Parr Instrument 6755 User Manual

Page 1
6755
Solution Calorimeter
Operating Instruction Manual
For models produced after November 2010
593M
Page 2
Table of Contents
Preface
Scope — 1
Customer Service — 1
Explanation of Symbols — 2
Safety Information — 3
Intended Usage — 3
General Specifi cations — 3
Environmental Conditions — 3
Provisions for Lifting and Carrying — 3
Cleaning & Maintenance — 3
Specifi cations — 3
Chapter 1
Installation
Power Connection — 4
Motor Installation — 4
Thermistor Probe Installation — 4
Chapter 2
Quick Start — 6
Chapter 3
Operation
Menu System — 8
Menu Keys — 8
Control Keys — 8
Programming — 8
Default Settings — 9
Performing an Analysis — 9
Sample Size — 10
Filling the Dewar — 10
Loading a Solid Sample — 10
Loading a Liquid Sample — 10
Installing the Loaded Cover Assembly — 10
Combining the Reactants — 10
Emptying the Calorimeter — 11
Manual Test Sequencing— 11 Automatic Test Sequencing— 11
Chapter 4
Menu Descriptions
Main Menu — 12 Calorimeter Operation Menu — 12 Operating Controls Menu — 14 Program Information and Control Menu — 14 Data Entry Controls Menu — 16 Reporting Controls Menu — 16 Communication Controls Menu — 17 File Management Menu — 19
Diagnostics Menu — 20
Chapter 5
Calculations
Standardization — 22
Calculating the Energy Change — 23
Reading the Thermogram — 23
Chapter 6
Reports — 26
Chapter 7
Memory Management — 27
Chapter 8
Accessory Connections
Communication Connection — 28
Printer Connections — 28
Balance Connections — 28
Mettler 011/012 Interface — 28
Sartorious Interface — 28
Generic Interface — 28
Bar Code Port — 29
Computer Connections — 29
Remote Operation (Optional) — 37
Samba Server Feature (Optional) — 37
Feature Keys — 37
Chapter 9
Maintenance
Fuses — 38
Conversion from 6755 to 6725 — 38
Chapter 10
Troubleshooting
Error List — 39
Chapter 11
Technical Service
Return for Repair — 40
Chapter 12
Parts Lists
Parts for the 6755 Solution Calorimeter — 41
Principal Assemblies in 6772 Thermometer — 41
Chapter 13
Drawings
External Parts View of 6755 Solution Calorimeter — 42
Internal Parts View of 6755 Solution Calorimeter — 43
6772 Schematic — 44
Internal View of 6772 Calorimetric Thermometer — 45
Back Panel of 6772 Calorimetric Thermometer — 47
Chapter 14
Default Settings — 48
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6755
PREFACE
Scope
This manual contains instructions for installing and operating the Parr 6755 Solution Calorimeter. For ease of use, the manual is divided into 14 chapters.
Installation Quick Start Operation Menu Descriptions Calculations Reports Memory Management Accessory Connections Maintenance Troubleshooting Technical Service Parts Lists Drawings Default Settings
Preface
Related Instructions
Additional instructions concerning the installa­tion and operation of various component parts and peripheral items used with the 6755 Solution Calo­rimeter should be made a part of these instructions. Additional instructions for the optional printer are found in the respective printer package and should be made a part of this book.
No. Description
201M Limited Warranty
230M Safety in the Operation of Laboratory
and Pressure Vessels
This manual contains detailed instructions related to solution calorimetry, standardization of the calorim­eter, and calculation of energy change.
Note: The unit of heat used in this manual is the thermochemical calorie, which is equal to
4.1840 absolute joules.
Subsections of these chapters are identifi ed in the Table of Contents.
To assure successful installation and operation, the user must study all instructions carefully before starting to use the Solution Calorimeter to obtain an understanding of the capabilities of the equipment and the safety precautions to be observed in the operation.
Customer Service
Questions concerning the installation or operation of this instrument can be answered by the Parr Customer Service Department:
1-309-762-7716 • 1-800-872-7720 • Fax: 1-309-762-9453
E-mail: parr@parrinst.com • http://www.parrinst.com
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Preface
Explanation of Symbols
I On Position
O Off Position
~ Alternating Current
This CAUTION symbol may be present on the Product Instrumentation and literature. If present on the product, the user must consult the ap­propriate part of the accompanying product literature for more infor­mation.
ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precau­tions for handling electrostatic sensitive devices.
Protective Earth (PE) terminal. Provided for connection of the protec­tive earth (green or green/yellow) supply system conductor.
Chassis Ground. Identifi es a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.
Earth Ground. Functional earth connection. This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements.
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Preface
Safety Information
To avoid electrical shock, always:
1. Use a properly grounded electrical outlet of correct voltage and current handling capability.
2. Ensure that the equipment is connected to electrical service according to local national electrical codes. Failure to properly connect may create a fi re or shock hazard.
3. For continued protection against possible hazard, replace fuses with same type and rating of fuse.
4. Disconnect from the power supply before maintenance or servicing.
To avoid personal injury:
1. Do not use in the presence of fl ammable or combustible materials; fi re or explosion may result. This device contains components which may ignite such material.
2. Refer servicing to qualifi ed personnel.
Intended Usage
If the instrument is used in a manner not specifi ed by Parr Instrument Company, the protection provid­ed by the equipment may be impaired.
General Specifi cations
Electrical Ratings
115VAC, 1.0 Amp, 50/60 Hz 230VAC, 1.0 Amp, 50/60 Hz
Before connecting the calorimeter to an electrical outlet the user must be certain that the electrical outlet has an earth ground connection and that the line, load and other characteristics of the installation do not exceed the following limits:
Voltage: Fluctuations in the line voltage should not exceed 10% of the rated nominal voltage shown on the data plate.
Frequency: Calorimeters can be operated from ei­ther a 50 or 60 Hertz power supply without affecting their operation or calibration.
Environmental Conditions
This apparatus is to be used indoors.
Operating: 15 °C to 30 °C; maximum relative humid­ity of 80% non-condensing. Installation Category II (overvoltage) in accordance with IEC 664. Pollution degree 2 in accordance with IEC 664.
Altitude Limit: 2,000 meters.
Storage: -25 °C and 65 °C; 10% to 85% relative hu-
midity.
Provisions for Lifting and Carrying
Before moving the instrument, disconnect all con­nections from the rear of the apparatus. Lift the instrument by grabbing underneath each corner.
Cleaning & Maintenance
Periodic cleaning may be performed on the exterior surfaces of the instrument with a lightly dampened cloth containing a mild soap solution. All power should be disconnected when cleaning the instru­ment. There are no user serviceable parts inside the product other than what is specifi cally called out and discussed in this manual. Advanced trouble­shooting instructions beyond the scope of this manual can be obtained by calling Parr Instrument Company in order to determine which part(s) may be replaced or serviced.
Specifi cations
Probe type Thermistor Thermometer range 10-50 °C Resolution 0.0001 °C Absolute accuracy
without calibration with calibration
Repeatability,
single point +/- 0.002 °C Linearity, 10 °C span +/- 0.002 °C Communications port Ethernet Data logging capacity 1MB (~10000 points)
+/- 0.100 °C +/- 0.0500 °C
Current: The total current drawn should not exceed the rating shown on the data plate on the calorim­eter by more than 10 percent.
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Installation
CHAPTER 1
Installation
The 6755 Solution Calorimeter requires approximately 4 square feet of work space on a sturdy bench/table in a location free from room drafts or radiant heat sources, (preferably in an air conditioned room providing minimal temperature change), and an electrical outlet.
Other necessary accessories include:
Chemical balance sensitive to 0.1 mg
Top loading balance capable of weighing up to 1.5 kg with a sensitivity of 0.1g
Unpack the calorimeter carefully and check the individual parts against the packing list. If shipping damage is discovered, report it immediately to the delivery carrier. Handle the glass cell, Dewar fl ask and the thermistor probe with care as these parts are fragile and easily broken.
Set the calorimeter on a bench or table in a location that is free from drafts and protected from sources of radiant heat. Temperature changes in the room should be minimal.
Power Connection
Plug the power line into any grounded outlet providing proper voltage that matches the specifi cation on the nameplate of the Calorimetric Thermometer. The calorimeter will draw approximately 100 watts of power. Grounding is very important not only as a safety measure, but also to ensure satisfactory controller performance. If there is any question about the reliability of the ground connection through the power cord, run a separate earth ground wire to the controller chassis.
Turn the power switch to the on position. After a short time, the Parr logo will appear on the LCD display followed by a running description of the instrument boot sequence. When the boot sequence is complete, the 6772 Calorimetric Thermometer Main Menu is dis­played.
Motor Installation
Remove the 493E plug with 3280HC retainer on the motor output. Attach the motor cord to the rear of the calorimeter case using the mounting screws provided for safety purposes. Set the cover with its attached stirring shaft onto the stainless steel air can; drop the geared drive belt over the motor and stirrer pulleys. The drive system should run freely. Although the belt may appear to be unusually loose, it is intended to operate under light tension to minimize friction in the stirrer bearing. The gearing on the belt and pulleys will prevent slippage.
Thermistor Probe Installation
Connections for two thermistor probes are located on the back of the 6772 Calorimetric Thermometer. If only one probe is to be used, connect it to the “bucket” connection. If the second probe is used, it should be inserted in the hole on the left, rear of the instrument. Install the thermistor in the cover opening and press the bushing fi rmly into place to an­chor the probe in its proper position. Place the cover on the calorimeter with the orienting pin in the alignment hole.
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2X SA1332RP06 6-32 X 3/8 RHMS PHILLIPS
2X SA1140RP04 4-40 X 1/4 RHMS PHILLIPS
Figure 1
327C2 BACK PANEL (REF)
SA1332RP06 6-32 X 3/8 RHMS PHILLIPS (SEE NOTE)
with 3280HC Retainer installed to insulate from live circuits when no motor is attached.
Installation
493E Plug
1
95F DATA LABEL
NOTE: CONNECT UNTERMINATED 493E WITH 328HC BRACKET TO THE MOTOR OUTPUT RECEPTACLE SECURING IT USING THE SA1332RP06 FASTENER.
6772 Calorimetric Thermometer Back Panel
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Quick Start
CHAPTER 2
Quick Start
Before starting to use the calorimeter for the fi rst time, it is recommended that the user per­form a dry run with the calorimeter completely assembled, but with no liquid in the Dewar and no sample in the rotating cell. This will give the user an opportunity to become familiar with the individual parts of the calorimeter and the manner in which they must be handled. The calorimeter must be standardized prior to analyzing a sample.
See Chapter 3: Operation for more detail.
1. Allow at least 20 minutes for the calorimeter to warm up.
2. Turn on the stirrer motor switch on the 6755 calorimeter.
3. Prepare and weigh the sample to 0.0001g or 1 mL in the PTFE dish.
4. Fill the Dewar volumetrically or by weight.
5. Install the thermistor probe in the cover opening and press the bushing fi rmly into place to anchor the probe in its proper position.
6. Lower the cover assembly with the cell and thermistor probe into the Dewar and set the cover in place on the air can, then drop the drive belt over the pulleys, start the motor and press the start key.
7. The pre-period will now start. When the reactants come to thermal equilibrium, the ther­mometer will beep. Initiate the reaction by pressing downward on the push rod to drop the sample out of the rotating cell.
8. During the reaction period, the enthalpy change will occur.
9. The calorimeter will again come to equilibrium during the post period and at the conclusion of the test, the calorimeter will signal the user and produce a report.
10. Stop the calorimeter motor, raise the cover carefully and wipe any excess liquid from the parts that were immersed in the Dewar. Remove the thermistor probe from the cover and remove the sample dish from the end of the push rod; then remove the rod and release the glass cell from the drive shaft.
11. Lift the Dewar out of the air can and empty it. Wash and dry all wetted parts carefully.
12. At the end of the testing period, press the menu. Turn OFF the thermometer at the power switch when prompted.
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key on the thermometer touch screen main
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Notes
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Operation
CHAPTER 3
Operation
Menu System
All confi gurations and operations are handled by a menu-driven system operated from the bright touch screen display. The settings and controls are orga­nized into eight main sections as displayed on the MAIN MENU.
4. Data Displays. Most of these keys display values
that have been calculated by the Calorimetric Thermometer and are informational only. Cer­tain ones can be overridden by the user entering a desired value through a sub-menu. The value is displayed in the lower right corner of the key.
Note: Some keys will respond with an opportu­nity for the user to confi rm the specifi ed action to minimize accidental disruptions to the program and/or stored data.
Control Keys
There are fi ve control keys which always appear in the right column of the primary displays. These keys are unavailable when they are gray instead of white.
1. Escape. This key is used to go up one level in
the menu structure.
2. Main Menu. This key is used to return to the
main menu touch screen from anywhere in the menu structure.
Note: Keys with a “double box” in the upper left hand corner lead to sub-menus.
Menu Keys
The controls that change the data fi eld information in the menus will be one of the following:
1. Toggles. These data fi elds contain ON/OFF or
YES/NO choices. Simply touching the key on the screen toggles the choice to the other option. The current setting is displayed in the lower right corner of the key.
2. Option Selection. These data fi elds contain a list
of options. Touching the key on the screen steps the user through the available choices. The cur­rent setting is displayed in the lower right corner of the key.
3. Value Entry Fields. These data fi elds are used
to enter data into the Calorimetric Thermom­eter. Touching the key on the screen brings up a sub-menu with a key pad or similar screen for entering the required value. Some keys lead to multiple choices. Always clear the current value before entering a new value. Once entered the screen will return to the previous menu and the new value will be displayed in the lower right corner of the key.
3. Start. This key is used to start a Calorimetric
Thermometer test.
4. Report. This key is used to access the test re-
sults stored in the Calorimetric Thermometer, to enter thermochemical corrections, and to initi­ate a report on the display, printer or attached computer.
5. Help. This key is used to access help screens
related to the menu currently displayed on the touch screen.
6.
This key appears in the Escape key location
when the main menu is displayed. This key is used to shut down the calorimeter program be­fore turning off the power.
Programming
The program in the 6772 Calorimetric Thermom­eter can be extensively modifi ed to tailor the unit to a wide variety of operating conditions, reporting units, laboratory techniques, available accessories and communication modes. In addition, the calcu­lations, thermochemical corrections and reporting modes can be modifi ed to conform to a number of standard test methods and procedures. Numerous provisions are included to permit the use of other reagent concentrations, techniques, combustion aids and short cuts appropriate for the user’s work.
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Operation
3
Note: Changes to the program are made by use of the menu structure. Any of these items can be individually entered at any time to revise the operating program.
Default Settings
The 6772 Calorimetric Thermometer is prepro­grammed with default settings for use with the 1341 Plain Jacket Calorimeter. On the operating controls page of the 6772 Thermometer is the Method of Oper­ation key. This key toggles the thermometer between solution and combustion calorimetry. Make sure that the calorimeter is set to solution calorimetry. This will force the calorimeter to restart and bring up the appropriate set of menus and eliminate all of the keys dedicated to combustion calorimetry.
The default values of the 6772 are designed to oper­ate with the 1341 Plain Jacket calorimeter. Therefore,
the following parameters must be changed in the Calorimetry Parameters menu found in the Diagnos­tics Menu.
Correction (K) Parameters:
K1 0.5
K2 0.00080
K3 1.0
K4 0.0
K5 0.0
Blackout (B) Parameters:
Misfi re Blackout (B2) 72
Derivative Blackout (B3) 0.5
Dynamic Blackout (B4) 6
Equilibrium Blackout (B5) 18
Dynamic Derivative Blackout (B6) 0.02
Dynamic Time Blackout (B7) 20
Note: To perform an endothermic run, set the Tolerance Parameter (L2) to -1.
See Chapter 14: Default Settings for a listing of the factory default settings. A more in-depth explanation of these parameters is found on the corresponding parameter group help pages. These default settings remain in effect until changed by the user. Should the user ever wish to return to the factory default set­tings, go to the Program Info and Control Menu, User/ Factory Settings, touch Reload Factory Default Set­tings and YES. Non-volatile memory is provided to retain any and all operator initiated program changes; even if power is interrupted or the unit is turned off. If the unit experiences an intentional or unintentional
“Cold Restart”, the controller will return to the last known settings.
The default parameters of the 6772 Calorimetric Thermometer can be changed to guarantee that the thermometer, when cold restarted, will always be in the desired confi guration before beginning a series of tests. Users who wish to permanently revise their default settings may do so using the following proce­dure:
Establish the operating parameters to be stored as the user default settings.
Go to the Program Info and Control Menu, User/ Factory Settings, User Setup ID, and enter the desired User Setup ID.
Select Save User Default Settings
To re-load the user default setting, go to the
Program Info and Control Page, User/Factory Settings, Re-load User Default Settings, and YES.
Performing an Analysis
Tests can be run in a strictly manual fashion or au­tomatically where the thermometer sequences the calorimeter through the pre and post periods. The manual sequencing approach is useful for applica­tions where raw data is logged and subsequently analyzed, off-line. In the automatic mode, the ther­mometer fully sequences the test and applies real time corrections to the calorimeter temperature rise in order to correct for all systemic heat leak effects. In either case, the operator must determine the ap­propriate temperature source for the jacket.
Probe – This method uses a thermistor probe attached to the jacket wall to measure the actual temperature of the surroundings (at the chosen point) and the heat leak corrections are based upon the actual differences between the bucket and this external jacket temperature.
Calculated – During the initial equilibrium period this method analyzes the actual heat leak rate and calculates the apparent temperature of the surroundings which would generate this rate and applies this calculated jacket temperature for the determination.
Fixed – In this method the operator determines what his jacket temperature will be and enters it into the thermometer. All heat leak corrections are then based upon this fi xed jacket temperature.
For most applications the calculated method is rec­ommended.
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Operation
Sample Size
The rotating sample cell will hold up to 20 ml of liquid sample or a solid sample weighing up to one gram. More than one gram of solid may be used in some cases, but smaller samples are preferred so that the heat capacity and ionic strength of the sys­tem will not change signifi cantly when the reactants are mixed. The Dewar must be fi lled with not less than 90 ml and not more than 120 ml of liquid to properly cover the rotating cell.
Filling the Dewar
It is best to lift the Dewar out of the air can during the fi lling operation. The liquid to be placed in it can be measured volumetrically, or the Dewar can be placed on a solution or trip balance and fi lled by weight. After fi lling the Dewar, set it in the air can and gently push the spacer ring down as far as it will go.
Loading a Solid Sample
Solid samples should be suitably ground so that they will dissolve quickly or mix uniformly with the liquid in the Dewar. Place the 126C PTFE Dish on an analytical balance and weigh the sample directly into the dish. Be careful not to drop any of the sam­ple into the push rod socket. After the fi nal weigh­ing, set the dish on a fl at surface and carefully press the glass bell over the dish to assemble the cell. Do not grasp or press the thin-walled glass stem dur­ing this operation; it is fragile and will break eas­ily. Instead, grasp the bell and press it fi rmly onto the dish. Then lift the cover from the calorimeter and attach the cell to the stirring shaft by sliding the plastic coupling onto the shaft as far as it will go and turning the thumbscrew fi nger tight. If the thumbscrew is not tight against the shaft, the con­tents will not be released. If necessary, use a 9/64 Allen wrench to tighten further. Hold the cover in a horizontal position and lower it carefully until the bottom of the rotating cell rests on a fi rm, fl at surface; then insert the push rod through the pulley hub and press the end of the rod into the socket in the 126C Sample Dish.
Loading a Liquid Sample
Liquid samples can be measured into the rotating cell either by volume or by weight. Best precision is obtained by weighing, but fi lling from a volumetric pipette may be adequate in some cases. Set the 126C PTFE Dish on a fl at surface and press the glass bell over the dish, handling the glass carefully as described above. If the sample is to be weighed, tare the empty cell on a laboratory balance; insert a pipette through the glass stem and add the liquid, then reweigh the cell. Attach the cell to the stirring shaft and insert the push rod.
Installing the Loaded Cover Assembly
Install the thermistor probe in the cover opening and press the bushing fi rmly into place to anchor the probe in its proper position. Lower the cover assembly with the cell and thermistor probe into the Dewar and set the cover in place on the air can, then drop the drive belt over the pulleys and start the motor as required.
Combining the Reactants
Each test in a solution calorimeter can be divided into three distinct time periods:
1. A pre-period during which the reactants are al­lowed to come to an initial thermal equilibrium. The thermometer will beep to inform the opera­tor that it has established the initial equilibrium and that it is now time to initiate the reaction.
2. A reaction period during which the reactants are combined and an enthalpy change occurs in the system.
3. A post-period during which the calorimeter again comes to equilibrium. The thermometer will produce a report when the fi nal equilibrium has been achieved and that the test is complete.
At the end of the pre-period, start the reaction by pressing the push rod downward to drop the sample out of the rotating cell. This should be done quickly without interrupting the rotation of the rod without undue friction from the fi nger. Push the rod down as far as it will go; after which it should continue to rotate the pulley. Let the stirrer continue to run during the reaction and the calorimeter reports its results.
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Emptying the Calorimeter
Stop the calorimeter motor, raise the cover carefully and wipe any excess liquid from the parts that were immersed in the Dewar. Remove the thermistor probe from the cover and remove the sample dish from the end of the push rod; then remove the rod and release the glass cell from the drive shaft. Lift the Dewar out of the air can and empty it; then wash and dry all wetted parts carefully.
The two operating modes, (manual or automatic) are outlined below:
Manual Test Sequencing
Some users may wish to construct their own thermo gram and apply the classic graphical corrections de­veloped by Dickenson and others. In this case, the actual temperatures can be logged to the memory of the thermometer and then analyzed at the end of the test. These logged temperatures can be printed on an attached printer or transferred to a computer using an SD Card. The Ethernet Connection can also be used to transfer temperatures to a computer for plotting.
First, select the appropriate jacket temperature source as described previously. Then fi ll the Dewar. Next, prepare and load the reaction. After the calo­rimeter is fully assembled, turn on the motor, and then turn on the stirrer by pressing the stirrer key on the calorimeter operation menu screen. Turn on the data logger (accessed via the Diagnostics page) in order to periodically record the bucket or calorime­ter temperature. The bucket temperature is updated every 10 seconds. Turn on the calorimetric pre­period. The pre-period should last for 6-7 minutes. After the 6-7 minute pre-period test phase, start the reaction by pressing the push rod downward to drop the sample out of the rotating cell. This be­gins the reaction and subsequent post-period. The calorimeter temperature should begin to signifi ­cantly change at this point, indicating sample reac­tion. The calorimetric post-period should last for an additional 6-7 minutes from sample introduction. At the conclusion of the post-period, turn the stirrer off by pressing the stirrer key once again. The motor switch may be left in the “on” position for subse­quent tests. Empty and clean the calorimeter.
If the data log destination is a log fi le, the log fi le is located at /fl ash/log/datalog.csv and may be re­trieved via FTP. The log fi le is easily imported into a spreadsheet program where the calorimeter tem­perature can be plotted in order to realize a thermal curve. Instructions for working with or analyzing thermal curves are found in the calculations section.
Automatic Test Sequencing
The solution calorimeter will perform all calcula­tions for the user. To do this, fi rst select the ap­propriate jacket temperature source. For most applications, the calculated jacket approach works well. First, select the appropriate jacket temperature source as described previously. Then fi ll the Dewar. Next, prepare and load the reaction. After the calo­rimeter is fully assembled, turn on the motor, and then press the START key located on the right hand side of the screen. This will activate the stirrer that gently circulates the fl uid that surrounds the glass cell. The thermometer will prompt for the sample ID number. This begins the calorimetric pre-period. After the thermometer determines that adequate temperature equilibrium is realized, the thermom­eter will prompt the user to start the reaction by pressing the push rod downward to drop the sample out of the rotating cell. This starts the calorimetric post-period. The calorimeter temperature should begin to signifi cantly change at this point, indicating sample reaction. The calorimetric post-period will last for an additional 6-7 minutes until the calorim­eter temperature drift rate suffi ciently stabilizes. At the end of the post-period the calorimeter will signal the end of the test and generate a report.
Stop the calorimeter motor, raise the cover carefully and wipe any excess liquid from the parts that were immersed in the Dewar. Remove the thermistor probe from the cover and remove the sample dish from the end of the push rod; then remove the rod and release the glass cell from the drive shaft. Lift the Dewar out of the air can and empty it; then wash and dry all wetted parts carefully.
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Menu Descriptions
CHAPTER 4
Menu Descriptions
Note: Keys which make global changes to the setup of the calorimeter contain a YES or NO response to make certain that the user wishes to proceed. This two step entry is intended to prevent inadvertent global program changes.
Main Menu
Selecting the Main Menu key on any menu will re­turn you to the screen pictured below.
Calorimeter Operation Menu
The Calorimetric Thermometer will normally be operated from the Calorimeter Operation Menu, although tests can always be started from any menu screen.
1. : This key appears in the Escape key loca-
tion when the main menu is displayed. This key is used to shut down the calorimeter program before turning off the power.
2. Start Key: Press the Start key to begin an Auto-
matic Test.
3. Report: Press the Report key to begin the report-
ing process.
4. Help: Press the Help key on any screen to dis-
play the explanation text for that screen.
Temperature Graph: Press this key to display a real­time plot of the bucket and/or jacket temperature on the Temperature vs. Time Plot screen.
Stirrer: Toggles ON/OFF. This key provides a conve­nient way to manually start and stop the calorimeter stirrer motor. The motor must be physically turned on for this function to be active.
Temperature vs. Time Plot
12
Press the Setup key to access the Temperature Plot Setup Menu, which has many keys that permit the user to fully customize both the x (time) axis and the scaling of the y axis.
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Menu Descriptions
4
Temperature Plot Setup Menu
Enable Bucket: Toggles ON/OFF.
Bucket Autoscale: Toggles ON/OFF.
Enable Jacket: Toggles ON/OFF.
Jacket Min Value: Press this key to access its
numeric dialog box to set a minimum jacket value.
Time Window: Sets the time scale for the X­axis.
Time Units: Toggles between minutes and seconds.
Bucket Plot Color: Toggles between:
» Red » Green » Yellow » Blue » Magenta » Cyan » White » Black
Bucket Max Value: Press this key to access its numeric dialog box to set a maximum bucket value.
Jacket Autoscale: Toggles ON/OFF.
Time Mode: Toggles between Autoscale, Win-
dow, and Range.
Bucket Plot Symbol: Toggles between:
» No Point » Small Dot » Round » Square » Up Triangle » Down Triangle » Diamond
Bucket Min Value: Press this key to access its numeric dialog box to set a minimum bucket value.
Jacket Plot Symbol: Toggles between (same as Bucket Plot Symbol, above).
Jacket Plot Color: Toggles between (same as Bucket Plot Color, above).
Jacket Max Value: Press this key to access its numeric dialog box to set a maximum jacket value.
Time Minimum: Press this key to access its numeric dialog box to set the least amount of time for the run.
Time Maximum: Press this key to access its numeric dialog box to set the greatest amount of time for the run.
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Menu Descriptions
Operating Controls Menu
Method of Operation: Offers an operating mode of either combustion or solution. In the solution calorimetry mode, the instrument menu structure is streamlined in order to remove items that are only relevant to solution calorimetry. The text on the key displays the current instrument operating mode. Pressing the key will prompt the user to restart the calorimeter, loading the appropriate menu structure. Help screens are context sensitive with respect to the operating mode.
LCD Backlight Intensity: This key accesses a sub­menu with a slide control which adjusts the bright­ness on the LCD display for optimum viewing.
Print Error Messages: When turned ON, all error messages will be printed on the printer as well as displayed on the screen. When turned OFF, mes­sages will only display on the screen.
Language: Steps the Calorimetric Thermometer through the installed operating languages.
Program Information and Control Menu
Jacket Temp. Source: Press this key to display a menu that allows the user to select the source for the jacket temperature used for tests.
Calibrate Touchscreen: This key prompts the user to touch the screen at predefi ned points in order to facilitate touch screen calibration. It is important that a touch screen stylus, rather than a fi nger, be used in order to realize an accurate calibration.
LCD Backlight Timeout: The unit is equipped with an automatic circuit to shut off the backlight when it is not being used. The back light will shut off if there is no keyboard activity for the number of seconds entered. Pressing any key will automatically turn the back lighting ON. A setting of 0 will keep the backlight ON at all times.
Date & Time Settings: Access the sub-menu on which Date & Time are set.
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Date & Time Settings
Date: Displays current date and accesses the sub-menu on which the date is set (YY/MM/ DD) format.
Time: Display current time and accesses the sub-menu on which time is set in (HH:MM) format.
Time zone: Allows the user to select the local time zone. Pressing the button will toggle through the time zones.
Volume Level Adjust: Displays a slider adjustment to change the volume of calorimeter.
Software and Hardware Info: This screen displays important information such as the main software version, I/O board hardware information, CPU type, I/O fi rmware revision, and Controller IP address.
User/Factory Settings
Reload Factory Default Settings: Used to erase all of the settings and restore the factory de­fault settings.
Reload User Default Settings: Used to restore current user setup ID settings should the pro­gram in the instrument be corrupted for any reason.
Save User Default Settings: Used to record the setup to the memory once the user has confi g­ured the instrument to their operating require­ments.
Note: Keys which make global changes to the set­up of the calorimeter contain a YES or NO response to make certain that the user wishes to proceed. This two step entry is intended to prevent inadver­tent global program changes.
Settings Protect: Provides protection for the pro­gram options and settings on the menus. If this is turned ON, the user will be warned that enumera­tion keys are locked when a key is pressed. Enumer­ation Keys either toggle a value (ON/OFF) or select from a predefi ned list. This feature is used primarily to protect the instrument settings from accidental changes if one were to inadvertently touch or bump up against the touch screen.
User/Factory Settings: This key leads to a sub-menu that allows the user to save or recall user defi ned in­strument settings. Additionally, factory pre installed settings supporting different bombs or special oper­ating modes can also be recalled.
Compare Settings With Factory Defaults: This button will bring up a screen that will show the differences in the current settings of the calo­rimeter with the factory defaults.
Feature Key: Unique Feature Keys obtained from Parr allow the user to access capabilities on the instrument such as bar code interfacing or remote operation of the calorimeter.
User Function Setup: This key leads to sub menus that support the confi guration of fi ve factory/user defi nable function keys. The function keys are acces­sible from the Diagnostics page.
Cold Restart: This is essentially the same as cycling power on the unit. All valid test data will be retained during this cold restart procedure.
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Auto Sample ID Controls
Menu Descriptions
Data Entry Controls Menu
Auto Sample ID Controls: Accesses sub-menu for controlling the automatic assignment of sample identifi cation numbers.
Auto Sample ID Controls
Next Auto Sample ID Number: Establishes the initial sample number for a series of tests and then shows the next sample ID which will be assigned. Used when the Automatic Sample ID is set to ON. Press this key to access a sub­menu for entering a numeric increment.
Auto Sample ID Increment: Establishes the in­crement between sample numbers; used when the Automatic Sample ID is set to ON. Press this key to access a sub-menu for entering a numeric increment.
Reporting Controls Menu
Automatic Sample ID: When set to ON the unit will automatically assign sample identifi cation numbers in accordance with parameters set by the other three keys on this menu. When set to OFF, the user manually enters each sample ID when prompted to do so.
Auto Sample ID Prefi x: An entry here will be used as a prefi x for all sample IDs, if the Auto­matic Sample ID is set to ON. Press this key to access a sub-menu for entering an alphanu­meric prefi x.
Report Width: Toggle this key to set the column width of the printer to either 40 or 80 columns. Se­lect 40 when the 1758 Printer is used.
Automatic Reporting: Toggles the automatic report­ing ON/OFF. When ON, reports will be generated at the conclusion of the test. When OFF, reports will only be generated through the Report Menu.
Automatic Report Destination: Toggles to direct the reports to the Printer port or the screen display.
Individual Printed Reports: When set to ON, will generate extra line feeds for each report printed. In the OFF position, only one header will be printed for a series of tests.
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Communication Controls Menu
Accesses sub-menus which set the communications protocols for the printer and balances.
Printer Type: Toggles between a Parr 1758 and a ge­neric printer. When set for the 1758 Printer, all of the features of this printer, such as bold printing, will be activated.
Balance Port: Accesses sub-menu, Balance Port Communications.
Balance Port Communications
Balance Type: Toggles through the available balance templates.
Balance Port Device: This key displays a screen which allows the user to specify the balance port device. The default (dev/ttyUSB0) is the designation for the fi rst USB to serial converter cable assigned by the calorimeter upon power up.
Customize Balance Settings: Sets the com­munication parameters for the USB port used for the balance port. Standard options for data bits, parity, stop bits, handshaking, baud rate and balance type are provided to match any devices that might be connected to these ports.
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Menu Descriptions
Balance Port Settings
» Number of Data Bits. Standard options
for data bits. Toggles between 7 and 8.
» Parity. Standard options for parity.
Choose from None, Odd or Even.
» Number of Stop Bits. Standard options
for stop bits. Toggles between 1 and 2.
» Handshaking. Standard options for hand-
shaking. Choose from Xon / Xoff, RTS/ CTS and None.
» Baud Rate. Standard options for baud
rate. Choose from 19.2K , 9600, 4800, 2400, 1800, 1200, 600, 300, 150, 134.5, 110, and 75.
» Data Precision. This key allows the user to
establish the number of digits to the right of the decimal point that are passed from the balance handler.
» Transfer Timeout (seconds). This value
determines how long the interface will wait before giving up on a weight trans­fer. The value is entered in seconds.
» Balance Handler Strings. This key leads to
a submenu that allows balance template to be customized for unique balances or needs.
Log Balance to Display: Directs the incoming data stream from the balance to a display buffer. This function can be used to determine the data format from an unknown balance type. The display buf­fer is 40 characters in length. The balance must be forced to issue at least 40 characters before the contents of the buffer are displayed.
Balance Port LoopBack Test: Initiates a loopback test on the port. A special loopback plug is required in order to perform this test.
Further information on establishing commu­nications for the Printer, Balance, Network Interface, Bar Code Port and other Network Data Devices can be found in the Accessory Connections section of this manual.
18
» Data Characters from Balance. This
setting is only used when the generic balance format is selected. This value determines the number of numeric data characters (0-9 . + -) to accept. Any ad­ditional characters after this value and before the string terminating <CR> are discarded.
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Menu Descriptions
4
File Management Menu
Run Data File Manager: This key activates the File Manager. The File Manager is used to delete or rename test report fi les. It is also used to convert fi le types.
Run Data File Manager
» Select: This key is used to begin the fi le
selection process. The up / down and page up / page down keys are used to scroll up and down the fi le list. Pressing the select key when a fi le is highlighted blue will highlight the fi le with a cyan color. This indicates that it is selected. Multiple fi les throughout the list can be selected in this fashion.
» Extend Sel: This key selects all fi les
between the last fi le selected and the fi le that is highlighted in blue.
» Desel All: This key deselects all fi les pre-
viously selected.
» Rename: This key allows the user to re-
name the blue highlighted fi lename.
» Delete: This key deletes all selected fi les.
Format the SD Card: This key provides access to a function that will format the user installed SD card in a manner that is compatible with the CPU Boot loader. Formatting the card this way is recommend­ed prior to installing any program update fi les on the SD card.
Run Data File Manager: The white upper portion of the Run Data File Manager screen presents all tests in memory in a scrollable window. Test attributes include fi lename (sample ID), test type, status, and date. Touch­ing anywhere in the column related to a given test attribute will sort the fi le list by that attri­bute. Successive touches will toggle between an ascending and descending sort.
Formatting will erase all fi les on the card! SD Card capacity is limited to 2GB. SDHC cards will not work.
Copy Run Data to SD Card: This key copies all test
data to a SD memory card inserted into the rear of the calorimeter controller. This feature is used as a means of either archiving data or transferring it to a PC.
Copy User Settings to SD Card: This key copies all previously saved user setups to the SD.
Copy User Settings From SD Card: This key copies all user setups previously saved to SD back to the calorimeter controller memory. This feature can be used to confi gure multiple calorimeters in an identi­cal manner.
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Menu Descriptions
Diagnostics Menu
Provides the user with the means to test many of the components and subsystems of the Calorimetric Thermometer. These capabilities should be used in conjunction with the Maintenance Instructions in order to obtain the maximum benefi ts from these capabilities.
Calorimetry Parameters: This key accesses its sub­menu which allows access to the calorimetry param­eters used to automatically sequence a calorimetric test. These parameters are organized according to their use. The three types are:
Tolerance (L) Parameters. These parameters
are used primarily to establish appropriate criteria for transitioning from pre-period to post-period as well as ending a test.
Data Logger Controls
Data Logger: This key toggles the data logging function ON/OFF.
Data Log Interval: This key displays the inter­val of which the selected data is logged. The interval in seconds is defi ned in the Select Data Items sub-menu (normally 10 seconds). This roughly matches the update interval for the bucket temperature.
Data Log Destination: Options are logfi le, printer or both. When the logfi le option is selected, the logfi le is located at /fl ash/datalog. csv. The maximum allowed size for this fi le is roughly one megabyte. If the fi le reaches this size, logging is halted.
Correction (K) Parameters. These parameter s
are used for calorimeter temperature drift corrections.
Blackout (B) Parameters. These parameters
establish suitable blackout criteria for the post-period of the testing sequence.
Test Ignition Circuit: Activates the ignition circuit. A volt meter can be placed across the fi ring connec­tions to ensure that the actual fi ring charge is reach­ing these contacts.
Note: The ignition Unit circuit is not used in the 6755 Solution Calorimeter.
Data Logger: Displays ON/OFF status and accesses the Data Logger Controls Menu for setting the spe­cifi c logging controls.
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Select Data Log Items: Press this key to access the Data Log Items sub-menu, which provides keys for fi fteen items that can be individu­ally selected for logging. By default, both the bucket and jacket temperatures are logged. All records are date and time stamped. The most commonly helpful items to log are:
» D0 - Corrected calorimeter drift rate. » Tsum - Accumulated temperature rise. » T1 - Extrapolated temperature rise. » C0 - Temperature conversion counter
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Menu Descriptions
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Data Log Format: Toggles between Text Format and Data Format (csv). Data is either logged with the supporting tag information (text) or in a comma separated variable (csv) data format as selected by the user. The text setting is use­ful if the data log destination is a printer. The data (csv) format is especially useful if the data is ultimately transferred to another computer for post processing, graphing etc. The log fi le can be transferred to another computer via FTP or SD Card.
Delete Data Log File: When this key is pressed the contents of the data log fi le are deleted.
Log Trigger: Select when the log fi le data is recorded. Timebase will record the data according to the Data Log Interval. Bucket Conversion records the data when the bucket temperature is updated.
View System Log: This key accesses its sub-menu which displays the contents of /fl ash/log/messages. This fi le is used primarily to log application program debug messages. Press the Print key to print these messages.
User Defi ned Functions: This key leads to a sub­menu that offers fi ve special purpose user/ factory defi nable function keys.
Combine Determination Reports: Pressing this key combines all determination reports into a single fi le named /tmp/bigdetfi le.txt.
Combine Standardization Reports: Pressing this key combines all standardization reports into a single fi le named /tmp/bigstdfi le.txt.
Instrument Monitor: This key accesses its sub-menu screen which provides a summary of most of the important instrument parameters. This screen is used to detail the course of a test or to observe the heating / cooling performance of the calorimeter.
View System Info: Press this key to display a screen with current operating system information / statis­tics such as:
Processes and their associated PIDs
Memory
Mass Storage
Network
Press the Print key to print this information.
View Instrument Log: Press this key to display a screen with contents of the /tmp/instlog fi le. It con­tains a sequential log of the instrument’s process­ing. Press the Print key to print this log.
I/O Diagnostics: Press this key to display its I/O Diagnostics sub-menu, which allows the user to ma­nipulate digital outputs for troubleshooting. The I/O Diagnostics screen is used to display the digital out­puts at a basic level for troubleshooting. Both the bucket and jacket temperatures are also displayed on this screen. Any output can be selected using the left and right arrow keys. The selected output is turned ON (1) or OFF (0) using the 1 and 0 keys. Pri­or to entering the Diagnostics Menu, the controller stores the present state of the outputs. This state is restored when you exit this screen. Digital outputs cannot be manipulated while a test is in progress.
I/O Diagnostics
Note: Combined Determination Reports and Combined Standardization Reports are not applicable for Solution Calorimetry.
Logged Data to SD: Copies the internal data log fi le to an SD card inserted into the back of the calorimeter.
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5
Calculations
CHAPTER 5
Calculations
Standardization
A sample of tris (hydroxymethyl) aminomethane, commonly called TRIS, is furnished with the 6755 Calorimeter to provide a reliable standardizing re­agent. TRIS is furnished as a dry powder which can be used directly from the bottle as supplied without further preparation, but undue exposure to air and moisture should be avoided in order to preserve the integrity of the standard.
For standardizing the 6755 Solution Calorimeter, solid TRIS can be dissolved in dilute hydrochloric acid in a controlled reaction for which the amount of heat evolved is well established. In the recommend­ed standardization procedure described below, 0.5 gram of TRIS is dissolved in 100 ml of 0.1 N HCl to evolve 58.738 calories per gram of TRIS AT 25 °C.
1. Tare the Dewar on a solution or trip balance and add exactly 100.00 + .05 grams of 0.100 N HCl.
2. Weigh 0.50 +.01 gram of TRIS into the 126C Tef­lon Dish on an analytical balance to an accuracy of +.0001 g.
Calculate the energy equivalent of the calorimeter and its contents by substituting in the equation:
where:
e is expressed in calories per °C.
Determine the energy equivalent of the empty calo­rimeter by subtracting the heat capacity of the 100 g of 0.1N HCl from e, as follows:
=
e’
where:
e’
100.00
0.99894
Example:
A standardization reaction involving 0.5017 grams of TRIS, and 100.00 grams of 0.100N HCl producing a net corrected temperature rise of ∆TC = 0.244 °C with 0.63 rise, T(0.63R), at 24.301 °C.
e - (100.00)(0.99894)
=
energy equivalent of the empty calorimeter in calories per °C.
=
mass of 0.100N HCl in grams
=
specifi c heat of 0.1N HCl at 25 °C
3. Assemble the rotating cell; place it in the calo­rimeter and start the motor.
4. Let the calorimeter come to equilibrium; then initiate the reaction by depressing the push rod.
5. Analyze the thermogram to determine the net corrected temperature rise, ∆T sion of the test the instrument will report a net corrected temperature rise, ∆Tc.
6. Calculate the known energy input by substitut­ing in the equation:
QE = m[58.738 + 0.3433(25 - T(0.63R))]
where:
QE = the energy input in calories m = weight of TRIS in grams T(0.63) = temperature at point 0.63R on the
thermogram
Note: The term, 0.3433(25 – T(0.63R)), adjusts the heat of reaction to any temperature above or below the 25 °C reference temperature.
. At the conclu-
c
In this reaction the known energy input is:
QE = 0.5017 [58.738+0.3433 (25 - 24.301)] = 29.589 calories
The energy equivalent, e, of the calorimeter and its contents is then computed:
The energy equivalent, e’, of the empty calorim­eter is then computed:
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5
Calculating the Energy Change
The energy change, Q, measured in this calorimeter is calculated by multiplying the net corrected tem­perature change, ∆Tc, by the energy equivalent, e, of the calorimeter and its contents.
Q = (∆Tc)(e)
If ∆Tc is measured in °C and e is expressed in calo­ries per °C, Q will be reported in calories. (The energy equivalent, e, is determined by a standard­ization procedure).
The change in enthalpy, ∆H, at the mean reaction temperature is equal to -Q divided by the amount of sample used in the experiment, expressed either in moles or grams.
where: T is the temperature at the 0.63R point on the thermogram.
Enthalpy values are usually expressed in kilocalories per mole.
Procedures for converting enthalpy changes, ∆H, to thermodynamic standard conditions and for using ∆H in other computations can be obtained from thermodynamics or thermochemistry textbooks, or from literature references.
Reading the Thermogram
In order to determine the net temperature change produced by the reaction, it is necessary to interpo­late a point on the thermogram at which the tem­perature reached 63 percent of its total rise. This can be done easily by following Figure 2, although other variations of this method can be used as well.
1. Place a straight edge over the preperiod drift line and extend this line well past the point at which the reaction was initiated.
2. Move the straight edge to the postperiod drift line and extrapolate this line backward to the mixing time. If there are fl uctuations in the drift lines due to noise or other variations in the signal, use the best average when drawing these extrapolations.
3. Using a centimeter scale, measure the vertical distance, R, between the two extrapolated lines at a point near the middle of the reaction period.
4. Multiply the distance, R, by 0.63.
5. Set the zero end of the centimeter scale on the extrapolated preperiod drift line and move the scale along this line to locate a vertical intercept with the thermogram which is exactly 0.63R above the preperiod drift line. Draw a vertical line through this point to intercept both drift lines.
6. Read the initial temperature, and the fi nal tem­perature, at the points of intersection with the drift lines and subtract to determine the correct­ed temperature rise, ∆T (see Figure 2)
∆T
= Tf - T
c
i
Figure 2
Thermogram
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5
Calculations
Example - Exothermic Reaction
Problem: Determine the change in enthalpy for solid sodium sulfate, Na
a 5 gram/liter aqueous solution of barium chlo­ride, BaCl
Na
Ba
Corrected temperature rise
∆T T(0.63R) = 24.885 °C
Energy equivalent
e = 121.46 cal/°C
Energy evolved
Q = (∆T
• 2H2O.
2
m
2SO4
++
solution
C
= (0.042) (121.46) = 5.1013 calories
=
=
= 0.042 °C (from Figure 3)
) (e)
C
0.1458 grams
100.00 grams
, when dissolved in
2SO4
Enthalpy change
=
=
= -34.99 cal/g @ 24.885 °C
Or, multiplying by 142.04 (the molecular weight of Na
)
2SO4
= (-34.99) (142.04)
= -4.970 Kcal/mole @ 24.885 °C
0.1458 g solid Na
100.00 g of 5 g/l aqueous BaCl
• 2H2O
2
Temperature at time of mixing
R = ∆T
0.63R 0.026 °C T T(0.63R) = T T
C
i
+ 0.63R 24.885 °C
i
= Ti + R 24.901 °C
f
dissolved in
2SO4
24.852 °C
0.042 °C
24.859 °C
Figure 3
24
Exothermic Reaction
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5
Example - Endothermic Reaction
Problem: Determine the heat of solution of solid potassium nitrate, KNO3, when dissolved in
water.
m
KNO
3
Distilled water
Corrected temperature rise
∆T
C
T(0.63R) = 25.400 °C
Energy equivalent
e = 121.46 cal/°C
Energy evolved
Q =
= (-0.508) (121.46) = -61.70 calories
= -0.508 °C (from Figure 3)
(∆T
) (e)
C
0.7180 gram
=
=
100.00 grams
Enthalpy change
=
=
= -34.99 cal/g @ 24.885 °C
Or, multiplying by the molecular weight of KNO3
= (85.94) (101.10)
= 8.69 Kcal/mole @ 25.400 °C
Figure 4
0.7180g solid KNO
100.00g of distilled water
Temperature at time of mixing
R = ∆T
0.63R -0.320 °C T T(0.63R) = T T
C
i
+ 0.63R 25.400 °C
i
= Ti + R 25.212 °C
f
dissolved in
3
25.714 °C
-0.508 °C
25.720 °C
Endothermic Reaction
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Reports
CHAPTER 6
Reports
The 6772 Calorimetric Thermom­eter can transmit its stored test data in either of two ways. The Auto Report Destination key on the Reporting Controls Menu toggles the report destination between the display and an optional printer connected to the USB printer port of the Calorimetric Thermometer. Test results are stored as fi les us­ing the sample ID number as the fi le name. A listing of the stored results is accessed by pressing the REPORT command key. The REPORT command key brings up a sub-menu on which the operator specifi es.
Select From List: This key displays the stored results specifi ed with the following two keys.
Run Data Status: This key enables the operator to display fi ve report options:
only preliminary and fi nal reports
only fi nal reports
only preliminary reports
only pre-weighed sample reports
all stored reports.
The displayed fi les can be sorted by fi lename (sample ID number), by type, by status or by date of test by simply touching the appropriate column. Individual fi les can be cho­sen by highlighting them using the up and down arrow keys to move the cursor. Press the SELECT key to actually enter the selection. Once selected the highlight will turn from dark blue to light blue. A series of tests can be selected by scrolling through the list and selecting individual fi les. The double up and down keys will jump the cursor to the top or bottom of the current display. If a range of tests is to be selected, select the fi rst test in the series, scroll the selection bar to the last test in the series and press EXTEND SEL to select the series.
26
The DESEL ALL key is used to cancel the current selection of fi les.
To bring the selected report or series of report to the display, press the DISPLAY key. To send the reports to the printer press the PRINT key.
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The 6772 Calorimetric Thermometer will hold data for 1000 tests in its memory. These tests may be pre weights, preliminary or fi nal reports for either calibration or determination runs. Once the memory of the controller is fi lled, the controller will not start a new analysis until the user clears some of the memory.
The FILE MANAGEMENT key on the main menu leads to the fi le management sub­menu. The RUN DATA FILE MANAGER key leads to a listing of the fi les. Single fi les can be deleted by highlighting the fi le and pressing the DELETE key. The controller will then ask the user to confi rm that this fi le is to be deleted. A series of fi les can be deleted by selecting the fi rst fi le in the series and then the last fi le in the series using the EXTEND SEL key and then pressing the DELETE key.
CHAPTER 7
Memory Management
Memory Management
7
The controller of the 6772 Calorimetric Thermometer can accept SD memory cards. These cards can be used to:
Copy test fi le data for transfer to a computer
Copy user settings for back up
Reload user settings to the controller to restore or update the controller’s
operating system.
Copy the data log fi le for transfer to a computer.
SD memory cards are inserted into the slot on the back of the control section of the Calorimetric Thermometer. Keys are provided on the FILE MANAGEMENT sub-menu to initiate some of these functions. The data log is transferred from the User Defi ned Functions Menu on the Diagnostics Menu.
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Accessory Connections
8
CHAPTER 8
Accessory Connections
Communication Connection
There is a USB connection on the rear of the 6772 to facilitate printer and balance connections.
The 6772 will allow the user to specify the IP ad­dresses of one or more Balance Interface devices on the network by selecting the Network Data Device menu in the Communications Controls menu. Bal­ance Interface devices are polled from device 1 to 15 for sample and / or spike weights when the weight entry mode is set to Network.
Printer Connections
The printer type setting is on the Communication Controls Menu. The default parameters for the 6772 Calorimetric Thermometer are set up for use with the Parr 1758 Printer.
Balance Connections
The 6772 Calorimetric Thermometer supports input from the multiple balance types. Additionally, a generic input driver is provided for communications with balances that do not conform to the supported protocols. A new feature supported by all balance input drivers is the ability to change the expected number of characters in the data fi eld. The number of data characters, indicated for each of the driv­ers below, are default values. This feature virtually eliminates the need for balance input drivers to be re-written in the event the balance manufacturer elects to alter the output string of a balance when new models are introduced.
The format of an unknown balance can be deter­mined by logging the balance output to the printer attached to the Calorimetric Thermometer. Those protocols which send a command string to the bal­ance will do so while logging is active. In order for the logging to produce meaningful results, the cable connecting the balance to the balance input port of the Calorimetric Thermometer must be correctly wired or confi gured. In addition, the specifi cs of the data frame, such as the baud rate, # of data bits, par­ity, # of stop bits and handshaking (if used) must be the same for both the balance and the Calorimetric Thermometer.
Mettler 011/012 Interface
The ID fi eld must contain “S_” to indicate a stable mass. The data fi eld contains the current mass, right justi­fi ed, with a decimal point. The balance should be confi gured to send continuously.
Sartorious Interface
The polarity fi eld must contain either a “+” or a space. Leading zeros in the data fi eld are blanked, except for the one to the left of the decimal point. The stabil­ity fi eld must contain “g_” for the Calorimetric Thermometer to accept a mass. The balance should be confi gured to trans­mit data upon receipt of the following command string: [ESC] P [CR] [LF]
Note: The automatic data output option should not be used.
The Calorimetric Thermometer will send this com­mand string once every few seconds after the ENTER key has been pressed during a mass entry sequence. The ENTER key should only be pressed when the mass reading is stable.
Generic Interface
The data fi eld should consist of 9 numeric characters (0 through 9, +, - and space) ter­minated with a carriage return (CR). Leading zeros may be blanked as spaces and are counted. Non-numeric characters are ignored and will reset the input buffer if the data fi eld has not been fi lled. Any characters received after fi ll­ing the data fi eld and before the carriage return are ignored.
Field Length
ID 2
space 1
data 9
space 1
g 1
CR 1
LF 1
Field Length
polarity 1
space 1
data 8
space 1
stability 2
CR 1
LF 1
Field Length
data 8
CR 1
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Accessory Connections
8
Bar Code Port
The use of barcodes in the laboratory has become a highly accurate, rapid and inexpensive way to identify samples. When purchasing this feature, the user must supply Parr with the MAC address of the calorimeter (found in the Software & Hardware Info menu screen). This allows Parr to activate the feature key. In order to enable the calorimeter to use the bar code feature, the feature key needs to be entered into the instrument. Select the “Program Information and Control” key from the Main Menu. Next, select “Feature Key” and enter the feature key purchased from Parr Instrument Company into the instrument by using the touchpad. Pressing the key labeled “ABC” allows the user to switch from up­per case letters, to lower case letters and fi nally to numerals. A CD containing all the necessary docu­mentation and setup information for using both the scanner and the printer is provided at the time of purchase. A PC based program used for printing bar coded labels is also provided on this CD.
Computer Connections
the network-connected Calorimetric Thermometer. The network DHCP (Dynamic Host Confi guration Protocol) server provides this address shortly after the Calorimetric Thermometer is turned on. The ad­dress can be seen on the Software & Hardware Info” screen, under Program Info and Control Menu; see the example screenshot. Users who don’t have a network infrastructure can create a simple network by connecting a router with DHCP server capability to the Calorimetric Thermometer using an ordinary CAT 5 network cable. The Calorimetric Thermometer should be connected to LAN side of the router. The PC in turn is also connected to the LAN side of the router using a similar CAT 5 cable. A D-Link 614+ router is recommended for this purpose. For this router, operated without a WAN connection, the pri­mary DNS address of the router (WAN setup) must be set to the IP address of the router found on the LAN setup page. Other routers behave differently in the absence of a WAN connection. Providing an active upstream connection to the WAN port of most routers generally minimizes the use of any obscure setup confi gurations. An FTP enabled web browser can be used to access stored test data. The URL is of the following form:
If the 6772 Calorimetric Thermometer is to be con­nected to a computer, the Ethernet connection should be used. Calorimetric Thermometer test data can be transferred to an Ethernet network connected computer using the FTP File Transfer Protocol. First, you must know the IP address of
Test Data:
ftp://root:rootroot@192.168.0.125/../fl ash/data/
Data Log:
ftp://root:rootroot@192.168.0.125/../fl ash/log/datalog.csv
In this case, 192.168.0.125 is the IP address of the Calorimetric Thermometer.
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8
The following screenshot illustrates the contents of the Calorimetric Thermometer data directory as present­ed by a web browser.
You can drag and drop or copy and paste test data fi les (with the csv suffi x) from the web browser window to any convenient folder or directory on the PC.
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The Calorimetric Thermometer offers a web server service. Test reports can be viewed with a web browser using a URL of the following form.
http://10.1.5.100
Where 10.1.5.100 is the IP address of the Calorimetric Thermometer. The following screenshot illustrates the Calorimetric Thermometer status page.
Accessory Connections
8
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Clicking on the Confi g tab displays some of the confi guration options available in the 6772. Changes made on this page will change the settings in the 6772.
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Clicking on the Run Data tab displays a list of reports currently in the instrument memory. Clicking on any given report will provide a display similar to the following:
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Clicking on System Info will bring up the Software and Hardware Info screen from the 6772.
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Clicking on the LCD Snapshot Page will bring up an image of the current display on the 6772. Note that this is a picture only. To operate the 6772 from a PC a Remote Feature Key must be installed. Please contact Parr Instrument Company for more details.
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8
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Clicking on Documentation will provide links to the manual and other helpful documents. Note: a connec­tion to the Internet is required to access the documentation.
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Remote Operation (Optional)
The 6772 can be operated remotely via PC over a network with the purchase of the 1965E Remote Feature Key.
Samba Server Feature (Optional)
Samba was originally developed as an implementa­tion of the SMB (Server Message Block) protocol. The most common use of SMB is in Mircosoft’s CIFS (Common Internet File System) implementation. As a result, Samba has become a de facto Micro­soft network compatibility tool. In relation to CIFS, Samba allows non-Microsoft operating systems to enjoy effectively seamless server and client opera­tion in networks catering to the needs of Windows computers. It is an “open” standard and defi ned in IETF RFC1001 and RFC1002.
The Samba server feature option in the Parr 6400 Calorimeter offers seamless fi le services to Win­dows based clients. It allows the calorimeter to interact with a Microsoft Windows client as if it is a Windows fi le server. The Samba server feature can
be used to facilitate data fi le transfer from a calorim­eter or proximate interface to a PC running the Win­dows operating system. This method of fi le transfer, for some users, may be less cumbersome and more intuitive than using a web browser as an FTP client program to retrieve or log fi les.
Feature Keys
When purchasing a Remote Feature Key, Samba Server Feature Key, or Bar Code Feature Key, the user must supply Parr with the MAC address of the calorimeter (found in the Software & Hardware Info menu screen). This allows Parr to activate the fea­ture key. In order to enable the calorimeter to use the purchased feature, the feature key needs to be entered into the instrument. Select the PROGRAM INFORMATION AND CONTROL key from the Main Menu. Next, select FEATURE KEY and enter the fea­ture key purchased from Parr Instrument Company into the instrument by using the touchpad. Pressing the key labeled “ABC” allows the user to switch from upper case letters, to lower case letters, to numer­als, and fi nally to symbols.
To access the test data open the run data folder. To access the log fi le open the log data folder.
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Maintenance
CHAPTER 9
Maintenance
Examine the rotating cell periodically for leaks by closing the cell and submerging the empty bell in a beaker of water for a period of time comparable to a complete run in the calorimeter. If water migrates into the sealing area between the PTFE dish and the glass bell, the seal is deteriorating and the 126C PTFE dish should be replaced.
After one hundred hours of operation, or once each year, apply one drop of instrument oil or household oil to the motor bearing, and one drop of oil to the bronze stirrer shaft bearing. Be sure to remove any excess oil that may appear at the bottom of the shaft.
There is no routine maintenance recommended for the 6772 Calorimetric Thermometer.
Fuses
The replacement of protective fuses for the 6722 Calorimetric Thermometer should be performed by qualifi ed personnel.
WARNING: For continued protection against possible hazard, replace fuses with same type and rating of fuse.
Part No. Type Specifi cations
139E23 Main line protective fuses Fast-Act 15 Amp, 250VAC
1641E Fuse F1– stirrer fuse Fast-Act 1 Amp, 250VAC, 5 x 20mm
The stirrer fuse is located on the A2140E I/O board located inside the instrument. To gain access to the inside, fi rst disconnect the power cord from the rear of the unit. Remove the two screws at the upper rear of the unit that secure the front cover. Pry up on the back lip of the cover and care­fully hinge it forward. Make sure that the cables attached to the front portion of the cover do not become stretched or disconnected. Follow this procedure in reverse order to re-secure the front cover.
Conversion from 6755 to 6725
All parts needed for this conversion are provided in a 6729 Conversion Set. Installation should proceed step-wise, as follows:
1. Remove the A1195E2 Thermistor, A130C Cell and A137C Pulley Assembly from the calorimeter cover.
2. Remove the 123C Dewar and 122C Ring from the air can. Attach the A137C Pulley Assembly with 3/8” I.D. washer from the solution calorimeter cover to the bearing tower on the A120C3 Cover furnished with the conversion set. Attach the A72C2 Impeller Assembly to the drive shaft. Then place the cover assembly on the air can so that the cover is centered in the air can and the alignment slot straddles the alignment pin.
3. Replace the drive belt, attaching it fi rst to the drive pulley and then onto the driven pulley.
The calorimeter is now ready to operate as a Semi-micro Oxygen Bomb Calorimeter, using in­structions furnished with the 6729 Conversion Set.
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Troubleshooting
CHAPTER 10
Troubleshooting
Error List
The calorimeter will run a number of diagnostic checks upon itself and will advise the operator if it detects any error conditions. Most of these errors and reports will be self-explanatory. The fol­lowing list contains errors that are not necessarily self-evident and suggestions for correcting the error condition.
A Misfi re Condition Has Been Detected. This error will be generated in the event the total tem­perature change fails to exceed 0.05 ºC after the fi rst minute of the post-period. Note that if your reaction is endothermic that you may have to change the L2 parameter to -1. This is found in the Main Menu -> Diagnostics -> Calorimetry Parameter -> Tolerance (L) Parameters.
A Preperiod Timeout Has Occurred. The calorimeter has failed to establish an acceptable initial temperature within the time allowed. Possible causes for this error are listed below:
A cell leak.
Poor bucket stirring.
Lid not tight.
Initial Dewar temperature outside the acceptable range.
10
The Current Run Has Aborted Due To Timeout. The calorimeter has failed to establish an accept­able fi nal temperature within the time allowed. Possible causes for this error are listed below:
A cell leak.
Poor bucket stirring.
There Is A Problem With The Bucket Thermistor. Possible electrical open or short. This error will result if the temperature probe response is not within the expected range. Probe substitution can be useful in determining the cause of the problem (probe or electronics). The valid working range of the probe resistance is 1000 to 5000 ohms.
Check connection.
Replace probe.
Temperature below 10 ºC
There Is A Problem With The Jacket Thermistor. Possible electrical open or short. This error will result if the temperature probe response is not within the expected range. Probe substitution can be useful in determining the cause of the problem (probe or electronics). The valid working range of the probe resistance is 1000 to 5000 ohms.
Check connection.
Replace probe.
Check jacket temperature source on Operating Controls page.
You Have Exceeded The Run Data File Limit (1000 Files). The memory set aside for test runs has been fi lled. Use the memory management techniques to clear out non-current tests.
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Technical Service
CHAPTER 11
Technical Service
Contact Us
Technical Service Department
Should you need assistance in the operation or service of your instru­ment, please contact the Technical Service Department.
1-309-762-7716 • 1-800-872-7720 • Fax: 1-309-762-9453
E-mail: parr@parrinst.com • http://www.parrinst.com
Any correspondence must include the following basic information:
The model and serial # of the instrument.
Date purchased.
Software version(s) shown on the “Software and Hardware Information” page.
Help system revision. This is displayed by pressing the <MAIN MENU> key and then the
<HELP> key.
When calling by phone, it is helpful if the person is close to the instrument in order to imple­ment any changes recommended by the Technical Service Department.
Return for Repair
To return the instrument for repair, please call the Technical Service Department for shipping instructions and a RETURN AUTHORIZATION NUMBER. This number must be clearly shown on the outside of the shipping carton in order to expedite the repair process.
If you have not saved the original carton and traps, please request a packaging return kit.
We prefer the calorimeter to be shipped in our cartons and traps to prevent shipping damage.
Ship repair to:
Parr Instrument Company Attn: Service Department, RMA# XXXX 211- 53rd Street Moline, Illinois 61265
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CHAPTER 12
Parts Lists
Parts for the 6755 Solution Calorimeter
Part Number Description
A338CEB Stirrer Drive Motor Assembly 115V
A338CEE Stirrer Drive Motor Assembly 230V
A120C Calorimeter Cover with Stirrer Hub & Bearing Assembly
122C Locating Ring (6755)
123C Dewar Flask 150 mL
126C Sample Dish, PTFE
128C Hollow Shaft
A129C Push Rod Assembly
A130C Sample Cell with Coupling, less 126C Dish
132C Bushing for 133C Stirrer Pulley
133C Stirrer Pulley
135C Drive Belt, Geared
139C O-ring, Buna N 2-11/16 ID x 3/32 CS
752HC2 Air Can, Stainless Steel
A1195E2 Thermistor Probe Assembly
3421 Tris (Hydroxymethyl) Aminomethane, Parr Standard for Solution Calorimetry,
100 Gram Bottle
A137C Pulley Assembly
Parts List
12
Principal Assemblies in 6772 Calorimetric Thermometer
Part Number Description
1940E Power Supply
A2141E LCD Transition Board
A2154E4 CPU Board
A2140E I/O Board
A2166E Cable, I/O to CPU USB
A2167E Cable, USB Peripheral
2147E Touchscreen LCD
A719E Cordset, 115V
1200EEE Corset, 220V, EU Plug
1889E Film, Display Protection
1344DD Stylus
139E23 Fuse Fast/ Act 15 Amp 250V
1641E Fuse Fast/ Act 1.0 Amp 250V, 5 x 20 mm
WARNING: For continued protection against possible hazard, replace fuses with same type and rating of fuse.
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Drawings
CHAPTER 13
Drawings
External Parts View of 6755 Solution Calorimeter
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Internal Parts View of 6755 Solution Calorimeter
Drawings
13
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Drawings
6772 Schematic
REF
A2165E
A2165E
TRANSITION
BOARD TO
DISPLAY CABLE
IN THIS VIEW
CONTACTS ARE
EXPOSED
DETAIL "A"
A
J1
J10
(SEE SHEET 2 FOR INSTALLATION
ON ENCASEMENT)
A2141E
BOARD
LCD TRANSISTION
1472DD
LCD ENCASEMENT
J6
J9
J2
J8
2147E
LCD DISPLAY
SPEAKER
ASSEMBLY
CABLE
A1821E
A2164E BACKLIGHT CONTROL CABLE ASSY
J1
USB PORT
BACK PANEL
CABLE ASSY
CONNECTS IN UPPER PORT
A2167E USB PERIPHERAL
A2163E LCD CABLE ASSY
A1823E2 TOUCH
SCREEN CABLE ASSY
J5
J17
J19
J100
J4
J8
J1
J6
OF J4 OF CPU
J10 J9
A2154E
CPU BOARD
A1822E POWER CABLE ASSY
PIN #1
P8
A2140E
IO BOARD
CONNECTS IN LOWER PORT OF J4 ON CPU
(RED WIRE ON CABLE CONNECTS TO PIN #1)
A2166E IO TO CPU USB CABLE ASSY
PIN #1
P6
USB PORT
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Internal Parts View of 6772 Calorimetric Thermometer
4X SA1140RP08
4-48 X 1/2 RHMS
PHILLIPS
MF2154E
BOARD, CPU (GCM)
A2167E
CABLE, USB
PERIPHEARAL
Drawings
1262DD
2X 379E2
BRACKET, CAPACITOR
13
CABLE TIE, 14"
ASSY
A1821E
SPEAKER
NYLON INS
2X SN1140HLHJ
4-40 HEX LOCK NUT
PHILLIPS
4X SA1140RP08
4-40 X 1/2 RHMS
CAPACITOR
897E
909E
911E FILTER
2X TN1140HL
4-40 HEX KEPS NUT
INTERFERENCE, 10 AMP
SWITCH, POWER 16 AMP
494E
2X TN1140HL
4-40 HEX KEPS NUT
RECEPTACLE, 4 SKT
339C
A2140E
I/O BOARD
I/O BOARD
SA1332RP04
MOUNTING PLATE,
6-32 X 1/4 RHMS PHILIPS
2X 185E
2X TN1332HL
6-32 HEX KEPS NUT
2X 1157E
2X 139E23
MICRO 3-PIN
CONNECTOR, FEMALE
2X TN1140HL
FUSE HOLDER
FUSE, 15 AMP
FAST ACT 250V
4-40 HEX KEPS NUT
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2X 200F4
2X 340C
LABEL, FAST
ACTING FUSE, 15 AMP
190F (REF)
STANDOFF, 6-32 THD X 3.83"L
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Drawings
Internal Parts View of 6772 Calorimetric Thermometer
2X TN1332HL 1940E 327C2
6-32 HEX KEPS NUT
(1262DD BRKT MTG)
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POWER SUPPLY BINDING POST, RED
2X TA030MFP05
3mm X 5mm FHPMS
Note: 1262DD Capacitor Bracket and 897E Capacitor not shown for clarity.
Parr Instrument Company
BINDING POST, BLACK
A59A4
A59A2
BACK PANEL ASSEMBLY
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Back Panel of 6772 Calorimetric Thermometer
2X SA1332RP06 6-32 X 3/8 RHMS PHILLIPS
2X SA1140RP04 4-40 X 1/4 RHMS PHILLIPS
327C2 BACK PANEL (REF)
SA1332RP06 6-32 X 3/8 RHMS PHILLIPS (SEE NOTE)
with 3280HC Retainer installed to insulate from live circuits when no motor is attached.
Drawings
493E Plug
13
95F DATA LABEL
NOTE: CONNECT UNTERMINATED 493E WITH 328HC BRACKET TO THE MOTOR OUTPUT RECEPTACLE SECURING IT USING THE SA1332RP06 FASTENER.
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Default Settings
CHAPTER 14
Default Settings
The following are recommended operation settings for the 6755 Solution Calorimeter.
Calorimeter Operation
Stirrer OFF
Operating Controls
Method of Operation Solution
LCD Backlight Timeout(s) 1200 S
LCD Backlight Intensity 70%
Print Error Messages ON
Language English
Program Info and Control
Settings Protect OFF
Data Entry Controls
Auto Sample ID Controls ON
Auto Sample ID Controls
Automatic Sample ID ON
Automatic Sample ID Number 1
Automatic Sample ID Increment 1
Reporting Controls
Report Width 40
Automatic Reporting ON
Auto Report Destination Printer
Individual Printed Reports OFF
Diagnostics
Calorimetry Parameters
Tolerance (L) Parameters
Preperiod Tolerance (L1) 0.002
Misfi re Tolerance (L2) 0.05
Dynamic Post period Tolerance (L3) 0.002
Eqlbrm Post period Tolerance (L4) 0.002
Preperiod Stability (L5) 2
Preperiod Blackout (L6) 36
Derivative Wghtng Cutoff (L7) 0.02
Preperiod Timeout (L8) 42
Postperiod Timeout (L9) 60
Preperiod Tolerance Jck Calc’d (L10) 0.5
Communication Controls
Printer
Printer Type Parr 1758
Printer Destination Local (USB)
Balance Port
Balance Port Device /dev/tty/USB0
Number of Data Bits 8
Parity None
Number of Stop Bits 1
Handshaking None
Baud Rate 9600
Data Characters from Balance 8
Data Precision 4
Transfer Time Out 10
Correction (K) Parameters
K1 0.5
K2 0.00080
K3 1.0
K4 0.0
K5 0.0
Blackout (B) Parameters
Misfi re Blackout (B2) 72
Derivative Blackout (B3) 0.5
Dynamic Blackout (B4) 6
Equilibrium Blackout (B5) 18
Dynamic Derivative Blackout (B6) 0.02
Dynamic Time Blackout (B7) 20
Data Logger
Data Logger OFF
Interval in Seconds 10
Data Log Destination Log File and Printer
Data Log Format Text
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Revision 07/08/13
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