PIAGGIO MSS APE 50 Service Station Manual

MANUALE STAZIONE DI SERVIZIO

677276 - 677281 (IT-EN-FR-DE-ES-EL)

MSS APE 50

MANUALE

STAZIONE DI

SERVIZIO

MSS APE 50

© Copyright 2010 - PIAGGIO & C. S.p.A. Pontedera.

All rights reserved. No part of this publication may be reproduced.

This publication has been edited by:

After sales - PIAGGIO & C. S.p.A.

V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)

ITALY

www.piaggio.com

MANUALE STAZIONE DI

SERVIZIO

MSS APE 50

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle. Refers to

specific procedures to carry out for preventing damages to the vehicle. Refers to specific procedures to
carry out for preventing damages to the vehicle. Refers to specific procedures to carry out for preventing
damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle
to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS

GENERAL GUIDELINES GEN

CHARACTERISTICS CH

SPECIAL TOOLS ST

MAINTENANCE MA

EMISSION CONTROLO SYSTEM CO EM

TROUBLESHOOTING TROUBL

ELECTRICAL SYSTEM ES

ENGINE FROM VEHICLE EV

ENGINE EN

BRAKING SYSTEM BS

STEERING COLUMN SC

SUSPENSIONS SS

CHASSIS CH

PRE-DELIVERY PD

TIME-SHEET TEMP

INDEX OF TOPICS

GENERAL GUIDELINES GEN

Safety guidelines

- If work can only be done on the vehicle with the engine running, make sure that the premises are well
ventilated, using special extractor fans if necessary; never let the engine run in an enclosed area.
Exhaust gasses are toxic.
The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is
highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water
and seek immediate medical attention.
The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks or
flames near the battery, especially when charging it.
Petrol is highly flammable and it can be explosive given some conditions. Do not smoke in the working
area, and avoid open flames or sparks.

- Clean the blocks, the drums, and pads in a well ventilated area, directing the jet of compressed air in
such a way that you do not breathe in the dust produced by the wear of the blocks. Dust caused by
shoe wear is toxic since it contains asbestos.

Maintenance guidelines

Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or
non-conforming spares may damage the vehicle.
Use only the appropriate tools designed for this vehicle. Always use new gaskets, sealing rings and
split pins upon refitting.
After removing these components, clean them using a non-flammable or high flash-point solvent. Lu­bricate all the work surfaces except the tapered couplings before refitting.
After refitting, make sure that all the components have been installed correctly and work properly.
For disassembly, overhaul and refit operations use only tools with metric measures. Metric bolts, nuts
and screws are not interchangeable with coupling members with English measurement. Using unsuit­able coupling members and tools may damage the scooter.
When carrying out maintenance operations on the vehicle that involve the electrical system, make sure
the electrical connections have been made properly, particularly the ground connections.

General guidelines MSS APE 50

GEN - 8

INDEX OF TOPICS

CHARACTERISTICS CH

Identification

VEHICLE IDENTIFICATION

Vehicle Chassis prefix Engine prefix

APE 50 TL6T TL3T
APE 50 EUROPA TL5T TL3T
APE 50 mix ZAPC80000 C801M
APE 50 EUROPE (EURO 2) ZAPC80000 C801M

Characteristics

SIZES

Sizes (mm) Deck Van

(1) Length 2670 2560
(2) Width 1250
(3) Height 1530 1560
(4) Wheelbase 1590
(5) Track 1100
(6) Turning spokes 2400 2400
(7) Rear cantilever 760 660

SIZES - LOAD COMPARTMENT

Sizes (mm)

Deck Van

(8) Length 1420 ­(9) Width 1200 -

WEIGHTS

(*) = besides the driver.

Characteristics MSS APE 50

CH - 10

Kilograms (kg) Deck Van

Kerb vehicle weight 270 300
Useful load capacity (*) 200 170

SIZES - APE 50 EUROPA

Sizes (mm) Deck Short deck Van Cross

(1) Length 2660 2520 2560 2580
(2) Width 1250 1250 1250 1270
(3) Height 1530 1530 1560 1580
(4) Wheelbase 1590 1590 1590 1590
(5) Turning spokes 2400 2400 2400 2400

SIZES - LOAD COMPARTMENT - APE 50 EUROPA

Sizes (mm)

Deck Short deck Van Cross

(8) Length 1420 1270 1260 1270
(9) Width 1200 1200 1200 1200
(10) Height - - 960 ­Top box size - - - 900x460x300

WEIGHTS - APE 50 EUROPA

(*) = besides the driver.

Kilograms (kg)

Deck Short deck Van

Total dry weight 220 215 250
Useful load capacity (*) 200 205 170

SIZES - APE 50 EUROPE 2 - APE 50 MIX

Sizes (mm)

Long deck

base

Short deck

base

Van Cross Top long deck

(1) Length 2660 2490 2500 2700 2660
(2) Width 1260 1260 1260 1260 1260
(3) Height 1550 1550 1590 1610 1550
(4) Wheelbase 1590 1590 1590 1590 1590

MSS APE 50 Characteristics

CH - 11

SIZES - LOAD COMPARTMENT - APE 50 EUROPE 2 - APE 50 MIX

Sizes (mm)

Long deck

base

Short deck

base

Van Cross Top long deck

(8) Length 1427 1257 1257 1427 1422
(9) Width 1211 1211 1211 1211 1262

WEIGHTS - APE 50 EUROPE 2 - APE 50 MIX

(*) = besides the driver.

Kilograms (kg)

Long Deck Short deck Van Cross Top

Total dry weight 230 230 260 245 230
Useful load capacity (*) 205 205 175 190 205

TECHNICAL DATA - CHASSIS

Specification

Desc./Quantity

Chassis stamped plate unitised body and a single central longitudinal

arm (integrated structure).

Seats in driving cab One.

TECHNICAL DATA - ENGINE

Specification

Desc./Quantity

Engine Single-cylinder, 2-stroke with rotating timing and with three

transfer ducts, with transmission and differential grouped on

the axis of the rear wheels.

Engine capacity 49.8 cm³

Bore x Stroke 38.4 mm x 43 mm

Compression ratio (10÷10.5):1

Ignition advance 15°±2° before TDC

Carburettor Dell'orto SHBC 18/16A.

Fuel 2% petrol-oil mixture (20 c.c. of oil per litre of regular petrol for

cars). Recommended oil: see "recommended products" table

Spark plug PIAGGIO P82M; BOSCHW5AC; CHAMPIONL82C;

LODGE2HN; AC430Z.

Characteristics MSS APE 50

CH - 12

Specification Desc./Quantity

Consumption (CUNA) ~2.7 litres per 100 km.

Km range Around 370 Km.

GEAR RATIO

Specification Desc./Quantity

Gear ratio First 1/54.17

Gear ratio Second 1/29.75

Gear ratio Third 1/19.28

Gear ratio Fourth 1/13.35

Gear ratio Reverse 1/76.47

STEERING

Specification Desc./Quantity

Steering Steering tube pivoted on the arm with front wheel-holder oscil-

lating clamp.

SUSPENSION

Specification Desc./Quantity

Front - rear suspension Made using integrated helicoidal springs and hydraulic shock

absorber.

TYRES

Specification Desc./Quantity

Wheel rim 2.10"
Front tyre pressure 1.5 bar.
Rear tyre pressure 2.5 bar.

TYRES - APE 50 - APE 50 EUROPA - APE 50 EUROPE EURO 2 - APE 50 MIX

Specification

Desc./Quantity

Wheel rim 10-2.50"

Tyre 100/90x10"

Front tyre pressure 2 bar.

Rear tyres - inflation pressure 3 bar.

Tightening torques

ENGINE - DIFFERENTIAL UNIT

Name

Torque in Nm

Crankcase halves coupling nuts 13 to 15 Nm

Coil support fixing screw 3 to 5 Nm

Spark plug 14 to 18 Nm

Engine gear locking nut 50 to 55 Nm

Clutch assembly locking nut 40 ÷ 45 Nm

Fan flywheel locking nut 45 to 50 Nm

Filler joint fixing nuts 5 to 7 Nm

Nuts fixing the exhaust pipe to the cylinder 5 to 7 Nm

Clutch cover fixing bolts 6 to 8 Nm

Big end fixing bolts 13 to 18 Nm

Nuts fixing the cylinder to the crankcase 13 to 15 Nm

Nuts fixing the differential unit to the engine 32 to 35 Nm

Differential crankcase halves coupling nuts 8 to 10 Nm

Engine - chassis anchoring plate fixing nuts 20 to 24 Nm

Differential oil drain plug 20 ÷ 25 Nm

Gear control guide bushing 60 to 65 Nm

Nuts fixing the silencer to the engine support 23 to 25 Nm

Nuts fixing the elastic connection to the engine support 25 to 30 Nm

Engine front fixing bolt 25 to 30 Nm

MSS APE 50 Characteristics

CH - 13

FRONT SUSPENSION UNIT

Name Torque in Nm

Wheel locking centre nut 75 to 90 Nm

Nuts fixing the wheel rim to the drum 20 to 28 Nm

Shock absorber lower anchoring nut 100 to 130 Nm

Shock absorber upper fixing nut 30 to 40 Nm

Steering upper seat 30 to 40 Nm

Steering upper bearing ring nut 50 to 60 Nm

REAR SUSPENSION UNIT

Name Torque in Nm

Nuts fixing the shoe support to the wheel hub 22 to 28 Nm

Nut fixing the wheel hub to the swinging arm 50 to 70 Nm

Nut for shock absorber lower and upper anchorage 30 to 40 Nm

Nut for anchoring the swinging arm to the chassis 40-50 Nm

Wheel locking centre nut 80 to 100 Nm

Nuts fixing the wheel rim to the drum 20 to 28 Nm

GENERAL PART

Name Torque in Nm

Brake pump to the chassis 12 to 20 Nm

Handlebar fixing bolt 35 to 60 Nm

Assembly clearances

FITTING CLEARANCES

Name

Description Dimensions Initials Quantity

Distance between the
ends of seal rings within
the upper and lower cyl-

inder-ring (mm)

0.2 to 0.3

Gearbox fitting clear-

ance (mm)

0.15 to 0.40

CAUTION

THE GEARBOX SHAFT FITTING CLEARANCE MUST BE VERIFIED WITH THE FEELER GAUGE.

Specific tooling

060824Y Probe

Cylinder-piston oversizes

CYLINDER - PISTON

Specification

Desc./Quantity

Normal cylinder nominal sizes Ø=38.40 +0.025 - 0.005

Normal piston nominal sizes Ø=38.265 ±0.015

CYLINDER COUPLING - PISTON

Name

Initials Cylinder Piston Play on fitting

Coupling 1st Oversize 38.600 to 38.620 38.455 to 38.475 0.145
Coupling 2nd Oversize 38.800 to 38.820 38.655 to 38.675 0.145
Coupling 3rd Oversize 39.000 to 39.020 38.855 to 38.875 0.145

Characteristics MSS APE 50

CH - 14

Piston ring oversizes

SEALING RINGS

Specification Desc./Quantity

Upper seal ring (Nominal sizes) Diameter=38.40 mm
Lower seal ring (Nominal sizes) Diameter=38.40 mm

CLEARANCE UPON FITTING

Name Description Dimensions Initials Quantity

Upper sealing ring 1st Oversize 38.60 0.20 to 0.60
Lower sealing ring 1st Oversize 38.60 0.20 to 0.60
Upper sealing ring 2nd Oversize 38.80 0.20 to 0.60
Lower sealing ring 2nd Oversize 38.80 0.20 to 0.60
Upper sealing ring 3rd Oversize 39.00 0.20 to 0.60
Lower sealing ring 3rd Oversize 39.00 0.20 to 0.60

Connecting rod - roller cage fitting

CONNECTING ROD - ROLLER CAGE

Connecting rod Roller cage

1.a category 4.a category

2.a category 3.a category

3.a category 2.a category

4.a category 1.a category

CAUTION

IN CASE OF NOISE, USE CAGE OF THE CATEGORY IMMEDIATELY BELOW.

Crankshaft alignment check

With the proper equipment, check that the eccentricity of the surface of Ø "3"and "1" are contained
within 0.003 mm. (the maximum reading limit on the dial gauge clock); Also check the eccentricity of Ø
"2", which are allowed for a maximum reading of 0.02 mm. In the case of eccentricities not much greater
than that prescribed, perform the straightening of the shaft by means of counterweights with a wedge,
or tightening it in a vice (equipped with aluminium bushings) as needed, for much greater eccentricities
replace the crankshaft.

Specific tooling

020074Y Crankshaft Alignment Check Tool

MSS APE 50 Characteristics

CH - 15

Piston - Pin

PISTON - PIN ASSEMBLY CLEARANCE

Name

Description Dimensions Initials Quantity

Piston - pin assembly

clearance (mm)

0

Characteristics MSS APE 50

CH - 16

INDEX OF TOPICS

SPECIAL TOOLS ST

Tooling

SPECIAL TOOLS

Stores code Description

014499Y Bearing extractor

016029Y Lower Steering Bearing Fitting Tool on

the steering tube

017104Y Pliers for circlips

018119Y Axle Fitting Tool

020004Y Steering seats extraction punch

020042Y Steering tube bearing extractor

Special tools MSS APE 50

ST - 18

Stores code Description

020043Y Rear Wheel Hub Roller Bearing Fitting

Punch

020044Y Front Wheel Hub Roller Bearing Fitting

Punch

020055Y Steering Ring Nut Key

020057Y Tool for Starter Motor Bushing Calking

020074Y Crankshaft Alignment Check Tool

020119Y Flywheel extractor

020120Y Punch for Clutch Side Secondary Shaft

Roller Bearing

MSS APE 50 Special tools

ST - 19

Stores code Description

020121Y Punch for Flywheel Side Secondary

Shaft Roller Bearing

020123Y Valves Sealing Rings Punch

020125Y Punch to Fit Sealing Rings

020126Y Clutch Stop Key

020127Y Transmission Spider Calking Punch

020128Y Tool to Fit Sealing Rings

020129Y Engine Clearance Gear Check Tool

Special tools MSS APE 50

ST - 20

Stores code Description

020130Y Punch to Fit Roller Casing of Main Shaft,

Flywheel Side Crankcase Half

020131Y Flywheel lock tool

020132Y Gearbox Shaft Shimming Gauge

020133Y Tappet plates replacement tool

020144Y Primary Sprocket Lock

020147Y Flywheel Cone Extractor

020150Y Support

MSS APE 50 Special tools

ST - 21

Stores code Description

020151Y Heat gun

020156Y Clutch puller

020161Y Differential Box Extractor

020322Y Clutch Removal

020781Y Bearings Fitting Punch

020842Y Upper Steering Bearing Removal Punch

021071Y punch to fit bearings and sealing rings

Special tools MSS APE 50

ST - 22

Stores code Description

021330Y Steering seats fitting tool

021467Y Bearing extractor

022465Y Pliers for circlips

023638Y Pliers for circlips

029551Y Clutch puller

029569Y Gear Engagement Fitting Tool

030250Y Clutch Stop Key

MSS APE 50 Special tools

ST - 23

Stores code Description

032975Y Punches for Roller Casings

033970Y Punches for Roller Casings

038077Y Engine support

038137Y Rear Hub Extractor

038138Y Roller Casings Punch

048564Y Flywheel extractor

060824Y Probe

Special tools MSS APE 50

ST - 24

Stores code Description

020095Y Flywheel Lock
020332Y Digital rev counter

494929 Exhaust fumes analyzer
021330Y003 Steering seats fitting
021330Y004 Steering seats fitting

020114Y Pane positioning band
018119Y007 Axle fitting
018119Y009 Axle fitting
018119Y014 Axle fitting
018119Y015 Axle fitting
021467Y009 extractor
021467Y013 extractor

MSS APE 50 Special tools

ST - 25

INDEX OF TOPICS

MAINTENANCE MA

WINDSCREEN WASHER FLUID TOP-UP - APE
50

Inside the passenger compartment in the front left
part, there is a container for windscreen washer
fluid. If the fluid does not escape when pressing
the button, remove the pipe that goes from the
container to the and blow inside with compressed
air. Do the same for the pipe that goes from the
pump to the external nozzle. Refit everything and
try pressing the button several times to recharge
the system. If despite the above operations, the
fluid does not come out, clean the external nozzle
with iron wire of a suitable diameter.

WINDSCREEN WASHER FLUID TOP-UP- APE
50 EUROPA

The windscreen washer fluid tank is located inside
the passenger compartment, in the front right part.
To fill the tank, unscrew the cover (1), restore the
fluid level and recharge the system by using the
pump on the left side of the passenger compart­ment several times, until the liquid comes out of
the sprayer.

WINDSCREEN WASHER FLUID TOP-UP APE
50 MIX - APE 50 EUROPE

The windscreen washer fluid tank is located inside
the cab on the front right panel.
To fill the tank, unscrew cover(1), and top up.
Use a specific detergent.

Scheduled maintenance chart

The following table must be regarded as a general guide for periodic inspections and lubrication inter­ventions. It is necessary to also consider the weather, terrain, geographic location and variety of special
use. This interventions table must therefore be changed to reflect the particular needs of the owner.
For example, if a vehicle is exposed to sea salt, all parts should be lubricated more frequently than
shown in the table to prevent damage caused by corrosion to metal parts.

MSS APE 50 Maintenance

MA - 27

MAINTENANCE OPERATIONS

In the event of prolonged vehicle inactivity, adhere to the following standards:

1) Clean the vehicle.

2) Remove the fuel from the vehicle.

3) Remove the air filter and with the engine is running at low rpm and input 30 cc. of specific oil through the diffuser of the
carburettor.

4) Spread antirust grease on the unpainted metallic parts.

5) Lift the wheels off the ground.
A) Operation to be carried out when the engine is warm. Amount of new oil: about 600 gr. for the engine unit (until touching the
load hole) and about 300 gr. for the differential unit (maximum level on the check rod).
B) For the oil level in the tank and to replace, use specific oil.

Unit Operations After the

first 1000

Km

Every

4000 Km

Every

8000 Km

In the

event of a

review

Notes

MOTOR

Carburettor locking • See locking torque ta-

ble:

Piston - big end - cylin-

der lights descaling

• See locking torque ta­ble:

Cleaning and descaling
of the still usable engine

parts

• See locking torque ta­ble:

TRANSMISSION AND
DIFFERENTIAL

Oil replacement •(A) •(A) •

Check and restore oil

level

•

air filter

Cleaning • Clean with pure petrol

and dry with com-

pressed air

SPARK PLUG

Electrode gap and des-

caling check

• • Bosch W54C; Lodge
2HN; Champion L82C;

NGK B6HS;

Replacement • Bosch W54C; Lodge

2HN; Champion L82C;

NGK B6HS;

BEARINGS

Grease •
ARTICULATIONS AND
CONTROL LEVERS
(ENGINE SIDE)

Grease • •
HYDRAULIC BRAKE

Check and restore oil

level

•(B)

FLEXIBLE TRANSMIS­SIONS

Adjust •

Lubricate • •
MAIN NUTS AND
BOLTS OF THE VEHI­CLE

Locking check • • See locking torque ta-

ble:

SCHEDULED MAINTENANCE - APE 50 EUROPA

KEY: (*)= Every 2 years.
(I) = Check and clean, adjust, lubricate or replace if necessary.
(R)=Replace
In the event of prolonged vehicle inactivity, adhere to the following standards:

1) Clean the vehicle.

2) Remove the fuel from the vehicle.

Maintenance MSS APE 50

MA - 28

3) Remove the spark plug, enter from its hole 10/15 cc of oil recommended for the mixer, and then operate the starter lever 2-3
times and refit the spark plug.

4) Spread antirust grease on the unpainted metallic parts.

km x 1,000

(months)

1

(4)6(12

)

10

(24

)

15

(36

)

20 25 30 35 40 45 50 55 60 65 70 75 80 85 90

Locks - Inspection (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Spark plug - Re­placement

(R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R)

Carburettor ­Check

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Carburetion ­check

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Controls - Inspec­tion/Adjustment

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Condition and tyres
use - Check

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Air filter - Cleaning (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Steering clearance

- Inspection

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Electrical system
and battery - Check

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Cylinder fan sys­tem - Inspection

(I) (I) (I) (I)

Brake and clutch
lever - Grease

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Battery level - In­spection

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Differential oil level

- Inspection

(I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R)

Brake fluid level ­Check

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Gearbox oil - re­placement

(R) (R) (R) (R) (R) (R) (R) (R) (R) (R)

Brake fluid - Re­placement

(*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*)

Tyre pressure - In­spection

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Headlights - check/
adjust

(I) (I) (I) (I) (I) (I) (I) (I) (I)

Vehicle and brake
test - Inspection

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Suspension - In­spection

(I) (I) (I) (I) (I) (I) (I) (I) (I)

Flexible transmis­sions - Lubrication

(I) (I) (I) (I) (I) (I) (I) (I) (I)

Pressure flexible
brakes pipes

(R) (R) (R)

SCHEDULED MAINTENANCE - APE 50 MIX

KEY: (*)= Every 2000 Km or 2 years.
(I) = Check and clean, adjust, lubricate or replace if necessary.
(R)=Replace
In the event of prolonged vehicle inactivity, we recommend doing the following:

1) Clean the vehicle.

2) With the engine off and the piston at bottom dead center, remove the spark plug, enter from the corresponding hole 10 to 15
cc of specific oil. Then press the engine start-up button 3-4 times, making the engine and the spark plug slowly turn.

3) Drain the fuel tank, cover the unpainted metal parts with rustproof grease;

4) For the battery, follow the instructions set out in the specifications section.

km x 1,000

(months)

1

(4)6(12

)

10

(24

)

15

(36

)

20 25 30 35 40 45 50 55 60 65 70 75 80 85 90

Safety locks
(wheels,brakes,ste
ering,suspensions)

- Inspection

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

MSS APE 50 Maintenance

MA - 29

km x 1,000

(months)

1

(4)6(12

)

10

(24

)

15

(36

)

20 25 30 35 40 45 50 55 60 65 70 75 80 85 90

Spark plug - Re­placement

(R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R) (R)

Carburettor ­Cleaning

(I) (I) (I) (I) (I) (I) (I) (I) (I)
Carburetion -

Check

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Throttle grip/mixer
control - Adjust­ment

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Condition and tyres
use - Check

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Tyre pressure - In­spection

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Air filter - Cleaning (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Steering clearance

- Inspection

(I) (I) (I) (I) (I) (I) (I) (I) (I)
Brake and clutch

lever - Grease

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Braking system flu­id level

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Braking system flu­id level - Replace­ment

(*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*)

Gearbox oil - Re­placement/Inspec­tion

(I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R)

Differential oil - Re­placement/Inspec­tion

(I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R) (I) (R)

Battery fluid level ­Inspection

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Headlights - check/
adjust

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Suspension - In­spection

(I) (I) (I) (I) (I) (I) (I) (I) (I)
Flexible transmis-

sions - Lubrication

(I) (I) (I) (I) (I) (I) (I) (I) (I)
Rear brake disc

piping - Replace­ment

(R) (R) (R)

Vehicle and brake
test

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Drive shaft nut mix

- Inspection

(I) (I) (I) (I) (I) (I)

SCHEDULED MAINTENANCE - APE 50 EUROPE

KEY: (*)= Every 2000 Km or 2 years.
(I) = Check and clean, adjust, lubricate or replace if necessary.
(R)=Replace

km x 1,000 (months)

1 (4) 5 (12) 10

(24)15(36)

20 25 30 35 40 45 50

Safety locks (wheels,brakes,steering,sus­pensions) - Inspection

(I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)

Spark plug - Replacement (R) (R) (R) (R) (R) (R) (R) (R) (R) (R)
Carburettor - Cleaning (I) (I) (I) (I) (I)
Carburetion - Check (I) (I) (I) (I) (I) (I)
Throttle grip/mixer control - Adjustment (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Condition and tyres use - Check (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Tyre pressure - Inspection (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Air filter - Cleaning (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Steering clearance - Inspection (I) (I) (I) (I) (I)
Clutch brake lever - Grease (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Fluid level and braking system - Check (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Braking system fluid level - Replacement (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*)

Maintenance MSS APE 50

MA - 30