PIAGGIO X10 500ie Executive 2012 Owner's Manual

PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new scooter and it will serve you well for a long time to come. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must be transferred to the new owner.
X10 500ie Executive
Ed. 01_09/2012
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Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.
The signs that you see on this page are very important. They are used to highlight parts of the booklet that should be read with particular care. The different symbols are used to make each topic in the manual simple and quick to locate.
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INDEX
VEHICLE...................................................................................... 7
Dashboard................................................................................ 8
Analogue instrument panel....................................................... 10
Clock......................................................................................... 13
Digital lcd display...................................................................... 13
Maintenance icons................................................................ 21
Setting the outside temperature display................................ 22
Setting the hour/minutes function.......................................... 22
*MODE* button...................................................................... 23
Key switch................................................................................. 24
Locking the steering wheel.................................................... 25
Releasing the steering wheel................................................ 25
Switch direction indicators........................................................ 26
Horn button............................................................................... 26
Light switch............................................................................... 27
Emergency flashing light button................................................ 27
Start-up button.......................................................................... 28
Engine stop button.................................................................... 28
System ABS.............................................................................. 29
System ASR.............................................................................. 30
The immobilizer system............................................................ 34
Keys...................................................................................... 35
Immobilizer device enabled indicator led.............................. 36
Operation............................................................................... 36
Programming the immobilizer system................................... 37
Accessing the fuel tank............................................................. 38
Power supply socket................................................................. 40
USB socket............................................................................... 40
The saddle................................................................................ 42
Opening the saddle............................................................... 42
Opening the side panels........................................................... 43
Identification.............................................................................. 44
Rear top box opening................................................................ 45
Predisposed for installation of accessories............................... 46
USE.............................................................................................. 47
Checks...................................................................................... 48
Refuelling.................................................................................. 48
Tyre pressure............................................................................ 50
Shock absorbers adjustment.................................................... 51
Running in................................................................................. 54
Starting up the engine............................................................... 55
Precautions........................................................................... 57
Stopping the engine.................................................................. 58
Stand......................................................................................... 59
Automatic transmission............................................................. 61
Safe driving............................................................................... 61
MAINTENANCE........................................................................... 65
Engine oil level.......................................................................... 66
Engine oil level check............................................................ 66
Engine oil top-up................................................................... 67
Warning light (insufficient oil pressure)................................. 68
Engine oil change.................................................................. 68
Hub oil level.............................................................................. 69
Tyres......................................................................................... 70
Spark plug dismantlement........................................................ 71
Removing the air filter............................................................... 73
Air filter cleaning....................................................................... 74
Cooling fluid level...................................................................... 74
Checking the brake oil level...................................................... 76
Braking system fluid top up................................................... 77
Battery....................................................................................... 78
Use of a new battery............................................................. 80
Long periods of inactivity.......................................................... 80
Fuses........................................................................................ 81
Lamps....................................................................................... 86
Front light group........................................................................ 88
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Headlight adjustment............................................................. 88
Front direction indicators........................................................... 91
Rear optical unit........................................................................ 92
Rear turn indicators................................................................... 93
Number plate light..................................................................... 94
Helmet compartment lighting bulb............................................ 95
Rear-view mirrors...................................................................... 95
Front and rear disc brake.......................................................... 96
Puncture.................................................................................... 97
Periods of inactivity................................................................... 98
Cleaning the vehicle.................................................................. 98
Troubleshooting........................................................................ 100
TECHNICAL DATA...................................................................... 105
Data.......................................................................................... 108
Toolkit....................................................................................... 110
SPARE PARTS AND ACCESSORIES........................................ 111
Warnings................................................................................... 112
SCHEDULED MAINTENANCE.................................................... 115
Scheduled servicing table......................................................... 116
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X10 500ie Executive
Chap. 01
Vehicle
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Dashboard (01_01)
01_01
8
A = Ignition key-switch B = Fuel tank door opening button C = Saddle opening button D = Hazard switch E= ASR button F = Dashboard left glove-box G = Horn button H = Rear brake lever I = Turn indicator switch L = Passing button M = Headlight switch N = Instrument panel O = Engine stop switch (RUN/OFF) P = Mode button Q = Front brake lever R = Starter button S = Dashboard right glove-box T = USB socket U = Expansion tank cap V = Plug socket W = Toolkit compartment X = Fuel tank door emergency opening lever Y = Saddle emergency opening lever
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Z = Rear suspension preloading adjustment buttons
Analogue instrument panel (01_02)
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01_02
A - Fuel gauge B - Speedometer
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C - Fuel reserve warning light D - Insufficient oil pressure warning light E - Engine not startable warning light F - Low beam warning light G - Turn indicator warning light H - Hazard warning light I - Immobilizer LED L - Engine control telltale light and engine failure warning light M - ABS warning light N - ASR warning light O - Coolant temperature indicator P - Engine rpm indicator Q - SET Button R - Digital display S - ODO/TRIP Button
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01_03
Clock (01_03)
The clock displays, when the vehicle key is set to the «KEY ON» position, hours and minutes, as per manual setting, in the «hh:mm» format.
Set the correct time as described in «Hours/minutes function setting ».
WARNING FOR SAFETY REASONS THE TIME SETTING IS ONLY POSSIBLE WITH THE VE-
HICLE AT A STANDSTILL. WARNING DISCONNECTING THE BATTERY CABLES WILL RESET THE CLOCK
01_04
Digital lcd display (01_04, 01_05, 01_06, 01_07, 01_08, 01_09, 01_10, 01_11, 01_12, 01_13, 01_14, 01_15, 01_16, 01_17)
Turn the ignition key to the KEY ON position:
- all the functions on the digital display «1» light up;
- all the warning lights «2» on the instrument panel light up;
- the fuel reserve warning light «3» remains on for two seconds and stops on the indication on the amount of fuel in the tank, at ignition;
- the needles move up to full scale and back.
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01_05
The digital display can be divided into five main zones, within which the functions and settings are developed:
- indication of temperature and ice warning «4»;
- maintenance icon «5»;
- clock «6»;
- information about speed, instantaneous and average travel, autonomy and battery voltage «7»;
- information about distances «8» for the «TOTAL», «TRIP A» and «TRIP B» func­tions.
- rear shock absorber adjustment icon «9»
01_06
01_07
The vehicle has three main buttons to navigate the digital display:
- «MODE» button, positioned on the right switch, front side;
- «ODO/TRIP» and «SET» buttons, positioned below the digital display.
N.B. THE NAVIGATION OF THE DISPLAY DEFINES:
- «BRIEF PRESSURE»: PRESSING THE BUTTON INDICATED FOR LESS THAN HALF A SECOND;
- «LONG PRESSURE»: PRESSING THE BUTTON INDICATED FOR MORE THAN THREE SECONDS.
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DISPLAY NAVIGATION MAIN MENU
The display navigation is developed mainly on the three main menu screen pages:
- «TOTAL»: is the totalizer screen page and shows the total information stored from the beginning of the first start of the vehicle;
- «TRIP A»: is the screen page of the first partial value to be stored; illustrates the related information the at determined intervals;
- «TRIP B»: is the screen page of the second partial value to be stored; illustrates the related information the at the determined interval.
It is possible to navigate between the «TOTAL», «TRIP A» and «TRIP B» main menus (in this order), by briefly pressing the «ODO/TRIP» button or by briefly double pressing the MODE button.
Each of these main menus is in turn navigable in different ways and with different functions, depending on the command that is applied:
- BRIEF PRESS OF THE «MODE» BUTTON
- BRIEF DOUBLE PRESS OF THE «MODE» BUTTON
- LONG PRESS OF THE «MODE» BUTTON
- BRIEF PRESS OF THE «ODO/TRIP» BUTTON
- LONG PRESS OF THE «ODO/TRIP» BUTTON
- BRIEF PRESS OF THE «MODE» BUTTON
The «TOTAL» screen page in the central area of the display allows to check, in se­quence:
- travel indicated in «km/l» or in «mi/gal»;
- residual estimated autonomy expressed in «km» or «mi»;
- battery voltage expressed in «V». The total distance travelled since the first start of the vehicle, expressed in«km» or
«mi» is indicated in the lower area of the display.
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The «TRIP A» screen page in the central area of the display allows to check, in se­quence:
- travel indicated in «km/l» or in «mi/gal»;
- average travel calculated starting from the statistics start «TRIP A», expressed in «km/l» or in «mi/gal»;
- residual estimated autonomy expressed in «km» or «mi»;
- time displayed in «hh:mm» calculated from the statistics start «TRIP A»;
- average speed starting from the statistics start «TRIP A», expressed in «km/h» or «mph»;
- maximum speed reached, recorded starting from the statistics start «TRIP A», ex­pressed in «km/h» or «mph»;
- battery voltage expressed in «V». The distance travelled measured from the statistics start «TRIP A», expressed in«km»
or «mi» is indicated in the lower area of the display. The «TRIP B» screen page in the central area of the display allows to check, in se-
quence:
- travel indicated in «km/l» or in «mi/gal»;
- average travel calculated starting from the statistics start «TRIP B», expressed in «km/l» or in «mi/gal»;
- residual estimated autonomy expressed in «km» or «mi»;
- time displayed in «hh:mm» calculated from the statistics start «TRIP B»;
- average speed starting from the statistics start «TRIP B», expressed in «km/h» or «mph»;
- maximum speed reached, recorded starting from the statistics start «TRIP B», ex­pressed in «km/h» or «mph»;
- battery voltage expressed in «V». The distance travelled measured from the statistics start «TRIP B», expressed in«km»
or «mi» is indicated in the lower area of the display.
BRIEF DOUBLE PRESS OF THE «MODE» BUTTON
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Same function as the short press of the «ODO/TRIP» button.
LONG PRESS OF THE «MODE» BUTTON
From any function of any screen page, pressing and holding the «MODE» button switches to the «travel» of the respective screen page of the main menu.
BRIEF PRESS OF «ODO/TRIP» BUTTON
The following screen pages are shown cyclically: «TOTAL», «TRIP A», «TRIP B».
LONG PRESS OF THE «ODO/TRIP»BUTTON
- If the «TOTAL» screen page is active, nothing will happen;
- in any of the screen pages of «TRIP A», the information stored since the statistics start «TRIP A» is reset;
- in any of the screen pages of «TRIP B», the information stored since the statistics start «TRIP B» is reset.
SCREEN PAGES AND OPERATIONS ON THE SUBMENU
01_08
MAXIMUM, AVERAGE AND INSTANTANEOUS SPEED
- The indication of the instantaneous speed is detectable on the speedometer.
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01_09
- Navigating on the display as described, the total «AVG» average speed of TRIP A or TRIP B can be displayed, depending on the menu consulted.
01_10
- Navigating on the display as described, the total «MAX» maximum speed reached of TRIP A or TRIP B can be displayed, depending on the menu consulted.
01_11
INSTANTANEOUS TRAVEL AND AVERAGE TRAVEL
Are indicated in «km/l» or in «mi/gal», according to the measurement unit set in the display.
- The travel is the first screen page displayed on the display and is also the one you return to, with a long press of the «MODE» button, that enables to exit from the sub­menu related to «TOTAL», «TRIP A» or «TRIP B».
- The average travel, in each of the submenus, is the next screen page and can be distinguished by the «AVG» indication.
Both consumptions are calculated values.
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01_12
The travel is displayed only if the speed is greater than 5 km/h (3 mph), otherwise the symbol «--.-» is displayed.
The average distance is also calculated with the vehicle stopped, but turned on. In the case of resetting data with the «ODO/TRIP» button, the average travel will be indicated after travelling at least 0.1 km (0.1 mi).
01_13
RESIDUAL AUTONOMY
The residual autonomy, indicated in «km» or «mi» according to the display settings, is a calculated and estimated value.
Residual autonomy is estimated based on the average travel of the last three minutes, therefore a better estimation of autonomy if riding at a constant speed is calculated.
From the lighting up of the reserve warning light, the residual autonomy value indicated will be «---». Refuel as soon as possible.
MEASUREMENT UNIT
To change the measurement units used on the display, proceed as follows:
- insert the key and turn it to the «KEY ON» position;
- pressing and holding the «MODE» button the measurement units on the display start flashing;
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- with a brief press of the «MODE» button, it is possible to change the desired meas­urement, that will stop flashing;
- with a long press of the «SET» button the choice is confirmed and it is possible to repeat the operation for other sizes.
01_14
BATTERY
Indicates the instantaneous voltage (Volts) of the battery. A value around 14-14.5V while riding indicates a correct operating state of the battery
recharge system. Under these conditions an efficient battery is properly charged to its maximum.
In the case where the battery voltage remains under 12.0V in riding conditions, it can indicate a malfunction in the battery recharge system or the battery itself. In case the engine is shut-down, the subsequent restarting may no longer be possible.
01_15
CHRONOMETER
The «TIME» submenu indicates time, expressed in «hh:mm», passed by the reset of the TRIP (A or B) in progress.
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01_16
REAR SHOCK ABSORBER ADJUSTMENT ICON
The rear shock absorber adjustment icon indicates the adjustment status of the rear suspension preloading.
01_17
Press on the «UP» and «DOWN» buttons, after setting the key to «ON», to increase or decrease the rear shock absorber preloading.
01_18
Maintenance icons (01_18)
The maintenance icon flashes for five seconds each time the vehicle is turned on after the check of the dashboard, since 300 km before the expiry of each service coupon.
Similarly, upon achieving the determined distance from the periodic maintenance in­tervals (the first at 1000 km and then from 5000 km included, after every 5000 km), the icon stays on until the established maintenance is performed.
For routine maintenance and icon reset, contact an Authorised Service Centre.
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OTHERWISE MAKE THE FIRST CHECK, AS DEFINED AND DETERMINED BY PERIODIC MAINTENANCE TABLE, AT A DISTANCE OF 1000 km.
01_19
Setting the outside temperature display (01_19)
The outside temperature indication is shown on the left of the display, in «°C» or «° F» according to the measurement unit set.
In the case in which the outside temperature is less than 3°C, further caution is rec­ommended in the use of the vehicle; the asterisk indicates the possible presence of ice on the road surface.
01_20
Setting the hour/minutes function (01_20, 01_21)
To set or adjust the time, with vehicle running or with key inserted in «KEY ON» po­sition, proceed as follows:
- with a long press of the "SET" button, the number of hours flashes in "hh" format;
- adjust the hours value by briefly pressing the same «SET» button;
- with a long press, the set value is confirmed (or present value if not modified) and it causes the flashing of the minutes value in the format «mm».
- adjust the minutes value by briefly pressing the same «SET» button;
- with a long press, the set value is confirmed (or present value if not modified) and it exits from the clock adjustment.
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01_21
If, during the adjustment procedure, the «SET» button is not pressed for a time longer than ten seconds, the procedure is interrupted and clock value remains the same as before the adjustment; repeat the adjustment operations.
WARNING FOR SAFETY REASONS THE TIME SETTING IS ONLY POSSIBLE WITH THE VE-
HICLE AT A STANDSTILL. WARNING DISCONNECTING THE BATTERY CABLES WILL RESET THE CLOCK
01_22
01_23
*MODE* button (01_22, 01_23)
Pushing the "ODO/TRIP" button for less than a second allows consecutively the fol­lowing functions:
Total odometer «TOTAL»
Partial odometer «TRIP A»
Partial odometer «TRIP B»
Pressing the «MODE» button, within each function, allows to consecutively access additional functions.
TOTAL
- Travel (km/l)
- Estimated residual autonomy (km)
- Battery voltage (V)
TRIP A
- Travel (km/l)
- AVG Average travel (km/l)
- Estimated residual autonomy (km)
- Trip Time: chronometer (hh:mm)
- AVG average speed (km/h)
- MAX maximum speed reached (km/h)
- Battery voltage (V)
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TRIP B
- Travel (km/l)
- AVG Average travel (km/l)
- Estimated residual autonomy (km)
- Trip Time: chronometer (hh:mm)
- AVG average speed (km/h)
- MAX maximum speed reached (km/h)
- Battery voltage (V)
Pressing and holding the «ODO/TRIP» button in the «TRIP A» and «TRIP B» screen pages, allows to reset all counters for that TRIP.
Key switch (01_24)
The key switch «A» is located on the knee-guard panel.
01_24
SWITCH POSITIONS ON«1»: Ready to start position, non-extractable key, mechanical antitheft device dis-
abled. OFF «2»: Ignition disabled, extractable key, steering lock disengaged, front glove-box
unlocked (after pressure). LOCK «3»: Ignition disabled, extractable key, steering lock disengaged.
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01_25
Locking the steering wheel (01_25)
Turn the handlebar to the left (as far as it will go), turn the key to «LOCK» and remove the key.
01_26
Releasing the steering wheel (01_26)
Reinsert the key and turn it to «OFF».
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01_27
Switch direction indicators (01_27)
Move switch «A» to the left to indicate a left turn; move switch «A» to the right to indicate a right turn. Push the central part of switch «A» to deactivate the turn indica­tors.
01_28
Horn button (01_28)
Press the «A» button to sound the horn.
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01_29
Light switch (01_29)
If the light switch «A» is set to «1», the low beam light is turned on; if it is set to « the high beam is activated.
Press the «B» button to activate the low beam light flashing (passing).
01_30
Emergency flashing light button (01_30)
It enables the activation of the four turn indicators simultaneously. The control « can be enabled only with the key set to «ON», but once enabled, it keeps functioning even if the key is set to «OFF» or «LOCK». To disable this function, simply turn the ignition switch to «ON».
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01_31
01_32
Start-up button (01_31, 01_32)
Make sure the engine stop switch«A» is in the Run «1» position that the side stand is in a raised position.
To start the engine, pull either one of the two brake levers and press the starter button «B».
Keep the throttle grip to idle.
01_33
Engine stop button (01_33)
The engine can be started when the emergency stop switch «A» is in position «1» RUN; if the emergency stop switch «A» is in position «0» OFF the engine cannot be
started or it stops if it was running.
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CAUTION
WHILE RIDING OPERATE THE ENGINE STOP SWITCH ONLY IN CASE OF EMER­GENCY.
01_34
01_35
System ABS (01_34, 01_35)
The vehicle is equipped with a locking ABS system on the wheels.
A: Tone wheel B: Speed sensor
ABS: It is a hydraulic - electronic device that limits the pressure within the braking circuit when a sensor, located on the wheel, detects its tendency to lock. This system prevents the wheels from locking to avoid the risk of falling.
In case of failure of the ABS system, immediately reported to the rider with ABS warn­ing light on the instrument panel, the vehicle retains the characteristics of a conven­tional braking system. In case of ABS warning light, reduce speed and go to an Authorised Service Centre for the appropriate checks. The safety provided by the ABS does not, in any case, justify risky manoeuvres. The stopping distance may be greater, compared to a conventional vehicle equipped with traditional braking in the following conditions:
Riding on rough roads, with gravel or snow
Riding on roads with holes or bumps
It is therefore recommended to reduce speed in these conditions.
AT VERY LOW SPEEDS (LESS THAN 5 KM/H) THE ABS SYSTEM IS DISABLED. IT IS RECOMMENDED TO PAY ATTENTION THEREFORE IN CASES OF BRAK-
ING IN LOW GRIP CONDITIONS AT LOW SPEED (FOR EXAMPLE BRAKING ON
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GARAGE FLOOR TILES AFTER HAVING RIDDEN ON WET ROADS OR SIMILAR SITUATIONS)
N.B. THE ABS WARNING LIGHT TURNS ON AND STAYS ON UNTIL REACHING 5 KM/
H. CAUTION
IN THE EVENT OF MALFUNCTION OF THE BATTERY, THE ABS - ASR SYSTEM TURNS OFF
System ASR (01_36, 01_37)
ASR SYSTEM
The ASR system is a device to help riding that helps the rider during acceleration manoeuvres, especially on slippery surfaces or in conditions that can cause sudden slippage of the rear wheel. The ASR in these situations automatically intervenes by reducing engine output within the limit imposed by the grip conditions, contributing significantly to the maintenance of stability the vehicle.
WARNING
THE ASR SYSTEM IS BASED ON THE RECOGNITION OF SPEED DIFFERENCES BETWEEN FRONT AND REAR WHEEL. IN ORDER FOR THE SYSTEM TO MAIN­TAIN MAXIMUM EFFICIENCY IN ALL CONDITIONS, THE CALIBRATION PRO­CEDURE
MUST BE PERFORMED EVERY TIME, EVEN IN CASE OF REPLACE-
MENT OF JUST ONE TYRE.
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FOR THE CALIBRATION OF THE CONTROL UNIT PERFORM THE PROCEDURE BELOW.
01_36
01_37
SWITCH «1»: on / off.
WARNING LIGHT «2»: operating indication warning light.
Flashing mode:
-
Off with the vehicle in gear: the system is working, but is not active (normal condition).
-
Flashing quickly with moving vehicle: the system is up and running (conditions of low grip and intervention to reduce engine power); we recommend the utmost caution because the grip limit has been exceeded; restore the vehicle safety conditions by gently reducing the throttle opening.
-
Lit with moving vehicle: the system is disabled and will not intervene in case of loss of grip.
If the deactivation was voluntary (by pressing the appropriate button «1» for 1 second) it is recommended to replace the system as soon as possible.
If the deactivation was NOT voluntary, there is an ASR failure: in this case you must contact an Authorised Service Centre for the diagnosis and the reactivation of the system.
To ensure maximum safety of the vehicle it is advisable to keep the system active. Deactivation may be necessary only in case of starting with very low grip surfaces (mud, snow) on which the operation of the ASR could actually prevent the movement of the vehicle.
N.B. AT VEHICLE START-UP THE ASR WARNING LIGHT FLASHES AT THE SAME
FREQUENCY AS THE ABS WARNING LIGHT, INDICATING A DIAGNOSTIC PHASE OF THE SYSTEM. IN THE ABSENCE OF ERRORS, BOTH WARNING LIGHTS TURN OFF AT THE SAME TIME WHEN EXCEEDING 5 KM/H.
IN CASE OF ABSENCE OF FLASHING AT START-UP, THE SYSTEM MAY NOT WORKING, PLEASE CONTACT AN AUTHORISED SERVICE CENTRE.
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WARNING
THE ASR SYSTEM IS ACTIVATED AT EVERY «ON» POSITIONING OF THE IG­NITION SWITCH.
IF DISABLED BY THE USER, THE ASR SYSTEM KEEPS THE STATE OF INAC­TIVITY ONLY IF THE VEHICLE IS OFF, BY USING THE ENGINE STOP SWITCH; AT THE NEXT KEY ON THE ASR SYSTEM IS ENABLED AUTOMATICALLY.
CAUTION
IT IS EMPHASISED THAT THE RIDING AUXILIARY SYSTEM CAN NOT CHANGE THE PHYSICAL LIMITS OF GRIP AND IS NOT A SUBSTITUTE FOR PROPER MANAGEMENT OF POWER, BOTH ON STRAIGHT STRETCHES AND IN TURNS. THEREFORE, IT IS RECOMMENDED TO ALWAYS USE THE VEHICLE WITH THE UTMOST CARE AND IN ACCORDANCE WITH THE REGULATIONS IN FORCE.
CAUTION
AT LOW SPEED (LESS THAN 5 KM/H), THE ASR SYSTEM DOES NOT WORK. IT IS RECOMMENDED TO PAY PARTICULAR ATTENTION IN THE EVENT OF
ACCELERATION FROM STANDSTILL IN CONDITIONS OF LOW GRIP, ESPE­CIALLY IN THE FIRST METRES.
N.B. IN CASE OF A ROAD FULL OF HOLES THERE BRIEF ACTIVATIONS OF THE
ASR SYSTEM MAY OCCUR. THIS OCCURRENCE IS PART OF THE NORMAL CONDITIONS OF OPERATION OF THE VEHICLE.
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N.B. THE DEVICE PREVENTS IMPRESSING ON THE REAR HIGH SPEED ROTATION
WHEEL WITH THE VEHICLE ON THE CENTRE STAND. IT IS RECOMMENDED NOT TO INSIST WITH THE THROTTLE GRIP IN THIS PARTICULAR CONDITION.
CAUTION
A POOR STATE OF MAINTENANCE OF THE TYRES CAN RESULT IN ABNOR­MAL OPERATION OF THE ASR SYSTEM.
IN CASE OF REPEATED INTERVENTIONS OF THE ASR, EVEN ON ROAD SUR­FACES WITH GOOD GRIP OR SMALL THROTTLE OPENINGS, IT IS NECESSARY TO CHECK FOR WEAR AND/OR THE STATE OF INFLATION OF TYRES FIRST. IF THE PROBLEM PERSISTS, CONTACT AN AUTHORISED SERVICE CENTRE.
CAUTION
IN THE EVENT OF MALFUNCTION OF THE BATTERY, THE ABS - ASR SYSTEM TURNS OFF
ASR SYSTEM CALIBRATION PROCEDURE.
In order to maintain the effectiveness of the ASR system following the replacement of one or both tyres a calibration procedure of the system must be performed as follows on a straight flat stretch of road. Please note that the request for activation of the procedure (steps 1 to 4) must be completed within 60 sec from ignition on the engine.
• It is necessary that the diagnostic phase of the ASR systems and ABS is complete: for this purpose, after the key ON, ride a short distance above 5 km/h and wait for the flashing of the two warning lights to stop.
• Turn the ASR system off by pressing the button «1» on the handlebar and check that the ASR disabling warning light «2» is on.
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• Allow the engine to idle for at least 3 seconds.
• Press the ASR on/off button «1» for at least 4 seconds. The activation process will be confirmed by the ASR warning light «2» turning on with slow flashing.
• Accelerate to a constant speed of 30 to 40 km/h and maintain it for at least 7 to 8 seconds.
• The end of the procedure will be indicated by the flashing ASR warning light «2».
• Once the procedure is complete it is necessary to turn off the vehicle panel (key off) and wait 30 seconds before turning the panel on (key on).
• In case of failure to complete the procedure within 2 minutes the ASR warning light «2» will stay on steady and the ASR will remain off until the panel is turned off (key off).
• To restart the ASR it is necessary to turn on vehicle panel (key on). It is however necessary to repeat the process until it succeeds.
CAUTION
IF NECESSARY, CONTACT AN AUTHORISED SERVICE CENTRE.
The immobilizer system
In order to enhance theft protection, the vehicle is equipped with a «PIAGGIO IMMO­BILIZER » electronic engine locking device that is activated automatically when the
ignition switch is removed. Upon start-up, the «PIAGGIO IMMOBILIZER» system checks the starter key, and only if this key is recognised will the Immobiliser system allow the vehicle to be started.
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01_38
01_39
01_40
Keys (01_38, 01_39, 01_40)
The vehicle is supplied with two types of keys. The «A» key with a brown grip and the "MASTER" key. Only a single copy of this key is supplied, which is necessary to pro­gram all your other keys and for your dealer to perform some maintenance operations. We therefore recommend that it be used only under exceptional circumstances. The blue key «B» (single copy supplied) is used for normal operations and for start-up.
Together with the keys comes a CODE CARD which is imprinted with the mechanical code of the keys.
WARNING
THE LOSS OF THE BROWN KEY PREVENTS LATER REPAIRS TO THE "PIAG­GIO IMMOBILIZER" SYSTEM AND TO THE ENGINE CONTROL UNIT.
WARNING IT IS ADVISED THAT THE "CODE CARD" AND THE KEY WITH THE BROWN GRIP
BE KEPT IN A SAFE PLACE (NOT ON THE VEHICLE).
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01_41
Immobilizer device enabled indicator led (01_41)
The activation of the «PIAGGIO IMMOBILISER» system is signalled by the a flashing indicator «A».
In order to reduce battery discharge, the indicator LED turns off automatically after 48 hours of uninterrupted functioning.
Should the system fail, different LED flashing patterns will provide the Authorised
Service Centre with information on the type of fault detected.
Operation
Each time the ignition switch B» is removed while in the «OFF» or «LOCK» positions, the protection system activates the engine lock. Turning the ignition key «B» to «ON» disables the engine lock, provided that the safety system recognises the code transmitted by the key. If the code is not recognised, turn the ignition switch B» first to «OFF» and then back to «ON» again; if lock persists, try again using the «A» MAS­TER key. If the engine cannot be started, contact an Authorised Service Centre, which is provided with the electronic equipment required to detect and repair the sys­tem.
When the supplementary starter keys are required, remember that the all the keys, whether new or existing, should be programmed.
Contact an Authorised Service Centre and bring the «A» MASTER key and all «B» starter keys that you own.
The codes of starter keys not submitted for the new programming procedure are de­leted from the memory. Any lost starter keys will therefore not be enabled to start the engine.
36
WARNING
EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED IN THE SYSTEM CONTROL UNIT MEMORY.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY.
IF THE VEHICLE IS SOLD, THE MASTER-HANDGRIP KEY (AS WELL AS THE OTHER STARTER KEYS) AND THE «CODE CARD» MUST ALSO BE TRANS­FERRED TO THE NEW OWNER.
Programming the immobilizer system (01_42)
Below is described the procedure to follow for programming the PIAGGIO IMMOBIL­ISER system and/or for storing other key codes. The programming procedure should be carried out with the engine stop switch set to «RUN».
START PROCEDURE
Insert the «MASTER» key «A» into the ignition switch (in «OFF») and turn it to «ON». After 1 - 3 seconds, turn the key to «OFF » again and pull it out.
INTERMEDIATE STAGE
After extracting the «MASTER» key «A», insert, within ten seconds, the key that is going to be programmed «B» and turn it immediately to «ON». After 1-3 seconds, turn the key to «OFF» again and pull it out. In this way, a maximum of 5 keys can be programmed by repeating the above procedure and keeping the indicated times.
37
1 Vehicle
FINAL STAGE
After extracting the key to be programmed «B», insert the «MASTER» key «A» again and turn it to «ON» (perform this operation within the 10 seconds following the ex­traction of the previous key). Leave it in this position for 1 to 3 seconds and return it to «OFF».
01_42
CORRECT PROGRAMMING CHECK PHASE
Insert the «MASTER» key «A» disabling the transponder «C» (i.e., by tilting the key cap by 90°), and turn the key to «ON». Perform the engine starter operation. Ensure that the engine does not start. Insert the programmed key «B» and repeat the starter operation. Check that engine starts.
WARNING
SHOULD YOU START THE ENGINE WITH THE MASTER KEY (WITH TRANS­PONDER OFF) OR IN THE EVENT OF WRONG OPERATION DURING PROGRAM­MING, REPEAT THE PROCEDURE FROM THE BEGINNING.
Accessing the fuel tank (01_43, 01_44, 01_45)
To open the tank door it is possible to operate with two systems:
assisted, from the dashboard;
mechanical, from the key lock.
38
01_43
Opening from the dashboard
To open the tank door, with the key inserted in the «OFF» or «ON» positions, press the appropriate button «A» positioned on the dashboard.
01_44
Opening from the glove-box
To open the tank door, with the key inserted in the «OFF» or«ON» positions, press the key and open the glove-box.
Pull the tank door opening lever «B» by releasing the door mechanically.
Close the glove-box.
01_45
The door automatically rises; to refuel, unscrew the cap «C».
39
1 Vehicle
01_46
Power supply socket (01_46)
There is a 12V socket inside the glove-box, on the right side. The socket can be used to feed appliances with power below 180 W (mobile phones,
hand lamp, etc.).
CAUTION
PROLONGED USE OF THE PLUG SOCKET MAY DISCHARGE THE BATTERY. CAUTION
THE PLUG SOCKET WORKS ALSO WITH THE KEY IN THE «OFF» POSITION: REMEMBER TO DISCONNECT ANY DEVICE FROM THE SOCKET TO AVOID FULL DISCHARGE OF THE BATTERY.
01_47
USB socket (01_47)
There is a USB socket inside the glove-box, on the left side of the dashboard. To use it, remove the protective cap. Cover the socket with the cap to prevent water
and/or moisture from damaging it.
CAUTION
THE USB SOCKET SUPPLIED IS COMPATIBLE WITH DEVICES OF THE FOL­LOWING BRANDS: Apple iPhone, Apple iPod, Apple iPod Nano, Apple iPod
40
Touch, Blackberry Pearl, Blackberry 8xxx AND IT IS NOT COMPATIBLE WITH MOTOROLA DEVICES.
The USB socket is activated once the key is turned to the «ON» position. CAUTION
PROLONGED USE OF THE PLUG SOCKET MAY RESULT IN PARTIAL DIS­CHARGE OF THE BATTERY
USB SOCKET
USB Socket
Output voltage (5.00±0.25) Vdc
Charge current 1 A max
41
1 Vehicle
01_48
01_49
The saddle (01_48, 01_49)
The saddle is supplied with a protection cover which may be used in case of rain. The cover is normally housed within the front glove-box, on the right side. Fit the cover with the saddle raised, starting from the front; lower the saddle once the
operation is complete. While placing the cap on the saddle, do not pull it excessively to avoid tears.
CAUTION
DON'T RIDE THE VEHICLE WITH THE PROTECTION COVER ON THE SADDLE .
01_50
Opening the saddle (01_50, 01_51)
With the key in position «OFF» or «ON» or with the engine ON, you can electrically open the saddle by pressing button «A». If the electric opening does not work, use the emergency lever B.
42
01_51
01_52
Opening the side panels. (01_52)
DASHBOARD LEFT GLOVE-BOX OPENING
Turn the handlebars completely to the right, with the vehicle on the central stand and lift the door «A» of the compartment.
The USB socket is positioned inside.
DASHBOARD RIGHT GLOVE-BOX OPENING
Turn the handlebars completely to the left, with the vehicle on the central stand and lift the door «B» of the compartment.
There is a cap positioned inside to check and top-up the cooling liquid.
CAUTION THE RIGHT AND LEFT GLOVE-BOXES OF THE DASHBOARD ARE NOT WA-
TERPROOF.
43
1 Vehicle
DO NOT STORE OBJECTS THAT COULD BE AFFECTED BY HUMIDITY OR THE ACTION OF ANY MATERIALS POURED ON THE DOORS, EVEN IF CLOSED.
Identification (01_53, 01_54, 01_55)
Identification registration numbers are made up of a prefix and a number, stamped on the chassis and on the engine. These numbers must always be quoted when ordering spare parts. We recommend checking that the chassis registration number stamped on the vehicle corresponds with that on the vehicle documentation.
CAUTION
PLEASE REMIND THAT ALTERING IDENTIFICATION REGISTRATION NUM­BERS CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE, ETC.).
01_53
Chassis number
To read the chassis number, remove the port A in the front case.
44
01_54
01_55
Engine number
The engine number «B» is stamped near the rear left shock absorber lower support.
01_56
Rear top box opening (01_56)
Insert the key into the switch and press down until the glove box opens. In the event that the switch is set to «LOCK» before pressing, turn the key to the «OFF» position.
45
1 Vehicle
Inside of the front glove-box, there are:
toolkit;
12V socket;
saddle emergency opening lever;
fuel tank emergency opening lever;
saddle cover.
Predisposed for installation of accessories
This vehicle is equipped with provision for installation of a satellite navigation system. Contact an Authorised Service Centre for more information and installation proce-
dures.
46
X10 500ie Executive
Chap. 02
Use
47
02_01
Checks (02_01)
Before using the vehicle, check:
1. That the fuel tank is full.
2. The front and rear brake fluid level.
3. That the tyres are properly inflated.
4. Correct functioning of daylight running lights, headlight, and turn indicators.
5. The correct functioning of front and integral brakes.
6. The oil level in the gearcase.
7. The engine oil level.
8. Coolant level
02_02
Refuelling (02_02, 02_03, 02_04)
The filling state of the fuel tank is shown on the instrument panel, shown by the indi­cator.
48
02_03
02_04
The reserve fuel level is indicated by the warning light on the instrument panel turned on. Once the door is opened as described, unscrew and remove the cap and refill.
CAUTION
SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL. REFUEL ONLY WHEN THE VEHICLE IS RESTING ON ITS CENTRE STAND. PETROL IS HIGHLY INFLAMMABLE. DO NOT SMOKE AND KEEP IT AWAY FROM NAKED FLAMES. FIRE HAZARD. DO NOT INHALE FUEL FUMES. DO NOT ALLOW PETROL TO COME INTO CONTACT WITH THE HOT ENGINE. CAUTION
DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL; SHOULD THIS OCCUR, DO NOT ATTEMPT TO START THE ENGINE. TURN THE IGNITION SWITCH TO «OFF» AND TOP-UP THE TANK AS SOON AS POSSIBLE. FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP.
CAUTION
CLEAN IMMEDIATELY THE PAINTED OR PLASTIC SURFACES THAT COME IN­TO CONTACT WITH THE FUEL TO AVOID LOSS OF THEIR SHINE OR ALTERA­TION OF THEIR MECHANICAL CHARACTERISTICS.
49
2 Use
Characteristic
Fuel tank
15.5 litres (2 l of which is reserve)
02_05
Tyre pressure (02_05)
Check tyre pressure and wear periodically as indicated in the scheduled maintenance table. Tyres feature wear indicators; replace tyres as soon as these indicators become visible on the tyre tread. Also check that the tyres do not show signs of splitting at the sides or irregular tread wear; if this occurs, go to an authorised workshop or at least to a workshop equipped to replace tyres.
CAUTION FOR THIS TYPE OF VEHICLE WE RECOMMEND USING «SAVA MC 28 DIA-
MONDS»TYRES. USING A DIFFERENT TYRE MAY SIGNIFICANTLY ALTER VEHICLE ROAD PER-
FORMANCE TO THE POINT OF COMPROMISING RIDING STABILITY AT FULL THROTTLE.
CAUTION
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR­RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID­ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW.
50
TYRE INFLATION PRESSURE
Front tyre pressure (with passenger)
2.3 bar (2.3 bar)
Rear tyre pressure (with passenger)
2.4 bar (2.6 bar)
TYRES
Front tyre 120/70-15" M/C 56S Tubeless Rear tyre 150/70-13" M/C 64S Tubeless
02_06
Shock absorbers adjustment (02_06, 02_07, 02_08, 02_09, 02_10, 02_11, 02_12, 02_13)
It is possible to electrically adjust the preloading of the rear shock absorber depending on the load transported.
51
2 Use
02_07
Press on the «UP» and «DOWN» buttons, after setting the key to «ON», to increase or decrease the rear shock absorber preloading.
02_08
On the display the preloading is visualised via the indicated icon.
02_09
The greater the number of turns shown, the lower the preloading of the shock ab­sorber:
- minimum preloading: rider only
- maximum preloading: rider, passenger, and luggage The adjustment is continuous in both directions.
52
CAUTION
RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM­FORT OF THE RIDE AND THE PRECISION OF THE STEERING.
02_10
RESETTING THE ADJUSTMENT SYSTEM
In case of failure with the key set to the «ON» position of the «UP» and «DOWN» buttons, and if the icon on the digital display flashes, it is necessary to reset the ad­justment system.
Proceed as follows:
- position the vehicle on centre stand.
- set the switch to «OFF» position.
02_11
- simultaneously hold down the «UP» and «DOWN» buttons and set the switch to «ON» position.
53
2 Use
02_12
- The system proceeds to the resetting by performing a complete travel on the shock absorber, first in extension then in compression, by repositioning it to the lower stop and normalizing the indication on the digital display.
02_13
- set the switch to «OFF» position.
02_14
Running in (02_14)
DURING THE FIRST 1000 KM. DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP­ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE FIRST 1000 KM. INCREASE SPEED PROGRESSIVELY, IF POSSIBLE, UNTIL THE MAXIMUM PERFORMANCE IS OBTAINED.
54
CAUTION
IN ORDER TO AVOID DAMAGING THE VEHICLE, PLEASE COMPLY WITH THE RULES LISTED ABOVE.
02_15
Starting up the engine (02_15, 02_16, 02_17, 02_18, 02_19, 02_20)
The vehicle is equipped with automatic transmission with direct drive, so that starting is effected by turning the throttle grip to idle speed; to start-off from stationary position, progressively twist the throttle grip.
The vehicle is equipped with an electrical fuel pump that switches on automatically as soon as the engine is started.
To start it up, it is necessary to:
- Rest the vehicle on its centre stand, ensuring the rear wheel is not touching the ground.
- Keep the throttle grip to idle speed.
02_16
- Insert the key into the ignition key and turn it to «ON».
55
2 Use
02_17
- Wait for the engine control telltale light to turn off.
02_18
02_19
- Make sure the engine stop switch «A» is in the RUN «1» position, that the stand is raised and that the «engine not startable» warning light is turned off.
To start the engine, pull either one of the two brake levers «C-D» and press the starter button «B».
N.B. STARTING THE ENGINE IS DISABLED WHEN AT LEAST ONE OF THE FOL-
LOWING CONDITIONS ARE FOUND: STAND NOT RAISED, SCOOTER LYING ON ITS SIDE AND «ENGINE NOT STARTABLE» WARNING LIGHT ON.
CAUTION
DO NOT CARRY OUT THESE OPERATIONS IN CLOSED AREAS SINCE EX­HAUST GASES ARE TOXIC.
CAUTION
DUE TO THE HIGH TEMPERATURES THE SILENCER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE SILENCER DOES NOT
56
02_20
COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.
WARNING
THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN WHEN THE THROTTLE IS SLIGHTLY TWISTED. RELEASE THE BRAKE CARE­FULLY AFTER STARTING, AND THEN ACCELERATE GRADUALLY.
CAUTION DURING THE RUN-IN PERIOD, IT IS POSSIBLE THAT THE REAR WHEEL WITH
THE ENGINE IDLE AND THE VEHICLE ON THE STAND, MAY TURN SLIGHTLY; THIS PHENOMENON SHOULD BE CONSIDERED NORMAL AND USUALLY DIS­APPEARS AFTER A SHORT PERIOD OF USE.
Precautions
CAUTION
NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID POSSIBLE DAMAGE. BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED WHILE RUNNING DOWNHILL, IN ORDER TO AVOID DAMAGING THE ENGINE. IN ANY CASE, IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED OVERREVVING, THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE EN­GINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD.
57
2 Use
WARNING
AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED, DO NOT STOP THE ENGINE IMMEDIATELY, BUT LET IT RUN AT IDLE FOR A FEW SECONDS.
02_21
Stopping the engine (02_21, 02_22)
Fully untwist the throttle grip, then rotate the key in the switch «A » to «KEY OFF» (extractable key).
CAUTION
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE EX­HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.
CAUTION
DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
58
02_22
Position the engine stop switch «B» to the «0» of OFF position.
N.B. AFTER STOPPING THE ENGINE THROUGH THE DEDICATED SWITCH, IN OR-
DER TO PREVENT THE BATTERY FROM DISCHARGING, TURN THE IGNITION KEY TO THE «OFF» POSITION (KEY REMOVABLE).
02_23
Stand (02_23)
Centre stand bracket
Push with your foot on the centre stand's fork "A" while lifting the vehicle backward, using the handlebar.
Side stand
Push with your foot on the fork of the stand «B» to bring it into open position, while lifting the vehicle at the same time.
WARNING
THE SIDE STAND CAUSES THE ENGINE TO TURN ITSELF OFF WHENEVER IT IS LOWERED.
59
2 Use
TAMPERING MAY CAUSE SERIOUS VEHICLE MALFUNCTION. CAUTION
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE EX­HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.
CAUTION
DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
CAUTION
LOWERING THE SIDE STAND SIMULTANEOUSLY MOVES THE PARKING BRAKE. BEFORE LEAVING BE SURE TO HAVE STORED IT.
60
02_24
Automatic transmission (02_24)
To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans­mission with regulator and centrifugal clutch. The system is designed to provide the best performance (acceleration and consumption) while driving on both flat roads and uphill.
If you have to stop on an uphill slope (traffic lights, traffic jam, etc.) use only the brake
to keep the vehicle still, leaving the engine running at idle speed. Using the motor to keep the vehicle still can cause the clutch to overheat.
It is therefore recommended to avoid conditions of prolonged clutch slippage (other than those previously indicated) such as driving uphill fully laden on steep slopes, or starting off with driver and passenger at slopes greater than 25%.
Take the following precautions if the clutch overheats:
1.Do not continue riding in such conditions.
2. Let the clutch cool down with the engine at idle speed for a few minutes.
02_25
Safe driving (02_25)
Some simple tips are provided below that will enable you to use your vehicle on a daily basis in greater safety and peace of mind. Your skill and your mechanical knowledge are the basis of a safe ride. We recommend trying out the vehicle in traffic - free zones, in order to acquire a good knowledge of the vehicle it self.
1. Before riding off, remember to put the helmet on and fasten it correctly.
2. Reduce speed on rough roads and ride with care.
3. After riding on a long stretch of wet road without using the brakes, braking can be
poor at the beginning. In these conditions, it is a good idea to apply the brakes from time to time.
4. Do not brake hard on wet, unsurfaced or slippery roads.
61
2 Use
5. Avoid riding off by mounting the scooter when it is resting on its support. In any case, in order to avoid abrupt departures, the rear wheel should not be turning when in comes into contact with the ground.
6. If the vehicle is used on roads covered with sand, mud, snow mixed with salt, etc., clean the brake disc frequently with a mild detergent in order to prevent abrasive par­ticles from building up inside the holes, which can result in early brake pad wear.
CAUTION
ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL­COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN­GEROUS.
CAUTION
IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTER ADDING ACCESSORIES AND WHILE CARRYING LUGGAGE. ADDING ACCES­SORIES AND LUGGAGE CAN REDUCE THE VEHICLE'S STABILITY, PERFORM­ANCE AND SAFETY DURING USE.
NEVER RIDE THE VEHICLE EQUIPPED WITH ACCESSORIES (PANNIERS, TOP BOX AND/OR WINDSHIELD) AT A SPEED HIGHER THAN 110 km/h.
THE VEHICLE CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES­SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.
IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB­NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON­DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD BE FURTHER REDUCED.
62
CAUTION
DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE.
CAUTION
ANY ELABORATION THAT MODIFIES THE VEHICLE'S PERFORMANCES, SUCH AS TAMPERING WITH ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBID­DEN BY LAW, AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING.
63
2 Use
64
X10 500ie Executive
Chap. 03
Maintenance
65
Engine oil level
In 4-stroke engines, engine oil is used to lubricate the distribution elements, the bush­es and the thermal group. An insufficient quantity of oil can cause serious damage to the engine.In all four-stroke engines, a loss of efficiency in oil performance and certain consumption should be considered normal. Consumption can particularly re­flect the conditions of use (i.e. when driving at 'full acceleration' all the time, oil consumption increases). The replacement intervals provided for by the maintenance programme are defined depending on the total content of oil in the engine and the average consumption measured following standardised methods.
In order to prevent any problems, we recommend checking oil level more fre­quently than indicated in the Scheduled Maintenance table or before setting off on long journeys. The scooter is, however, equipped with an oil pressure warn­ing light on the instrument panel.
03_01
Engine oil level check (03_01, 03_02)
Every time the vehicle is used, visually inspect the level of the engine oil when the engine is cold (after completely unscrewing the oil cap/dipstick). The oil level should be somewhere between the MAX and MIN index marks on the level rod; «A»; while the oil is being checked, the vehicle must be resting on its centre stand on an even, horizontal surface.
If the check is carried out after the vehicle has been used, and therefore with a hot engine, the level will be lower; in order to carry out a correct check, wait at least 10 minutes after the engine has been stopped so as to get the correct level.
66
03_02
03_03
Engine oil top-up (03_03)
The oil should be topped up after having checked the level and in any case by adding oil without ever exceeding the MAX. level.
Recommended products
eni i-Ride PG 5W-40
Synthetic based lubricant for high-performance four-stroke engines.
JASO MA, MA2 - API SL - ACEA A3
Characteristic
Engine oil
1.7 l
67
3 Maintenance
03_04
Warning light (insufficient oil pressure) (03_04)
The vehicle is equipped with a warning light that comes on when the key is turned to «ON». However, this light should switch off once the engine has been started. If the
light comes on while braking, at idle speed or while turning a corner, it is nec­essary to check the oil level and top it up if required. If after having topped-up the oil, the warning light still comes on while braking, at idle speed or while turning a corner, it will be necessary to take your vehicle to an Authorised Serv­ice Centre.
Engine oil change
To replace the engine oil and oil filter, as reported in the scheduled maintenance table, contact an Authorised Service Centre.
CAUTION
RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE­QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE.
TOPPING UP THE ENGINE WITH AN EXCESSIVE AMOUNT OF OIL MAY CAUSE MALFUNCTION AND/OR A DROP IN PERFORMANCE OF THE VEHICLE.
USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE.
CAUTION
USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOR OIL REPLACEMENT, CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS
68
EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY.
03_05
03_06
Hub oil level (03_05, 03_06)
Check that there is oil in the rear hub; the oil should barely reach the upper notch of the dipstick «A».
CAUTION
RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH THE IN­ADEQUATE LUBRICANTS ACCELERATES WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE.
CAUTION
USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOR OIL REPLACEMENT, CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY.
N.B. THE NOTCHES ON THE HUB OIL LEVEL DIPSTICK, EXCEPT THE ONE INDI-
CATING THE MAXIMUM AND MINIMUM LEVEL, REFER TO OTHER MODELS BY THE MANUFACTURER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL.
Recommended products
AGIP GEAR SAE 80W-90
Lubricant for gearboxes and transmissions.
69
3 Maintenance
API GL-4
Characteristic
Transmission oil
250 cm³
03_07
Tyres (03_07)
Check tyre pressure and wear periodically as indicated in the scheduled maintenance table. Tyres feature wear indicators; replace tyres as soon as these indicators become visible on the tyre tread. Also check that the tyres do not show signs of splitting at the sides or irregular tread wear; if this occurs, go to an authorised workshop or at least to a workshop equipped to replace tyres.
CAUTION FOR THIS TYPE OF VEHICLE WE RECOMMEND USING «SAVA MC 28 DIA-
MONDS»TYRES. USING A DIFFERENT TYRE MAY SIGNIFICANTLY ALTER VEHICLE ROAD PER-
FORMANCE TO THE POINT OF COMPROMISING RIDING STABILITY AT FULL THROTTLE.
CAUTION
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR­RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID­ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW.
70
TYRES
Front tyre 120/70-15" M/C 56S Tubeless Rear tyre 150/70-13" M/C 64S Tubeless
TYRE INFLATION PRESSURE
Front tyre pressure (with passenger)
2.3 bar (2.3 bar)
Rear tyre pressure (with passenger)
2.4 bar (2.6 bar)
03_08
Spark plug dismantlement (03_08, 03_09, 03_10)
For the removal of spark plugs proceed as follows:
- undo the indicated spark plug access door screw located on the left side of the ve­hicle.
71
3 Maintenance
03_09
- disconnect the caps «A» of the HV cables of the spark plugs.
- undo the spark plugs using the wrench supplied.
- when refitting, place the spark plugs at the corresponding angle and tighten it fully by hand. Use the wrench only to tighten it.
- insert the caps «A» on the spark plugs all the way to the bottom.
CAUTION
SPARK PLUGS MUST BE REMOVED WHEN THE ENGINE IS COLD. SPARK PLUGS MAINTENANCE OPERATIONS ARE DESCRIBED IN THE SCHEDULED MAINTENANCE TABLE. USING NON-CONFORMING ELECTRONIC CENTRAL UNITS AND ELECTRONIC IGNITIONS OR SPARK PLUGS OTHER THAN THOSE PRESCRIBED MAY SERIOUSLY DAMAGE THE ENGINE.
N.B. USE OF SPARK PLUGS OTHER THAN THE INDICATED TYPE OR UNSHIELDED
SPARK PLUG CAPS CAN LEAD TO FAULTS IN THE VEHICLE 'S ELECTRICAL SYSTEM.
Characteristic
Spark plug
NGK CR7EKB
72
03_10
WHEN REFITTING THE ACCESS DOOR, PAY ATTENTION TO THE FITTING FINS REQUIRED FOR THE CORRECT POSITIONING AND FIXING OF THE SAME DOOR.
03_11
Removing the air filter (03_11)
To remove the air filter, as reported in the scheduled maintenance table, contact an
Authorised Service Centre. CAUTION
IF THE VEHICLE IS USED ON DUSTY ROADS, IT IS NECESSARY TO SERVICE THE AIR FILTER AND THE CVT FILTER MORE OFTEN TO AVOID DAMAGING THE ENGINE.
73
3 Maintenance
03_12
Air filter cleaning (03_12)
To clean the air filter, as according to the intervals indicated in the scheduled main­tenance table, contact an Authorised Service Centre.
Regularly check the lower part of the bleed cap for dirt.
REMOVE ANY DEPOSIT THAT MAY HAVE FORMED IN THE BLEED PIPE, COM­ING FROM THE FILTER BOX. PROCEED AS FOLLOWS:
1. remove the cap;
2. discharge the contents into a container and send it to a recycling bank.
03_13
Cooling fluid level (03_13, 03_14, 03_15)
Engine cooling is carried out by a forced-circulation coolant system. The coolant con­sists of a mixture 50% de-ionised water and 50% glycol ethylene-based antifreeze solution with corrosion inhibitors. The coolant supplied with the scooter is already mixed and ready for use.
For the proper operation of the engine, the temperature of the cooling liquid must be maintained at about 90°C (mid-scale instrument indicator, approximately). If the nee­dle of the gauge enters the red zone, stop the engine, let it cool down and check the coolant level; if the level is OK, contact an Authorised Service Centre.
Check coolant when the engine is cold and as indicated in the scheduled maintenance tables, following the steps below.
1. Put the vehicle in an upright position on its stand and turn completely left the han­dlebars.
2. Open the right dashboard glove-box by lifting it.
3. Remove the expansion tank cap «A» by turning it anticlockwise.
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03_14
03_15
4. Look inside the expansion tank and check that the fluid level is always between the «MIN» and «MAX» level marks.
5. Top-up the fluid when it is close to the minimum mark. If the level is not correct, proceed to top-up when the engine is cold. If the coolant
needs to be topped up frequently or the expansion tank is completely dry, check the cooling system to find the cause of the problem. It is therefore essential to have the cooling system checked at an Authorised Service Centre.
Replace coolant as indicated in the scheduled maintenance table. Take your vehicle to an Authorised Service Centre for this operation.
WARNING
TO AVOID THE RISK OF SCALDING, DO NOT UNSCREW THE EXPANSION TANK COVER WHILE THE ENGINE IS STILL HOT.
WARNING
IN ORDER TO AVOID HARMFUL FLUID LEAKS WHILE RIDING, IT IS IMPORTANT TO MAKE SURE THAT THE LEVEL DOES NOT EXCEED THE REFERENCE TONGUE TOO MUCH.
TO ENSURE CORRECT ENGINE OPERATION, KEEP THE RADIATOR GRILLE CLEAN.
Recommended products
AGIP PERMANENT SPEZIAL
Ethylene glycol-based antifreeze fluid with organic inhibition additives. Red, ready to use.
ASTM D 3306 - ASTM D 4656 - ASTM D 4985 - CUNA NC 956-16
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3 Maintenance
Characteristic
Cooling system fluid
1.75 l
03_16
03_17
Checking the brake oil level (03_16, 03_17)
The front and rear brake fluid reservoirs are both positioned on the handlebar. Proceed as follows:
- Rest the vehicle on its centre stand with the handlebars perfectly horizontal;
- Check the fluid level through the transparent indicator «A» (front brake) and «B» (rear brake).
A certain lowering of the level is caused by wear on the brake pads. Should the level appear to be below the minimum mark, please contact an Authorised Service Centre or Dealer in order to have a thorough inspection of the braking system carried out.
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03_18
Braking system fluid top up (03_18)
- To top-up the brake fluid, unscrew the two screws "A" and remove the cap "B" from the brake pump to restore the optimal level.
WARNING BRAKING CIRCUIT FLUID IS HIGHLY CORROSIVE; MAKE SURE THAT IT DOES
NOT COME INTO CONTACT WITH THE PAINTWORK. CAUTION ONLY USE DOT 4-CLASSIFIED BRAKE FLUID. WARNING THE BRAKE FLUID IS HAZARDOUS: IN CASE OF ACCIDENTAL CONTACT,
WASH OFF WITH WATER. WARNING THE BRAKING CIRCUIT LIQUID IS HYGROSCOPIC, AND ABSORBS THE HU-
MIDITY OF SURROUNDING AIR. IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE, IT WILL LEAD TO INEFFICIENT BRAKING. NEV­ER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED.
Recommended products
AGIP BRAKE 4
Brake fluid.
Synthetic fluid SAE J 1703 -FMVSS 116 - DOT 3/4 - ISO 4925 - CUNA NC 956 DOT 4
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3 Maintenance
03_19
Battery (03_19, 03_20, 03_21, 03_22)
To access the battery, place the vehicle on the (central or lateral) stand and lift the saddle, as described in the relative paragraph.
Unscrew and remove the two fixing screws «A» and remove the cover from the fittings.
03_20
Unscrew and remove the screw «B» and remove the bracket «C» from the rear fitting and the cover «D».
03_21
The battery is the electrical device that requires the most frequent attention and the most thorough maintenance.
The observance of the warnings listed below preserves its integrity.
CAUTION
DO NOT CONNECT JUMP START OR BATTERY CHARGER WITH BATTERY VOLTAGE EXCEEDING 14.5V TO THE BATTERY IF CONNECTED TO THE VE­HICLE SYSTEM. THIS WILL IRREPARABLY DAMAGE THE ELECTRONIC DEVI­CES ON THE VEHICLE.
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CAUTION
UPON INSTALLATION, IN ORDER TO NOT DAMAGE THE BATTERY AND ELEC­TRICAL COMPONENTS, CONNECT THE POSITIVE CABLE (RED) AND THEN THE NEGATIVE CABLE (BLACK) IN THIS ORDER.
WARNING
DO NOT DISCONNECT THE BATTERY CABLES WITH THE ENGINE RUNNING, THIS CAN CAUSE IRREPARABLE DAMAGE TO THE VEHICLE'S ELECTRONIC CONTROL UNIT.
WARNING
USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA­TIONS IN FORCE.
Characteristic
Battery
SEALED 12V/10Ah
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3 Maintenance
03_22
When refitting the components, be very careful not damage the retainer fins of the cover.
03_23
Use of a new battery (03_23)
Ensure that the terminals are connected correctly and check the voltage.
CAUTION
DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGE TO THE ELECTRICAL SYSTEM.
Long periods of inactivity
Battery performance will be poor if the vehicle is not used for a long time. This is the result of the natural phenomenon of battery discharging, and may be due to residual absorption by vehicle components with constant power consumption. Poor battery performance may also be due to environmental conditions and the cleanliness of the poles. In order to avoid difficult starts and/or irreversible damage to the battery, follow any of these steps:
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- At least once a month start the engine and run it slightly above idle speed for 10-15 minutes. This keeps all the engine components, as well as the battery, in good working order.
- Store the vehicle (as indicated in the «Vehicle inactivity» section in this chapter) with the battery removed. Have the battery cleaned, charged fully and stored in a dry, ventilated place. Recharge at least once every two months.
CAUTION THE BATTERY MUST BE RECHARGED WITH A CURRENT LOAD EQUAL TO 1/10
OF THE BATTERY RATED CAPACITY AND FOR A PERIOD NOT LONGER THAN 8 HOURS. TAKE THE VEHICLE TO AN AUTHORISED PIAGGIO SERVICE CEN­TRE FOR THIS OPERATION. WHEN REFITTING THE BATTERY MAKE SURE THE LEADS ARE CORRECTLY CONNECTED TO THE TERMINALS.
03_24
Fuses (03_24, 03_25, 03_26, 03_27, 03_28, 03_29, 03_30)
The fuses are located to the right of the battery. To access it, operate as described:
- rest the vehicle on its stand;
- lift the saddle;
- remove the battery cover, as described in the procedure to access the battery. Remove the main fuse box «A» from the tongue «B».
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3 Maintenance
03_25
Once the main fuse box «A» is removed, unscrew the screw «F» and remove the cover«E» of the secondary fuse box.
03_26
SECONDARY FUSES
SECONDARY FUSES
Fuse No. 1 Capacity: 15A
Protected circuits: Powered by
battery LV socket, helmet compartment bulb, turn indicators control device, instrument panel, antitheft-device pre-installation.
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Seat opening actuator ignition switched live and fuel door opening actuator.
Fuse No. 2 Capacity: 10A
Protected circuits: Light solenoid, light switch.
Fuse No. 3 Capacity: 10A
Protected circuits: control unit, injection load relay.
Fuse No. 4 Capacity: 7.5 A
Protected circuits: Electric fan relay.
Fuse No. 5 Capacity: 7.5 A
Protected circuits: satellite navigator pre-installation ignition switched live, USB socket, shock absorber control device, turn indicators control device, instrument panel, antitheft device pre-installation, horn, stop light bulb, starter relay.
Fuse No. 6 Capacity: 7.5 A
Protected circuits: high beam light bulbs ignition switched live, high beam warning light, antitheft device pre-installation.
Fuse No. 7 Capacity: 5A
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3 Maintenance
Protected circuits (live):Control unit, ABS control unit, immobilizer antenna, anti-tipping sensor, injection load solenoid, Light solenoid.
Fuse No. 8 Capacity: 3A
Protected circuits (live):Daylight running light, license plate light, control lighting, instrument lighting.
03_27
MAIN FUSES
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03_28
Working on the side fins«D», remove the cover«C» to access the main fuse «9».
03_29
On the other side of the battery compartment, the main fuse is located instead «10».
03_30
The spare fuse «11» is positioned in the same box, but on the side.
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3 Maintenance
MAIN FUSES
Fuse No. 9 Capacity: 30 A
Protected circuits:Recharge,
fuses No. 5, No. 6, No. 7 and No. 8 (live).
Fuse No. 10 Capacity: 40A
Protected circuits:ABS control unit.
Fuse No. 11 Capacity: 30 A
Protected circuits:Reserve.
Lamps
BULBS
Low beam light bulb Type: Halogen H7
Quantity: 2 Power: 12V - 55W
High beam light bulb Type: Halogen H7
Quantity: 1
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Power: 12V - 55W
Front tail light bulb Type: LED
Quantity: 1 Right - 1 Left Power: -
Turn indicator bulbs Type: Amber spherical BAU 15s
Quantity: 1 Right -1 Left (front); 1
Right -1 Left (rear) Power: 12V - 10W
Stop light/rear daylight running light bulb
Type: LED Quantity: 1 Right - 1 Left Power: -
License plate light bulb Type: All glass W5W
Quantity: 1 Power: 12V - 5W
Helmet compartment light bulb Type: Cylindrical C5W
Quantity: 1 Power: 12V - 5W
Instrument panel lighting bulb Type: LED
Quantity: 10 Power: -
Switches lighting bulb Type: LED
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3 Maintenance
Quantity: 2 Power: -
Front light group
To replace the front headlight assembly bulbs, contact an Authorised Service Cen­tre.
Headlight adjustment (03_31, 03_32, 03_33, 03_34, 03_35, 03_36, 03_37, 03_38)
To adjust the front headlight, remove the front cover of the vehicle.
FRONT COVER REMOVAL
03_31
Using a screwdriver and paying attention to the bodywork, remove the Piaggio clip­on badge «A».
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03_32
Unscrew and remove the front screw «B».
03_33
Turn the handlebars to the side opposite to the one on which you are operating and, after lifting the door of the respective dashboard glove-box, unscrew the screw «C», first operating on the left side and then on the right side of the vehicle.
03_34
Remove the plastic cover from both sides.
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3 Maintenance
03_35
Operating from both sides of the vehicle, unscrew and remove the screw «D».
03_36
Remove the front cover from the front.
03_37
Now it is possible to check and adjust the headlight if necessary. Proceed as follows:
- Place the vehicle in running order and with the tyres inflated to the prescribed pres­sure, on a flat surface 10 m (32.8 ft) away from a white screen in a shaded area, making sure that the axis of the vehicle is perpendicular to the screen.
- Turn on the headlight and make sure that the limit of the light beam projected on the screen does not exceed 9/10 of the height of the centre of the headlamp from the ground and is no less than 7/10.
Otherwise, adjust the headlight:
The screw «E» adjusts the height of the right headlight.
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03_38
The screw «F» adjusts the height of the left headlight.
N.B. THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE-
GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS. REFER TO THE STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE­HICLE IS USED.
COMPONENTS ASSEMBLY
To refit the components removed, operate in the reverse order as described for the removal.
03_39
Front direction indicators (03_39, 03_40, 03_41)
The operations are described for a turn indicator but are valid for both. Turn the handlebar completely, in the opposite direction to that of the bulb to be re-
placed. Open the respective glove-box on the dashboard and unscrew the screw «A».
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3 Maintenance
03_40
Remove the plastic cover of the glove-box, paying attention to the retainer fins«B» (press fit from top to bottom) and «C» (lower press fit).
03_41
Turn the lamp holder «D» by 1/4 a turn clockwise and remove it. Remove the bulb from the lamp holder by turning it anticlockwise and removing it.
Rear optical unit
WARNING
THE DAYLIGHT RUNNING LIGHTS PRESENT IN THE SAME GROUP ARE «LED» TYPES. IN CASE OF MALFUNCTIONING, AS THE REMOVAL IS PARTICULARLY DIFFICULT, WE ADVISE ADDRESSING AN Authorised PIAGGIO Service Centre FOR THE REPLACEMENT.
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03_42
03_43
03_44
Rear turn indicators (03_42, 03_43, 03_44)
To replace the indicator bulbs proceed as follows:
- Open the saddle
- Remove the rubber protection
- Remove the lamp holder turning it towards the base
- Lightly press the lamp and turn it anticlockwise and remove it.
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3 Maintenance
03_45
Number plate light (03_45, 03_46)
For the replacement of the license plate light, it is necessary to slide off the bulb holder, operating from inside the license plate holder.
CAUTION DO NOT PULL THE ELECTRICAL CABLES WHEN TAKING OUT THE BULB
HOLDER.
03_46
Replace the license plate light bulb by sliding it off from the bulb holder.
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03_47
Helmet compartment lighting bulb (03_47)
Open the helmet compartment, take out the snap-on transparent glass and replace the bulb.
03_48
Rear-view mirrors (03_48)
Adjust the mirrors by applying slight pressure to the side of the mirror to move it to the desired position.
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3 Maintenance
03_49
Front and rear disc brake (03_49)
The brake disc and pad wear is automatically compensated, therefore it has no effect on the functioning of the front and rear brakes. For this reason it is not necessary to adjust the brakes. An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system. In this case, mainly due to the importance of brakes to guarantee safe riding conditions, the vehicle should be taken to an Authorised Service Centre or Dealer.
CAUTION
BRAKING SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE. CAUTION
HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER, IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAK­ING SYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKING SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER. AF­TER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER UNTIL YOU HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE CORRECT POSITION.
CAUTION
THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THE ROAD, CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS. WHEN RIDING THE VEHICLE ON ROADS WITH THE ABOVE MENTIONED CHARAC­TERISTICS, WE RECOMMEND TO CLEAN THE BRAKE DISC FREQUENTLY WITH A NON-AGGRESSIVE DETERGENT IN ORDER TO AVOID THE FORMA-
96
TION OF ABRASIVE BUILD-UPS IN THE HOLES, WHICH COULD RESULT IN EARLY WEAR OF BRAKE PADS.
03_50
Puncture (03_50)
The vehicle is equipped with Tubeless tyres (without inner tube). In the event of a puncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly, resulting in a greater steering safety. In the event of a puncture, an emergency repair can be carried out using an "inflate and repair" spray can. For a final repair, take your vehicle to an Authorised Service Centre or Dealer. The replacement of a tyre involves re- moving the wheel in question. Take your vehicle to an Authorised Service Centre
or Dealer for these operations. CAUTION
TO USE THE "INFLATE AND REPAIR" SPRAY CAN PROPERLY, FOLLOW THE INSTRUCTIONS ON THE PACKAGING.
WARNING
THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.
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3 Maintenance
03_51
Periods of inactivity (03_51)
The following operations are recommended:
1. Clean the scooter thoroughly and then cover it with a canvas;
2. With the engine off and the piston at the bottom dead centre position, remove the
spark plug, and pour 1 ÷ 2 cm³ of the recommended oil through its hole. Operate the starter button 1-2 times for roughly 1 second to turn the engine over slowly, then insert the spark plug again;
3. Ensure that the fuel tank is at least half full (so that the fuel pump is fully covered); spread antirust grease on the uncoated metal parts; keep the wheels lifted
above the ground by resting the chassis on two wooden wedges;
4. As regards the battery, follow the instructions in the «Battery» section.
Recommended products
eni i-Ride PG 5W-40
Synthetic based lubricant for high-performance four-stroke engines.
JASO MA, MA2 - API SL - ACEA A3
Cleaning the vehicle
Use a low pressure jet of water to soften the caked dirt and mud deposited on the painted surfaces. Once softened, sponge off mud and dirt using a car body sponge soaked in a car body shampoo and water solution (2-4% of car shampoo in water). Then rinse with abundant water, and dry with a shammy cloth. For the engine exterior, use petrol, a brush and clean cloths. Petrol can damage paintwork. Remember that any polishing with silicone wax must always be preceded by washing.
CAUTION
THE VEHICLE COMPARTMENTS ARE NOT WATERTIGHT.
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CAUTION
DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM.
CAUTION
DO NOT USE A HIGH-PRESSURE WATER JET MACHINE TO CLEAN THE EN­GINE AND/OR VEHICLE; HOWEVER, IF NO OTHER MEANS ARE AVAILABLE, IT IS THEN NECESSARY TO:
• ONLY USE A FANLIKE SPRAY JET.
• DO NOT PLACE THE NOZZLE CLOSER THAN 60 CM.
• DO NOT USE WATER AT TEMPERATURES OVER 40ºC.
• DO NOT USE HIGH-PRESSURE WATER JETS.
• DO NOT STEAM WASH.
• DO NOT AIM THE JET AT: THE ENGINE, THE ELECTRIC CABLES. CAUTION
NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT, ESPECIALLY IN SUMMER WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGE THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF. NEVER USE CLOTHS SOAKED IN ALCOHOL, PETROL, DIESEL OIL OR KEROSENE FOR CLEANING THE PAINTED OR PLASTIC SURFACES, IN ORDER NOT TO DAM­AGE THE LUSTRE FINISH OR ALTER THEIR MECHANICAL PROPERTIES. US­ING SILICONE-BASED WAX CAN DAMAGE THE PAINTED SURFACES, DE­PENDING ON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER
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3 Maintenance
INFORMATION ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CEN­TRE.
WARNING
CLEAN YOUR SCOOTER FREQUENTLY SO AS TO AVOID POSSIBLE DIRT OR MUD DEPOSITS THAT COULD CAUSE MALFUNCTIONING IN THE THROTTLE GRIP TRANSMISSION AND/OR OTHER COMPONENTS.
Troubleshooting
STARTING FAILURE
Emergency switch in «OFF» Set the switch back to «ON» Fuse blown Replace the blown fuse and have
the vehicle checked by an
Authorised Service Centre.
«Engine not startable» warning light turned on
Check that the starting procedure described in the «Engine start-up» section is performed correctly. If the light remains turned on, contact an Authorised Service Centre.
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