Rockwell Automation 1747-DU501 Installation Instructions

Installation Instructions

SLC 5/05 Processors Firmware/Operating System ControlFLASH Upgrade

Catalog Numbers 1747-DU501

Topic Page

System Requirements 3

Install ControlFLASH 3

Prior to Running ControlFLASH 3

Return the SLC 5/05 Processors to Initial Factory Conditions 4

Use ControlFLASH 5

After Successfully Updating Your SLC 5/05 Processor 16

About This Publication

This document provides instructions on how to install the ControlFLASH™ utility, setup prerequisites for preparing the system for upgrade, and instructions for upgrading your processor to the latest firmware. It does not provide information on how to configure or run applications on the following device:

1747-DU501.

2 SLC 5/05 Processors Firmware/Operating System ControlFLASH Upgrade

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication

SGI-1.1

available from your local Rockwell Automation sales office or online at

http://www.rockwellautomation.com/literature/

equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.

) describes some important differences between solid-state

SHOCK HAZARD: Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Publication 1747-IN019G-EN-P - December 2011

SLC 5/05 Processors Firmware/Operating System ControlFLASH Upgrade 3

IMPORTANT

Related Publications

For Refer to this Document Publication

A more detailed description on how to install and use your SLC™ 500 Modular Hardware Style Control System.

A more detailed description on how to install your SLC 500 Modular Processors.

A more detailed description on ControlFLASH installation.

To view and download PDF files, go to the Literature Library at

http://www.rockwellautomation.com/literature

To order printed copies, contact your Allen-Bradley® Distributor or Rockwell Automation® Sales Office.

System Requirements

• Personal computer with at least a 486 processor

• Windows NT, 2000, or XP operating system

• At least 32 MB of memory or the minimum required by the operating system

• Ethernet connection to SLC processor

SLC 500 Modular Hardware Style User Manua 1747-UM011

SLC 5/03, SLC 5/04, and SLC 5/05 Modular Processors Installation Instructions

ControlFlash Firmware Upgrade Software User Manual 1756-UM105

1747-IN009

Install ControlFLASH

Insert the CD-ROM of the ControlFLASH Firmware Upgrade Kit into your CD-ROM drive. The Setup Wizard appears to guide you through the installation process.

If a ControlFLASH directory does not yet exist, one is created in your Program Files directory.

If an error is encountered during installation, uninstall the previous ControlFLASH firmware from the computer and try again.

Prior to Running ControlFLASH

For OS501 Series C FRN 9 and later, the SNMP Server must be enabled for the upgrade to occur. The ability to disable the SNMP Server that was added in Series C FRN 9 and later, requires RSLogix™ 500 version 6.30 or higher.

Publication 1747-IN019G-EN-P - December 2011

4 SLC 5/05 Processors Firmware/Operating System ControlFLASH Upgrade

IMPORTANT

1. Save the current SLC 5/05 processor prog ram.

The user program is cleared as part of the operating system upgrade process. You must restore your program after successfully loading the operating system upgrade.

2. Note the IP address assigned to the SLC 5/05 processor. When updating the processor, use BOOTP or fixed IP address, not DHCP. The IP address may be read from the processor when you are online with RSLogix 500 software. In the Channel Configuration dialog box select the Chan. 1 – System tab. If BOOTP Enable is selected and the IP Address is 0.0.0.0, then note the Ethernet Hardware Address (located on the Ethernet Daug htercard) of the 5/05 processor, which begins with 00:00:BC).

Refer to the following Rockwell Automation publications for more information on the Ethernet Communication Protocol:

• SLC 500 Instruction Set Reference Manual, publication 1747-RM001

• SLC 500 Modular Hardware Style User Manual, publication number

1747-UM011

If you are not sure whether an IP address is assigned or cannot determine what the IP address is, return the 5/05 processor to initial factory conditions.

Return the SLC 5/05 Processors to Initial Factory Conditions

If you return the processor to the initial factory conditions, the user program and communication configurations are returned to their default settings.

To return the processor to initial factory conditions.

ATTENTION: Do not remove the processor from the SLC 500 chassis until all power is removed from the SLC 500 power supply.

1. Remove power from the SLC 500 power supply.

2. Remove the processor from the chassis.

3. Disconnect the battery by removing the battery connector from its socket.

4. Locate the VBB and GND connections on the back of the motherboard.

5. Place a small bladed screwdriver across the VBB and GND connections and hold for 60 seconds.

Publication 1747-IN019G-EN-P - December 2011

SLC 5/05 Processors Firmware/Operating System ControlFLASH Upgrade 5

GND VBB

SLC 500

CAT

SER

SERIAL NO.

PROC. REV.

)

PROCESSOR UNIT

MADE IN USA

LISTED IND. CONT. EQ. FOR HAZ. LOC. A196

CLASS 1, GROUPS A, B, C AND D, DIV

. 2

FAC

OPERATING TEMPERATURE CODE T3C

PROTECT

PROGRAM

OS #

SER

FRN

OPERATING SYSTEM INFO

PLACE FRN UPGRADE LABEL HERE

WHITE

RED

BATTERY

CURRENT REQUIREMENTS: 1A @ 5 VDC

200mA @ 24 VDC

This returns the processor to the initial factory conditions.

Use ControlFLASH

ATTENTION: Do not interrupt the flash procedure. Once you have begun to download the

firmware for either the daughtercard (step 18) or the motherboard (step 24), the SLC 5/05 is put into an unrecoverable state if you lose power or communications for any reason.

1. Launch the ControlFLASH application under Programs>Flash Programming Tools.

2. Verify that the J4 jumper of the SLC 5/05 processor being upgraded is set to Protect.

The daughtercard firmware can only be updated when the J4 jumper is set to Protect.

Publication 1747-IN019G-EN-P - December 2011

6 SLC 5/05 Processors Firmware/Operating System ControlFLASH Upgrade

IMPORTANT

3. Insert the SLC 5/05 processor into an SLC chassis.

4. Attach an Ethernet cable to the processor from your computer (or a hub).

If you are connecting to the SLC 5/05 processor through a hub, you can use a standard Ethernet patch cable. If you are connecting directly to the SLC 5/05 processor from your computer, you need to use an Ethernet crossover cable.

5. Apply power to the chassis.

6. Verify that the SLC 5/05 processor key switch is in the PROG or REM PROG (RUN LED

indicator not illuminated) mode.

The Welcome to ControlFLASH dialog box appears.

7. Click Next.

Publication 1747-IN019G-EN-P - December 2011

+ 14 hidden pages