Rockwell Automation 2198-R004, 2198-R014, 2198-R031, 2198-R127 Installation Instructions Manual
Page 1
Installation Instructions
2198-R014, 2198-R031, and 2198-R127
Shunt Modules
2198-R004
Shunt Resistor
Kinetix 5700 Passive Shunt Modules
Catalog Numbers 2198-R014, 2198-R031, 2198-R127, 2198-R004
Topi c Pag e
About the Passive Shunt Modules 1
Important User Information 2
Install the 2198-R014, 2198-R031, and 2198-R127 Shunt Modules 3
Install the 2198-R004 Shunt Resistor 4
Product Dimensions 5
Wiring Requirements (units with enclosures) 6
Wiring Requirements (units without enclosures) 6
Shunt Module Specifications 7
Additional Resources 7
About the Passive Shunt Modules
The Kinetix® 5700 passive shunts are external modules that provide additional shunt capacity for
applications where the drive’s internal shunt capacity is exceeded.
Catalog numbers 2198-R014, 2198-R031, and 2198-R127 are comprised of resistor coils that
are housed inside an enclosure. Catalog number 2198-R004 is a shunt resistor without an
enclosure.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002
information on wiring, applying power, troubleshooting , and integration with ControlLogix® or
CompactLogix™ controllers.
, for detailed
Page 2
2 Kinetix 5700 Passive Shunt Modules
IMPORTANT
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of
this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requi rements associ ated wit h any pa rticu lar ins tallat ion, Roc kwell Au tomati on, Inc. cannot assume respon sibili ty or li abilit y for actual
use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence.
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for exampl e, a motor control center, to alert
people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective
Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective
Equipment (PPE).
Rockwell Automation Publication 2198-IN011A-EN-P - March 2015
Page 3
Kinetix 5700 Passive Shunt Modules 3
Dimensions are in mm (in.)
2198-R014, 2198-R031, and 2198-R127
Shunt Modules (front view)
5/16 in. Hex Screws
5/16 in.
Hex Screws
Side View
Removable Cover
Install the 2198-R014, 2198-R031, and 2198-R127 Shunt Modules
Observe these guidelines to install catalog numbers 2198-R014, 2198-R031, and 2198-R127:
ATTENTION: The 2198-R127 shunt module weighs 22.2 kg (49 lb) and presents a lift hazard. To avoid
personal injury, use care when lifting the product.
• Remove the ventilated cover to access the mounting holes.
– The cover is secured with 5/16 in. hex screws.
• Mount the shunt module in a ventilated location outside the drive system cabinet and
observe the clearance requirements as shown in Figure 1
– Bond the shunt enclosure to the panel to reduce the effects of electromagnetic
interference (EMI). For more information on the concept of high-frequency (HF)
bonding, refer to the System Design for Control of Electrical Noise Reference
Manual, publication GMC-RM001.
– See Product Dimensions on page 5 for mounting hole locations.
• Attach the shunt module by using M10 (3/8 in.) fasteners.
• Replace the ventilated cover.
Figure 1 - Clearance Requirements (shunt modules)
.
610 (24)
152
(6.0)
ATTENTION: To achieve full performance from these Bulletin 2198 passive shunt modules, the shunt
must be mounted outside the drive cabinet with the removable cover facing up.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional
information on the drive system installation.
152
(6.0)
Rockwell Automation Publication 2198-IN011A-EN-P - March 2015
152
(6.0)
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4 Kinetix 5700 Passive Shunt Modules
152 (6.0)
76
(3.0)
76
(3.0)
76 (3.0)
Dimensions are in mm (in.)
2198-R004 Shunt Resistor
(top view)
Ø (2)
5.6 (7/32) Mounting Holes
M5 (#10 ) Mounting Ha rdware
Install the 2198-R004 Shunt Resistor
Observe these guidelines to install catalog number 2198-R004:
• Mount the shunt resistor inside the drive system cabinet and observe the clearance
requirements as shown in Figure 1
– Bond the shunt enclosure to reduce the effects of electromagnetic interference
(EMI). For more information on the concept of high-frequency (HF) bonding, refer
to the System Design for Control of Electrical Noise Reference Manual, publication
GMC-RM001.
– See Product Dimensions on page 5 for mounting hole locations.
• Attach the shunt module by using M5 (#10) fasteners.
Figure 2 - Clearance Requirements (shunt resistor)
.
ATTENTION: To achieve full performance, the 2198-R004 shunt resistor must be mounted vertically
inside the drive cabinet.
ATTENTION: This shunt resistor has no thermal protection device and the surface temperature can
reach up to 385 °C (725 °F). Do not touch the resistor during operation. Do not install near flammable
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional
information on the drive system installation.
Rockwell Automation Publication 2198-IN011A-EN-P - March 2015
material. We recommend that you install in a manner that prevents user contact.
Page 5
Kinetix 5700 Passive Shunt Modules 5
A
B
D
C
E
F
G
Dimensions are in mm (in.)
Front View
Left Sid e View
Ø (5) Conduit Knockout
12.7 (0.5)
Ø (4)
11.1 (7/16) Mounting Holes
Top View (cover removed)
Removable
Cover
5/16 in. Hex Screws
5/16 in.
Hex Screws
38.1 (1.5)
76.2
(3.0)
292 (11.5)
305 (12.0)
Dimensions are in mm (in.)
457 mm (18 in.) 450 °C (842 °F)
High-temperature Wire Leads
Top Vie w
Side View
Ø (2)
5.6 (7/32) Mounting Holes
Product Dimensions
These dimensions apply to units with an enclosure.
Figure 3 - Catalog Numbers 2198-R014, 2198-R031, and 2198-R127
Cat. No. A B C D E F G
2198-R014 445 (17.5) 191 (7.5) 492 (19.38) 483 (19.0)
2198-R031 635 (25.0) 343 (13.5) 683 (26.88) 673 (26.5) 406 (16.0) 403 (15.88)
2198-R127 673 (26.5) 267 (10.5) 721 (28.38) 711 (28.0) 305 (12.0) 330 (13.0) 327 (12.88)
These dimensions apply to catalog number 2198-R004 (units without an enclosure).
178 (7.0)
254 (10.0) 251 (9.88)
Figure 4 - Catalog Number 2198-R004
Rockwell Automation Publication 2198-IN011A-EN-P - March 2015
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6 Kinetix 5700 Passive Shunt Modules
Cabinet Ground Bus
Thermostat 6.35 mm (0.25 in.) Spade Connections
Ground Terminal
To D ri ve S hun t
Connector
Side View
To Drive Shunt Connector
Wiring Requirements (units with enclosures)
Follow these steps to attach shunt wiring on units with enclosures (catalog numbers 2198-R014,
2198-R031, and 2198-R127).
1. Remove the left side cover by removing the four 5/16 in. hex screws.
2. Remove a convenient conduit knockout for passing the shunt connections through.
3. Connect wiring from the servo drive to the R1 and R2 terminals.
Apply 2.3 N•m (20 lb•in) torque to the R1 and R2 terminals.
4. Connect the thermostat input from the drive I/O to the thermostat spade connectors.
5. Connect the (green) ground terminal to the cabinet ground bus.
Apply 2.3 N•m (20 lb•in) torque to the ground terminal.
6. Replace the left side cover.
Figure 5 - Catalog Numbers 2198-R014, 2198-R031, and 2198-R127
R1
R2
ATTENTION: To avoid damage to the wires and provide stress relief for the shunt connections, a clamp
must be added in the conduit knockout to secure the wires.
Wiring Requirements (units without enclosures)
The 2198-R004 shunt resistor leads connect directly to the servo drive.
Figure 6 - Catalog Number 2198-R004
Rockwell Automation Publication 2198-IN011A-EN-P - March 2015
Page 7
Shunt Module Specifications
Kinetix 5700 Passive Shunt Modules 7
Cat. No.
2198-R004 33 400 1.8 (4.0)
2198-R014 9.4 1400 9.1 (20)
2198-R031 33 3100 16.8 (37)
(1)
2198-R127
(1) This product presents a lift hazard. To avoid personal injury, use care when lifting the product.
Resistance
Ω
13 12,700 22.2 (49)
Continuous Power
W
Weight, approx
kg (lb)
Refer to the Kinetix Servo Drives Specifications Technical Data, publication GMC-TD003, for
drive and shunt resistor combinations. Use Motion Analyzer software to evaluate shunt resistor
selection. Motion Analyzer software uses your motion profile and load requirements to
determine regeneration needs. Download Motion Analyzer software at
http://ab.rockwellautomation.com/motion-control/motion-analyzer-software
.
Additional Resources
These documents contain additional information concerning related products from
Rockwell Automation.
Resource Description
Kinetix 5700 Servo Drives User Manual, publication 2198-UM002
System Design for Control of Electrical Noise Reference Manual,
publication GMC-RM001
EMC Noise Management DVD, publication GMC-SP004
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Product Certifications website, http://www.ab.com
Provides information on installing, configuring, start up, and
troubleshooting your Kinetix 5700 servo drive system.
Information, examples, and techniques that are designed to
minimize system failures caused by electrical noise.
Provides general guidelines for installing a Rockwell
Automation® industrial system.
Provides declarations of conformity, certificates, and other
certification details.
You can view or download publications at http://www.rockwellautomation.com/literature
. To
order paper copies of technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Rockwell Automation Publication 2198-IN011A-EN-P - March 2015
Page 8
Rockwell Automation Support
Rockwell Automation provides tec hnical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support
service packs. You can also visit our Support Center at https://rockwellautomation.custhelp.com/
and forums, technical information, FAQs, and to sign up for product notification updates.
In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more information, contact
your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/services/online-phone
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual.
You can also contact a special Customer Support number for initial help in getting your product up and running.
United States or Canada 1.440.646.3434
Outside United States or
Canada
Use the Wor ldwi de Loc ator
http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or
contact your local Rockwell Automation representative.
New Product Satisfaction Return
Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing
facility. However, if your product is not functioning and needs to be returned, follow these procedures.
you can find technical and application notes, sample code, and links to software
for software updates, support chats
at
.
United States
Contact your distributor. You must provide a Customer Support case number (call the phone
number above to obtain one) to your distributor to complete t he return process.
Outside United States Please contact your local Rockwell Automation representative for the return procedure.
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Allen-Bradley, CompactLogix, ControlLogix, Kinetix, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of thei r respective companies.
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Publication 2198-IN011A-EN-P - March 2015
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.
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