Pilz PNOZ XV2 Data Sheet

E-STOP relays, safety gate monitors

Up to Category 4, EN 954-1

PNOZ XV2

Safety relay for monitoring E-STOP
pushbuttons and safety gates.

Approvals

PNOZ XV2







Unit features

` Positive-guided relay outputs:

– 2 safety contacts (N/O), instanta-

neous

– 2 safety contacts (N/O), delay-on

de-energisation

` Connection options for:

– E-STOP pushbutton
– Safety gate limit switch
– Reset button

` LED indicator for:

– Switch status channel 1/2
– Supply voltage
– Reset circuit

` Delay-on de-energisation, fixed or

selectable

` Delay time can be cancelled via re-

set button

` See order reference for unit types

Unit description

The safety relay meets the require­ments of EN 60204-1 and IEC 60204­1 and may be used in applications with

` E-STOP pushbuttons
` Safety gates

The max. category the safety contacts
can achieve in accordance with EN
954-1 is stated in the technical details.

Safety features

The relay conforms to the following
safety criteria:

` The circuit is redundant with built-in

self-monitoring.

` The safety function remains effecti-

ve in the case of a component failu­re.

` The correct opening and closing of

the safety function relays is tested
automatically in each on-off cycle.

` The unit has an electronic fuse.

Block diagram

A1 A2

=

Power

=

S11 S12

Reset/

Start

S13 S14

S21 S22

InputInput

Reset/

Start

S33 S34

S31 S32

Input

Reset

t

Y39 Y40

K3

K1

K4

K2

13 23

14 24

37 47

38 48

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

NSG-D-2-062-11/04

E-STOP relays, safety gate monitors

Up to Category 4, EN 954-1

PNOZ XV2

Function description

` Single-channel operation: no red-

undancy in the input circuit, earth
faults in the reset circuit are detec­ted.

` Dual-channel operation with detec-

tion of shorts across contacts: red­undant input circuit, detects

Timing diagram

POWER

Reset/Start

Reset t

v

Input

Output safe

Output safe del

– earth faults in the reset and input

circuit,

– short circuits in the input circuit

and, with a monitored reset, in
the reset circuit too,

– shorts between contacts in the

input circuit.

` Automatic start: Unit is active once

the input circuit has been closed.

1 2

t4

t1 t2

t1

t3 t2

t3

t1

` Monitored reset: Unit is active once

the input circuit is closed and once
the reset circuit is closed after the
waiting period has elapsed
(see technical details).

` Increase in the number of available

contacts by connecting contact ex­pander modules or external contac­tors/relays.

t2

t3 t4 t3

t2t1

Key

` Power: Supply voltage
` Reset/start: Reset circuit S13-S14,

S33-S34

` Reset t

: Y39-Y40

v

` Input: Input circuits S11-S12, S21-

S22, S31-S32

Wiring

Please note:

` Information given in the “Technical

details” must be followed.

` Outputs 13-14, 23-24 are instanta-

neous safety contacts, outputs 37­38, 47-48 are delay-on de-energi­sation safety contacts.

` To prevent contact welding, a fuse

should be connected before the
output contacts (see technical de­tails).

` Calculation of the max. cable runs

in the input circuit:

l

max

R

lmax

=

I

max

Rl / km

= max. overall cable resi-

R

lmax

stance (see technical details)

/km = cable resistance/km

R

l

` Use copper wire that can withstand

60/75 °C.

` Output safe: Safety contacts, in-

stantaneous 13-14, 23-24

` Output safe del: Safety contacts,

delayed 37-38, 47-48

` c: Automatic reset
` d: Monitored reset

` Sufficient fuse protection must be

provided on all output contacts with
capacitive and inductive loads.

: Switch-on delay

` t

1

` t2: Delay-on de-energisation

: Delay time

` t

3

` t4: Waiting period

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

NSG-D-2-062-11/04Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

-2

E-STOP relays, safety gate monitors

Up to Category 4, EN 954-1

PNOZ XV2

Preparing for operation

` Supply voltage

Supply voltage AC DC

` Input circuit

Input circuit Single-channel Dual-channel
E-STOP

without detection of shorts across
contacts

S21
S22

S12
S11
S32

S31

S1

E-STOP
with detection of shorts across con­tacts

S11
S12

Safety gate
without detection of shorts across
contacts

S21
S22

S12
S11
S32

S31

S1

A1

A2

S22
S32
S31
S21

L+

L-

S1

Safety gate
with detection of shorts across con­tacts

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

S11
S12

S22
S21
S32

S31

S1

NSG-D-2-062-11/04

S2

E-STOP relays, safety gate monitors

Up to Category 4, EN 954-1

PNOZ XV2

` Reset circuit

Reset circuit E-STOP wiring (single-channel)

Safety gate (single-channel)

E-STOP wiring (dual-channel)
Safety gate (dual-channel)

Automatic reset

S13

S2S1

S3

Monitored reset

S33
S34

S13
S14

S14

S13
S14

S3

S33
S34

S13
S14

` Reset

Reset Link N/C contact for resetting the delay

time

Link or N/C contact

Y39

Y40

Y39
Y40

` Feedback loop

Feedback loop Automatic reset Monitored reset
Contacts from external contactors

S13
S14

13 (23)
14 (24)

K5

K6

K5

K6

L1
N

` Key

S1/S2

E-STOP pushbutton/ safety
gate switch

S3 Reset button

Switch operated

Gate open

Gate closed

S33

S34
13 (23)
14 (24)

K5

K6

K5

K6

S3

L1
N

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

NSG-D-2-062-11/04Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

-4

E-STOP relays, safety gate monitors

Up to Category 4, EN 954-1

PNOZ XV2

Terminal configuration

Installation

` The safety relay should be installed

in a control cabinet with a protec­tion type of at least IP54.

` Use the notch on the rear of the unit

to attach it to a DIN rail.

` Ensure the unit is mounted securely

on a vertical DIN rail (35 mm) by
using a fixing element (e.g. retaining
bracket or an end angle).

Dimensions

75 (2.95")

87 (3.42")

121 (4.76")

45

(1.77")

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

NSG-D-2-062-11/04

E-STOP relays, safety gate monitors

Up to Category 4, EN 954-1

PNOZ XV2

Notice

Service life graph

This data sheet is only intended for use
during configuration. For installation

10

and operation, please refer to the ope­rating instructions supplied with the
unit.

1

D Nennbetriebstrom (A)

GB Nominal operating current (A)

F Courant coupé (A)

Technical details

Electrical data

Supply voltage UB DC 24 V
Voltage tolerance -15% / +10%
Power consumption 4.5 W
Residual ripple DC 160 %
Voltage and current at
input circuit: 24.0 VDC

reset circuit: 24.0 VDC
feedback loop: 24.0 VDC
Output contacts in accordance with EN 954-1, Category 4
Output contacts in accordance with EN 954-1
Category 1 Order no. 774500, 774508
Category 3

Utilisation category in accordance with EN 60947-4-1
AC1: 240 V

DC1: 24 V

Utilisation category in accordance with EN 60947-5-1
AC15: 230 V
DC13 (6 cycles/min): 24 V

Contact material AgSnO
External contact fuse protection (EN 60947-5-1)
Blow-out fuse, quick

Blow-out fuse, slow
Circuit breaker
Max. overall cable resistance R
reset circuits

input circuits,

lmax

Single-channel
Dual-channel with detection of shorts across contacts

0.1

E Corriente nominal de servicio (A)

I Corrente di esercizio nominale (A)

NL Nominale bedrijfsstroom (A)

10 100 1000 10000

D Schaltspielzahl x 10
GB Cycles x 10
F Nombre de manvres x 10

35.0 mA

40.0 mA

5.0 mA

Safety contacts (N/O): 2 ST
Safety contacts (N/O), delayed: 2 ST
When delay time >30 s
When delay time <30 s

I

: 0.01 A, I

min

P

: 2,000 VA

max

I

: 0.01 A, I

min

P

: 200 W

max

: 5.0 A

I

max

I

: 7.0 A

max

10 A
6 A
6 A, 24 VAC/DC, characteristic B/C

100 Ohm
10 Ohm

3

+ 0.2 µm Au

2

AC15: 230 V

DC13: 24 V

3

: 8.0 A

max

: 8.0 A

max

DC1: 24 V

AC1: 230 V

E Número de ciclos x 10
I Numero dei cicli di commutazione x 10

3

NL Aantal schakelingen x 10

3

3

3

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

NSG-D-2-062-11/04Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

-6

E-STOP relays, safety gate monitors

Up to Category 4, EN 954-1

PNOZ XV2

Times

Switch-on delay
with automatic reset typ.
with automatic reset max.
with automatic reset after power on typ.
with automatic reset after power on max.
with monitored reset typ.
with monitored reset max.
Delay-on de-energisation
with E-STOP typ.
with E-STOP max.
with power failure typ.
with power failure max.
Recovery time at max. switching frequency 1/s
after E-STOP
after power failure
Delay time t
selectable

fixed

Repetition accuracy
Time accuracy
Waiting period with a monitored reset 300 ms

Min. start pulse duration with a monitored reset 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms

Environmental data

EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6
Frequency
Amplitude
Climatic suitability EN 60068-2-78
Airgap creepage VDE 0110-1
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet)
Housing

Terminals

Mechanical data

Housing material
Housing
Front

Max. cross section of external conductors with screw terminals
1 core flexible
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve
without crimp connectors or with TWIN crimp connectors

Torque setting with screw terminals 0.60 Nm
Dimensions (H x W x D) 87 mm x 45 mm x 121 mm
Weight 350 g Order no.: 774502, 774500, 774508

v

350 ms
650 ms
385 ms
700 ms
45 ms
70 ms

15 ms
30 ms
85 ms
200 ms

50 ms + t
250 ms

0.10 s, 0.20 s, 0.30 s, 0.40 s, 0.50 s, 0.60 s, 0.70 s, 0.80 s, 1.00 s,

1.50 s, 2.00 s, 3.00 s Order no.: 774502

0.00 s, 0.50 s, 1.00 s, 2.00 s, 4.00 s, 6.00 s, 8.00 s, 10.00 s, 15.00
s, 20.00 s, 25.00 s, 30.00 s Order no.: 774500

0.00 s, 5.00 s, 10.00 s, 20.00 s, 40.00 s, 60.00 s, 80.00 s, 100.00
s, 150.00 s, 200.00 s, 250.00 s, 300.00 s Order no.: 774508

0.5 s Order no.: 774504, 3.0 s Order no.: 774505, 10 s Order no.:

774506

2 %

-15% / +15% +50 ms

10 - 55 Hz

0.35 mm

IP54
IP40
IP20

PPO UL 94 V0
ABS UL 94 V0

0.20 - 4.00 mm

0.20 - 2.50 mm

0.20 - 2.50 mm

340 g Order no.: 774504, 774505, 774506

v

2

2
2

The standards current on 11/03 apply.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

NSG-D-2-062-11/04

E-STOP relays, safety gate monitors

Up to Category 4, EN 954-1

PNOZ XV2

Max. continuous current

Number of contacts I
1 8.00 A
2 6.80 A
3 5.50 A
4 4.80 A

Order reference

Type Features Terminals Order no.

PNOZ XV2 24 VDC 0.5 s fixed Screw terminals 774 504
PNOZ XV2 24 VDC 3.0 s fixed Screw terminals 774 505
PNOZ XV2 24 VDC 10.0 s fixed Screw terminals 774 506
PNOZ XV2 24 VDC 3 s selectable Screw terminals 774 502
PNOZ XV2 24 VDC 30 s selectable Screw terminals 774 500
PNOZ XV2 24 VDC 300 s selectable Screw terminals 774 508

(A) at UBDC

max

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

NSG-D-2-062-11/04Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

-8