1”
2 = “Français” 3 = “Español” 4 = “Italiano” 5 = “Deutsch”
Constant Torque
9 = “7.5, CT” 14 = “20.0, CT”
2 = “Max Derate”
2 = “Mechanical” 3 = “Both”
2 = “Clear Buffer”
3 = “9600” 4 = “19.2K” 5 = “38.4K”
2 = “Stop” 3 = “Continu Last”
3 = “RTU 8-N-2” 4 = “RTU 8-E-2” 5 = “RTU 8-O-2”
6 = “Reserved” 7 = “Português” 8 = “Reserved” 9 = “Reserved” 10 = “Nederlands”
7 4-11 kW
(5-15 HP)
0
1
0
3
0
0
1
A111 [Anlg In 0-10V Hi] 0.0/100.0% 0.1% 100.0%
A112 [Anlg In4-20mA Lo] 0.0/100.0% 0.1% 0.0%
A113 [Anlg In4-20mA Hi] 0.0/100.0% 0.1% 100.0%
A114 [Slip Hertz @ FLA] 0.0/10.0 Hz 0.1 Hz 2.0 Hz A115 [Process Time Lo] 0.00/99.99 0.01 0.00
See the PowerFlex 40 User Manual for more information on parameters.
English-19
No. Parameter Min/Max Display/Options Default
A116 [Process Time Hi] 0.00/99.99 0.01 0.00 A117 [Bus Reg Mode] 0/1 0 = “Disabled” 1 = “Enabled” 1 A118 [Current Limit 2] 0.1/(Drive Amps × 1.8) 0.1 Amps Amps × 1.5 A119 [Skip Frequency] 0/400 Hz 1 Hz 0 Hz A120 [Skip Freq Band] 0.0/30.0 Hz 0.1 Hz 0.0 Hz A121 [Stall Fault Time] 0/5 0 = “60 Seconds”
A122 [Analog In Loss] 0/6 0 = “Disabled”
A123 [10V Bipolar Enbl] 0/1 0 = “Uni-Polar In” 1 = “Bi-Polar In” 0 A124 [Var PWM Disable] 0/1 0 = “Enabled” 1 = “Disabled” 0
A125 [Torque Perf Mode] 0/1 0 = “V/Hz” 1 = “Sensrls Vect” 1
A126 [Motor NP FLA] 0.1/(Drive Amps × 2) 0.1 Amps Rated Amps A127 [Autotune] 0/2 0 = “Ready/Idle”
A128 [IR Voltage Drop] 0.0/230.0 VAC 0.1 VAC Rated Volts A129 [Flux Current Ref] 0.00/[Motor NP FLA] 0.01 Amps Rated Amps A130 [PID Trim Hi] 0.0/400.0 0.1 60.0 A131 [PID Trim Lo] 0.0/400.0 0.1 0.0 A132 [PID Ref Sel] 0/8 0 = “PID Disabled”
A133 [PID Feedback Sel] 0/2 0 = “0-10V Input”
A134 [PID Prop Gain] 0.00/99.99 0.01 0.01 A135 [PID Integ Time] 0.0/999.9 Secs 0.1 Secs 0.1 Secs A136 [PID Diff Rate] 0.00/99.99 (1/Secs) 0.01 (1/Secs) 0.01 (1/Secs) A137 [PID Setpoint] 0.0/100.0% 0.1% 0.0% A138 [PID Deadband] 0.0/10.0% 0.1% 0.0% A139 [PID Preload] 0.0/400.0 Hz 0.1 Hz 0.0 Hz A140-
[Stp Logic 0-7] 0001/bAFF 4 Digits
A147
A150-
[Stp Logic Time 0-7] 0.0/999.9 Secs 0.1 Secs 30.0 Secs
A157 A160 [EM Brk Off Delay] 0.01/10.00 Secs 0.01 Secs 2.00 Secs A161 [EM Brk On Delay] 0.01/10.00 Secs 0.01 Secs 2.00 Secs A162 [MOP Reset Sel] 0/1 0 = “Zero MOP Ref” 1 = “Save MOP Ref” 1 A163 [DB Threshold] 0.0/110.0% 0.0% 100.0% A164 [Comm Write Mode] 0/1 0 = “Save” 1 = “RAM Only” 0 A165 [Anlg Loss Delay] 0.0/20.0 Secs 0.1 Secs 0.0 Secs A166 [Analog In Filter] 0/14 1 0 A167 [PID Invert Error] 0/1 0 = “Not Inverted” 1 = “Inverted” 0
1 = “120 Seconds” 2 = “240 Seconds”
1 = “Fault (F29)” 2 = “Stop” 3 = “Zero Ref”
1 = “Static Tune”
1 = “PID Setpoint” 2 = “0-10V Input” 3 = “4-20mA Input” 4 = “Comm Port”
1 = “4-20mA Input”
For a list of digit options, refer to the PowerFlex 40 User Manual.
3 = “360 Seconds” 4 = “480 Seconds” 5 = “Flt Disabled”
4 = “Min Freq Ref” 5 = “Max Freq Ref” 6 = “Int Freq Ref”
2 = “Rotate Tune” 0
5 = “Setpnt, Trim” 6 = “0-10V, Trim” 7 = “4-20mA, Trim” 8 = “Comm, Trim”
2 = “Comm Port” 0
0
0
0
00F1
English-20
Fault Codes
To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or
2.
No. Fault Description
F2 Auxiliary Input F3 Excessive DC Bus
voltage ripple F4 UnderVoltage F5 OverVoltage
F6 Motor Stalled
F7 Motor Overload
F8 Heatsink OvrTmp
F12 HW OverCurrent Check programming. Check for excess load, improper DC boost setting, DC brake volts set too
F13 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition. F29 Analog Input Loss F33 Auto Rstrt Tries Correct the cause of the fault and manually clear. F38 Phase U to Gnd Check the wiring between the drive and motor. Check motor for grounded phase. F39 Phase V to Gnd F40 Phase W to Gnd F41 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition. F42 Phase UW Short F43 Phase VW Short F48 Params Defaulted The drive was commanded to write default values to EEPROM. Clear the fault or cycle power to
F63 SW OverCurrent F64 Drive Overload Reduce load or extend Accel Time. F70 Power Unit Cycle power. Replace drive if fault cannot be cleared. F71 Net Loss The communication network has faulted. F80 SVC Autotune The autotune function was either cancelled by the user of failed. F81 Comm Loss If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port
F100 Parameter Checksum Restore factory defaults. F122 I/O Board Fail Cycle power. Replace drive if fault cannot be cleared.
(1)
Auto-Reset/Run type fault. Configure with parameters A092 and A093.
(1)
Check remote wiring. Monitor the incoming line for phase loss or line imbalance. Then, check input line fuse.
(1)
Monitor the incoming AC line for low voltage or line power interruption.
(1)
Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.
(1)
Increase [Accel Time x] or reduce load so drive output current does not exceed the current set by parameter A089 [Current Limit].
(1)
An excessive motor load exists. Reduce load so drive output current does not exceed the current set by parameter P033 [Motor OL Current].
(1)
Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded 40°C (104 °F) for IP 30/NEMA 1/UL Type 1 installations or 50°C (122°F) for Open type installations. Check fan.
high or other causes of excess current.
(1)
An analog input is configured to fault on signal loss. A signal loss has occurred.
Replace drive if fault cannot be cleared.
Replace drive if fault cannot be cleared.
the drive. Program the drive parameters as needed.
(1)
Check load requirements and A098 [SW Current Trip] setting.
expander, adapters or complete drive as required. Check connection. An adapter was intentionally disconnected. Turn off using A105 [Comm Loss Action].
English-21
Drive Dimensions
PowerFlex 40 Frames – Ratings are in kW and (HP)
Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase
B 0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
(1)
C
(1)
IP66, NEMA/UL Type 4X rated drives are not availble in Frame C drive ratings.
IP20, NEMA/UL Type Open
A
D
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0) 5.5 (7.5)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
7.5 (10.0)
C
2.2 (3.0)
0.4 (0.5)
2.2 (3.0)
3.7 (5.0)
0.75 (1.0)
1.5 (2.0)
5.5 (7.5)
7.5 (10.0)
0.75 (1.0)
4.0 (5.0)
1.5 (2.0)
2.2 (3.0)
11.0 (15.0) 5.5 (7.5)
7.5 (10.0)
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
4.0 (5.0)
11.0 (15.0)
E
B
5.5 (0.22)
Communication, RFI Filter, IP 30/NEMA 1/UL Type 1 Option Kits
B
A
C
D
B Frame
Option
Dimension
A Comm Cover 25 (0.98) 25 (0.98) B EMC Line Filter 50 (1.97) 60 (2.36) C EMC Line Filter 229 (9.02) 309 (12.17) D IP30/NEMA 1/UL
Typ e 1 IP30/NEMA 1/UL
Type 1 for Comm Cover
C Frame
Drive
Drive
33 (1.30) 60 (2.36)
64 (2.52) 60 (2.36)
F
ABCDEF
Frame
B100
(3.94)
C130
(5.1)
79.1 (3.11)
64.1 (2.52)
40.6 (1.60)
25.6 (1.01)
B Frame - 22-JBAB
77.5 (3.05)
50.0 (1.97)
22.5 (0.89)
B Frame - 22-JBCB
(used with Comm Cover)
180 (7.09)
260 (10.2)
(0.87)
74.3
(2.93)
(0.87)
76.3
(3.00)
136 (5.35)87(3.43)
180 (7.1)
22.2
109.9
(4.33)
22.2
134.3 (5.29)
105.3 (4.15)
(used with Comm Cover)
168
87.4
(6.61) 246
(9.7)
(3.44) –4.3
116 (4.57)
107.0 (4.21)
66.0 (2.60)
24.0 (0.94)
C Frame - 22-JBAC
108.7 (4.28)
92.2 (3.63)
69.2 (2.72)
45.7 (1.80)
22.2 (0.87)
C Frame - 22-JBCC
Ship Weigh t
2.2 (4.9)
(9.5)
111.2 (4.38)
(5.70)
109.8 (4.32)
(1.12)
152.2 (5.99)
(1.12)
144.8
28.5
22.2
(0.87)
28.5
22.2
(0.87)
179.8 (7.08)
English-22
A
A
IP66, NEMA Type/UL Type 4X – Dimensions are in millimeters and (inches) Weights are in kilograms and (pounds).
165
(6.50)
Weight
5.2 (11.5)
146
(5.75)
253
(9.96)
270
(10.63)
6.5
(0.26)
28
(1.10)
22
(0.87)
46
(1.81)
23
(0.91)
82.5
(3.25)
89
(3.50)
124
(4.88)
198
(7.80)
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
mericas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
sia Pacific: Rockwell Automation, Level 14, Core F, Cyberpor t 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Publication 22B-QS001F-EN-P – December 2008
Supersedes May 2008 Copyright © 2008 Rockwell Automation, Inc. All rights reserved.
Kurzanleitung
Frequenzumrichter PowerFlex 40
FRN 5.xx - 6.xx
In dieser Kurzanleitung wird beschrieben, wie Sie den Frequenzumrichter PowerFlex 40 installieren, in Betrieb nehmen und programmieren. Die hierin
enthaltenen Informationen sind jedoch kein Benutzerhandbuch und sind nur für qualifiziertes FU-Wartungspersonal vorgesehen.
Genauere Informationen über den PowerFlex 40, einschließlich EMV-Hinweise, Anwendungsaspekte und die entsprechenden sicherheitstechnischen Hinweise, finden Sie im PowerFlex 40-Benutzerhandbuch, Publikation 22B-UM001…,
www.rockwellautomation.com/literature.
unter
Allgemeine Vorsichtshinweise
ACHTUNG: Der FU enthält Hochspannungskondensatoren, die sich erst nach gewisser Zeit nach der Trennung vom Netz entladen. Vor Arbeiten am Frequenzumrichter muss sichergestellt werden, dass die Netzspannung von den
!
Netzanschlüssen [R, S, T (L1, L2, L3)] getrennt ist. Warten Sie drei Minuten, bis die Kondensatoren sich auf eine ungefährliche Spannung entladen haben. Nichtbeachtung kann schwere oder tödliche Verletzungen zur Folge haben.
Eine dunkle LED-Anzeige bedeutet nicht, dass sich die Kondensatoren auf eine ungefährliche Spannung entladen haben.
ACHTUNG: Die sachwidrige Verwendung des Parameters A092 [Fhl Neustartvers] oder A094 [Autostart] kann zu Schäden am Gerät und/oder Verletzungen führen. Diese Funktionen sind nur unter Beachtung der lokal,
!
national und international geltenden Gesetze, Standards, Vorschriften und der in der Industrie geltenden Bestimmungen anzuwenden.
ACHTUNG: Die Planung und Ausführung der Installation sowie die Inbetriebnahme und spätere Wartung des Systems sollten nur von qualifiziertem Fachpersonal ausgeführt werden, das mit Frequenzumrichtern und den daran
!
angeschlossenen Maschinen vertraut ist. Zuwiderhandlungen können zu Personen- und/oder Sachschäden führen.
ACHTUNG: Dieser FU enthält Teile und Baugruppen, die empfindlich auf elektrostatische Entladung reagieren. Bei der Installation, Prüfung, Wartung oder Reparatur des Geräts müssen daher Vorsichtsmaßnahmen getroffen werden,
!
die solch eine elektrostatische Entladung verhindern, da Komponenten andernfalls beschädigt werden können. Sollten Sie mit dem Verfahren zur Verhinderung statischer Entladung nicht vertraut sein, ziehen Sie die A-B-Publikation 8000-4.5.2, „Guarding Against Electrostatic Damage“ oder ein entsprechendes Handbuch heran.
ACHTUNG: Wird ein FU nicht ordnungsgemäß eingesetzt bzw. installiert, können Komponenten beschädigt und die Lebensdauer des Produkts dadurch verkürzt werden. Verdrahtungs- bzw. Anwendungsfehler wie unzureichende
!
Motorgröße, falsche oder unzureichende Netzversorgung und zu hohe Umgebungstemperaturen können zu Fehlfunktionen im System führen.
Ersatz für das
Deutsch-2
Erläuterungen zum Aufstellen des FU
Befestigen Sie den FU aufrecht an einer flachen, senkrechten und ebenen Fläche.
Baugröße Schraubengröße Anzugsmoment DIN-Schiene
B M4 (#8-32) 1,56–1,96 Nm 35 mm C M5 (#10-24) 2,45–2,94 Nm – B (IP66,
Typ 4X)
Kühlgebläse vor Staub und Metallpartikeln schützen.
Keiner korrosiven Umgebung aussetzen.
Vor Feuchtigkeit und direktem Sonnenlicht schützen.
Beim Aufstellen zu beachtende Mindestabstände
Einbauabmessungen finden Sie auf Seite 23.
M6 (#12-24) 3,95–4,75 Nm
120 mm (4.7 in.)
120 mm (4.7 in.)
25 mm
(1.0 in.)
Nächstes Objekt, das
den Luftstrom durch
den Kühlkörper und
das Gehäuse des FU
blockieren könnte
120 mm (4.7 in.)
Befestigungsoption A
Kein Abstand zwischen
den FUs erforderlich.
120 mm (4.7 in.)
Befestigungsoption B
Umgebungs-/Betriebstemperatur
Umgebungstemperatur Schutzart Beim Aufstellen zu
Minimum Maximum
IP20, NEMA/UL-Typ „offen“
40 °C
IP66, NEMA/UL-Typ 4X
–10 °C
IP30, NEMA/UL-Typ 1
50 °C IP20, NEMA/UL-Typ „offen“
(1)
Nennwert erfordert die Installation des PowerFlex 40-Optionskits IP 30, NEMA/UL-Typ 1.
beachtende Mindestabstände
Befestigungsoption A verwenden
Befestigungsoption A verwenden
Befestigungsoption B
(1)
verwenden Befestigungsoption B
verwenden
Allgemeine Voraussetzungen für die Erdung
Deutsch-3
R/L1
S/L2 T/L3
SHLD
U/T1 V/T2
W/T3
Entfernen von MOVs
Um Schäden am FU zu vermeiden, sollte die MOV-Verbindung zur Erde bei Installation des FU in einem nicht geerdeten Verteilungssystem, in dem die Nennspannung zwischen einer der Phasen 125 % des Phase-Phase-Potenzials übersteigen könnten, unterbrochen werden. Dazu sind die in den nachstehenden Abbildungen aufgeführten Brücken zu entfernen.
1. Zum Lösen der Schraube, diese gegen den Uhrzeigersinn drehen.
2. Brücke abziehen und aus dem FU-Gehäuse enfernen.
3. Schraube fest ziehen.
Brückenposition
IP66, NEMA/UL-Typ 4XIP20, NEMA/UL-Typ „offen“
Wichtig: Schraube nach dem Entfernen der Brücke fest ziehen.
Phase-Erde-MOV – Entfernung
AC Input
R/L1 S/L2 T/L3
Jumper
123
Three-Phase
4
Deutsch-4
Einhaltung der EU-Richtlinien
Einzelheiten zur Einhaltung der Niederspannungs- und der EMV-Richtlinie finden Sie im PowerFlex 40-Benutzerhandbuch
.
Sicherungen und Leistungsschalter – Technische Daten
FU-Nennwerte
Ausgangs-
(1)
nennwerte
kW (HP) A
Bestell­nummer
100–120 V AC (±10 %) – Einphaseneingang, 0–230-V-Dreiphasenausgang
22B-V2P3x104 0,4 (0,5) 2,3 90–132 1,15 9,0 15 140M-C2E-C16 100-C12 40
22B-V5P0x104 0,75 (1,0) 5,0 90–132 2,45 20,3 35 140M-D8E-C20 100-C23 60
22B-V6P0x104 1,1 (1,5) 6,0 90–132 3,0 24,0 40 140M-F8E-C32 100-C37 80
200–240 V AC (±10 %) – Einphaseneingang
22B-A2P3x104 0,4 (0,5) 2,3 180–264 1,15 6,0 10 140M-C2E-B63 100-C09 40
22B-A5P0x104 0,75 (1,0) 5,0 180–264 2,45 12,0 20 140M-C2E-C16 100-C12 60
22B-A8P0x104 1,5 (2,0) 8,0 180–264 4,0 18,0 30 140M-D8E-C20 100-C23 85
22B-A012x104 2,2 (3,0) 12,0 180–264 5,5 25,0 40 140M-F8E-C32 100-C37 125
200–240 V AC (±10 %) – Dreiphaseneingang, 0–230-V-Dreiphasenausgang
22B-B2P3x104 0,4 (0,5) 2,3 180–264 1,15 2,5 6 140M-C2E-B40 100-C07 40
22B-B5P0x104 0,75 (1,0) 5,0 180–264 2,45 5,7 10 140M-C2E-C10 100-C09 60
22B-B8P0x104 1,5 (2,0) 8,0 180–264 4,0 9,5 15 140M-C2E-C16 100-C12 85
22B-B012x104 2,2 (3,0) 12,0 180–264 5,5 15,5 25 140M-C2E-C16 100-C23 125
22B-B017x104 3,7 (5,0) 17,5 180–264 8,6 21,0 30 140M-F8E-C25 100-C23 180
22B-B024x104 5,5 (7,5) 24,0 180–264 11,8 26,1 40 140M-F8E-C32 100-C37 235
22B-B033x104 7,5 (10,0) 33,0 180–264 16,3 34,6 60 140M-G8E-C45 100-C60 305
380–480 V AC (±10 %) – Dreiphaseneingang, 0–460-V-Dreiphasenausgang
22B-D1P4x104 0,4 (0,5) 1,4 342–528 1,4 1,8 3 140M-C2E-B25 100-C07 35
22B-D2P3x104 0,75 (1,0) 2,3 342–528 2,3 3,2 6 140M-C2E-B40 100-C07 50
22B-D4P0x104 1,5 (2,0) 4,0 342–528 4,0 5,7 10 140M-C2E-B63 100-C09 70
22B-D6P0x104 2,2 (3,0) 6,0 342–528 5,9 7,5 15 140M-C2E-C10 100-C09 100
22B-D010x104 4,0 (5,0) 10,5 342–528 10,3 13,0 20 140M-C2E-C16 100-C23 160
22B-D012x104 5,5 (7,5) 12,0 342–528 11,8 14,2 25 140M-D8E-C20 100-C23 175
22B-D017x104 7,5 (10,0) 17,0 342–528 16,8 18,4 30 140M-D8E-C20 100-C23 210
22B-D024x104 11,0 (15,0) 24,0 342–528 23,4 26,0 50 140M-F8E-C32 100-C43 300
460–600 V AC (±10 %) – Dreiphaseneingang, 0–575-V-Dreiphasenausgang
22B-E1P7x104 0,75 (1,0) 1,7 414–660 2,1 2,3 6 140M-C2E-B25 100-C09 50
22B-E3P0x104 1,5 (2,0) 3,0 414–660 3,65 3,8 6 140M-C2E-B40 100-C09 70
22B-E4P2x104 2,2 (3,0) 4,2 414–660 5,2 5,3 10 140M-C2E-B63 100-C09 100
22B-E6P6x104 4,0 (5,0) 6,6 414–660 8,1 8,3 15 140M-C2E-C10 100-C09 160
22B-E9P9x104 5,5 (7,5) 9,9 414–660 12,1 11,2 20 140M-C2E-C16 100-C16 175
22B-E012x104 7,5 (10,0) 12,2 414–660 14,9 13,7 25 140M-C2E-C16 100-C23 210
22B-E019x104 11,0 (15,0) 19,0 414–660 23,1 24,1 40 140M-D8E-C25 100-C30 300
(1)
In den aufgeführten Bestellnummern steht „x“ für den Gehäusetyp. Für alle Gehäusetypen sind technische Daten verfügbar. FUs mit Nennwerten gemäß IP66, NEMA/UL-Typ 4X, sind nur in Baugröße B erhältlich.
(2)
200–240 V AC – Einphasen-FUs sind auch mit integriertem EMV-Filter erhältlich. Das Bestellnummern-Suffix ändert sich von N104 zu N114. Die Filteroption ist für FUs der Schutzart IP66, NEMA/UL-Typ 4X, nicht erhältlich.
Eingangsnennwerte Netzstromleitungsschutz Verlustleistung
Spannungs­bereich kVA A Sicherungen
(2)
, 0–230-V-Dreiphasenausgang
Motorschutz­schalter 140M Schütze IP20 offen (W)
Deutsch-5
Eingangs-/Ausgangsnennwerte
Ausgangsfrequenz: 0–400 Hz (programmierbar) Wirkungsgrad: 97,5 % (typisch)
Zulassungen
D
9
E
6
T
6
S
X
I
L
U
UL508C
L
®
I
N
Q
D
E
C
T
O
N
D
9
E
6
T
6
S
X
I
L
U
CSA 22.2
L
C
®
I
N
Q
D
E
C
T
O
N
EMC Directive 89/336 LV: EN 50178, EN 60204 EMC: EN 61800-3, EN 50081-1
Digitalsteuereingänge (Eingangsstrom = 6 mA) Analogsteuereingänge
SRC-Modus (stromliefernd):
18–24 V = EIN 0–6 V = AUS
SNK-Modus (stromziehend):
0–6 V = EIN 18–24 V = AUS
Analogeingang (4–20 mA): 250 Ohm Eingangsimpedanz Analogeingang (0–10 V DC): 100 kOhm Eingangsimpedanz Externer Poti: 1–10 kOhm, 2 W Min.
Steuerausgang
Programmierbarer Ausgang (Relaiskontakt, Form C)
Ohmsche Last: 3,0 A bei 30 V DC, 3,0 A bei 125 V AC, 3,0 A bei 240 V AC Induktivlast: 0,5 A bei 30 V DC, 0,5 A bei 125 V AC, 0,5 A bei 240 V AC
Optische Ausgänge
30 V DC, 50 mA Induktionsfrei
Analogausgänge (10 Bit)
0–10 V, 1 kOhm min. 4–20 mA, 525 Ohm max.
Sicherungen und Leistungsschalter
Empfohlener Sicherungstyp: UL-Klasse J, CC, T oder Typ BS88; 600 V (550 V) oder gleichwertig. Empfohlene Leistungsschalter: HMCP-Leistungsschalter oder gleichwertig.
Schutzvorrichtungen
Motorschutz: I2t-Überlastschutz – 150 % für 60 s, 200 % für 3 s (bietet Schutz der Klasse 10)
Überstrom: 200 % Hardwaregrenze, 300 % Impulsgrenze
Überspannung: 100–120 V AC Eingang – Auslösung bei 405 V DC Busspannung
Unterspannung:100–120 V AC-Eingang – Auslösung bei 210 V DC Busspannung
(entspricht einer Netzeingangsspannung von 150 V AC) 200–240 V AC Eingang – Auslösung bei 405 V DC Busspannung (entspricht einer Netzeingangsspannung von 290 V AC) 380–460 V AC Eingang – Auslösung bei 810 V DC Busspannung (entspricht einer Netzeingangsspannung von 575 V AC) 460–600 V AC Eingang – Auslösung bei 1005 V DC Busspannung (entspricht einer Netzeingangsspannung von 711 V AC)
(entspricht einer Netzeingangsspannung von 75 V AC)
200–240 V AC Eingang – Auslösung bei 210 V DC Busspannung
(entspricht einer Netzeingangsspannung von 150 V AC) 380–480 V AC Eingang – Auslösung bei 390 V DC Busspannung (entspricht einer Netzeingangsspannung von 275 V AC)
460–600 V AC Eingang –Wenn P042 = 3 erfolgt die Hochspannungsauslösung bei 487 V DC Busspannung
(344 V AC Netzeingangsspannung); Wenn P042 = 2 erfolgt die Niederspannungsauslösung bei 390 V DC Busspannung (275 V AC Netzeingangsspannung)
Steuervermögen bei Netzausfall: Minimale Toleranz beträgt 0,5 s – typischer Wert beträgt 2 s
Fehlerfreie Netzausfall-Überbrückung: 100 ms
Dynamischer Brems-Chopper
Alle FUs mit allen Nennwerten sind mit internem Brems-IGBT ausgestattet (ausgenommen Versionen ohne Brems-Chopper). Bestellinformationen für DB-Widerstände sind Anhang B des PowerFlex 40-Benutzerhandbuchs zu entnehmen.
Deutsch-6
Netzanschluss
Verdrahtungsnennwerte Empfohlener Kupferdraht
Nicht abgeschirmt, 600 V, 75 °C THHN/THWN
Abgeschirmt, 600 V, 75 °C oder 90 °C RHH/RHW-2
Abgeschirmter Kabelkanal, 600 V, 75 °C oder 90 °C RHH/RHW-2
Klemmenblock für den Netzanschluss
B Frame C Frame
V/T2T/L3S/L2R/L1 U/T1 W/T3
DC+
BR+ BR-DC-
(1)
Anschluss
Beschreibung
R/L1, S/L2 1-Phasen-Eingang
R/L1, S/L2, T/L3 3-Phasen-Eingang
U/T1 Zu Motor U/T1
V/T2 Zu Motor V/T2
=
W/T3 Zu Motor W/T3
DC-Bus-Induktoranschluss (nur bei FUs der Baugröße C) Beim FU der Baugröße C ist bei Anlieferung zwischen den
P2, P1
Klemmen P2 und P1 eine Brücke installiert. Entfernen Sie diese Brücke nur, wenn ein DC-Bus-Induktor angeschlossen werden soll. Der FU kann nicht ohne eine angeschlossene Brücke oder einen angeschlossenen Induktor gestartet werden.
DC+, DC– DC-Busverbindung
BR+, BR– Anschluss des Widerstands für den Brems-Chopper
Schutzerde – PE
(1)
Wichtig: Die Klemmenschrauben können sich während des Transports lösen. Stellen Sie vor dem Einschalten des FU sicher, dass alle Klemmenschrauben mit dem empfohlenen Drehmoment angezogen sind.
Klemmenblock für den Netzanschluss – Technische Daten
Baugröße Maximaler
Leiterquerschnitt
2
B 5,3 mm
C 8,4 mm
(2)
Der angegebene Leiterquerschnitt bezeichnet Maximal- bzw. Minimalgrößen, die in
(10 AWG) 1,3 mm2 (16 AWG) 1,7–2,2 Nm
2
(8 AWG) 1,3 mm2 (16 AWG) 2,9–3,7 Nm
Minimaler
(2)
Leiterquerschnitt
den Klemmenblock passen – es handelt sich nicht um Empfehlungen.
0,4 mm, isoliert, für trockene Standorte
Anixter OLF-7xxxxx, Belden 29501-29507 oder gleichwertig
Anixter 7V-7xxxx-3G Shawflex 2ACD/3ACD oder gleichwertig
V/T2T/L3S/L2R/L1 U/T1 W/T3 P2 P1
DC+
BR+ BR-DC-
Zwei Motorkabel vertauschen, um Drehrichtung zu ändern.
Drehmoment
(2)
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