Table 2 – ISO & BSI Method Settings.......................................................................14-2
6725 Semi-micro Calorimeter Instruction Manual
PREFACE
Scope
This manual contains instructions for installing and operating the Parr 6725 Semi-micro
Calorimeter. For ease of use, the manual is divided into 13 chapters.
Installation
Quick Start
Operation
Menu Descriptions
Calculations
Reports
Memory Management
Maintenance
Troubleshooting
Technical Service
Parts Lists
Drawings
Tables
Subsections of these chapters are identified in the Table of Contents.
To assure successful installation and operation, the user must study all instructions
carefully before starting to use the 6725 Semi-micro Calorimeter to obtain an
understanding of the capabilities of the equipment and the safety precautions to be
observed in the operation.
Additional instructions concerning the installation and operation of various component
parts and peripheral items used with the 6725 Semi-micro Calorimeter should be made a
part of these instructions. Additional instructions for the optional printer are found in the
respective printer package and should be made a part of this book.
No. Description
201M Limited Warranty
492M Operating Instructions for the 1109A Semi-micro Oxygen Bombs
207M Analytical Methods for Oxygen Bombs
230M Safety in the Operation of Laboratory and Pressure Vessels
483M Introduction to Bomb Calorimetry
This manual contains detailed instructions related to oxygen bomb calorimetry,
standardization of the calorimeter, combustion techniques, and thermochemical
corrections.
Note:
The unit of heat used in this manual is the International Table
(IT) calorie, which is equal to 4.1868 absolute joules.
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Explanation of Symbols
6725 Semi-micro Calorimeter Instruction Manual
I
O
~
On position
Off position
Alternating Current (AC)
This CAUTION symbol may be present on the Product
Instrumentation and literature. If present on the product, the user
must consult the appropriate part of the accompanying product
literature for more information.
Protective Earth (PE) terminal. Provided for connection of the
Protective Earth (green or green/yellow) supply system
conductor.
Chassis Ground. Identifies a connection to the chassis or frame
of the equipment shall be bonded to Protective Earth at the
source of supply in accordance with national and local electrical
code requirements.
Earth Ground. Functional earth connection. NOTE: This
connection shall be bonded to Protective earth at the source of
supply in accordance with national and local electrical code
requirements.
Safety Information
To avoid electrical shock, always:
1. Use a properly grounded electrical outlet of correct voltage and current handling
capability.
2. Ensure that the equipment is connected to electrical service according to local
national electrical codes. Failure to properly connect may create a fire or shock
hazard.
3. For continued protection against possible hazard, replace fuses with same type
and rating of fuse.
4. Disconnect from the power supply before maintenance or servicing.
To avoid personal injury:
1. Do not use in the presence of flammable or combustible materials; fire or
explosion may result. This device contains components which may ignite such
material.
2. Refer servicing to qualified personnel.
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6725 Semi-micro Calorimeter Instruction Manual
Intended Usage
If the instrument is used in a manner not specified by Parr Instrument Company, the
protection provided by the equipment may be impaired.
Before connecting the calorimeter to an electrical outlet, the user must be certain that the
electrical outlet has an earth ground connection and that the line, load and other
characteristics of the installation do not exceed the following limits:
Voltage: Fluctuations in the line voltage should not exceed 10% of the rated nominal voltage
shown on the data plate.
Frequency: Calorimeters can be operated from either a 50 or 60 Hertz power supply without
affecting their operation or calibration.
Current: The total current drawn should not exceed the rating shown on the data plate on
the calorimeter by more than 10 percent.
Environmental Conditions
This apparatus is to be used indoors.
Operating: 15 °C to 30 °C; maximum relative humidity of 80% non-condensing.
Installation Category II (overvoltage) in accordance with IEC 664.
Pollution degree 2 in accordance with IEC 664.
Altitude Limit: 2,000 meters.
Storage: -25 °C and 65 °C; 10% to 85% relative humidity.
Provisions for Lifting and Carrying
Before moving the instrument, disconnect all connections from the rear of the
apparatus. Lift the instrument by grabbing underneath each corner.
Periodic cleaning may be performed on the exterior surfaces of the instrument with a lightly
dampened cloth containing mild soap solution. All power should be disconnected when
cleaning the instrument. There are no user serviceable parts inside the product other than
what is specifically called out and discussed in this manual. Advanced troubleshooting
instructions beyond the scope of this manual can be obtained by calling Parr Instrument
Company in order to determine which part(s) may be replaced or serviced.
Specifications
Probe type Thermistor
Thermometer range 10-50 °C
Resolution 0.0001 °C
Absolute accuracy
without calibration
with calibration
Repeatability,
single point
Linearity, 10 °C span +/- 0.002 °C
Communications port Ethernet
Data logging capacity 1MB (~10000 points)
+/- 0.100 °C
+/- 0.0500 °C
+/- 0.002 °C
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6725 Semi-micro Calorimeter Instruction Manual
INSTALLATION
The 6725 Semi-micro Oxygen Bomb Calorimeter is to be used indoors. It requires at
least 4 square feet of workspace on a sturdy bench or table free from room drafts or
radiant heat sources, (preferably in an air conditioned room providing minimal
temperature change), an electrical outlet, a supply of water which is at least 1 °C cooler
then room temperature and a waste drain will be required. The supply voltage must be
within ± 10% of marked nominal voltage on the apparatus. The supply voltage
receptacle must have an earth ground connection.
Other necessary accessories include:
• Oxygen tank of 99.5% minimum purity
• Chemical balance sensitive to 0.1 mg
• Top loading balance capable of weighing up to 1.5 kg with a sensitivity of 0.1g
Unpack the calorimeter carefully and check the individual parts against the packing list.
If shipping damage is discovered, report it immediately to the delivery carrier. Handle
the Dewar flask and the thermistor probe with care as these parts are fragile and easily
broken.
Set the calorimeter on a bench or table in a location that is free from drafts and protected
from sources of radiant heat. Temperature changes in the room should be minimal.
Power Connection
Plug the power line into any grounded outlet providing proper voltage that matches the
specification on the nameplate of the Calorimetric Thermometer. The calorimeter will
draw approximately 100 watts of power. Grounding is very important not only as a
safety measure, but also to ensure satisfactory controller performance. If there is any
question about the reliability of the ground connection through the power cord, run a
separate earth ground wire to the controller chassis.
Turn the power switch to the on position. After a short time, the Parr logo will appear on
the LCD display followed by a running description of the instrument boot sequence.
When the boot sequence is complete, the 6772 Calorimetric Thermometer Main Menu is
displayed.
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6725 Semi-micro Calorimeter Instruction Manual
Figure 1
6772 Calorimetric Thermometer Back Panel
493E Plug
with 3280HC
Retainer installed to
insulate from live
circuits when no
motor is attached.
Oxygen Tank Installation
Install the oxygen tank according to the manufacturer’s recommendations. Unscrew the
protecting cap and inspect the threads on the outlet nipple to be sure they are clean and
in good condition; attach the 1824 Oxygen Filling Connection to the outlet nipple and
tighten the union nut with a wrench.
Motor Installation
Attach the motor cord to the rear of the calorimeter case using the mounting screws
provided for safety purposes. Set the cover with its attached stirring shaft onto the
stainless steel air can; drop the geared drive belt over the motor and stirrer pulleys. The
drive system should run freely. Although the belt may appear to be unusually loose, it is
intended to operate under light tension to minimize friction in the stirrer bearing. The
gearing on the belt and pulleys will prevent slippage.
Thermistor Probe Installation
Connections for two thermistor probes are located on the back of the 6772 Calorimetric
Thermometer. If only one probe is to be used, connect it to the “bucket” connection. If
the second probe is used, it should be inserted in the hole on the left, rear of the
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6725 Semi-micro Calorimeter Instruction Manual
instrument. Install the thermistor in the cover opening and press the bushing firmly into
place to anchor the probe in its proper position. Place the cover on the calorimeter with
the orienting pin in the alignment hole. The 6772 Calorimetric Thermometer acts an
ignition unit for automatically firing the bomb in the 6725 calorimeter. The ignition leads
to the thermometer need to be connected to the red and black terminals marked
“Ignition” on the back of the thermometer to take advantage of this feature.
Communication Connections
There is a USB connection on the rear of the 6772 to facilitate printer and balance
connections.
The 6772 will also allow the user to specify the IP addresses of one or more Balance
Interface devices on the network by selecting the Network Data Device menu in the
Communications Controls menu. Balance Interface devices are polled from device 1 to
15 for sample and / or spike weights when the weight entry mode is set to Network.
The 6772 will also allow the user to specify the IP addresses of one or more Balance
Interface devices on the network by selecting the Network Data Device menu in the
Communications Controls menu. Balance Interface devices are polled from device 1 to
15 for sample and / or spike weights when the weight entry mode is set to Network.
Printer Connections
The printer type setting is on the Communication Controls Menu. The default
parameters for the 6772 Calorimetric Thermometer are set up for use with the Parr 1758
Printer.
Balance Connections
The 6772 Calorimetric Thermometer supports input from the multiple balance types.
Additionally, a generic input driver is provided for communications with balances that do not
conform to the eight supported protocols. A new feature supported by all four balance input
drivers is the ability to change the expected number of characters in the data field. The
number of data characters indicated for each of the drivers, below, are default values. This
feature virtually eliminates the need for balance input drivers to be re-written in the event
the balance manufacturer elects to alter the output string of a balance when new models
are introduced.
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6725 Semi-micro Calorimeter Instruction Manual
The format of an unknown balance can be determined by logging the balance output to
the printer attached to the Calorimetric Thermometer. Those protocols which send a
command string to the balance will do so while logging is active. In order for the logging
to produce meaningful results, the cable connecting the balance to the balance input
port of the Calorimetric Thermometer must be correctly wired or configured. In addition,
the specifics of the data frame, such as the baud rate, # of data bits, parity, # of stop bits
and handshaking (if used) must be the same for both the balance and the Calorimetric
Thermometer.
Mettler 011/012 Interface
The ID field must contain “S_” to
indicate a stable mass. The data field
contains the current mass, right
justified, with a decimal point. The
balance should be configured to send
continuously.
Sartorious Interface
The polarity field must contain either a
“+” or a space. Leading zeros in the
data field are blanked, except for the
one to the left of the decimal point.
The stability field must contain “g_” for
the Calorimetric Thermometer to
accept a mass. The balance should be
configured to transmit data upon
receipt of the following command
string:
[ESC] P [CR] [LF]
Note:
The automatic data output option should not be used.
The Calorimetric Thermometer will send this command string once every few
seconds after the ENTER key has been pressed during a mass entry
sequence. The ENTER key should only be pressed when the mass reading
is stable. However, unstable readings will be rejected and a warning will be
issued. Acknowledging the warning by pressing the CLEAR ENTRY key will
re-issue the command string to the balance on a periodic basis.
Generic Interface
The data field should consist of 9
numeric characters (0 through 9, +, and space) terminated with a carriage
return (CR). Leading zeros may be
blanked as spaces and are counted. Non-numeric characters are ignored
and will reset the input buffer if the data field has not been filled. Any
characters received after filling the data field and before the carriage return
are ignored.
Field Length
ID 2
space 1
data 9
space 1
g 1
CR 1
LF 1
Field Length
polarity 1
space 1
data 8
space 1
stability 2
CR 1
LF 1
Field Length
data 8
CR 1
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6725 Semi-micro Calorimeter Instruction Manual
Bar Code Port
The use of barcodes in the laboratory has become a highly accurate, rapid and
inexpensive way to identify samples. When purchasing this feature, the user must
supply Parr with the MAC address of the calorimeter (found in the Software & Hardware
Info menu screen). This allows Parr to activate the feature key. In order to enable the
calorimeter to use the bar code feature, the feature key needs to be entered into the
instrument. Select the “Program Information and Control” key from the Main Menu.
Next, select “Feature Key” and enter the feature key purchased from Parr Instrument
Company into the instrument by using the touchpad. Pressing the key labeled “ABC”
allows the user to switch from upper case letters, to lower case letters and finally to
numerals. A CD containing all the necessary documentation and setup information for
using both the scanner and the printer is provided at the time of purchase. A PC based
program used for printing bar coded labels is also provided on this CD.
Computer Connections
If the 6772 Calorimetric Thermometer is
to be connected to a computer, the
Ethernet connection should be used.
Calorimetric Thermometer test data can
be transferred to an Ethernet network
connected computer using the FTP File
Transfer Protocol. First, you must know
the IP address of the networkconnected Calorimetric Thermometer.
The network DHCP (Dynamic Host
Configuration Protocol) server provides
this address shortly after the
Calorimetric Thermometer is turned on.
The address can be seen on the
Software & Hardware Info” screen, under Program Info and Control Menu; see the
example screenshot. Users who don’t have a network infrastructure can create a simple
network by connecting a router with DHCP server capability to the Calorimetric
Thermometer using an ordinary CAT 5 network cable. The Calorimetric Thermometer
should be connected to LAN side of the router. The PC in turn is also connected to the
LAN side of the router using a similar CAT 5 cable. A D-Link 614+ router is
recommended for this purpose. For this router, operated without a WAN connection, the
primary DNS address of the router (WAN setup) must be set to the IP address of the
router found on the LAN setup page. Other routers behave differently in the absence of
a WAN connection. Providing an active upstream connection to the WAN port of most
routers generally minimizes the use of any obscure setup configurations. An FTP
enabled web browser can be used to access stored test data. The URL is of the
following form:
ftp://root:rootroot@192.168.0.125/../flash/data/
In this case, 192.168.0.125 is the IP address of the Calorimetric Thermometer.
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6725 Semi-micro Calorimeter Instruction Manual
The following screenshot illustrates the contents of the Calorimetric Thermometer data
directory as presented by a web browser.
You can drag and drop or copy and paste test data files (with the csv suffix) from the
web browser window to any convenient folder or directory on the PC.
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6725 Semi-micro Calorimeter Instruction Manual
The Calorimetric Thermometer offers a web server service. Test reports can be viewed
with a web browser using a URL of the following form.
http://192.168.0.125
Where 192.168.0.125 is the IP address of the Calorimetric Thermometer. The following
screenshot illustrates the Calorimetric Thermometer status page.
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6725 Semi-micro Calorimeter Instruction Manual
Clicking on the Config tab displays some of the configuration options available in the
6772. Changes made on this page will change the settings in the 6772.
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6725 Semi-micro Calorimeter Instruction Manual
Clicking on the Run Data tab displays a list of reports currently in the instrument
memory. Clicking on any given report will provide a display similar to the following:
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6725 Semi-micro Calorimeter Instruction Manual
Clicking on System Info will bring up the Software and Hardware Info screen from the
6772.
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6725 Semi-micro Calorimeter Instruction Manual
Clicking on the LCD Snapshot Page will bring up an image of the current display on the
6772. Note that this is a picture only. To operate the 6772 from a PC a Remote Feature
Key must be installed. Please contact Parr Instrument Company for more details.
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6725 Semi-micro Calorimeter Instruction Manual
Clicking on Documentation will provide links to the manual and other helpful documents.
Note: a connection to the Internet is required to access the documentation.
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6725 Semi-micro Calorimeter Instruction Manual
QUICK START
Detailed Instructions for preparing the sample and charging the 1109A Oxygen Bomb
are given in Operating Instructions Manual No. 492M. Follow these instructions
carefully, giving particular attention to the precautions to be observed in charging and
handling the bomb. The default values of the 6772 are designed to operate with the
1341 Plain Jacket calorimeter. Note the parameter changes in the Operation section of this manual.
1. Allow at least 20 minutes for the calorimeter to warm up. The bomb parts should be
wetted and then dried in the manner used at the conclusion of a test. This serves to
wet all sealing parts as well as leaving the bomb with the same amount of residual
water which will exist in all subsequent testing.
2. Turn on the stirrer motor switch on the 6725 calorimeter.
3. Prepare and weigh the sample to 0.0001g. Charge the oxygen bomb as described in
manual 492M. Each bomb and bucket combination will have to be standardized
separately and the proper energy equivalent for each set must be used when
calculating the heat of combustion.
4. Fill the Dewar with water to the nearest multiple of 50 milliliters (grams) which just
covers the small hole (gas inlet/outlet) on the bomb head inlet valve. This will be
either 400 or 450 mL of water.
5. Attach one of the ignition wires to the central terminal on the bomb head and push it
down as far as it will go. Attach the second wire to the socket provided on the bomb
hanger. Set the bomb in the loop of the A67C2 bomb support and carefully lower it
into the Dewar to hang from the top rim of the flask. Position the bomb so that the
stirrer can operate freely without striking the bomb. Check for gas bubbles.
6. Close the calorimeter cover and turn on the stirrer motor in the Calorimeter Operation
menu.
7. Select determination or standardization as appropriate on the Calorimeter Operation
page, by toggling the operating mode key. The calorimeter will now prompt the operator
for Bomb ID number, sample ID number, sample weight and spike weight in accordance
with the instructions set into the operating controls page.
8. The thermometer will now take over and conduct the test. During the time it is
establishing the initial equilibrium, it will display PREPERIOD on the status bar. Just
before it fires the bomb, it will sound a series of short beeps to warn the user to move
away from the calorimeter. Once the bomb has been fired, the status bar will display
POSTPERIOD. The calorimeter will check to make certain that a temperature rise
occurs and will then look for the final equilibrium conditions to be met. If it fails to
meet either the initial or final equilibrium conditions, or if it fails to detect a
temperature rise within the allotted time, the calorimeter will terminate the test and
advise the user of the error.
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6725 Semi-micro Calorimeter Instruction Manual
9. At the conclusion of the test, the calorimeter will signal the user.
10. Open the cover and remove the bomb and Dewar flask. Remove the bomb from the
flask and release the residual gas pressure before attempting to remove the cap.
This release should proceed slowly over a period of not less than one minute to
avoid entrainment losses. After all pressure has been released, unscrew the cap; lift
the head out of the cylinder and examine the interior of the bomb for soot or other
evidence of incomplete combustion. If such evidence is found, the test will have to
be discarded. Otherwise, wash all interior surfaces of the bomb, including the head,
with a jet of distilled water and collect the washings in a beaker.
11. Remove all unburned pieces of fuse wire from the bomb electrodes; straighten and
measure the combined length in centimeters. Subtract this length from the initial
length of 10 centimeters. Multiply the burned length by 2.3 calories per cm (for Parr
45C10 Fuse Wire) to obtain the fuse correction. The scale on the fuse wire card can
be used to obtain this value in calories by laying the unburned pieces from right to
left on the card. (Alternatively a fixed correction of 1.5 calories may be entered into
the calorimeter in the Thermochemical Corrections menu.)
12. Titrate the bomb washings with a standard sodium carbonate solution using methyl
orange, red or purple indicator. A 0.0709N sodium carbonate solution is
recommended for this titration to simplify the calculation. This is prepared by
dissolving 3.76 grams of Na
solutions of the same normality may be used.
13. Analyze the bomb washings to determine the sulfur content of the sample if it
exceeds 0.1%. Methods for determining sulfur are discussed in Operating
Instructions No. 207M.
14. At the end of the testing period, turn OFF the stirrer motor and the thermometer at
the power switch.
in the water and diluting to one liter. NaOH or KOH
2CO3
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6725 Semi-micro Calorimeter Instruction Manual
OPERATION
Menu System
All configurations and operations are
handled by a menu-driven system
operated from the bright touch screen
display. The settings and controls are
organized into ten main sections as
displayed on the MAIN MENU.
Note:
Keys with a “double box” in the upper left
hand corner lead to sub-menus.
Menu Keys
The controls that change the data field information in the menus will be one of the
following:
1. Toggles. These data fields contain ON/OFF or YES/NO choices. Simply touching
the key on the screen toggles the choice to the other option. The current setting is
displayed in the lower right corner of the key.
2. Option Selection. These data fields contain a list of options. Touching the key on
the screen steps the user through the available choices. The current setting is
displayed in the lower right corner of the key.
3. Value Entry Fields. These data fields are used to enter data into the Calorimetric
Thermometer. Touching the key on the screen brings up a sub-menu with a key pad
or similar screen for entering the required value.
choices. Always clear the current value before entering a new value. Once entered
the screen will return to the previous menu and the new value will be displayed in the
lower right corner of the key.
4. Data Displays. Most of these keys display values that have been calculated by the
Calorimetric Thermometer and are informational only. Certain ones can be
overridden by the user entering a desired value through a sub-menu. The value is
displayed in the lower right corner of the key.
Note:
Some keys will respond with an opportunity for the user to confirm the specified
action to minimize accidental disruptions to the program and/or stored data.
Control Keys
There are five control keys which always appear in the right column of the primary
displays. These keys are unavailable when they are gray instead of white.
1. Escape. This key is used to go up one level in the menu structure.
2. Main Menu. This key is used to return to the main menu touch screen from
anywhere in the menu structure.
3. Start. This key is used to start a Calorimetric Thermometer test.
4. Report. This key is used to access the test results stored in the Calorimetric
Thermometer, to enter thermochemical corrections, and to initiate a report on the
display, printer or attached computer.
Some keys lead to multiple
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6725 Semi-micro Calorimeter Instruction Manual
5. Help. This key is used to access help screens related to the menu currently
displayed on the touch screen.
This key appears in the Escape key location when the main menu is displayed.
6.
This key is used to shut down the calorimeter program before turning off the power.
Programming
The program in the 6772 Calorimetric Thermometer can be extensively modified to tailor
the unit to a wide variety of operating conditions, reporting units, laboratory techniques,
available accessories and communication modes. In addition, the calculations,
thermochemical corrections and reporting modes can be modified to conform to a
number of standard test methods and procedures. Numerous provisions are included to
permit the use of other reagent concentrations, techniques, combustion aids and short
cuts appropriate for the user’s work.
Note:
Changes to the program are made by use of the menu structure. Any of these items can
be individually entered at any time to revise the operating program.
Default Settings
The 6772 Calorimetric Thermometer is preprogrammed with default settings for use with
the 1341 Plain Jacket Calorimeter. Therefore, the following parameters must be
changed in the Calorimetry Parameters menu found in the Diagnostics Menu.
It is recommended that a Fixed Acid value of 1.5 be set on the Thermochemical
Corrections menu.
A more in-depth explanation of these parameters is found on the corresponding
parameter group help pages. These default settings remain in effect until changed by
the user. Should the user ever wish to return to the factory default settings, go to the
Program Info and Control Menu, User/Factory Settings, touch Reload Factory Default
Settings and YES. Non-volatile memory is provided to retain any and all operator
initiated program changes; even if power is interrupted or the unit is turned off. If the unit
experiences an intentional or unintentional “Cold Restart”, the controller will return to the
last known settings.
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6725 Semi-micro Calorimeter Instruction Manual
The default parameters of the 6772 Calorimetric Thermometer can be changed to
guarantee that the thermometer, when cold restarted, will always be in the desired
configuration before beginning a series of tests. Users who wish to permanently revise
their default settings may do so using the following procedure:
• Establish the operating parameters to be stored as the user default settings.
• Go to the Program Info and Control Menu, User/Factory Settings, User Setup ID, and
enter the desired User Setup ID.
• Select Save User Default Settings
To re-load the user default setting, go to the Program Info and Control Page,
User/Factory Settings, Re-load User Default Settings, and YES.
Performing an analysis
Tests can be run in a strictly manual fashion or automatically where the thermometer
sequences the calorimeter through the pre and post periods. The manual sequencing
approach is useful for applications where raw data is logged and subsequently analyzed,
off-line. In the automatic mode, the thermometer fully sequences the test and applies
real time corrections to the calorimeter temperature rise in order to correct for all
systemic heat leak effects. In either case the operator must determine the appropriate
temperature source for the jacket.
• Probe
• Calculated
• Fixed
For most applications the calculated
Detailed instructions for preparing the sample and charging the 1109 oxygen bomb are
given in the Operating Instructions for the 1109/1109A Semi-micro Oxygen Combustion
Bomb, manual 492M. Follow these instructions carefully, giving particular attention to
the precautions to be observed in charging and handling the bomb.
The bomb parts should be wetted and then dried in the manner used at the conclusion of
a test. This serves to wet all sealing parts as well as leaving the bomb with the same
amount of residual water which will exist in all subsequent testing.
The two operating modes, (manual or automatic) are outlined below:
– This method uses an additional 1168E2 thermistor probe attached to the
jacket wall to measure the actual temperature of the surroundings (at the chosen
point) and the heat leak correction are based upon the actual differences
between the bucket and this external jacket temperature.
– During the initial equilibrium period this method analyzes the actual
heat leak rate and calculates the apparent temperature of the surroundings which
would generate this rate and applies this calculated jacket temperature for the
determination.
– In this method the operator determines what his jacket temperature will
be and enters it into the thermometer. All heat leak corrections are then based
upon this fixed jacket temperature.
method is recommended.
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