Parr Instrument A177VB2 User Manual

661M
1” NPS Bottom Drain Valve Model A177VB2
Operating & Maintenance Instructions
Description
The Parr Instrument Company A177VB2 Bottom Drain Valve is a rising stem, process sampling valve. In the closed position, the stem of the valve is flush with the inside bottom of the vessel so that there is minimal dead space between the bottom of the vessel and the shut off point of the valve. In the fully open position, the stem is retracted to open a clear passage from the vessel. When the valve is re-closed, any material in this passage will be pushed back into the reactor by the rising stem.
Installation and Operation
This valve is designed to be installed in the bot­tom of Parr cylinders that are machined specifical­ly for installation with minimal dead space. Nickel based high temperature thread lubricant should be applied to the valve body threads and then installed turning clockwise into the cylinder. The valve should be tightened sufficiently to seal on the gasket which will bring the stem of the valve approximately even with the inside bottom of the cylinder.
Significantly more torque should not be required to seal the valve. If the valve is leaking, it is a good indication that the seal may be worn, has been damaged, or abrasive particles are interfering. The valve should be disassembled, inspected, cleaned as required, and seals replaced.
Disassembly of the Bottom Drain Valve
1. Retract the plunger to the fully open position by turning the shaft screw counterclockwise.
2. Remove the (3) 5/16 flat countersunk socket head screws from the screw shaft retainer us­ing the 3/16” socket screw key furnished with the BDV.
3. Loosen the (3) 5/16 socket head cap screws that compress seal 2 with the retainer using the 1/4” socket screw key furnished with the BDV.
4. Pull the screw shaft retainer and plunger as­sembly out of the valve body.
The valve is opened by turning the shaft screw counterclockwise. Opening the valve will progres­sively increase the passage for product flow until the valve is at the fully open position.
The valve is closed by turning the shaft screw clockwise until the plunger contacts and com­presses seal 1.
Typical torque values on the valve shaft screw required to seal the valves are as follows:
A177VB2 25 – 30 ft/lbs
Caution! If abrasive particles are run through the valve, it is necessary to flush the valve after use.
5. Remove the (3) standoffs.
6. Remove the (3) 5/16 socket head cap screws and remove the retainer.
7. Using a solid object, press out the sleeve and both seal 2. (See figure A-A)
8. Using a pick, remove seal 1 from the valve body.
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Bottom Drain Valve Model A177VB2
DISASSEMBLY STEP 7
SEAL 1
SLEEVE OPENING
SLEEVE
Figure A-A
Assembly of Bottom Drain Valve
1. Before assembly, all parts of the valve should be clean and in good condition.
Note: Assembly of the valve is easier if it is removed from service and oriented so that the threads going into the cylinder face downwards.
2. Apply generous amounts of lubrication using a high temperature thread lubricant. See the “Lubrication of the Bottom Drain Valve” section in this manual.
FRONT SEAL (GRAPHOIL)
BACK SEAL (PTFE)
5. Install the Graphoil seal 2 (front) and next the PTFE seal 2 (back).
6. Install the retainer and start the (3) 5/16 socket head cap screws.
7. Install the plunger assembly.
8. Tighten the retainer into valve body to the fol­lowing torque:
A177VB2 100 in/lbs
3. Install a 511VB5FH silver or 511VB5FG gold faced (depending on BDV material) seal 1 into the cav­ity in the valve body. The plunger may be used to help with the installation.
4. Install the sleeve, and orientate it so the opening is positioned over the valve drain opening.
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9. Install the (3) standoffs.
10. Install the (3) 5/16 flat countersunk socket head screws with the plunger retracted away from seal 1.
11. Turn the shaft screw clockwise until the plunger contacts seal 1.
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