Successful application of this module requires a reasonable working knowledge of the Ro ckwell Automation
CompactLogix or MicroLogix hardware, the MVI69-S3964R Module and the application in which the combination is to
be used. For this reason, it is important that those responsible for implementation satisfy themselves that the
combination will meet the needs of the application without exposing personnel or equipment to unsafe or
inappropriate working conditions.
This manual is provided to assist the user. Every attempt has been made to ensure that the information provided is
accurate and a true reflection of the product's installation requirements. In order to ensure a complete understanding
of the operation of the product, the user should read all applicable Rockwell Automation documentation on the
operation of the Rockwell Automation hardware.
Under no conditions will ProSoft Technology be responsible or liable for indirect or consequential damages resulting
from the use or application of the product.
Reproduction of the contents of this manual, in whole or in part, without written permission from ProSoft Technology
is prohibited.
Information in this manual is subject to change without notice and does not represent a commitment on the part of
ProSoft Technology Improvements and/or changes in this manual or the product may be made at any time. These
changes will be made periodically to correct technical inaccuracies or typograp hica l errors.
Battery Life Advisory
All modules in the MVI series use a rechargeable Lithium Vanadium Pentoxide battery to backup the 512K SRAM
memory, real-time clock, and CMOS. The battery should last for the life of the module.
The module must be powered for approximately twenty hours before it becomes fully charged. After it is fully charged,
the battery provides backup power for the CMOS setup and configuration data, the real-time clock, and the 512K
SRAM memory for approximately 21 days.
Before you remove a module from its power source, ensure that the battery within the module is fully charged. A fully
charged battery will hold the BIOS settings (after being removed from its power source) for a limited number of days.
When the battery is fully discharged, the module will revert to the default BIOS settings.
Note: The battery is not user replaceable.
Your Feedback Please
We always want you to feel that you made the right decision to use our products. If you have suggestions, comments,
compliments or complaints about the product, documentation or support, please write or call us.
10/31/2008
ProSoft Technology ®, ProLinx ®, inRAx ®, ProTalk® and RadioLinx ® are Registered Trademarks of ProSoft
Technology, Inc.
ProSoft® Product Documentation
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.
User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provide d on the enclosed CD and are
available at no charge from our web site: http://www.prosoft-technology.com
Printed documentation is available for purchase. Contact ProSoft Technology for pricing and availability.
Asia Pacific: +603.7724.2080
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Latin America: +1.281.298.9109
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Contents MVI69-S3964R ♦ CompactLogix or MicroLogix Platform Siemens 3964R Protocol
Contents
Please Read This Notice 2
Battery Life Advisory...........................................................................................................................2
Your Feedback Please........................................................................................................................2
This Section introduces the customer to the
module. Included are: package contents,
system requirements, hardware installation, and
basic configuration.
This section describes how to verify
communications with the network. Diagnostic
and Troubleshooting procedures.
These sections contain general references
associated with this product, Specifications, and
the Functional Overview.
This section contains Support, Service and
Warranty information.
Index of chapters.
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Page 8 of 80 ProSoft Technology, Inc.
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1 Start Here
In This Chapter
System Requirements.............................................................................9
Install the Module in the Rack ...............................................................13
Connect your PC to the Processor........................................................16
Download the Sample Program to the Processor..................................17
Connect your PC to the Module ............................................................20
Installing the MVI69-S3964R module requires a reasonable working knowledge
of the Rockwell Automation hardware, the MVI69-S3964R Module and the
application in which they will be used.
Caution: It is important that those responsible for implementation can complete the
application without exposing personnel, or equipment, to unsafe or inappropriate working
conditions. Safety, quality and experience are key factors in a successful installation.
1.1 System Requirements
The MVI69-S3964R module requires the following minimum hardware and
software components:
Rockwell Automation CompactLogix or MicroLogix processor, with
compatible power supply and one free slot in the rack, for the MVI69-S3964R
module. The module requires 800mA of available power.
Important: The MVI69-S3964R module has a power supply distance rating of 2 (L43 and L45
installations on first 2 slots of 1769 bus).
Important: For 1769-L23x processors, please make note of the following limitations.
1769-L23-QBFC1B = 800mA at 5Vdc (1 MVI69-S3964R will use all 800mA of available power.
No other modules can be used with an MVI69 module connected to this processor).
1769-L23E-QB1B = 1000mA at 5Vdc (1 MVI69-S3964R will use 800mA of available power.
One other module can be used on this rack provided it consumes less than 200mA at 5Vdc.
1769-L23E-QBFC1B = 450mA at 5Vdc (no MVI69 module can be used with this processor)
Rockwell Automation RSLogix 5000 (CompactLogix) or RSLogix 500
(MicroLogix) programming software
Rockwell Automation RSLinx communication software
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Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
Supported operating systems:
o Microsoft Windows XP Professional with Service Pack 1 or 2
o Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3
o Microsoft Windows Server 2003
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended
100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024 × 768 recommended)
CD-ROM drive
HyperTerminal or other terminal emulator program capable of file transfers
using Ymodem protocol.
1.2 Package Contents
The following components are included with your MVI69-S3964R module, and
are all required for installation and configuration.
Important: Before beginning the installation, please verify that all of the following items are
present.
Qty. Part Name Part Number Part Description
1
1 Cable
3 Cable
2 Adapter 1454-9F
1
MVI69S3964R
Module
ProSoft
Solutions CD
MVI69-S3964R Siemens 3964R Protocol
Cable #15, RS232
Null Modem
Cable #14, RJ45 to
DB9 Male Adapter
cable
For RS232 Connection to the CFG Port
For DB9 Connection to Module's Port
Two Adapters, DB9 Female to Screw Terminal. For
RS422 or RS485 Connections to Port 1 and 2 of the
Module
Contains sample programs, utilities and
documentation for the MVI69-S3964R module.
If any of these components are missing, please contact ProSoft Technology
Support for replacement parts.
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You must install the ProSoft Configuration Builder (PCB) software in order to
configure the MVI69-S3964R module. You can always get the newest version of
ProSoft Configuration Builder from the ProSoft Technology web site.
To install ProSoft Configuration Builder from the ProSoft Web Site
1 Open your web browser and navigate to http://www.prosoft-
technology.com/pcb
2 Click the Download Here link to download the latest version of ProSoft
Configuration Builder.
3 Choose "Save" or "Save File" when prompted. The following illustrations
show the file download prompt for two of the most common web browsers.
4 Make a note of the location where you saved the file, for example "Desktop",
or "My Documents", so you can start the installation program.
5 When the download is complete, locate and open the file, and then follow the
instructions on your screen to install the program.
If you do not have access to the Internet, you can install ProSoft Configuration
Builder from the ProSoft Solutions CD-ROM, included in the package with your
MVI69-S3964R module.
To install ProSoft Configuration Builder from the CD-ROM
1 Insert the ProSoft Solutions CD-ROM into the CD drive of your PC. Wait for
the startup screen to appear.
2 On the startup screen, click Product Documentation. This action opens an
explorer window.
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3 Click to open the Utilities folder. This folder contains all of the applications
and files you will need to set up and configure your module.
4 Double-click the ProSoft Configuration Builder Setup program and follow the
instructions on your screen to install the software on your PC.
Note: Many of the configuration and maintenance procedures use files and other utilities on the
CD-ROM. You may wish to copy the files from the Utilities folder on the CD-ROM to a convenient
location on your hard drive.
1.4 Setting Jumpers
When the module is manufactured, the port selection jumpers are set to RS-232.
To use RS-422 or RS-485, you must set the jumpers to the correct position. The
following diagram describes the jumper settings.
The Setup Jumper acts as "write protection" for the module's flash memory. In
"write protected" mode, the Setup pins are not connected, and the module's
firmware cannot be overwritten. Do not jumper the Setup pins together unless
you are directed to do so by ProSoft Technical Support.
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1.5 Install the Module in the Rack
This section describes how to install the module into a CompactLogix or
MicroLogix rack
Before you attempt to install the module, make sure that the bus lever of the
adjacent module is in the unlocked (fully right) position.
Warning: This module is not hot-swappable! Always remove power from the rack before
inserting or removing this module, or damage may result to the module, the processor, or other
connected devices.
1 Align the module using the upper and lower tongue-and-groove slots with the
adjacent module and slide forward in the direction of the arrow.
2 Move the module back along the tongue-and-groove slots until the bus
connectors on the MVI69 module and the adjacent module line up with each
other.
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3 Push the module's bus lever back slightly to clear the positioning tab and
move it firmly to the left until it clicks. Ensure that it is locked firmly in place.
4 Close all DIN rail latches.
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5 Press the DIN rail mounting area of the controller against the DIN rail. The
latches will momentarily open and lock into place.
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1.6 Connect your PC to the Processor
1 Connect the right-angle connector end of the cable to your controller at the
communications port.
2 Connect the straight connector end of the cable to the serial port on your
computer.
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1.7 Download the Sample Program to the Processor
Important: For most applications, the sample program will work without modification.
Note: The key switch on the front of the CompactLogix processor must be in the REM position.
1 If you are not already online to the processor, open the Communications
menu, and then choose Download. RSLogix will establish communication
with the processor.
2 When communication is established, RSLogix will open a confirmation dialog
box. Click the Download button to transfer the sample program to the
processor.
3 RSLogix will compile the program and transfer it to the processor. This
process may take a few minutes.
4 When the download is complete, RSLogix will open another confirmation
dialog box. Click OK to switch the processor from Program mode to Run
mode.
Note: If you receive an error message during these steps, refer to your RSLogix documentation to
interpret and correct the error.
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1.7.1 Configuring RSLinx
If RSLogix is unable to establish communication with the processor, follow these steps:
1 Open RSLinx.
2 Open the Communications menu, and choose Configure Drivers.
This action opens the Configure Drivers dialog box.
Note: If the list of configured drivers is blank, you must first choose and configure a driver from the
Available Driver Types list. The recommended driver type to choose for serial communication with
the processor is "RS-232 DF1 Devices".
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3 Click to select the driver, and then click Configure. This action opens the
4 Click the Auto-Configure button. RSLinx will attempt to configure your serial
port to work with the selected driver.
5 When you see the message "Auto Configuration Successful", click the OK
button to dismiss the dialog box.
Note: If the auto-configuration procedure fails, verify that the cables are connected correctly
between the processor and the serial port on your computer, and then try again. If you are still
unable to auto-configure the port, refer to your RSLinx documentation for further troubleshooting
steps.
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1.8 Connect your PC to the Module
With the module securely mounted, connect your PC to the Configuration/Debug
port using an RJ45-DB-9 Serial Adapter Cable and a Null Modem Cable.
1 Attach both cables as shown.
2 Insert the RJ45 cable connector into the Configuration/Debug port of the
module.
3 Attach the other end to the serial port on your PC or laptop.
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[3964R Port x] .......................................................................................26
Download the Project to the Module......................................................29
2.1 ProSoft Configuration Builder
ProSoft Configuration Builder (PCB) provides a quick and easy way to manage
module configuration files customized to meet your application needs. PCB is not
only a powerful solution for new configuration files, but also allows you to import
information from previously installed (known working) configurations to new
projects.
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2.1.1 Set Up the Project
To begin, start ProSoft Configuration Builder. If you have used other Windows
configuration tools before, you will find the screen layout familiar. ProSoft
Configuration Builder's window consists of a tree view on the left, an information
pane and a configuration pane on the right side of the window. When you first
start ProSoft Configuration Builder, the tree view consists of folders for Default
Project and Default Location, with a Default Module in the Default Location
folder. The following illustration shows the ProSoft Configuration Builder window
with a new project.
Your first task is to add the MVI69-S3964R module to the project.
1 Use the mouse to select "Default Module" in the tree view, and then click the
right mouse button to open a shortcut menu.
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2 On the shortcut menu, choose "Choose Module Type". This action opens the
Choose Module Type dialog box.
3 In the Product Line Filter area of the dialog box, select MVI69. In the Select
Module Type dropdown list, select MVI69-S3964R, and then click OK to save
your settings and return to the ProSoft Configuration Builder window.
Adding a Project
To add a project to an existing project file:
1 Select the Default Project icon.
2 Choose Project from the Project menu, then choose Add Project. A new
project folder appears.
Adding a Module
To add a module to your project:
1 Double-click the Default Module icon to open the Choose Module Type dialog
box.
2 On the Choose Module Type dialog box, select the module type.
Or
1 Open the Project menu and choose Location.
2 On the Location menu, choose Add Module.
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To add a module to a different location:
1 Right-click the Location folder and choose Add Module. A new module icon
appears.
Or
1 Select the Location icon.
2 From the Project menu, select Location, then select Add Module.
2.1.2 Set Module Parameters
Notice that the contents of the information pane and the configuration pane
changed when you added the MVI69-S3964R module to the project.
At this time, you may wish to rename the "Default Project" and "Default Location"
folders in the tree view.
To rename an object:
1 Select the object, and then click the right mouse button to open a shortcut
menu. From the shortcut menu, choose Rename.
2 Type the name to assign to the object.
3 Click away from the object to save the new name.
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Module Entries
To configure module parameters
1 Click on the plus sign next to the icon
to expand module
information.
2 Double-click the
icon to open the Edit dialog box.
3 To edit a parameter, select the parameter in the left pane and make your
changes in the right pane.
4 Click OK to save your changes.
Comment Entries
To add comments to your configuration file:
1 Click the plus sign to the left of the
icon to expand the Module
Comments.
2 Double-click the
icon. The Edit - Module Comment dialog
appears.
3 Enter your comment and click OK to save your changes.
Printing a Configuration File
To print a configuration file:
1 Select the Module icon, and then click the right mouse button to open a
shortcut menu.
2 On the shortcut menu, choose View Configuration. This action opens the
View Configuration window.
3 On the View Configuration window, open the File menu, and choose Print.
This action opens the Print dialog box.
4 On the Print dialog box, choose the printer to use from the dropdown list,
select printing options, and then click OK.
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2.2 [Module]
This section defines the configuration for the Module level data.
2.2.1 Module Name
0 to 80 characters
This parameter assigns a name to the module that can be viewed using the
configuration/debug port. Use this parameter to identify the module and the
configuration file.
2.3 [Backplane 69]
[Backplane 69]
Block Transfer Size : 60 #Number of words in block (must be set to 60)
Status Interval : 0 #Minimum interval (ms) between status blocks
#(0 = disable)
2.3.1 Block Transfer Size
60
This read-only parameter specifies the number of words in each block transferred
between the module and processor. This value is fixed at 60 words.
2.3.2 Status Interval
Minimum interval (ms) between status blocks (0 = disable)
2.4 [3964R Port x]
This section is used to define the port 1 configuration for the 3964R device
[3964R Port 1]
Enable : Yes #No=Port Disabled,Yes=Port Enabled
Baud Rate : 9600 #Baud rate for port (300, 600, 1200, 2400, 4800,
#9600, 19200, 38400, 57600, 115)
Parity : Even #N=None,O=Odd,E=Even
Data Bits : 8 #7 or 8 data bits for messages
Stop Bits : 1 #1 or 2 stop bits for messages
RTS On : 0 #Delay after RTS set before message sent (mSec)
RTS Off : 0 #Delay after message before RTS dropped (mSec)
Use CTS Line : No #Monitor CTS modem line (Y/N)
Swap : 0 #0=No Data Byte Swapping, 1=Data Byte Swapping
Priority : 1 #0=High Priority, 1=Low Priority
Protocol : 0 #0=3964 RK512, 1=3964
ACK Delay : 1000 #Number of mSec to wait for ACK (Default 1000ms)
Setup Attempts : 1 #Number of times to try to connect to CP (Default 6)
Transmit Attempts : 1 #Number of times to try to transmit to CP (Default 6)
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2.4.1 Enable
Yes or No
This parameter specifies whether to enable or disable the port. No = Port
Disabled, Yes = Port Enabled.
2.4.2 Baud Rate
300 to 115200
This parameter specifies the baud rate to be used on the port. Valid values are
None, Odd, Even
Parity is a simple error checking algorithm used in serial communication. This
parameter specifies the type of parity checking to use.
All devices communicating through this port must use the same parity setting.
2.4.4 Data Bits
7 or 8
This parameter sets the number of data bits for each word used by the protocol.
All devices communicating through this port must use the same number of data
bits.
2.4.5 Stop Bits
1 or 2
Stop bits signal the end of a character in the data stream. For most applications,
use one stop bit. For slower devices that require more time to resynchronize, use
two stop bits.
All devices communicating through this port must use the same number of stop
bits.
2.4.6 RTS On
0 to 65535 milliseconds
This parameter sets the number of milliseconds to delay after RTS is asserted
before the data will be transmitted.
2.4.7 RTS Off
0 to 65535 milliseconds
This parameter sets the number of milliseconds to delay after the last byte of
data is sent before the RTS modem signal will be set low.
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2.4.8 Use CTS Line
Yes or No
This parameter specifies if the CTS modem control line is to be used. If the
parameter is set to No, the CTS line will not be monitored. If the parameter is set
to Yes, the CTS line will be monitored and must be high before the module will
send data. Normally, this parameter is required when half-duplex modems are
used for communication (2-wire).
2.4.9 Swap
0 or 1
This parameter specifies whether bytes should be swapped. 0 = No data byte
swapping, 1 = Data byte swapping.
2.4.10 Priority
0 or 1
This parameter specifies whether the data is high priority or low priority. 0 = High
priority, 1 = Low Priority.
2.4.11 Protocol
0 or 1
0=3964 RK512, 1=3964
2.4.12 ACK Delay
Number of milliseconds to wait for ACK. The default is 1000 ms.
2.4.13 Setup Attempts
Number of times to try to connect to CP (Default 6)
2.4.14 Transmit Attempts
Number of times to try to transmit to CP (Default 6)
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2.5 Download the Project to the Module
In order for the module to use the settings you configured, you must download
(copy) the updated Project file from your PC to the module.
To Download the Project File
1 In the tree view in ProSoft Configuration Builder, click once to select the
MVI69-S3964R module.
2 Open the Project menu, and then choose Module/Download. The program
will scan your PC for a valid com port (this may take a few seconds). When
PCB has found a valid com port, the following dialog box will open.
3 Choose the com port to use from the dropdown list, and then click the
Download button.
The module will perform a platform check to read and load its new settings.
When the platform check is complete, the status bar in ProSoft Configuration
Builder will be updated with the message "Module Running".
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Adding the Module to an Existing CompactLogix Project......................37
Adding the Module to an Existing MicroLogix Project............................40
Ladder logic is required for application of the MVI69-S3964R module. Tasks that
must be handled by the ladder logic are module data transfer, special block
handling and status data receipt. Additionally, a power-up handler may be
needed to handle the initialization of the module's data and to clear any
processor fault conditions.
The sample ladder logic, on the ProSoft Solutions CD-ROM, is extensively
commented, to provide information on the purpose and function of each rung. For
most applications, the sample ladder will work without modification.
3.1 Introduction
The example programs mentioned in the following paragraphs illustrate the
principle of how to communicate between an MVI69-S3964R and a
CompactLogix or MicroLogix processor. All programs mentioned were tested with
appropriate communication partners.
It is up to the programmer to examine the programs in detail and integrate them
into the CompactLogix or MicroLogix processor application.
The following setups/limitations are to be observed in the example
programs:
Changes according to the requirements of your CompactLogix or MicroLogix
system are recommended for setups only. Limitations must not be changed.
Setup: The MVI69-S3964R resides in slot 1 of the CompactLogix chassis.
Setup: The 1769-L series controller resides in slot 0 of the CompactLogix
chassis.
ATTENTION: You must be trained in programming and operating Rockwell
Automation 1769-L series controllers and CompactLogix or MicroLogix
environment. Otherwise, incorrect use may lead to personal injury or death,
property damages or economic loss.
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MVI693964R_v13.ACD is the general S3964R communication program used for
the following types of 3964R jobs:
3.1.2 The 3964R Communication Program
The general functionality of the program MVI693964R_v13.ACD is as follows:
Send jobs to a CP:
Transfer the job data to the MVI69-S3964R.
Acknowledgement from the MVI69-S3964R regarding validity of the job data.
Depending on the type of send job the transfer of the user data from/to the
MVI69-S3964R/CompactLogix or MicroLogix processor takes place.
Acknowledgement from the MVI69-S3964R regarding
successful/unsuccessful completion of the send job.
Receive jobs from a CP: Depending on the type of receive job the transfer of the user data from/to the
MVI69-S3964R/CompactLogix or MicroLogix processor takes place. The
header data generated from the MVI69-S3964R will be added automatically.
The MVI69-S3964R needs no extra job data from the CompactLogix or
MicroLogix processor for receive jobs, it will be triggered through the STX
character sent from the CP to establish the communication.
Acknowledgement from the MVI69-S3964R regarding
successful/unsuccessful completion of the receive job.
During the processes described above additional status/error messages may be
transferred from the MVI69-S3964R to the CompactLogix or MicroLogix
processor (refer to Module Status Data Table (page 69)). Refer to Error
Processing for more information.
All data related to the MVI69-S3964R module is stored in a user defined data
type. An instance of the data type is required before the module can be used.
This is done by declaring a variable of the data type in the Controller Tags Edit
Tags dialog box.
The object has the following structure.
This object contains objects that define user and status data related to the
module. Each of these object types is discussed in the following topics of the
document.
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This object views the status of the module. The S3964RInstat object shown
below is updated each time a read block is received by the processor. Use this
data to monitor the state of the module at a "real-time rate".
Refer to Module Status Data Table (page 69) for a complete listing of the data
stored in this object.
This data object stores the variables required for the data transfer between the
processor and the MVI69-S3964R module. The structure of the object is shown
in the following illustration.
3.2.4 Port Errors
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These objects hold data to be transferred between the processor and the MVI69S3964R module. The user data is the read and write data transferred between
the processor and the module as "pages" of data up to 200 words long.
The read data (ReadData) is an array set to match the value entered in the Read Register Count parameter of the S3964R.CFG file. For ease of use, this array
should be dimensioned as an even increment of 240 words. This data is paged
up to 200 words at a time from the module to the processor. The ReadData task
places the data received into the proper position in the read data array. Use this
data for status and control in the ladder logic of the processor.
The write data (WriteData) is an array set to match the value entered in the
Write Register Count parameter of the S3964R.CFG file. For ease of use, this
array should be dimensioned as even increments of 60 words. This data is paged
up to 240 words at a time from the processor to the module. The WriteData task
places the write data into the output image for transfer to the module. This data is
passed from the processor to the module for status and control information for
use in other nodes on the network.
3.3 Commands
The CMDS sub-routine is used to handle special block processing. Special
blocks include:
9998 - Warm Boot
9999 - Cold Boot
3.3.1 9998 Warm Boot
The SLC processor can request a warm boot operation of the module by placing
a value of 9998 is the M1 register 6800 (Command Control Register).
3.3.2 9999 Cold Boot
The SLC processor can request a cold boot operation by the module by placing a
value of 9999 in the M1 register 6800 (Command Control Register).
3.4 Adding the Module to an Existing CompactLogix Project
Important: The following steps describe how to install and configure the MVI69-S3964R module
with RSLogix 5000 version 15 or older. If you are using RSLogix 5000 version 16, please refer to
Sample Add-On Instruction Import Procedure.
Important: The MVI69-S3964R module has a power supply distance rating of 2 (L43 and L45
installations on first 2 slots of 1769 bus)
If you are installing and configuring the module with a CompactLogix processor,
follow these steps. If you are using a MicroLogix processor, refer to the next
section.
1 Add the MVI69-S3964R module to the project. Right-click the mouse
button on the I/O Configuration option in the Controller Organization window
to display a pop-up menu. Select the New Module option from the I/O
Configuration menu.
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4 Select the Request Packet Interval value for scanning the I/O on the module.
This value represents the minimum frequency the module will handle
scheduled events. This value should not be set to less than 1 millisecond.
Values between 1 and 10 milliseconds should work with most applications.
5 Save the module. Click OK to dismiss the dialog box. The Controller
Organization window now displays the module's presence. The following
illustration shows the Controller Organization window:
6 Copy the Controller Tags from the sample program.
7 Copy the User Defined Data Types from the sample program.
8 Copy the Ladder Rungs from the sample program.
9 Save and Download the new application to the controller and place the
processor in run mode.
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3.5 Adding the Module to an Existing MicroLogix Project
If you are installing and configuring the module with a MicroLogix processor,
follow these steps. If you are using a CompactLogix processor, refer to the
previous section.
This chapter describes how to install and configure the module to work with your
application. The configuration process consists of the following steps.
1 Use RSLogix to identify the module to the processor and add the module to a
project.
Note: The RSLogix software must be in "offline" mode to add the module to a project.
2 Modify the example ladder logic to meet the needs of your application, and
copy the ladder logic to the processor. Example ladder logic files are provided
on the CD-ROM.
Note: If you are installing this module in an existing application, you can copy the necessary
elements from the example ladder logic into your application.
The rest of this chapter describes these steps in more detail.
The first step in setting up the processor ladder file is to define the I/O type
module to the system. Start RSLogix 500, and follow these steps:
1 In RSLogix, open your existing application, or start a new application,
depending on your requirements.
2 Double-click the I/O Configuration icon located in the Controller folder in the
project tree. This action opens the I/O Configuration dialog box.
3 On the I/O Configuration dialog box, select "Other - Requires I/O Card Type
ID" at the bottom of the list in the right pane, and then double-click to open
4 Enter the values shown in the following illustration to define the module
correctly for the MicroLogix processor, and then click OK to save your
configuration.
The input words and output words parameter will depend on the Block
Transfer Size parameter you specify in the configuration file. Use the values
from the following table.
Block Transfer Size Input Words Output Words
60 63 63
5 Click Next to continue.
6 After completing the module setup, the I/O configuration dialog box will
display the module's presence.
The last step is to add the ladder logic. If you are using the example ladder logic,
adjust the ladder to fit your application. Refer to the example Ladder Logic
section in this manual.
Download the new application to the controller and place the processor in run
mode. If you encounter errors, refer to Diagnostics andTroubleshooting (page
43) for information on how to connect to the module's Config/Debug port to use
its troubleshooting features.
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4 Diagnostics and Troubleshooting
In This Chapter
Reading Status Data from the Module ..................................................43
LED Status Indicators............................................................................53
The module provides information on diagnostics and troubleshooting in the
following forms:
Status data values are transferred from the module to the processor.
Data contained in the module can be viewed through the
Configuration/Debug port attached to a terminal emulator.
LED status indicators on the front of the module provide information on the
module's status.
4.1 Reading Status Data from the Module
The MVI69-3964R module returns a 31-word Status Data Block (page 69) that
may be used to determine the module's operating status.
This data is transferred to the CompactLogix or MicroLogix processor every time
the module does not have 3964R communication data to send to the processor.
The Configuration/Debug port provides the following functionality:
Full view of the module's configuration data
View of the module's status data
Version Information
Control over the module (warm boot, cold boot, transfer configuration)
4.1.1 Required Hardware
You can connect directly from your computer's serial port to the serial port on the
module to view configuration information, perform maintenance, and send
(upload) or receive (download) configuration files.
ProSoft Technology recommends the following minimum hardware to connect
your computer to the module:
80486 based processor (Pentium preferred)
1 megabyte of memory
At least one UART hardware-based serial communications port available.
USB-based virtual UART systems (USB to serial port adapters) often do not
function reliably, especially during binary file transfers, such as when
uploading/downloading configuration files or module firmware upgrades.
A null modem serial cable.
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4.1.2 The Configuration/Debug Menu
The Configuration and Debug menu for this module is arranged as a tree
structure, with the Main Menu at the top of the tree, and one or more sub-menus
for each menu command. The first menu you see when you connect to the
module is the Main menu.
Because this is a text-based menu system, you enter commands by typing the
command letter from your computer keyboard in the diagnostic window in
ProSoft Configuration Builder (PCB). The module does not respond to mouse
movements or clicks. The command executes as soon as you press the
command letter — you do not need to press [Enter]. When you type a command
letter, a new screen will be displayed in your terminal application.
Using the Diagnostic Window in ProSoft Configuration Builder
To connect to the module's Configuration/Debug serial port:
1 Start PCB program with the application file to be tested. Right click over the
module icon.
2 On the shortcut menu, choose Diagnostics.
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3 This action opens the Diagnostics dialog box. Press "?" to display the Main
Menu.
Important: The illustrations of configuration/debug menus in this section are intended as a general
guide, and may not exactly match the configuration/debug menus in your own module.
If there is no response from the module, follow these steps:
1 Verify that the null modem cable is connected properly between your
computer's serial port and the module. A regular serial cable will not work.
2 On computers with more than one serial port, verify that your communication
program is connected to the same port that is connected to the module.
If you are still not able to establish a connection, contact ProSoft Technology for
assistance.
Navigation
All of the sub-menus for this module contain commands to redisplay the menu or
return to the previous menu. You can always return from a sub-menu to the next
higher menu by pressing [M] on your keyboard.
The organization of the menu structure is represented in simplified form in the
following illustration:
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The remainder of this section shows you the menus available for this module,
and briefly discusses the commands available to you.
Keystrokes
The keyboard commands on these menus are almost always non-case sensitive.
You can enter most commands in lower case or capital letters.
The menus use a few special characters ([?], [-], [+], [@]) that must be entered
exactly as shown. Some of these characters will require you to use the [Shift],
[Ctrl] or [Alt] keys to enter them correctly. For example, on US English
keyboards, enter the [?] command as [Shift][/].
Also, take care to distinguish capital letter [I] from lower case letter [l] (L) and
number [1]; likewise for capital letter [O] and number [0]. Although these
characters look nearly the same on the screen, they perform different actions on
the module.
4.1.3 Main Menu
When you first connect to the module from your computer, your terminal screen
will be blank. To activate the main menu, press the [?] key on your computer's
keyboard. If the module is connected properly, the following menu will appear on
your terminal screen:
Caution: Some of the commands available to you from this menu are designed for advanced
debugging and system testing only, and can cause the module to stop communicating with the
processor or with other devices, resulting in potential data loss or other failures. Only use these
commands if you are specifically directed to do so by ProSoft Technology Technical Support staff.
Some of these command keys are not listed on the menu, but are active nevertheless. Please be
careful when pressing keys so that you do not accidentally execute an unwanted command.
Redisplaying the Menu
Press [?] to display the current menu. Use this command when you are looking
at a screen of data, and want to view the menu choices available to you.
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Viewing Version Information
Press [V] to view Version information for the module.
Use this command to view the current version of the software for the module, as
well as other important values. You may be asked to provide this information
when calling for technical support on the product.
Values at the bottom of the display are important in determining module
operation. The Program Scan Counter value is incremented each time a
module's program cycle is complete.
Tip: Repeat this command at one-second intervals to determine the frequency of program
execution.
Opening the Database Menu
Press [D] to open the Database View menu. Use this menu command to view the
current contents of the module's database.
Clearing Diagnostic Data
Press [C] to clear diagnostic data from the module's memory.
Opening the Backplane Menu
Press [B] from the Main Menu to view the Backplane Data Exchange List. Use
this command to display the configuration and statistics of the backplane data
transfer operations.
Tip: Repeat this command at one-second intervals to determine the number of blocks transferred
each second.
Opening the Protocol_Serial_S3964R Menu
Press [0] or [1] from the Main Menu to open the Protocol_Serial_S3964R menu
for S3964R Ports 1 and 2.
Use this command to view communication status and statistics for the selected
port. This information can be useful for trouble-shooting communication
problems.
Transferring the Configuration File from MVI69 module to PC
Press [S] to receive (download) the configuration file from the module to your
PC.
Press [Y] to confirm the file transfer, and then follow the instructions on the
terminal screen to complete the file transfer process.
After the file has been successfully downloaded, you can open and edit the file to
change the module's configuration.
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Transferring the Configuration File from PC to MVI69 module
Press [R] to send (upload) the configuration file from your PC to the module and
store the file on the module's Compact Flash Disk.
Press [Y] to confirm the file transfer, and then follow the instructions on the
terminal screen to complete the file transfer process.
After the file has been successfully downloaded, the module will restart the
program and load the new configuration information. Review the new
configuration using menu commands [0] and [1] to verify that the module is
configured correctly.
Warm Booting the Module
Caution: Some of the commands available to you from this menu are designed for advanced
debugging and system testing only, and can cause the module to stop communicating with the
processor or with other devices, resulting in potential data loss or other failures. Only use these
commands if you are specifically directed to do so by ProSoft Technology Technical Support staff.
Some of these command keys are not listed on the menu, but are active nevertheless. Please be
careful when pressing keys so that you do not accidentally execute an unwanted command.
Press [W] from the Main Menu to warm boot (restart) the module. This command
will cause the program to exit and reload, refreshing configuration parameters
that must be set on program initialization. Only use this command if you must
force the module to re-boot.
Exiting the Program
Caution: Some of the commands available to you from this menu are designed for advanced
debugging and system testing only, and can cause the module to stop communicating with the
processor or with other devices, resulting in potential data loss or other failures. Only use these
commands if you are specifically directed to do so by ProSoft Technology Technical Support staff.
Some of these command keys are not listed on the menu, but are active nevertheless. Please be
careful when pressing keys so that you do not accidentally execute an unwanted command.
Press [Esc] to restart the module and force all drivers to be loaded. The module
will use the configuration stored in the module's Flash ROM to configure the
module.
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4.1.4 Database View Menu
Press [D] from the Main Menu to open the Database View menu. Use this menu
command to view the current contents of the module's database. Press [?] to
view a list of commands available on this menu.
Viewing Register Pages
To view sets of register pages, use the keys described below:
Command Description
[0]
[1]
[2]
Display registers 0 to 99
Display registers 1000 to 1099
Display registers 2000 to 2099
And so on. The total number of register pages available to view depends on your
module's configuration.
Displaying the Current Page of Registers Again
This screen displays the current page of 100 registers in the database.
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Moving Back Through 5 Pages of Registers
Press [-] from the Database View menu to skip back to the previous 500
registers of data.
Viewing the Previous 100 Registers of Data
Press [P] from the Database View menu to display the previous 100 registers of
data.
Skipping 500 Registers of Data
Hold down [Shift] and press [=] to skip forward to the next 500 registers of data.
Viewing the Next 100 Registers of Data
Press [N] from the Database View menu to select and display the next 100
registers of data.
Viewing Data in Decimal Format
Press [D] to display the data on the current page in decimal format.
Viewing Data in Hexadecimal Format
Press [H] to display the data on the current page in hexadecimal format.
Viewing Data in Floating Point Format
Press [F] from the Database View menu. Use this command to display the data
on the current page in floating point format. The program assumes that the
values are aligned on even register boundaries. If floating-point values are not
aligned as such, they are not displayed properly.
Viewing Data in ASCII (Text) Format
Press [A] to display the data on the current page in ASCII format. This is useful
for regions of the database that contain ASCII data.
Returning to the Main Menu
Press [M] to return to the Main Menu.
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4.1.5 Backplane Menu
Press [B] from the Main Menu to view the Backplane Data Exchange List. Use
this command to display the configuration and statistics of the backplane data
transfer operations. Press [?] to view a list of commands available on this menu.
Redisplaying the Menu
Press [?] to display the current menu. Use this command when you are looking
at a screen of data, and want to view the menu choices available to you.
Viewing Version Information
Press [V] to view Version information for the module.
Use this command to view the current version of the software for the module, as
well as other important values. You may be asked to provide this information
when calling for technical support on the product.
Values at the bottom of the display are important in determining module
operation. The Program Scan Counter value is incremented each time a
module's program cycle is complete.
Tip: Repeat this command at one-second intervals to determine the frequency of program
execution.
Returning to the Main Menu
Press [M] to return to the Main Menu.
Viewing Configuration Information
Press [C] to view configuration information for the selected port, protocol, driver
or device.
Viewing Backplane Diagnostic Information
Press [D] to view Backplane Diagnostic information.
Use this command to display the configuration and statistics of the backplane
data transfer operations between the module and the processor. The information
on this screen can help determine if there are communication problems between
the processor and the module.
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Tip: Repeat this command at one-second intervals to determine the number of blocks transferred
each second
4.1.6 Protocol Serial 3964R Menu
Press [0] or [1] to view protocol serial information for ports 1 and 2, respectively.
Use this command to view a variety of error and status screens for the port.
Press [?] to view a list of commands available on this menu.
Redisplaying the Menu
Press [?] to display the current menu. Use this command when you are looking
at a screen of data, and want to view the menu choices available to you.
Viewing Version Information
Press [V] to view Version information for the module.
Use this command to view the current version of the software for the module, as
well as other important values. You may be asked to provide this information
when calling for technical support on the product.
Values at the bottom of the display are important in determining module
operation. The Program Scan Counter value is incremented each time a
module's program cycle is complete.
Tip: Repeat this command at one-second intervals to determine the frequency of program
execution.
Returning to the Main Menu
Press [M] to return to the Main Menu.
Viewing Configuration Information
Press [C] to view configuration information for the selected port, protocol, driver
or device.
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Opening the Serial Port Menu
Press [S] to open the Serial Port menu. Use this command to view and change
additional serial port driver settings.
Viewing Error and Status Data
Press [E] to display the error/status data for the module.
4.2 LED Status Indicators
The LEDs indicate the module's operating status as follows:
Module Color Status Indication
CFG Green
APP Status Amber
BP ACT Amber
OK Red/
Green
On
Off
On Data being transferred between master and port 1. P1 Green
Off No data
On Data being transferred between master and port 2. P2 Green
Off No data
Off
On The MVI69-3964R is working normally.
On
Off
Off
Green The module is operating normally.
Red
Off The battery voltage is OK and functioning. BAT Red
On
Data is being transferred between the module and a remote
terminal using the Configuration/Debug port.
No data is being transferred on the Configuration/Debug
port.
The MVI69-3964R module program has recognized a
communication error.
The LED is on when the module is performing a write
operation on the backplane.
The LED is off when the module is performing a read
operation on the backplane. Under normal operation, the
LED should blink rapidly on and off.
The card is not receiving any power and is not securely
plugged into the rack.
The program has detected an error or is being configured. If
the LED remains red for over 10 seconds, the program has
probably halted. Remove the card from the rack and re-insert
the card to restart the module's program.
The battery voltage is low or battery is not present. Allow
battery to charge by keeping module plugged into rack for 24
hours. If BAT LED still does not go off, contact ProSoft
Technology, as this is not a user serviceable item.
If the APP, BP ACT and OK LEDs blink at a rate of every one-second, this
indicates a serious problem with the module. Call ProSoft Technology support to
arrange for repairs.
4.2.1 Clearing a Fault Condition
Typically, if the OK LED on the front of the module turns red for more than ten
seconds, a hardware problem has been detected in the module, or the program
has exited.
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To clear the condition, follow these steps:
1 Turn off power to the rack
2 Remove the card from the rack
3 Verify that all jumpers are set correctly
4 If the module requires a Compact Flash card, verify that the card is installed
correctly
5 Re-insert the card in the rack and turn the power back on
6 Verify the configuration data being transferred to the module from the
CompactLogix or MicroLogix processor.
If the module's OK LED does not turn green, verify that the module is inserted
completely into the rack. If this does not cure the problem, contact ProSoft
Technology Support.
4.2.2 Troubleshooting
Use the following troubleshooting steps if you encounter problems when the
module is powered up. If these steps do not resolve your problem, please contact
ProSoft Technology Technical Support.
Processor Errors
Problem Description Steps to take
Processor Fault
Processor I/O LED
flashes
Verify that the module is plugged into the slot that has been configured for
the module.
Verify that the slot in the rack configuration has been set up correctly in the
ladder logic.
This indicates a problem with backplane communications. Verify that all
modules in the rack are configured in the ladder logic.
Module has a power supply distance rating of 2 on Compact Logix. The
module must be within 2 slots of the power supply on Compact Logix, or that
the MicroLogix backplane can supply the 800ma required for the modul e.
Module Errors
Problem Description Steps to take
BP ACT LED remains
off or blinks slowly
OK LED remains red
This indicates that backplane transfer operations are failing. Connect to the
module's Configuration/Debug port to check this.
To establish backplane communications, verify the following items:
The processor is in Run mode.
The backplane driver is loaded in the module.
The module is configured for read and write block data transfer.
The ladder logic handles all read and write block situations.
The module is configured in the processor.
The program has halted or a critical error has occurred. Connect to the
Configuration/Debug port to see if the module is running. If the program has
halted, turn off power to the rack, remove the card from the rack and reinsert the card in the rack, and then restore power to the rack.
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Reference MVI69-S3964R ♦ CompactLogix or MicroLogix Platform Siemens 3964R Protocol
The MVI69 S3964R module from ProSoft Technology allows point-to-point
communication between a CompactLogix processor and a partner with 3964R
(with or without RK512) communication capability.
The 3964R protocol was designed by Siemens for bi-directional data
communication through a point-to-point connection. It is a peer to peer protocol
with read and write access. A BCC checksum ensures the integrity of the
transfer.
The 3964R protocol was designed by Siemens for bi-directional data
communication through a point-to-point connection. It is a peer to peer protocol
with read and write access. A BCC checksum ensures the integrity of the
transfer.
5.1.1 General Specifications
Single Slot - 1769 backplane compatible
The module is recognized as an Input/Output module and has access to
processor memory for data transfer between processor and module
Ladder Logic is used for data transfer between module and processor.
Sample ladder file included.
Configuration data obtained from configuration text file downloaded to
module. Sample configuration file included.
Supports all CompactLogix processors: L20/L23/L30/L31/L32/L35, L43 and
L45 (L43 and L45 supported with RSLogix 5000 v16.03 or later)
Also supports MicroLogix 1500 LRP
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5.1.2 Hardware Specifications
Specification Description
Dimensions Standard 1769 Single-slot module
Current Load 800 mA max@ 5 VDC
Power supply distance rating of 2 (L43 and L45
installations on first 2 slots of 1769 bus)
Operating Temp. 0 to 60°C (32 to 140°F)
Storage Temp. -40 to 85°C (-40 to 185°F)
Relative Humidity 5% to 95% (non-condensing)
LED Indicators Battery and Module Status
Application Status
Serial Port Activity
CFG Port Activity
CFG Port (CFG) RJ45 (DB-9F with supplied cable)
RS-232 only
No hardware handshaking
App Ports (P1,P2) (Serial modules) RS-232 or RS-422 (jumper selectable)
RJ45 (DB-9F with supplied cable)
RS-232 handshaking configurable
500V Optical isolation from backplane
Shipped with Unit RJ45 to DB-9M cables for each port
6-foot RS-232 configuration Cable
5.1.3 Functional Specifications
Single-slot, CompactLogix I/O compatible
Multiple modules can be placed in a rack up to the chassis power supply limit
While in 3964R with RK512 mode on PRT1 and PRT2, DB-SEND and DB-
FETCH instructions can be initiated from the CompactLogix processor or
received by the communications partner
While in 3964R without RK512 mode on PRT1 and PRT2, data can be sent
from the CompactLogix processor or be received from the communications
partner
The maximum transfer size is 512 bytes in any mode
Data byte swapping can be configured to adjust to a different word format
While in 3964R with RK512 mode on PRT1 and PRT2, evaluation of the
header information DB (data block), DW (data word) and coordination bytes 9
and 10 is possible
Communication activity and diagnostics are available through LEDs and
acknowledgment telegrams
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5.2 Functional Overview
5.2.1 Products in the Environment
The 3964R protocol can be installed in all local CompactLogix or MicroLogix
chassis with at least one controller.
You can obtain more information about CompactLogix or MicroLogix and the
CompactLogix or MicroLogix environment through your Rockwell Automation
branch office.
Product Compatibility
The communication between the MVI69 and the CompactLogix or MicroLogix
processor is realized through the module's Input/Output Images.
5.2.2 3964R Protocol Overview
The 3964R Protocol in General
The 3964R protocol defined by Siemens is used for bi-directional data exchange
between two peers through a bit-serial point-to-point connection. This protocol
may be additionally embedded in the RK512 telegram level. If 3964R is used with
RK512, each participant can send jobs to its partner and has read (DB-FETCH)
and write access (DB-SEND) to the partner's data. The data exchange is realized
in the form of messages and response messages. The maximum user data
volume is 512 byte per job and 128 byte per message.
3964R without RK512 allows only block wise sending and receiving of data. The
detailed handshake procedure through messages and response messages is not
applicable in this case.
If both partners want to send a job (3964R with RK512) or data (3964R without
RK512) at the same time, the resulting initialization conflict will be solved through
the high/low priority setup. In such a case one partner will be allocated high
priority and the other one low priority. Thus, in case of an initialization conflict the
device with low priority will defer its job whereas the device with the high priority
will be able to send a job.
The safety of data transmission on the line is guaranteed by a BCC checksum.
You should have sufficient knowledge about the 3964R protocol in order to
understand the operation of the driver for the MVI69-S3964R and to make
efficient use of the example programs.
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Siemens 3964R Protocol
MVI69-S3964R Operation
The protocol realized on the MVI69-S3964R has the following special features:
Immediately after power-up and completion of the internal/external
initialization procedures the MVI69-S3964R with installed 3964R protocol is
ready to serve as an interface between a CompactLogix or MicroLogix
processor and one or two communication partners using 3964R protocol. The
parameterization of the module is realized through a configuration file. This is
where a differentiation between the communication modes 3964R with
RK512 and 3964R without RK512 takes place.
The communication mode 3964R without RK512 supports processing of up to
512 bytes.
The serial transmission parameters are optional and can be allocated
independently to each interface. Possible baud rates are 300 to 115200. The
following parity setups are possible: Even, Odd and None.
5.2.3 General Concepts
Module Power Up
On power up the module begins performing the following logical functions:
Initialize hardware components
o Initialize CompactLogix or MicroLogix backplane driver
o Test and Clear all RAM
o Initialize the serial communication ports
Read module configuration from the Compact Flash
Initialize Module Register space
Set up the communication interface for the debug/configuration port
When this initialization procedure is complete, the module will begin
communicating with other nodes on the network, depending on the configuration.
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Main Logic Loop
Upon completing the power up configuration process, the module enters an
infinite loop that performs the functions shown in the following diagram.
Backplane Data Transfer
Receive from CP
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Send to CP
Request from CP
Block ID for the transfer of data from the processor to the module to be sent out the serial
port
9 X X X
9 Always 9 0 Not Last Block 1 Block 1 1 Port 1
9 Last block 2 Block 2 2 Port 2
3 Block 3 4 Block 4 5 Block 5
9011 First block for port 1
9921 Second and last block for port 1
9912 First and last block for port 2
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Send Block for Module to send to CP (Block 1)
Offset Data Length
0 9X1X 1
1 Header 10
11 Data 50
Send Block for Module to send to CP (Blocks 2 to 4)
Offset Data Length
0 9X2X, 9X3X, 9X4X 1
1 Data 60
Request for data Block from Module to respond to CP
Offset Data Length
0 910X 1
1 Reserved 2
3 1145h 1
4 Data Block (DB) 1
5 Data Word (DW) 1
6 Number of Data Words 1
7 Coordination Bytes 1
8 Data Type (4Dh/44h) 1
9 to 12 Reserved 4
Receive Data from CP (First Block)
Offset Data Length
0 910X 1
1 Reserved 1
2 Data Block 1 1
3 1141h/11FFh 1
4 Data Block (DB) 1
5 Data Word (DW) 1
6 Number of Data Words 1
7 Coordination Bytes 1
8 Data Type (4Dh/44h) 1
9 to 12 Reserved 4
13 Data 49
Receive Data from CP (Blocks 2 to 4)
Offset Data Length
0 910X 1
1 Reserved 1
2 Data Block (2 to 4) 1
3 Data 59
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Receive Data from CP (Block 5)
Offset Data Length
0 910X 1
1 Reserved 1
2 Data Block (5) 1
3 Data 30
5.2.4 Communications
Job Allocation by the CompactLogix or MicroLogix Controller
This section describes the different types of jobs and the relevant parameters to
be entered. For a better understanding a printout of the sample ladder file is
recommended.
Every job that is transferred to or from the MVI69-S3964R consists of defined
header data and user data.
The Job structure in general:
Word: High Byte: Low Byte:
0 Header data
.. ..
9 Header data
10 User data
.. ..
137 User data
Header Data
The header data consists of 10 words with a job identifier and parameter data.
The header data is to be entered either in the file HEADER_P1 to send to port 1
or the file HEADER_P2 to send to port 2.
The header in general:
Word: High Byte: Low Byte:
0 Job identifier (hex)
1 00 Data Block (DB)
2 00 Data Word (DW)
3 Number of data words/data bytes
4 Coordination byte 9 Coordination byte 10
5 00 Data Type
6 00 00
7 00 00
8 00 00
9 00 00
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The meaning of the entries and possible values are described below.
Job Identifier
The job identifiers are defined as follows:
Send jobs to a CP:
Job: Identifier:
3964R with RK512: DB-SEND to CP 0041hex
3964R with RK512: DB-FETCH to CP 0045hex
The MVI69-S3964R receives jobs from a CP automatically without extra
parameterization. To differentiate the header data the MVI69-S3964R adds a
header to the user data received and transfers it to the CompactLogix or
MicroLogix processor.
Receive jobs from a CP
Job: Identifier:
3964R with RK512: DB-SEND from CP 1141hex
3964R with RK512: DB-FETCH from CP 1145hex
Data Block (DB)
Number of the data block. This data block must exist in the communication
partner (3964R with RK512 only, otherwise to be set to "0").
Data Word (DW)
Number of the data word in the selected data block. The selected data block
must contain this number (3964R with RK512 only, otherwise to be set to "0").
Number of Data Words/Data Bytes
Dependent on the type of communication mode used on port 1/2 of the module,
this value will be interpreted as number of data words. This value defines
whether a job will be carried out with or without subsequent telegram. For jobs
without subsequent telegram the value will be 1 ... 64 words (1 … 128 bytes),
and for jobs with subsequent telegram(s) it will be 65 ... 256 words (129 … 512
bytes).
Coordination Byte 9/10
3964R with RK512 send jobs offer the possibility of entering so called
coordination bytes (byte 9 and 10 in the RK512 telegram header). Otherwise to
be set to "0".
Data Type
The send message can request a data type of Data Words (44h) or Marker
(4Dh). If the value is 0 (zero), then data words is used.
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Receive Jobs
To receive jobs from a CP only, no additional parameterization is necessary. The
user data received is stored in a file in the CompactLogix or MicroLogix
processor.
The following table shows an example of the data stored in HeaderCom1 in case
of a DB-Send from a CP. The CP is connected to port 1.
Word: High Byte: Low Byte:
0 1141hex
1 00 Data Block (DB)
2 00 Data Word (DW)
3 Number of data words (total number) 1
4 Number of data words (actual block) 2
5 00 00
6 00 00
7 00 00
8 00 00
9 00 00
1
= This is the total number of data words for the whole job.
2
= This is the number of data words stored in RecvDataCom1.
The user data is copied to RecvDataCom1. This is the file you should operate
with.
For port 2, which is similar to port 1, the file for storing the user data received is
called RecvDataCom2.
Send Jobs
To send a job to a CP, Next, define the appropriate header for the job. The
following table shows an example of the header data for a DB-Send job to a CP
with the following parameters:
DB = 10, DW = 0, 128 words, coordination byte 9 = FFhex, coordination byte 10
= FFhex, Data Type = 44hex.
A DB-Fetch job will be parameterized similar to the example above.
To send with 3964R without RK512 to a CP (identifier 00FFhex), the values for
DB, DW and the coordination bytes will be ignored and can be set to "0".
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5.2.5 Job Processing
Both ports can be used independently from each other (multi tasking).
A possible initialization conflict will be solved as follows:
MVI69-S3964R has "High Priority":
The MVI69-S3964R retries the sending of the 3964R start character (STX) 3
times and waits for the CP to send the 3964R acknowledge (DLE). If the CP
does not send the acknowledge as expected the communication will fail and has
to be restarted.
MVI69-S3964R has "Low Priority":
The MVI69-S3964R rejects its send job and sends the 3964R acknowledge
(DLE) to the CP.
Important: If the MVI69-S3964R has rejected its send job due to "Low Priority", you must restart its
send job completely (starting with the copying of the job data).
5.3 Cable Connections
The application ports on the MVI69-S3964R module support RS-232 and RS-422
interfaces. Please look at the module to ensure that the jumpers are set correctly
to correspond with the type of interface you are using.
Note: When using RS-232 with radio modem applications, some radios or modems require
hardware handshaking (control and monitoring of modem signal lines). Enable this in the
configuration of the module by setting the UseCTS parameter to 1.
5.3.1 RS-232 Configuration/Debug Port
This port is physically an RJ45 connection. An RJ45 to DB-9 adapter cable is
included with the module. This port permits a PC based terminal emulation
program to view configuration and status data in the module and to control the
module. The cable for communications on this port is shown in the following
diagram:
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Disabling the RSLinx Driver for the Com Port on the PC
The communication port driver in RSLinx can occasionally prevent other
applications from using the PC's COM port. If you are not able to connect to the
module's configuration/debug port using ProSoft Configuration Builder (PCB),
HyperTerminal or another terminal emulator, follow these steps to disable the
RSLinx Driver.
1 Open RSLinx and go to Communications>RSWho
2 Make sure that you are not actively browsing using the driver that you wish to
stop. The following shows an actively browsed network:
3 Notice how the DF1 driver is opened, and the driver is looking for a processor
on node 1. If the network is being browsed, then you will not be able to stop
this driver. To stop the driver your RSWho screen should look like this:
Branches are displayed or hidden by clicking on the
4 When you have verified that the driver is not being browsed, go to
Communications>Configure Drivers
or the icons.
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You may see something like this:
If you see the status as running, you will not be able to use this com port for
anything other than communication to the processor. To stop the driver press
the "Stop" on the side of the window:
5 After you have stopped the driver you will see the following:
6 Upon seeing this, you may now use that com port to connect to the debug
port of the module.
Note: You may need to shut down and restart your PC before it will allow you to stop the driver
(usually only on Windows NT machines). If you have followed all of the above steps, and it will not
stop the driver, then make sure you do not have RSLogix open. If RSLogix is not open, and you
still cannot stop the driver, then reboot your PC.
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5.3.2 RS-232
When the RS-232 interface is selected, the use of hardware handshaking
(control and monitoring of modem signal lines) is user definable. If no hardware
handshaking will be used, the cable to connect to the port is as shown below:
5.3.3 RS-232 Cable
The assignment of the RS-232 connection cable between PRT1/2 (9 pole) and
CP-544 (25 pole) is as follows:
PRT1/2 Pin Description CP 544 Pin Description
2 RxD 2 TxD
3 TxD 3 RxD
5 Gnd 7 Gnd
Important: The other pins of the RS-232 must not be used.
5.3.4 RS-422
RS-422 Tip
If communication in the RS-422 mode does not work at first, despite all attempts,
try switching termination polarities. Some manufacturers interpret +/- and A/B
polarities differently.
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0 Pass Count
1 Product
3 Code
5 Revision
7 Operating System
9 Run Number
11 Port 1 Requests
12 Port 1 Responses
13 Port 1 Errors Sent
14 Port 1 Errors Received
15 Port 1 DLE Not Received
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Value Description
16 Port 1 STX Not Received
17 Port 2 Requests
18 Port 2 Responses
19 Port 2 Errors Sent
20 Port 2 Errors Received
21 Port 2 DLE Not Received
22 Port 2 STX Not Received
23 Backplane Writes
24 Backplane Reads
25 Backplane blocks parsed
26 Backplane Errors
27 Port 1 Current Error
28 Port 1 Last Error
29 Port 2 Current Error
30 Port 2 Last Error
5.6 Error Codes
Error Code Description
-2 0xFFFE DLE could not be sent
-10 0xFFF6 DLE not received in time
-11 0xFFF5 Communication Timeout occurred
-20 0xFFEC Invalid character or acknowledge received
-30 0xFFE2 Amount of user data is 0 or greater than 256 words
-31 0xFFE1 Reject pending job from the processor due to low priority
-32 0xFFE0 No reaction (STX) from Communication Partner
ProSoft Technology, Inc. (ProSoft) is committed to providing the most efficient
and effective support possible. Before calling, please gather the following
information to assist in expediting this process:
1 Product Version Number
2 System architecture
3 Network details
If the issue is hardware related, we will also need information regarding:
1 Module configuration and contents of file
o Module Operation
o Configuration/Debug status information
o LED patterns
2 Information about the processor and user data files as viewed through and
LED patterns on the processor.
3 Details about the serial devices interfaced, if any.
6.1 How to Contact Us: Technical Support
Internet Web Site: http://www.prosoft-technology.com/support
For technical support calls within the United States, an after-hours answering
system allows pager access to one of our qualified technical and/or application
support engineers at any time to answer your questions.
6.2 Return Material Authorization (RMA) Policies and Conditions
The following RMA Policies and Conditions (collectively, "RMA Policies") apply to
any returned Product. These RMA Policies are subject to change by ProSoft
without notice. For warranty information, see "Limited Warranty". In the event of
any inconsistency between the RMA Policies and the Warranty, the Warranty
shall govern.
6.2.1 All Product Returns:
a) In order to return a Product for repair, exchange or otherwise, the
Customer must obtain a Returned Material Authorization (RMA) number
from ProSoft and comply with ProSoft shipping instructions.
b) In the event that the Customer experiences a problem with the Product for
any reason, Customer should contact ProSoft Technical Support at one of
the telephone numbers listed above (page 71). A Technical Support
Engineer will request that you perform several tests in an attempt to
isolate the problem. If after completing these tests, the Product is found to
be the source of the problem, we will issue an RMA.
c) All returned Products must be shipped freight prepaid, in the original
shipping container or equivalent, to the location specified by ProSoft, and
be accompanied by proof of purchase and receipt date. The RMA number
is to be prominently marked on the outside of the shipping box. Customer
agrees to insure the Product or assume the risk of loss or damage in
transit. Products shipped to ProSoft using a shipment method other than
that specified by ProSoft or shipped without an RMA number will be
returned to the Customer, freight collect. Contact ProSoft Technical
Support for further information.
d) A 10% restocking fee applies to all warranty credit returns whereby a
Customer has an application change, ordered too many, does not need,
etc.
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6.2.2 Procedures for Return of Units Under Warranty:
A Technical Support Engineer must approve the return of Product under
ProSoft's Warranty:
a) A replacement module will be shipped and invoiced. A purchase order will
be required.
b) Credit for a product under warranty will be issued upon receipt of
authorized product by ProSoft at designated location referenced on the
Return Material Authorization.
6.2.3 Procedures for Return of Units Out of Warranty:
a) Customer sends unit in for evaluation
b) If no defect is found, Customer will be charged the equivalent of $100
USD, plus freight charges, duties and taxes as applicable. A new
purchase order will be required.
c) If unit is repaired, charge to Customer will be 30% of current list price
(USD) plus freight charges, duties and taxes as applicable. A new
purchase order will be required or authorization to use the purchase order
submitted for evaluation fee.
The following is a list of non-repairable units:
o 3150 - All
o 3750
o 3600 - All
o 3700
o 3170 - All
o 3250
o 1560 - Can be repaired, only if defect is the power supply
o 1550 - Can be repaired, only if defect is the power supply
o 3350
o 3300
o 1500 - All
6.2.4 Purchasing Warranty Extension:
a) ProSoft's standard warranty period is three (3) years from the date of
shipment as detailed in "Limited Warranty (page 74)". The Warranty
Period may be extended at the time of equipment purchase for an
additional charge, as follows:
• Additional 1 year = 10% of list price
• Additional 2 years = 20% of list price
• Additional 3 years = 30% of list price
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6.3 LIMITED WARRANTY
This Limited Warranty ("Warranty") governs all sales of hardware, software and
other products (collectively, "Product") manufactured and/or offered for sale by
ProSoft, and all related services provided by ProSoft, including maintenance,
repair, warranty exchange, and service programs (collectively, "Services"). By
purchasing or using the Product or Services, the individual or entity purchasing or
using the Product or Services ("Customer") agrees to all of the terms and
provisions (collectively, the "Terms") of this Limited Warranty. All sales of
software or other intellectual property are, in addition, subject to any license
agreement accompanying such software or other intellectual property.
6.3.1 What Is Covered By This Warranty
a) Warranty On New Products: ProSoft warrants, to the original purchaser,
that the Product that is the subject of the sale will (1) conform to and
perform in accordance with published specifications prepared, approved
and issued by ProSoft, and (2) will be free from defects in material or
workmanship; provided these warranties only cover Product that is sold as
new. This Warranty expires three years from the date of shipment (the
"Warranty Period"). If the Customer discovers within the Warranty Period
a failure of the Product to conform to specifications, or a defect in material
or workmanship of the Product, the Customer must promptly notify
ProSoft by fax, email or telephone. In no event may that notification be
received by ProSoft later than 39 months. Within a reasonable time after
notification, ProSoft will correct any failure of the Product to conform to
specifications or any defect in material or workmanship of the Product,
with either new or used replacement parts. Such repair, including both
parts and labor, will be performed at ProSoft's expense. All warranty
service will be performed at service centers designated by ProSoft.
b) Warranty On Services: Materials and labor performed by ProSoft to repair
a verified malfunction or defect are warranteed in the terms specified
above for new Product, provided said warranty will be for the period
remaining on the original new equipment warranty or, if the original
warranty is no longer in effect, for a period of 90 days from the date of
repair.
6.3.2 What Is Not Covered By This Warranty
a) ProSoft makes no representation or warranty, expressed or implied, that
the operation of software purchased from ProSoft will be uninterrupted or
error free or that the functions contained in the software will meet or
satisfy the purchaser's intended use or requirements; the Customer
assumes complete responsibility for decisions made or actions taken
based on information obtained using ProSoft software.
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b) This Warranty does not cover the failure of the Product to perform
specified functions, or any other non-conformance, defects, losses or
damages caused by or attributable to any of the following: (i) shipping; (ii)
improper installation or other failure of Customer to adhere to ProSoft's
specifications or instructions; (iii) unauthorized repair or maintenance; (iv)
attachments, equipment, options, parts, software, or user-created
programming (including, but not limited to, programs developed with any
IEC 61131-3, "C" or any variant of "C" programming languages) not
furnished by ProSoft; (v) use of the Product for purposes other than those
for which it was designed; (vi) any other abuse, misapplication, neglect or
misuse by the Customer; (vii) accident, improper testing or causes
external to the Product such as, but not limited to, exposure to extremes
of temperature or humidity, power failure or power surges; or (viii)
disasters such as fire, flood, earthquake, wind and lightning.
c) The information in this Agreement is subject to change without notice.
ProSoft shall not be liable for technical or editorial errors or omissions
made herein; nor for incidental or consequential damages resulting from
the furnishing, performance or use of this material. The user guide
included with your original product purchase from ProSoft contains
information protected by copyright. No part of the guide may be duplicated
or reproduced in any form without prior written consent from ProSoft.
6.3.3 Disclaimer Regarding High Risk Activities
Product manufactured or supplied by ProSoft is not fault tolerant and is not
designed, manufactured or intended for use in hazardous environments requiring
fail-safe performance including and without limitation: the operation of nuclear
facilities, aircraft navigation of communication systems, air traffic control, direct
life support machines or weapons systems in which the failure of the product
could lead directly or indirectly to death, personal injury or severe physical or
environmental damage (collectively, "high risk activities"). ProSoft specifically
disclaims any express or implied warranty of fitness for high risk activities.
6.3.4 Intellectual Property Indemnity
Buyer shall indemnify and hold harmless ProSoft and its employees from and
against all liabilities, losses, claims, costs and expenses (including attorney's
fees and expenses) related to any claim, investigation, litigation or proceeding
(whether or not ProSoft is a party) which arises or is alleged to arise from Buyer's
acts or omissions under these Terms or in any way with respect to the Products.
Without limiting the foregoing, Buyer (at its own expense) shall indemnify and
hold harmless ProSoft and defend or settle any action brought against such
Companies to the extent based on a claim that any Product made to Buyer
specifications infringed intellectual property rights of another party. ProSoft
makes no warranty that the product is or will be delivered free of any person's
claiming of patent, trademark, or similar infringement. The Buyer assumes all
risks (including the risk of suit) that the product or any use of the product will
infringe existing or subsequently issued patents, trademarks, or copyrights.
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a) Any documentation included with Product purchased from ProSoft is
protected by copyright and may not be duplicated or reproduced in any
form without prior written consent from ProSoft.
b) ProSoft's technical specifications and documentation that are included
with the Product are subject to editing and modification without notice.
c) Transfer of title shall not operate to convey to Customer any right to make,
or have made, any Product supplied by ProSoft.
d) Customer is granted no right or license to use any software or other
intellectual property in any manner or for any purpose not expressly
permitted by any license agreement accompanying such software or other
intellectual property.
e) Customer agrees that it shall not, and shall not authorize others to, copy
software provided by ProSoft (except as expressly permitted in any
license agreement accompanying such software); transfer software to a
third party separately from the Product; modify, alter, translate, decode,
decompile, disassemble, reverse-engineer or otherwise attempt to derive
the source code of the software or create derivative works based on the
software; export the software or underlying technology in contravention of
applicable US and international export laws and regulations; or use the
software other than as authorized in connection with use of Product.
f) Additional Restrictions Relating To Software And Other Intellectual
Property
In addition to compliance with the Terms of this Warranty, Customers
purchasing software or other intellectual property shall comply with any
license agreement accompanying such software or other intellectual
property. Failure to do so may void this Warranty with respect to such
software and/or other intellectual property.
6.3.5 Disclaimer of all Other Warranties
The Warranty set forth in What Is Covered By This Warranty (page 74) are in lieu
of all other warranties, express or implied, including but not limited to the implied
warranties of merchantability and fitness for a particular purpose.
6.3.6 Limitation of Remedies **
In no event will ProSoft or its Dealer be liable for any special, incidental or
consequential damages based on breach of warranty, breach of contract,
negligence, strict tort or any other legal theory. Damages that ProSoft or its
Dealer will not be responsible for included, but are not limited to: Loss of profits;
loss of savings or revenue; loss of use of the product or any associated
equipment; loss of data; cost of capital; cost of any substitute equipment,
facilities, or services; downtime; the claims of third parties including, customers of
the Purchaser; and, injury to property.
** Some areas do not allow time limitations on an implied warranty, or allow the exclusion or
limitation of incidental or consequential damages. In such areas, the above limitations may not
apply. This Warranty gives you specific legal rights, and you may also have other rights which vary
from place to place.
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6.3.7 Time Limit for Bringing Suit
Any action for breach of warranty must be commenced within 39 months
following shipment of the Product.
6.3.8 No Other Warranties
Unless modified in writing and signed by both parties, this Warranty is
understood to be the complete and exclusive agreement between the parties,
suspending all oral or written prior agreements and all other communications
between the parties relating to the subject matter of this Warranty, including
statements made by salesperson. No employee of ProSoft or any other party is
authorized to make any warranty in addition to those made in this Warranty. The
Customer is warned, therefore, to check this Warranty carefully to see that it
correctly reflects those terms that are important to the Customer.
6.3.9 Allocation of Risks
This Warranty allocates the risk of product failure between ProSoft and the
Customer. This allocation is recognized by both parties and is reflected in the
price of the goods. The Customer acknowledges that it has read this Warranty,
understands it, and is bound by its Terms.
6.3.10 Controlling Law and Severability
This Warranty shall be governed by and construed in accordance with the laws of
the United States and the domestic laws of the State of California, without
reference to its conflicts of law provisions. If for any reason a court of competent
jurisdiction finds any provisions of this Warranty, or a portion thereof, to be
unenforceable, that provision shall be enforced to the maximum extent
permissible and the remainder of this Warranty shall remain in full force and
effect. Any cause of action with respect to the Product or Services must be
instituted in a court of competent jurisdiction in the State of California.
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Index MVI69-S3964R ♦ CompactLogix or MicroLogix Platform Siemens 3964R Protocol
Database View Menu • 49
DB9 to RJ45 Adaptor (Cable 14) • 69
Diagnostics and Troubleshooting • 7, 41, 43
Disabling the RSLinx Driver for the Com Port on the
PC • 66
Disclaimer of all Other Warranties • 76
Disclaimer Regarding High Risk Activities • 75
Displaying the Current Page of Registers Again • 49
Download the Project to the Module • 29
Download the Sample Program to the Processor • 17
E
Enable • 27
Error Codes • 70
Exiting the Program • 48
Explanations About the Example Programs • 32
ACK Delay • 28
Adding a Module • 23
Adding a Project • 23
Adding the Module to an Existing CompactLogix
Project • 37
Adding the Module to an Existing MicroLogix Project •
40
All Product Returns: • 72
Allocation of Risks • 77
B
Backplane Data Transfer • 59
Backplane Menu • 51
Backplane Object • 34
Battery Life Advisory • 2
Baud Rate • 27
Block Control Data • 35
Block Transfer Size • 26
C
Cable Connections • 65
Clearing a Fault Condition • 53
Clearing Diagnostic Data • 47
Commands • 36
Comment Entries • 25
Communications • 62
Configuring RSLinx • 18
Configuring the MVI69-S3964R Module • 21
Connect your PC to the Module • 20
Connect your PC to the Processor • 16
Controlling Law and Severability • 77
Coordination Byte 9/10 • 63
General Concepts • 58
General Specifications • 55
Guide to the MVI69-S3964R User Manual • 7
Hardware Specifications • 56
Header Data • 62
How to Contact Us
Technical Support • 71, 72
Install ProSoft Configuration Builder Software • 11
Install the Module in the Rack • 13
Intellectual Property Indemnity • 75
Introduction • 31
Ladder Logic • 31
LED Status Indicators • 7, 53
Limitation of Remedies ** • 76
LIMITED WARRANTY • 73, 74
G
H
I
J
K
L
Data Bits • 27
Data Block (DB) • 63
Data Type • 63
Data Word (DW) • 63
D
Main Logic Loop • 59
Main Menu • 46
Module Data Object • 33
Module Entries • 25
M
ProSoft Technology, Inc. Page 79 of 80
October 31, 2008
MVI69-S3964R ♦ CompactLogix or MicroLogix Platform Index
Siemens 3964R Protocol
Module Name • 26
Module Power Up • 58
Moving Back Through 5 Pages of Registers • 50
MVI69-S3964R Operation • 58
N
Navigation • 45
No Other Warranties • 77
Number of Data Words/Data Bytes • 63
O
Opening the Backplane Menu • 47
Opening the Database Menu • 47
Opening the Protocol_Serial_S3964R Menu • 47
Opening the Serial Port Menu • 53
P
Package Contents • 10
Parity • 27
Pinouts • 65, 69
Please Read This Notice • 2
Port Errors • 35
Printing a Configuration File • 25
Priority • 28
Procedures for Return of Units Out of Warranty: • 73
Procedures for Return of Units Under Warranty: • 73
Product Compatibility • 57
Product Specifications • 7, 55
Products in the Environment • 57
ProSoft Configuration Builder • 21
ProSoft® Product Documentation • 3
Protocol • 28
Protocol Serial 3964R Menu • 52
Purchasing Warranty Extension: • 73
R
Reading Status Data from the Module • 43
Receive Jobs • 64
Receive jobs from a CP • 63
Redisplaying the Menu • 46, 51, 52
Reference • 7, 55
Reference Documents • 69
Required Hardware • 43
Return Material Authorization (RMA) Policies and
Conditions • 72
Returning to the Main Menu • 50, 51, 52
RS-232 • 68
RS-232 Cable • 68
RS-232 Configuration/Debug Port • 65
RS-422 • 68
RS-422 Tip • 68
RTS Off • 27
RTS On • 27
Setup Attempts • 28
Skipping 500 Registers of Data • 50
Start Here • 7, 9
Status Data • 32, 34, 43, 69
Status Interval • 26
Status Object (S3964RInStat Data Structure) • 34
Stop Bits • 27
Support, Service & Warranty • 7, 71
Swap • 28
System Requirements • 9
T
The 3964R Communication Program • 32
The 3964R Protocol in General • 57
The Configuration/Debug Menu • 44
Time Limit for Bringing Suit • 77
Transferring the Configuration File from MVI69 module
to PC • 47
Transferring the Configuration File from PC to MVI69
Use CTS Line • 28
User Data Objects • 36
Using the Diagnostic Window in ProSoft Configuration
Builder • 44
V
Viewing Backplane Diagnostic Information • 51
Viewing Configuration Information • 51, 52
Viewing Data in ASCII (Text) Format • 50
Viewing Data in Decimal Format • 50
Viewing Data in Floating Point Format • 50
Viewing Data in Hexadecimal Format • 50
Viewing Error and Status Data • 53
Viewing Register Pages • 49
Viewing the Next 100 Registers of Data • 50
Viewing the Previous 100 Registers of Data • 50
Viewing Version Information • 47, 51, 52
W
Warm Booting the Module • 48
What Is Covered By This Warranty • 74, 76
What Is Not Covered By This Warranty • 74
Y
Your Feedback Please • 2
S
Send Jobs • 64
Set Module Parameters • 24
Set Up the Project • 22
Setting Jumpers • 12
Page 80 of 80 ProSoft Technology, Inc.
October 31, 2008
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