Rockwell Automation User Manual [en, de, es, fr, it]
Adjustable Frequency AC Drive
Drehzahlveränderbarer Frequenzumrichter
Variateur de vitesse c.a.
Inverter CA a frequenza variabile
Variador de Frecuencia Ajustable de CA
AC Drive
Inversor CA de Freqüência Ajustável
FRN 5.xx - 6.xx
Quick Start
Kurzanleitung
Guide de mise en route
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www.abpowerflex.com
Quick Start
PowerFlex 40 Adjustable
Frequency AC Drive
FRN 5.xx - 6.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 40 Adjustable Frequency AC Drive.
The information provided Does Not
intended for qualified drive service personnel only.
For detailed PowerFlex 40 information including EMC instructions,
application considerations and related precautions, refer to the
PowerFlex 40 User Manual, Publication 22B-UM001… at
www.rockwellautomation.com/literature.
General Precautions
ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result
if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
!
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
replace the User Manual and is
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
!
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
!
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
!
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
English-2
Mounting Considerations
• Mount the drive upright on a flat, vertical and level surface.
FrameScrew SizeScrew TorqueDIN Rail
BM4 (#8-32)1.56-1.96 N-m (14-17 lb.-in.)35 mm
CM5 (#10-24)2.45-2.94 N-m (22-26 lb.-in.)–
B (IP66,
Type 4X)
• Protect the cooling fan by avoiding dust or metallic particles.
IP66, NEMA/UL Type 4XUse Mounting Option A
IP30, NEMA/UL Type 1
50°C (122°F) IP20, NEMA/UL Type Open Use Mounting Option B
(1)
Rating requires installation of the PowerFlex 40 IP 30, NEMA/UL Type 1 option kit.
Clearances
(1)
Use Mounting Option B
Typical Grounding
English-3
R/L1
S/L2
T/L3
SHLD
U/T1
V/T2
W/T3
Disconnecting MOVs
To prevent drive damage, the MOVs connected to ground shall be
disconnected if the drive is installed on an ungrounded distribution
system where the line-to-ground voltages on any phase could exceed
125% of the nominal line-to-line voltage. To disconnect these devices,
remove the jumper shown in the figures below.
1. Turn the screw counterclockwise to loosen.
2. Pull the jumper completely out of the drive chassis.
3. Tighten the screw to keep it in place.
Jumper Location
IP66, NEMA/UL Type 4XIP20, NEMA/UL Type Open
Important: Tighten screw after jumper removal.
Phase to Ground MOV Removal
AC Input
R/L1
S/L2
T/L3
Three-Phase
Jumper
123
4
English-4
CE Conformity
Refer to the PowerFlex 40 User Manual for details on how to comply
with the Low Voltage (LV) and Electromagnetic Compatibility (EMC)
Directives.
In the Catalog Numbers listed “x” represents enclosure type. Specifications are valid for all
enclosure types. IP66, NEMA/UL Type 4X drive ratings are only available as Frame B drives.
(2)
200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix
changes from N104 to N114. Filter option is not available for IP66, NEMA/UL Type 4X rated drives.
Over Voltage: 100-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)
Under Voltage: 100-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)
200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)
380-460V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)
460-600V AC Input – Trip occurs at 1005V DC bus voltage (equivalent to 711V AC incoming line)
200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)
380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)
460-600V AC Input – If P042 = 3 “High Voltage” trip occurs at 487V DC bus voltage (344V AC incoming line);
If P042 = 2 “Low Voltage” trip occurs at 390V DC bus voltage (275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs
Faultless Power Ride Through: 100 milliseconds
Dynamic Braking
Internal brake IGBT included with all ratings except No Brake versions. Refer to Appendix B of the PowerFlex 40 User Manual
for DB resistor ordering information.
Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/
RHW-2
Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F)
RHH/RHW-2
Anixter OLF-7xxxxx,
Belden 29501-29507 or
equivalent
Anixter 7V-7xxxx-3G
Shawflex 2ACD/3ACD or
equivalent
Power Terminal Block
B FrameC Frame
Terminal
(1)
DC+
V/T2T/L3S/L2R/L1U/T1W/T3
BR+ BR-DC-
Description
DC+
BR+ BR-DC-
V/T2T/L3S/L2R/L1U/T1W/T3 P2 P1
R/L1, S/L21-Phase Input
R/L1, S/L2, T/L3 3-Phase Input
U/T1To Motor U/T1
V/T2To Motor V/T2
W/T3To Motor W/T3
=
Switch any two motor
leads to change
forward direction.
DC Bus Inductor Connection (C Frame drives only.)
P2, P1
The C Frame drive is shipped with a jumper between
Terminals P2 and P1. Remove this jumper only when a DC
Bus Inductor will be connected. Drive will not power up
without a jumper or inductor connected.
DC+, DC-DC Bus Connection
BR+, BR-Dynamic Brake Resistor Connection
Safety Ground - PE
(1)
Important: Terminal screws may become loose during shipment. Ensure that all
terminal screws are tightened to the recommended torque before applying power to
the drive.
Power Terminal Block Specifications
FrameMaximum Wire Size
2
B5.3 mm
C8.4 mm
(2)
Maximum/minimum sizes that the terminal block will accept - these are not
Low Line Impedance (less than 1% line reactance) • Install Line Reactor
Greater than 120 kVA supply transformer
• or Isolation Transformer
(2)
• or Bus Inductor – 5.5-11 kW
(7.5-15 HP) drives only
Line has power factor correction capacitors• Install Line Reactor
Line has frequent power interruptions
Line has intermittent noise spikes in excess of
6000V (lightning)
Phase to ground voltage exceeds 125% of normal
line to line voltage
Ungrounded distribution system
240V open delta configuration (stinger leg)
(1)
For drives applied on an open delta with a middle phase grounded neutral system, the
• or Isolation Transformer
• Remove MOV jumper to ground.
• or Install Isolation Transformer
with grounded secondary if
necessary.
(1)
• Install Line Reactor
phase opposite the phase that is tapped in the middle to the neutral or earth is
referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified
throughout the system with red or orange tape on the wire at each connection point.
The stinger leg should be connected to the center Phase B on the reactor. Refer to the
PowerFlex 40 User Manual for specific line reactor part numbers.
(2)
Refer to Appendix B of the PowerFlex 40 User Manual for accessory ordering
information.
English-7
I/O Wiring Recommendations
Wire Type(s)
(4)
DescriptionMinimum Insulation
(3)
Rating
2
Belden 8760/9460
(or equiv.)
Belden 8770
(or equiv.)
(3)
If the wires are short and contained within a cabinet which has no sensitive circuits,
the use of shielded wire may not be necessary, but is always recommended.
(4)
Stranded or solid wire.
(18AWG), twisted pair, 100% shield
0.8 mm
with drain.
2
(18AWG), 3 conductor, shielded for
0.8 mm
remote pot only.
300V
60 degrees C
(140 degrees F)
I/O Terminal Block Specifications
(5)
FrameMaximum Wire Size
B & C1.3 mm
(5)
Maximum / minimum that the terminal block will accept - these are not
Refer to the PowerFlex 40 User Manual for recommendations on
maximum power and control cable length.
(5)
Torque
English-8
Control Terminal Block
Control Wiring Block Diagram
(4)
Enable
Jumper
Relay N.O.
Relay Common
Relay N.C.
Resistive 3.0A3.0A3.0A
Inductive 0.5A0.5A0.5A
P036 [Start Source]StopI/O Terminal 01 Stop
R1
R2
R3
0-10V
0-20mA
R1 R2 R3
30V DC 125V AC 240V AC
KeypadPer P037Coast
3-WirePer P037Per P037
2-WirePer P037Coast
RS485 PortPer P037Coast
SNK
SRC
SRCSNK
+24V
+10V
0-10V
0/4-20mA
30V DC
50mA
Non-inductive
Analog Output Select
01 02 03 04 05
11 12 13 14 15
(1)
(1)
Important: I/O Terminal 01 is always a coast to
stop input except when P036 [Start Source] is set to
“3-Wire” or “Momt FWD/REV” control. In three wire
control, I/O Terminal 01 is controlled by P037 [Stop
Mode]. All other stop sources are controlled by P037
(1)(4)
Stop
01
Start/Run FWD
02
Direction/Run REV
03
Digital Common
04
Digital Input 1
05
Digital Input 2
06
Digital Input 3
07
Digital Input 4
08
Opto Common
09
+24V DC
11
+10V DC
12
0-10V (or ±10V) Input
13
Analog Common
14
4-20mA Input
15
Analog Output
16
Opto Output 1
17
Opto Output 2
18
RS485 Shield
19
ENBL
06 07 08 09
16 17 18 19
[Stop Mode].
Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove
this jumper when using I/O Terminal 01 as a stop or enable input.
(2)
Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to
command a start. Use a maintained input for I/O Terminal 03 to change direction.
(3)
When using an opto output with an inductive load such as a relay, install a recovery diode parallel
to the relay as shown, to prevent damage to the output.
(4)
When the ENBL jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing
a coast to stop without software interpretation. Refer to the PowerFlex 40 User Manual for more
information.
Typical
SRC Wiring
(2)
Enable
Jumper
Pot must be
1-10k ohm
2 Watt Min.
Common
(4)
RS485
(DSI)
Typical
SNK Wiring
(3)
24V
1
English-9
Control I/O Terminal Designations
No. SignalDefaultDescriptionParam.
R1 Relay N.O.FaultNormally open contact for output relay.A055
R2 Relay Common–Common for output relay.
R3 Relay N.C.FaultNormally closed contact for output relay.A055
Analog Output Select
DIP Switch
Sink/Source
DIP Switch
(1)
01 Stop
02 Star t/Run FWDNot ActiveCommand comes from the integral keypad by default.
03 Direction/Run REV Not ActiveP036, P037,
04 Digital Common–For digital inputs. Electronically isolated with digital
05 Digital Input 1Preset FreqProgram with A051 [Digital In1 Sel].A051
06 Digital Input 2Preset FreqProgram with A052 [Digital In2 Sel].A052
07 Digital Input 3LocalProgram with A053 [Digital In3 Sel].A053
08 Digital Input 4Jog ForwardProgram with A054 [Digital In4 Sel].A054
09 Opto Common–For opto-coupled outputs. Electronically isolated with
11 +24V DC–Referenced to Digital Common.
12 +10V DC–Referenced to Analog Common.
13 ±10V In
14 Analog Common–For 0-10V In or 4-20mA In. Electronically isolated
15 4-20mA In
16 Analog OutputOutFreq 0-10The default analog output is 0-10V. To covert to a
17 Opto Output 1MotorRunningProgram with A058 [Opto Out1 Sel]A058, A059,
19 RS485 (DSI) Shield –Terminal should be connected to safety ground - PE
(1)
(2)
(2)
See Footnotes (1) and (4) on page 8.
0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously.
0-10VSets analog output to either voltage or current. Setting must match
Source (SRC)Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch
CoastThe factory installed jumper or a normally closed
Not ActiveFor external 0-10V (unipolar) or ±10V (bipolar) input
(2)
Not ActiveFor external 4-20mA input supply
A065 [Analog Out Sel].
setting.
input must be present for the drive to start.
To disable reverse operation, see A095 [Reverse
Disable].
inputs from analog I/O and opto outputs.
opto outputs from analog I/O and digital inputs.
Drive supplied power for digital inputs.
Maximum output current is 100mA.
Drive supplied power for 0-10V external
potentiometer.
Maximum output current is 15mA.
supply (input impedance = 100k ohm) or
potentiometer wiper.
with analog inputs and outputs from digital I/O and
opto outputs.
(input impedance = 250 ohm).
current value, change the Analog Output Select DIP
Switch to 0-20mA. Program with A065 [Analog Out
Sel]. Max analog value can be scaled with A066
[Analog Out High].
Maximum Load: 4-20mA = 525 ohm (10.5V)
when using the RS485 (DSI) communications port.
0-10V = 1k ohm (10mA)
(1)
P036
P036, P037
A095
P038
P038,
A051-A054,
A123, A132
P038,
A051-A054,
A132
A065, A066
A064
A064
Inputs may be used independently for speed control or jointly when operating in PID mode.
English-10
Prepare For Drive Start-Up
ATTENTION: Power must be applied to the drive to perform the
following start-up procedures. Some of the voltages present are at
!
incoming line potential. To avoid electric shock hazard or damage to
equipment, only qualified service personnel should perform the
following procedure. Thoroughly read and understand the procedure
before beginning. If an event does not occur while performing this
procedure, Do Not Proceed. Remove All Power including user
supplied control voltages. User supplied voltages may exist even when
main AC power is not applied to the drive. Correct the malfunction
before continuing.
Before Applying Power to the Drive
❏ 1. Confirm that all inputs are connected to the correct terminals and are
secure.
❏ 2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
❏ 3. Verify that any digital control power is 24 volts.
❏ 4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to
match your control wiring scheme. See page 8 for location.
Important: The default control scheme is Source (SRC). The Stop
terminal is jumpered (I/O Terminals 01 and 11) to allow
starting from the keypad. If the control scheme is changed
to Sink (SNK), the jumper must be removed from I/O
Terminals 01 and 11 and installed between I/O Terminals
01 and 04.
❏ 5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
between I/O Terminals 01 and 11 must be removed.
Applying Power to the Drive
❏ 6. Apply AC power and control voltages to the drive.
❏ 7. Familiarize yourself with the integral keypad features (see next page)
before setting any Program Group parameters.
If a fault appears on power up, refer to page 20 for an explanation of the
fault code. For complete troubleshooting information, refer to the
PowerFlex 40 User Manual.
English-11
Start, Stop, Direction and Speed Control
Factory default parameter values allow the drive to be controlled from
the integral keypad. No programming is required to start, stop, change
direction and control speed directly from the integral keypad.
Important: To disable reverse operation, see A095 [Reverse Disable].
Changing the Speed Reference of an IP66, NEMA/UL Type 4X rated
drive
When a Display Group parameter, for example, d001 [Output Freq] is
displayed, and P038 [Speed Ref] is set to A069 [Internal Freq], you can
change the internal frequency using the Up Arrow and Down Arrow
keys.
VOLTS
AMPS
RUN
FWD
REV
PROGRAM
VOLTS
AMPS
HERTZ
FAULT
HERTZ
When the internal frequency is being adjusted, its value is displayed and
the Hertz LED flashes. Any changes are saved immediately. The display
then returns to the Display Group parameter previously shown.
TIP: By default, the speed reference of an IP66, NEMA/UL Type 4X
rated drive is set to the internal frequency, A069 [Internal Freq].
TIP: You can also change the speed reference by editing the parameter
A069 [Internal Freq] in program mode. For details on how to enter the
program mode, see the section, “Viewing and Editing Parameters.”
The default value of A069[Internal Freq] is 0 Hz. For IP20 rated
PowerFlex 40 drives, the default value of this parameter is 60 Hz.
English-12
Integral Keypad
➏
➍
➋
PROGRAM
➎
➊
RUN
FWD
REV
FAULT
➌
VOLTS
AMPS
HERTZ
➐
➑
➒
MenuDescription
Display Group (View Only)
Consists of commonly viewed drive operating
conditions.
Basic Program Group
Consists of most commonly used
programmable functions.
Advanced Program Group
Consists of remaining programmable functions.
Fault Designator
Consists of list of codes for specific fault
conditions. Displayed only when fault is present.
No. LEDLED StateDescription
Run/Direction
➊
Status
Steady RedIndicates drive is running and commanded motor direction.
Flashing RedDrive has been commanded to change direction. Indicates
actual motor direction while decelerating to zero.
Alphanumeric
➋
Display
Displayed Units Steady RedIndicates the units of the parameter value being displayed.
➌
Program Status Steady RedIndicates parameter value can be changed.
➍
Fault StatusFlashing RedIndicates drive is faulted.
➎
Pot StatusSteady Green Indicates potentiometer on Integral Keypad is active.
➏
Start Key Status Steady Green Indicates Start key on Integral Keypad is active.
➐
Steady RedIndicates parameter number, parameter value, or fault code.
Flashing RedSingle digit flashing indicates that digit can be edited.
All digits flashing indicates a fault condition.
The Reverse key is also active unless disabled by A095
[Reverse Disable].
No. KeyNameDescription
➑
EscapeBack one step in programming menu.
SelectAdvance one step in programming menu.
Up Arrow
Down Arrow
Cancel a change to a parameter value and exit Program
Mode.
Select a digit when viewing parameter value.
Scroll through groups and parameters.
Increase/decrease the value of a flashing digit.
Used to adjust internal frequency of IP66, NEMA/UL Type 4X
rated drives only when a Display Group parameter is shown
and P038 [Speed Reference] is set to internal frequency,
A069 [Internal Freq].
➒
EnterAdvance one step in programming menu.
Potentiometer
Save a change to a parameter value.
(1)
Used to control speed of drive. Default is active.
Controlled by parameter P038 [Speed Reference].
StartUsed to start the drive. Default is active.
Controlled by parameter P036 [Start Source].
ReverseUsed to reverse direction of the drive. Default is active.
StopUsed to stop the drive or clear a fault.
Controlled by parameters P036 [Start Source] and A095
[Reverse Disable].
This key is always active.
Controlled by parameter P037 [Stop Mode].
(1)
IP66, NEMA/UL Type 4X rated drives are not equipped with a potentiometer.
(1)
See the PowerFlex 40 User Manual for more information on parameters.
English-13
Viewing and Editing Parameters
The last user-selected Display Group parameter is saved when power is removed and is displayed by
default when power is reapplied.
The following is an example of basic integral keypad and display functions. This example provides basic
navigation instructions and illustrates how to program the first Program Group parameter.
StepKey(s)Example Displays
1. When power is applied, the last user-selected
Display Group parameter number is briefly
displayed with flashing characters. The display
then defaults to that parameter’s current value.
(Example shows the value of d001 [Output
Freq] with the drive stopped.)
2. Press Esc once to display the Display Group
parameter number shown on power-up. The
parameter number will flash.
VOLTS
AMPS
HERTZ
FAULTPROGRAM
VOLTS
AMPS
HERTZ
FAULTPROGRAM
3. Press Esc again to enter the group menu. The
group menu letter will flash.
4. Press the Up Arrow or Down Arrow to scroll
through the group menu (d, P and A).
5. Press Enter or Sel to enter a group. The right
digit of the last viewed parameter in that group
will flash.
6. Press the Up Arrow or Down Arrow to scroll
through the parameters that are in the group.
7. Press Enter or Sel to view the value of a
parameter. If you do not want to edit the value,
press Esc to return to the parameter number.
8. Press Enter or Sel to enter program mode to
edit the parameter value. The right digit will
flash and the Program LED will illuminate if the
parameter can be edited.
9. Press the Up Arrow or Down Arrow to change
the parameter value. If desired, press Sel to
move from digit to digit or bit to bit. The digit or
bit that you can change will flash.
10.Press Esc to cancel a change. The digit will
stop flashing, the previous value is restored and
the Program LED will turn off.
Or
Press Enter to save a change. The digit will stop
flashing and the Program LED will turn off.
VOLTS
AMPS
HERTZ
or
or
FAULTPROGRAM
VOLTS
AMPS
HERTZ
FAULTPROGRAM
or
or
or
VOLTS
AMPS
HERTZ
FAULTPROGRAM
VOLTS
AMPS
HERTZ
FAULTPROGRAM
or
VOLTS
AMPS
HERTZ
FAULTPROGRAM
11.Press Esc to return to the parameter list.
Continue to press Esc to back out of the
programming menu.
If pressing Esc does not change the display,
then d001 [Output Frequency] is displayed.
Press Enter or Sel to enter the group menu.
The Basic Program Group contains the most commonly changed parameters.
VOLTS
AMPS
HERTZ
FAULTPROGRAM
English-14
See the PowerFlex 40 User Manual for more information on parameters.
See the PowerFlex 40 User Manual for more information on parameters.
= Stop drive before changing this parameter.
No. ParameterMin/MaxDisplay/OptionsDefault
P037 [Stop Mode]0/90 = “Ramp, CF”
Active stop mode for all stop sources [e.g. keypad,
run forward (I/O Terminal 02), run reverse (I/O
Terminal 03), RS485 port] except as noted below.
Important: I/O Terminal 01 is always a coast to
stop input except when P036 [Start Source] is set
for “3-Wire” control. When i n three wire control, I/O
Terminal 01 is controlled by P037 [Stop Mode].
P038 [Speed Reference] 0/70 = “Drive Pot”
Sets the source of the speed reference to the
drive.
Important: When A051 or A052 [Digital Inx Sel] is
set to option 2, 4, 5, 6, 13 or 14 and the digital
input is active, A051, A052, A053 or A054 will
override the speed reference commanded by this
parameter. Refer to Chapter 1 of the PowerFlex 40
User Manual for details.
To activate [Preset Freq 0] set P038 [Speed Reference] to option 4.
Input State
of Digital In 1
When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.
Input State
of Digital In 2
(I/O Terminal 06)
000[Preset Freq 0][Accel Time 1] / [Decel Time 1]
100[Preset Freq 1][Accel Time 1] / [Decel Time 1]
010[Preset Freq 2][Accel Time 2] / [Decel Time 2]
110[Preset Freq 3][Accel Time 2] / [Decel Time 2]
001[Preset Freq 4][Accel Time 1] / [Decel Time 1]
101[Preset Freq 5][Accel Time 1] / [Decel Time 1]
011[Preset Freq 6][Accel Time 2] / [Decel Time 2]
111[Preset Freq 7][Accel Time 2] / [Decel Time 2]
To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or
2.
No. FaultDescription
F2Auxiliary Input
F3Excessive DC Bus
voltage ripple
F4UnderVoltage
F5OverVoltage
F6Motor Stalled
F7Motor Overload
F8Heatsink OvrTmp
F12 HW OverCurrentCheck programming. Check for excess load, improper DC boost setting, DC brake volts set too
F13 Ground FaultCheck the motor and external wiring to the drive output terminals for a grounded condition.
F29 Analog Input Loss
F33 Auto Rstrt TriesCorrect the cause of the fault and manually clear.
F38 Phase U to GndCheck the wiring between the drive and motor. Check motor for grounded phase.
F39 Phase V to Gnd
F40 Phase W to Gnd
F41 Phase UV ShortCheck the motor and drive output terminal wiring for a shorted condition.
F42 Phase UW Short
F43 Phase VW Short
F48 Params DefaultedThe drive was commanded to write default values to EEPROM. Clear the fault or cycle power to
F63 SW OverCurrent
F64 Drive OverloadReduce load or extend Accel Time.
F70 Power UnitCycle power. Replace drive if fault cannot be cleared.
F71 Net LossThe communication network has faulted.
F80 SVC AutotuneThe autotune function was either cancelled by the user of failed.
F81 Comm LossIf adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port
F100 Parameter Checksum Restore factory defaults.
F122 I/O Board FailCycle power. Replace drive if fault cannot be cleared.
(1)
Auto-Reset/Run type fault. Configure with parameters A092 and A093.
(1)
Check remote wiring.
Monitor the incoming line for phase loss or line imbalance. Then, check input line fuse.
(1)
Monitor the incoming AC line for low voltage or line power interruption.
(1)
Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be
caused by motor regeneration. Extend the decel time or install dynamic brake option.
(1)
Increase [Accel Time x] or reduce load so drive output current does not exceed the current set
by parameter A089 [Current Limit].
(1)
An excessive motor load exists. Reduce load so drive output current does not exceed the
current set by parameter P033 [Motor OL Current].
(1)
Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded
40°C (104 °F) for IP 30/NEMA 1/UL Type 1 installations or 50°C (122°F) for Open type installations.
Check fan.
high or other causes of excess current.
(1)
An analog input is configured to fault on signal loss. A signal loss has occurred.
Replace drive if fault cannot be cleared.
Replace drive if fault cannot be cleared.
the drive. Program the drive parameters as needed.
(1)
Check load requirements and A098 [SW Current Trip] setting.
expander, adapters or complete drive as required. Check connection. An adapter was
intentionally disconnected. Turn off using A105 [Comm Loss Action].
English-21
Drive Dimensions
PowerFlex 40 Frames – Ratings are in kW and (HP)
Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase
B0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
(1)
C
(1)
IP66, NEMA/UL Type 4X rated drives are not availble in Frame C drive ratings.
IP20, NEMA/UL Type Open
A
D
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)5.5 (7.5)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
7.5 (10.0)
C
2.2 (3.0)
0.4 (0.5)
2.2 (3.0)
3.7 (5.0)
0.75 (1.0)
1.5 (2.0)
5.5 (7.5)
7.5 (10.0)
0.75 (1.0)
4.0 (5.0)
1.5 (2.0)
2.2 (3.0)
11.0 (15.0) 5.5 (7.5)
7.5 (10.0)
Dimensions are in millimeters and (inches).
Weights are in kilograms and (pounds).
4.0 (5.0)
11.0 (15.0)
E
B
5.5 (0.22)
Communication, RFI Filter, IP 30/NEMA 1/UL Type 1 Option Kits
B
A
C
D
B Frame
Option
Dimension
A Comm Cover25 (0.98) 25 (0.98)
B EMC Line Filter50 (1.97) 60 (2.36)
C EMC Line Filter229 (9.02) 309 (12.17)
D IP30/NEMA 1/UL
Typ e 1
IP30/NEMA 1/UL
Type 1 for Comm
Cover
C Frame
Drive
Drive
33 (1.30) 60 (2.36)
64 (2.52) 60 (2.36)
F
ABCDEF
Frame
B100
(3.94)
C130
(5.1)
79.1 (3.11)
64.1 (2.52)
40.6 (1.60)
25.6 (1.01)
B Frame - 22-JBAB
77.5 (3.05)
50.0 (1.97)
22.5 (0.89)
B Frame - 22-JBCB
(used with Comm Cover)
180
(7.09)
260
(10.2)
∅
(0.87)
74.3
(2.93)
∅
(0.87)
76.3
(3.00)
136
(5.35)87(3.43)
180
(7.1)
22.2
109.9
(4.33)
22.2
134.3
(5.29)
105.3
(4.15)
(used with Comm Cover)
168
87.4
(6.61)
246
(9.7)
(3.44)
–4.3
116
(4.57)
107.0 (4.21)
66.0 (2.60)
24.0 (0.94)
C Frame - 22-JBAC
108.7 (4.28)
92.2 (3.63)
69.2 (2.72)
45.7 (1.80)
22.2 (0.87)
C Frame - 22-JBCC
Ship
Weigh t
2.2
(4.9)
(9.5)
∅
111.2
(4.38)
∅
(5.70)
109.8
(4.32)
(1.12)
∅
152.2
(5.99)
(1.12)
∅
144.8
28.5
22.2
(0.87)
28.5
22.2
(0.87)
179.8
(7.08)
English-22
A
A
IP66, NEMA Type/UL Type 4X – Dimensions are in millimeters and (inches) Weights are
in kilograms and (pounds).
165
(6.50)
Weight
5.2 (11.5)
146
(5.75)
253
(9.96)
270
(10.63)
6.5
(0.26)
28
(1.10)
22
(0.87)
46
(1.81)
23
(0.91)
82.5
(3.25)
89
(3.50)
124
(4.88)
198
(7.80)
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
mericas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
In dieser Kurzanleitung wird beschrieben, wie Sie den Frequenzumrichter
PowerFlex 40 installieren, in Betrieb nehmen und programmieren. Die hierin
enthaltenen Informationen sind jedoch kein
Benutzerhandbuch und sind nur für qualifiziertes FU-Wartungspersonal
vorgesehen.
Genauere Informationen über den PowerFlex 40, einschließlich EMV-Hinweise,
Anwendungsaspekte und die entsprechenden sicherheitstechnischen Hinweise,
finden Sie im PowerFlex 40-Benutzerhandbuch, Publikation 22B-UM001…,
www.rockwellautomation.com/literature.
unter
Allgemeine Vorsichtshinweise
ACHTUNG: Der FU enthält Hochspannungskondensatoren, die sich erst nach
gewisser Zeit nach der Trennung vom Netz entladen. Vor Arbeiten am
Frequenzumrichter muss sichergestellt werden, dass die Netzspannung von den
!
Netzanschlüssen [R, S, T (L1, L2, L3)] getrennt ist. Warten Sie drei Minuten, bis
die Kondensatoren sich auf eine ungefährliche Spannung entladen haben.
Nichtbeachtung kann schwere oder tödliche Verletzungen zur Folge haben.
Eine dunkle LED-Anzeige bedeutet nicht, dass sich die Kondensatoren auf eine
ungefährliche Spannung entladen haben.
ACHTUNG: Die sachwidrige Verwendung des Parameters A092 [Fhl
Neustartvers] oder A094 [Autostart] kann zu Schäden am Gerät und/oder
Verletzungen führen. Diese Funktionen sind nur unter Beachtung der lokal,
!
national und international geltenden Gesetze, Standards, Vorschriften und der in
der Industrie geltenden Bestimmungen anzuwenden.
ACHTUNG: Die Planung und Ausführung der Installation sowie die
Inbetriebnahme und spätere Wartung des Systems sollten nur von qualifiziertem
Fachpersonal ausgeführt werden, das mit Frequenzumrichtern und den daran
!
angeschlossenen Maschinen vertraut ist. Zuwiderhandlungen können zu
Personen- und/oder Sachschäden führen.
ACHTUNG: Dieser FU enthält Teile und Baugruppen, die empfindlich auf
elektrostatische Entladung reagieren. Bei der Installation, Prüfung, Wartung
oder Reparatur des Geräts müssen daher Vorsichtsmaßnahmen getroffen werden,
!
die solch eine elektrostatische Entladung verhindern, da Komponenten
andernfalls beschädigt werden können. Sollten Sie mit dem Verfahren zur
Verhinderung statischer Entladung nicht vertraut sein, ziehen Sie die
A-B-Publikation 8000-4.5.2, „Guarding Against Electrostatic Damage“ oder ein
entsprechendes Handbuch heran.
ACHTUNG: Wird ein FU nicht ordnungsgemäß eingesetzt bzw. installiert,
können Komponenten beschädigt und die Lebensdauer des Produkts dadurch
verkürzt werden. Verdrahtungs- bzw. Anwendungsfehler wie unzureichende
!
Motorgröße, falsche oder unzureichende Netzversorgung und zu hohe
Umgebungstemperaturen können zu Fehlfunktionen im System führen.
Ersatz für das
Deutsch-2
Erläuterungen zum Aufstellen des FU
• Befestigen Sie den FU aufrecht an einer flachen, senkrechten und
ebenen Fläche.
Baugröße Schraubengröße AnzugsmomentDIN-Schiene
BM4 (#8-32)1,56–1,96 Nm35 mm
CM5 (#10-24)2,45–2,94 Nm–
B (IP66,
Typ 4X)
• Kühlgebläse vor Staub und Metallpartikeln schützen.
• Keiner korrosiven Umgebung aussetzen.
• Vor Feuchtigkeit und direktem Sonnenlicht schützen.
Beim Aufstellen zu beachtende Mindestabstände
Einbauabmessungen finden Sie auf Seite 23.
M6 (#12-24)3,95–4,75 Nm–
120 mm
(4.7 in.)
120 mm
(4.7 in.)
25 mm
(1.0 in.)
Nächstes Objekt, das
den Luftstrom durch
den Kühlkörper und
das Gehäuse des FU
blockieren könnte
120 mm
(4.7 in.)
Befestigungsoption A
Kein Abstand zwischen
den FUs erforderlich.
120 mm
(4.7 in.)
Befestigungsoption B
Umgebungs-/Betriebstemperatur
UmgebungstemperaturSchutzartBeim Aufstellen zu
MinimumMaximum
IP20, NEMA/UL-Typ „offen“
40 °C
IP66, NEMA/UL-Typ 4X
–10 °C
IP30, NEMA/UL-Typ 1
50 °CIP20, NEMA/UL-Typ „offen“
(1)
Nennwert erfordert die Installation des PowerFlex 40-Optionskits IP 30,
NEMA/UL-Typ 1.
beachtende
Mindestabstände
Befestigungsoption A
verwenden
Befestigungsoption A
verwenden
Befestigungsoption B
(1)
verwenden
Befestigungsoption B
verwenden
Allgemeine Voraussetzungen für die Erdung
Deutsch-3
R/L1
S/L2
T/L3
SHLD
U/T1
V/T2
W/T3
Entfernen von MOVs
Um Schäden am FU zu vermeiden, sollte die MOV-Verbindung zur
Erde bei Installation des FU in einem nicht geerdeten
Verteilungssystem, in dem die Nennspannung zwischen einer der
Phasen 125 % des Phase-Phase-Potenzials übersteigen könnten,
unterbrochen werden. Dazu sind die in den nachstehenden Abbildungen
aufgeführten Brücken zu entfernen.
1. Zum Lösen der Schraube, diese gegen den Uhrzeigersinn drehen.
2. Brücke abziehen und aus dem FU-Gehäuse enfernen.
3. Schraube fest ziehen.
Brückenposition
IP66, NEMA/UL-Typ 4XIP20, NEMA/UL-Typ „offen“
Wichtig: Schraube nach dem Entfernen der Brücke fest ziehen.
Phase-Erde-MOV – Entfernung
AC Input
R/L1
S/L2
T/L3
Jumper
123
Three-Phase
4
Deutsch-4
Einhaltung der EU-Richtlinien
Einzelheiten zur Einhaltung der Niederspannungs- und der EMV-Richtlinie
finden Sie im PowerFlex 40-Benutzerhandbuch
.
Sicherungen und Leistungsschalter – Technische Daten
FU-Nennwerte
Ausgangs-
(1)
nennwerte
kW (HP) A
Bestellnummer
100–120 V AC (±10 %) – Einphaseneingang, 0–230-V-Dreiphasenausgang
In den aufgeführten Bestellnummern steht „x“ für den Gehäusetyp. Für alle Gehäusetypen sind
technische Daten verfügbar. FUs mit Nennwerten gemäß IP66, NEMA/UL-Typ 4X, sind nur in Baugröße
B erhältlich.
(2)
200–240 V AC – Einphasen-FUs sind auch mit integriertem EMV-Filter erhältlich. Das
Bestellnummern-Suffix ändert sich von N104 zu N114. Die Filteroption ist für FUs der Schutzart IP66,
NEMA/UL-Typ 4X, nicht erhältlich.
Analogeingang (4–20 mA): 250 Ohm Eingangsimpedanz
Analogeingang (0–10 V DC): 100 kOhm Eingangsimpedanz
Externer Poti: 1–10 kOhm, 2 W Min.
Steuerausgang
Programmierbarer Ausgang (Relaiskontakt, Form C)
Ohmsche Last: 3,0 A bei 30 V DC, 3,0 A bei 125 V AC, 3,0 A bei 240 V AC
Induktivlast: 0,5 A bei 30 V DC, 0,5 A bei 125 V AC, 0,5 A bei 240 V AC
Optische Ausgänge
30 V DC, 50 mA
Induktionsfrei
Analogausgänge (10 Bit)
0–10 V, 1 kOhm min.
4–20 mA, 525 Ohm max.
Sicherungen und Leistungsschalter
Empfohlener Sicherungstyp: UL-Klasse J, CC, T oder Typ BS88; 600 V (550 V) oder gleichwertig.
Empfohlene Leistungsschalter: HMCP-Leistungsschalter oder gleichwertig.
Schutzvorrichtungen
Motorschutz: I2t-Überlastschutz – 150 % für 60 s, 200 % für 3 s (bietet Schutz der Klasse 10)
Überspannung: 100–120 V AC Eingang – Auslösung bei 405 V DC Busspannung
Unterspannung:100–120 V AC-Eingang – Auslösung bei 210 V DC Busspannung
(entspricht einer Netzeingangsspannung von 150 V AC)
200–240 V AC Eingang – Auslösung bei 405 V DC Busspannung
(entspricht einer Netzeingangsspannung von 290 V AC)
380–460 V AC Eingang – Auslösung bei 810 V DC Busspannung
(entspricht einer Netzeingangsspannung von 575 V AC)
460–600 V AC Eingang – Auslösung bei 1005 V DC Busspannung
(entspricht einer Netzeingangsspannung von 711 V AC)
(entspricht einer Netzeingangsspannung von 75 V AC)
200–240 V AC Eingang – Auslösung bei 210 V DC Busspannung
(entspricht einer Netzeingangsspannung von 150 V AC)
380–480 V AC Eingang – Auslösung bei 390 V DC Busspannung
(entspricht einer Netzeingangsspannung von 275 V AC)
460–600 V AC Eingang –Wenn P042 = 3 erfolgt die Hochspannungsauslösung bei 487 V DC Busspannung
(344 V AC Netzeingangsspannung);
Wenn P042 = 2 erfolgt die Niederspannungsauslösung bei 390 V DC Busspannung
(275 V AC Netzeingangsspannung)
Steuervermögen bei Netzausfall: Minimale Toleranz beträgt 0,5 s – typischer Wert beträgt 2 s
Fehlerfreie Netzausfall-Überbrückung: 100 ms
Dynamischer Brems-Chopper
Alle FUs mit allen Nennwerten sind mit internem Brems-IGBT ausgestattet (ausgenommen Versionen ohne Brems-Chopper).
Bestellinformationen für DB-Widerstände sind Anhang B des PowerFlex 40-Benutzerhandbuchs zu entnehmen.
Deutsch-6
Netzanschluss
VerdrahtungsnennwerteEmpfohlener Kupferdraht
Nicht abgeschirmt, 600 V, 75 °C THHN/THWN
Abgeschirmt, 600 V, 75 °C oder 90 °C RHH/RHW-2
Abgeschirmter Kabelkanal, 600 V, 75 °C oder 90 °C
RHH/RHW-2
Klemmenblock für den Netzanschluss
B FrameC Frame
V/T2T/L3S/L2R/L1U/T1W/T3
DC+
BR+ BR-DC-
(1)
Anschluss
Beschreibung
R/L1, S/L21-Phasen-Eingang
R/L1, S/L2, T/L3 3-Phasen-Eingang
U/T1Zu Motor U/T1
V/T2Zu Motor V/T2
=
W/T3Zu Motor W/T3
DC-Bus-Induktoranschluss (nur bei FUs der Baugröße C)
Beim FU der Baugröße C ist bei Anlieferung zwischen den
P2, P1
Klemmen P2 und P1 eine Brücke installiert. Entfernen Sie
diese Brücke nur, wenn ein DC-Bus-Induktor angeschlossen
werden soll. Der FU kann nicht ohne eine angeschlossene
Brücke oder einen angeschlossenen Induktor gestartet werden.
DC+, DC–DC-Busverbindung
BR+, BR–Anschluss des Widerstands für den Brems-Chopper
Schutzerde – PE
(1)
Wichtig: Die Klemmenschrauben können sich während des Transports lösen. Stellen
Sie vor dem Einschalten des FU sicher, dass alle Klemmenschrauben mit dem
empfohlenen Drehmoment angezogen sind.
Klemmenblock für den Netzanschluss – Technische Daten
Baugröße Maximaler
Leiterquerschnitt
2
B5,3 mm
C8,4 mm
(2)
Der angegebene Leiterquerschnitt bezeichnet Maximal- bzw. Minimalgrößen, die in
(10 AWG)1,3 mm2 (16 AWG)1,7–2,2 Nm
2
(8 AWG)1,3 mm2 (16 AWG)2,9–3,7 Nm
Minimaler
(2)
Leiterquerschnitt
den Klemmenblock passen – es handelt sich nicht um Empfehlungen.
0,4 mm, isoliert, für trockene
Standorte
Anixter OLF-7xxxxx,
Belden 29501-29507 oder
gleichwertig
Anixter 7V-7xxxx-3G
Shawflex 2ACD/3ACD oder
gleichwertig
V/T2T/L3S/L2R/L1U/T1W/T3 P2 P1
DC+
BR+ BR-DC-
Zwei Motorkabel
vertauschen, um
Drehrichtung zu
ändern.
Drehmoment
(2)
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