ProSoft Technology InRax PC56 Quick Start Manual

PC56

ControlLogix Platform

In-Rack Industrial PC

November 18, 2009

QUICK START GUIDE

PC56 Modules

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DÉCONNECTER L'EQUIPMENT, COUPER LE
COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.

Temp Code T5
II 3 G
Ex nA IIC T5 X
0° C <= Ta <= 60° C
II - Equipment intended for above ground use (not for use in mines).
3 - Category 3 equipment, investigated for normal operation only.
G - Equipment protected against explosive gasses.

Warnings

ATEX Warnings and Conditions of Safe Usage:

Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction

A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.
B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is

known to be non-hazardous.

C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to

prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used
only with ATEX certified backplanes.

D DO NOT OPEN WHEN ENERGIZED.

Electrical Ratings

 Backplane Current Load on PC56: 1A @ 5 V DC
 Backplane Current Load on IDE: 1A @ 5 V DC
 Operating Temperature: 0 to 60°C (32 to 140°F)
 Storage Temperature: -40 to 85°C (-40 to 185°F)
 Shock: 30g Operational; 50g non-operational; Vibration: 5 g from 10 to 150 Hz
 Relative Humidity 5% to 95% (non-condensing)
 All phase conductor sizes must be at least 1.3 mm(squared) and all earth ground conductors must be at least

4mm(squared).

Markings:

CSA/cUL C22.2 No. 213-1987
CSA CB Certified IEC61010
ATEX EN60079-0 Category 3, Zone 2

243333

EN60079-15

PC56™ Battery Warning

PC56 CMOS BIOS settings are protected by a rechargeable battery during power-down situations. The battery must
be fully charged before you change BIOS settings. You must keep the unit powered up for a full 20 hours in order to
obtain full charge capacity. If the battery is not fully charged, changes to BIOS settings may be lost when the PC56 is
removed from its power source. In this situation, the PC56 reverts to its default BIOS settings when power is re­applied.

If the battery is discharged, or the battery enable jumper is removed, the BAT LED will be illuminated red. A fully
charged battery should maintain the BIOS settings for 15 days without power.

Your Feedback Please

We always want you to feel that you made the right decision to use our products. If you have suggestions, comments,
compliments or complaints about the product, documentation, or support, please write or call us.

ProSoft Technology
5201 Truxtun Ave., 3rd Floor
Bakersfield, CA 93309
[phone]
[phone] (Fax)
www.prosoft-technology.com
[e-mail]

Copyright © ProSoft Technology, Inc. 2009. All Rights Reserved.
PC56 Quick Start Guide

November 18, 2009
ProSoft Technology

Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products
and services of, their respective owners.

®

, ProLinx ®, inRAx ®, ProTalk®, and RadioLinx ® are Registered Trademarks of ProSoft

ProSoft Technology® Product Documentation

In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.
User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provide d on the enclosed CD-ROM,
and are available at no charge from our web site: www.prosoft-technology.com

Printed documentation is available for purchase. Contact ProSoft Technology for pricing and availability.
North America: +1.661.716.5100
Asia Pacific: +603.7724.2080
Europe, Middle East, Africa: +33 (0) 5.3436.87.20
Latin America: +1.281.298.9109

Contents PC56 ♦ ControlLogix Platform
Quick Start Guide In-Rack Industrial PC

Contents

PC56 Modules.....................................................................................................................................2

Warnings.............................................................................................................................................2

PC56™ Battery Warning.....................................................................................................................3

Your Feedback Please........................................................................................................................3

ProSoft Technology® Product Documentation....................................................................................3

1 Installing the PC56 Embedded PC 7

1.1 Carton Content..........................................................................................................7

1.2 Verify Jumper Settings..............................................................................................9

1.3 Optional Module Connections.................................................................................11

1.4 Installing Modules....................................................................................................11

1.5 Connecting Peripherals...........................................................................................12

1.6 Verify Operation ......................................................................................................17

2 Support, Service & Warranty 19

2.1 How to Contact Us: Technical Support...................................................................19

2.2 Return Material Authorization (RMA) Policies and Conditions................................20

2.3 LIMITED WARRANTY.............................................................................................21

Index 25

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PC56 ♦ ControlLogix Platform Contents
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Installing the PC56 Embedded PC PC56 ♦ ControlLogix Platform
Quick Start Guide In-Rack Industrial PC

1 Installing the PC56 Embedded PC

In This Chapter

 Carton Content........................................................................................7



Verify Jumper Settings ............................................................................9

 Optional Module Connections ...............................................................11



Installing Modules..................................................................................11

 Connecting Peripherals.........................................................................12



Verify Operation ....................................................................................17

This Quick Start Guide will help you get your PC56 Embedded PC up and
running. If you need additional information, refer to the appropriate user manual
located on the PC56 CD-ROM shipped with your module.

1.1 Carton Content

Your new PC56 Embedded PC is shipped with the following:

PC56 Embedded PC Two RJ45 to DB-9 Cables

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DB-9 Female to 5 Pos Screw Terminal
Adapter

PC56 CD

1.1.1 IDE Modules

If you purchased the PC56-XP-IDE, you will receive a second carton that
contains the IDE module.

1.1.2 Installing Modules

All modules fit into standard slots on the ControlLogix backplane. The PC56
Embedded PC and each IDE or expansion module will each take a slot on the
ControlLogix backplane. For example, if your purchased the PC56-XP-IDE, you
will need two available slots on the backplane. The slots must be side-by-side.
Additional modules take additional slots and all are required to be side-by-side.

To install the PC56 Embedded PC or any of the other modules….

1 Check jumper configurations on each module
2 If required, connect IDE or expansion modules to the PC56 Embedded PC
3 Insert modules in the ControlLogix rack
4 Connect your Peripherals
5 Verify Boot Up

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1.2 Verify Jumper Settings

Jumpers are preconfigured, and in most cases, should not be changed. The
following diagrams show the jumper configurations for the PC56 HIST module.

1.2.1 RS-232 (Default)

1.2.2 RS-422 Jumper Setting

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1.2.3 RS-485 Jumper Setting

1.2.4 Jumper Configurations for IDE Drives

IRQ 14

IRQ 15

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1.3 Optional Module Connections

Optional modules must be connected to the PC56 Embedded PC using a side
connect connection. Refer to the following diagrams:

Insert the side-connect connector into the connector on the side of the PC56 as
shown in the diagram. Be careful when inserting the connector as improper
insertion may cause damage to the pins.

1.4 Installing Modules

Caution: Although the PC56 is hot-swappable, it is NOT recommended that you insert the module
into the rack while power to the rack is on. Shut down power to the ControlLogix rack before
performing this step.

Align the module(s) with the top and bottom guides of the backplane and slide
them into the rack until the module is firmly seated in the backplane connector.
With a firm but steady push, snap the module(s) into place.

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If you are inserting multiple modules, make sure that all of the modules are
aligned with their respective slots before you snap them into place.

1.5 Connecting Peripherals

Just like any other PC, the PC56 is fully equipped for connections to a variety of
devices. The inside label provides descriptions of the various ports and
connectors.

Caution: Make sure power to the ControlLogix rack is OFF before connecting peripherals to the
PC56.

1.5.1 Cable Connections

The application ports on the PC56 module support RS-232, RS-422, and RS-485
interfaces. Please inspect the module to ensure that the jumpers are set correctly
to correspond with the type of interface you are using.

Note: When using RS-232 with radio modem applications, some radios or modems require
hardware handshaking (control and monitoring of modem signal lines). Enable this in the
configuration of the module by setting the UseCTS parameter to 1.

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RS-232 Configuration/Debug Port

This port is physically an RJ45 connection. An RJ45 to DB-9 adapter cable is
included with the module. This port permits a PC based terminal emulation
program to view configuration and status data in the module and to control the
module. The cable for communications on this port is shown in the following
diagram:

RS-232 Application Port(s)

When the RS-232 interface is selected, the use of hardware handshaking
(control and monitoring of modem signal lines) is user definable. If no hardware
handshaking will be used, the cable to connect to the port is as shown below:

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RS-232: Modem Connection

This type of connection is required between the module and a modem or other
communication device.

The "Use CTS Line" parameter for the port configuration should be set to 'Y' for
most modem applications.

RS-232: Null Modem Connection (Hardware Handshaking)

This type of connection is used when the device connected to the module
requires hardware handshaking (control and monitoring of modem signal lines).

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RS-232: Null Modem Connection (No Hardware Handshaking)

This type of connection can be used to connect the module to a computer or field
device communication port.

Note: If the port is configured with the "Use CTS Line" set to 'Y', then a jumper is required between
the RTS and the CTS line on the module connection.

RS-422

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RS-485 Application Port(s)

The RS-485 interface requires a single two or three wire cable. The Common
connection is optional and dependent on the RS-485 network. The cable required
for this interface is shown below:

Note: Terminating resistors are generally not required on the RS-485 network, unless you are
experiencing communication problems that can be attributed to signal echoes or reflections. In this
case, install a 120-ohm terminating resistor on the RS-485 line.

RS-485 and RS-422 Tip

If communication in the RS-422/RS-485 mode does not work at first, despite all
attempts, try switching termination polarities. Some manufacturers interpret +/­and A/B polarities differently.

DB9 to RJ45 Adaptor (Cable 14)

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1.6 Verify Operation

Connect your peripherals such as monitor, keyboard, and mouse to the PC56
using the appropriate connectors.

Turn on power to the ControlLogix rack.
If your PC56 system is equipped with a Windows operating system, the

appropriate Windows desktop will appear on your monitor after boot up.

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Support, Service & Warranty PC56 ♦ ControlLogix Platform
Quick Start Guide In-Rack Industrial PC

2 Support, Service & Warranty

In This Chapter

 How to Contact Us: Technical Support..................................................19



Return Material Authorization (RMA) Policies and Conditions...............20

 LIMITED WARRANTY...........................................................................21

ProSoft Technology, Inc. (ProSoft) is committed to providing the most efficient
and effective support possible. Before calling, please gather the following
information to assist in expediting this process:

1 Product Version Number
2 System architecture
3 Network details

If the issue is hardware related, we will also need information regarding:
1 Module configuration and contents of file

o Module Operation
o Configuration/Debug status information
o LED patterns

2 Information about the processor and user data files as viewed through and

LED patterns on the processor.

3 Details about the serial devices interfaced, if any.

2.1 How to Contact Us: Technical Support

Internet

Asia Pacific

+603.7724.2080, [e-mail]
Languages spoken include: Chinese, English

Europe (location in Toulouse, France)

+33 (0) 5.34.36.87.20, [e-mail]
Languages spoken include: French, English

North America/Latin America (excluding Brasil) (location in California)

+1.661.716.5100, [e-mail]
Languages spoken include: English, Spanish

For technical support calls within the United States, an after-hours answering system allows pager
access to one of our qualified technical and/or application support engineers at any time t o answer
your questions.

Brasil (location in Sao Paulo)

[phone], [e-mail]
Languages spoken include: Portuguese, English

Web Site: www.prosoft-technology.com/support
E-mail address: [e-mail]

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2.2 Return Material Authorization (RMA) Policies and Conditions

The following RMA Policies and Conditions (collectively, "RMA Policies") apply to
any returned Product. These RMA Policies are subject to change by ProSoft
without notice. For warranty information, see "Limited Warranty". In the event of
any inconsistency between the RMA Policies and the Warranty, the Warranty
shall govern.

2.2.1 All Product Returns:

a) In order to return a Product for repair, exchange or otherwise, the

Customer must obtain a Returned Material Authorization (RMA) number
from ProSoft and comply with ProSoft shipping instructions.

b) In the event that the Customer experiences a problem with the Product for

any reason, Customer should contact ProSoft Technical Support at one of
the telephone numbers listed above (page
Engineer will request that you perform several tests in an attempt to
isolate the problem. If after completing these tests, the Product is found to
be the source of the problem, we will issue an RMA.

c) All returned Products must be shipped freight prepaid, in the original

shipping container or equivalent, to the location specified by ProSoft, and
be accompanied by proof of purchase and receipt date. The RMA number
is to be prominently marked on the outside of the shipping box. Customer
agrees to insure the Product or assume the risk of loss or damage in
transit. Products shipped to ProSoft using a shipment method other than
that specified by ProSoft or shipped without an RMA number will be
returned to the Customer, freight collect. Contact ProSoft Technical
Support for further information.

d) A 10% restocking fee applies to all warranty credit returns whereby a

Customer has an application change, ordered too many, does not need,
and so on.

19). A Technical Support

2.2.2 Procedures for Return of Units Under Warranty:

A Technical Support Engineer must approve the return of Product under
ProSoft’s Warranty:

a) A replacement module will be shipped and invoiced. A purchase order will

be required.

b) Credit for a product under warranty will be issued upon receipt of

authorized product by ProSoft at designated location referenced on the
Return Material Authorization.

2.2.3 Procedures for Return of Units Out of Warranty:

a) Customer sends unit in for evaluation
b) If no defect is found, Customer will be charged the equivalent of $100

USD, plus freight charges, duties and taxes as applicable. A new
purchase order will be required.

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c) If unit is repaired, charge to Customer will be 30% of current list price

(USD) plus freight charges, duties and taxes as applicable. A new
purchase order will be required or authorization to use the purchase order
submitted for evaluation fee.

The following is a list of non-repairable units:

o 3150 - All
o 3750
o 3600 - All
o 3700
o 3170 - All
o 3250
o 1560 - Can be repaired, only if defect is the power supply
o 1550 - Can be repaired, only if defect is the power supply
o 3350
o 3300
o 1500 - All

2.3 LIMITED WARRANTY

This Limited Warranty ("Warranty") governs all sales of hardware, software and
other products (collectively, "Product") manufactured and/or offered for sale by
ProSoft, and all related services provided by ProSoft, including maintenance,
repair, warranty exchange, and service programs (collectively, "Services"). By
purchasing or using the Product or Services, the individual or entity purchasing or
using the Product or Services ("Customer") agrees to all of the terms and
provisions (collectively, the "Terms") of this Limited Warranty. All sales of
software or other intellectual property are, in addition, subject to any license
agreement accompanying such software or other intellectual property.

2.3.1 What Is Covered By This Warranty

a) Warranty On New Products: ProSoft warrants, to the original purchaser,

that the Product that is the subject of the sale will (1) conform to and
perform in accordance with published specifications prepared, approved
and issued by ProSoft, and (2) will be free from defects in material or
workmanship; provided these warranties only cover Product that is sold as
new. This Warranty expires three years from the date of shipment (the
"Warranty Period"). If the Customer discovers within the Warranty Period
a failure of the Product to conform to specifications, or a defect in material
or workmanship of the Product, the Customer must promptly notify
ProSoft by fax, email or telephone. In no event may that notification be
received by ProSoft later than 39 months. Within a reasonable time after
notification, ProSoft will correct any failure of the Product to conform to
specifications or any defect in material or workmanship of the Product,
with either new or used replacement parts. Such repair, including both
parts and labor, will be performed at ProSoft’s expense. All warranty
service will be performed at service centers designated by ProSoft.

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b) Warranty On Services: Materials and labor performed by ProSoft to repair

a verified malfunction or defect are warranteed in the terms specified
above for new Product, provided said warranty will be for the period
remaining on the original new equipment warranty or, if the original
warranty is no longer in effect, for a period of 90 days from the date of
repair.

2.3.2 What Is Not Covered By This Warranty

a) ProSoft makes no representation or warranty, expressed or implied, that

the operation of software purchased from ProSoft will be uninterrupted or
error free or that the functions contained in the software will meet or
satisfy the purchaser’s intended use or requirements; the Customer
assumes complete responsibility for decisions made or actions taken
based on information obtained using ProSoft software.

b) This Warranty does not cover the failure of the Product to perform

specified functions, or any other non-conformance, defects, losses or
damages caused by or attributable to any of the following: (i) shipping; (ii)
improper installation or other failure of Customer to adhere to ProSoft’s
specifications or instructions; (iii) unauthorized repair or maintenance; (iv)
attachments, equipment, options, parts, software, or user-created
programming (including, but not limited to, programs developed with any
IEC 61131-3, "C" or any variant of "C" programming languages) not
furnished by ProSoft; (v) use of the Product for purposes other than those
for which it was designed; (vi) any other abuse, misapplication, neglect or
misuse by the Customer; (vii) accident, improper testing or causes
external to the Product such as, but not limited to, exposure to extremes
of temperature or humidity, power failure or power surges; or (viii)
disasters such as fire, flood, earthquake, wind and lightning.

c) The information in this Agreement is subject to change without notice.

ProSoft shall not be liable for technical or editorial errors or omissions
made herein; nor for incidental or consequential damages resulting from
the furnishing, performance or use of this material. The user guide
included with your original product purchase from ProSoft contains
information protected by copyright. No part of the guide may be duplicated
or reproduced in any form without prior written consent from ProSoft.

2.3.3 Disclaimer Regarding High Risk Activities

Product manufactured or supplied by ProSoft is not fault tolerant and is not
designed, manufactured or intended for use in hazardous environments requiring
fail-safe performance including and without limitation: the operation of nuclear
facilities, aircraft navigation of communication systems, air traffic control, direct
life support machines or weapons systems in which the failure of the product
could lead directly or indirectly to death, personal injury or severe physical or
environmental damage (collectively, "high risk activities"). ProSoft specifically
disclaims any express or implied warranty of fitness for high risk activities.

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2.3.4 Intellectual Property Indemnity

Buyer shall indemnify and hold harmless ProSoft and its employees from and
against all liabilities, losses, claims, costs and expenses (including attorney’s
fees and expenses) related to any claim, investigation, litigation or proceeding
(whether or not ProSoft is a party) which arises or is alleged to arise from Buyer’s
acts or omissions under these Terms or in any way with respect to the Products.
Without limiting the foregoing, Buyer (at its own expense) shall indemnify and
hold harmless ProSoft and defend or settle any action brought against such
Companies to the extent based on a claim that any Product made to Buyer
specifications infringed intellectual property rights of another party. ProSoft
makes no warranty that the product is or will be delivered free of any person’s
claiming of patent, trademark, or similar infringement. The Buyer assumes all
risks (including the risk of suit) that the product or any use of the product will
infringe existing or subsequently issued patents, trademarks, or copyrights.

a) Any documentation included with Product purchased from ProSoft is

protected by copyright and may not be duplicated or reproduced in any
form without prior written consent from ProSoft.

b) ProSoft’s technical specifications and documentation that are included

with the Product are subject to editing and modification without notice.

c) Transfer of title shall not operate to convey to Customer any right to make,

or have made, any Product supplied by ProSoft.

d) Customer is granted no right or license to use any software or other

intellectual property in any manner or for any purpose not expressly
permitted by any license agreement accompanying such software or other
intellectual property.

e) Customer agrees that it shall not, and shall not authorize others to, copy

software provided by ProSoft (except as expressly permitted in any
license agreement accompanying such software); transfer software to a
third party separately from the Product; modify, alter, translate, decode,
decompile, disassemble, reverse-engineer or otherwise attempt to derive
the source code of the software or create derivative works based on the
software; export the software or underlying technology in contravention of
applicable US and international export laws and regulations; or use the
software other than as authorized in connection with use of Product.

f) Additional Restrictions Relating To Software And Other Intellectual

Property
In addition to compliance with the Terms of this Warranty, Customers

purchasing software or other intellectual property shall comply with any
license agreement accompanying such software or other intellectual
property. Failure to do so may void this Warranty with respect to such
software and/or other intellectual property.

2.3.5 Disclaimer of all Other Warranties

The Warranty set forth in What Is Covered By This Warranty (page 21) are in lieu
of all other warranties, express or implied, including but not limited to the implied
warranties of merchantability and fitness for a particular purpose.

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2.3.6 Limitation of Remedies **

In no event will ProSoft or its Dealer be liable for any special, incidental or
consequential damages based on breach of warranty, breach of contract,
negligence, strict tort or any other legal theory. Damages that ProSoft or its
Dealer will not be responsible for included, but are not limited to: Loss of profits;
loss of savings or revenue; loss of use of the product or any associated
equipment; loss of data; cost of capital; cost of any substitute equipment,
facilities, or services; downtime; the claims of third parties including, customers of
the Purchaser; and, injury to property.

** Some areas do not allow time limitations on an implied warranty, or allow the exclusion or
limitation of incidental or consequential damages. In such areas, the above limitations may not
apply. This Warranty gives you specific legal rights, and you may also have other rights which vary
from place to place.

2.3.7 Time Limit for Bringing Suit

Any action for breach of warranty must be commenced within 39 months
following shipment of the Product.

2.3.8 No Other Warranties

Unless modified in writing and signed by both parties, this Warranty is
understood to be the complete and exclusive agreement between the parties,
suspending all oral or written prior agreements and all other communications
between the parties relating to the subject matter of this Warranty, including
statements made by salesperson. No employee of ProSoft or any other party is
authorized to make any warranty in addition to those made in this Warranty. The
Customer is warned, therefore, to check this Warranty carefully to see that it
correctly reflects those terms that are important to the Customer.

2.3.9 Allocation of Risks

This Warranty allocates the risk of product failure between ProSoft and the
Customer. This allocation is recognized by both parties and is reflected in the
price of the goods. The Customer acknowledges that it has read this Warranty,
understands it, and is bound by its Terms.

2.3.10 Controlling Law and Severability

This Warranty shall be governed by and construed in accordance with the laws of
the United States and the domestic laws of the State of California, without
reference to its conflicts of law provisions. If for any reason a court of competent
jurisdiction finds any provisions of this Warranty, or a portion thereof, to be
unenforceable, that provision shall be enforced to the maximum extent
permissible and the remainder of this Warranty shall remain in full force and
effect. Any cause of action with respect to the Product or Services must be
instituted in a court of competent jurisdiction in the State of California.

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R

Return Material Authorization (RMA) Policies and

Index

A

All Product Returns: • 20
Allocation of Risks • 24

C

Cable Connections • 12
Carton Content • 7
Connecting Peripherals • 12
Controlling Law and Severability • 24

D

DB9 to RJ45 Adaptor (Cable 14) • 16
Disclaimer of all Other Warranties • 23
Disclaimer Regarding High Risk Activities • 22

H

How to Contact Us

Technical Support • 19, 20

I

IDE Modules • 8
Installing Modules • 8, 11
Installing the PC56 Embedded PC • 7
Intellectual Property Indemnity • 23
IRQ 14 • 10
IRQ 15 • 10

J

Jumper Configurations for IDE Drives • 10

Conditions • 20

RS-232

Modem Connection • 14
Null Modem Connection (Hardware Handshaking)

• 14

Null Modem Connection (No Hardware

Handshaking) • 15
RS-232 (Default) • 9
RS-232 Application Port(s) • 13
RS-232 Configuration/Debug Port • 13
RS-422 • 15
RS-422 Jumper Setting • 9
RS-485 and RS-422 Tip • 16
RS-485 Application Port(s) • 16
RS-485 Jumper Setting • 10

S

Support, Service & Warranty • 19

T

Time Limit for Bringing Suit • 24

V

Verify Jumper Settings • 9
Verify Operation • 17

W

Warnings • 2
What Is Covered By This Warranty • 21, 23
What Is Not Covered By This Warranty • 22

Y

Your Feedback Please • 3

Limitation of Remedies ** • 24
LIMITED WARRANTY • 21

No Other Warranties • 24

Optional Module Connections • 11

PC56 Modules • 2
PC56™ Battery Warning • 3
Pinouts • 12, 16
Procedures for Return of Units Out of Warranty: • 20
Procedures for Return of Units Under Warranty: • 20
ProSoft Technology® Product Documentation • 3

ProSoft Technology, Inc. Page 25 of 25
November 18, 2009

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