Parr Instrument 4878 Operating Instructions Manual

4878
Automated Liquid Sampler
Operating Instruction Manual
701M
Table of Contents
PREFACE 3
Scope 3
Applications 3
Intended Usage 3
Related Instructions 3
Explanation of Symbols 3
Safety Information 3
Unpack Carefully 4
Cleaning & Maintenance 4
Provisions for Lifting and Carrying 4
General Specifications 4
Environmental Conditions 4
INSTALLATION 5
General Instructions 5
Main Power Switch 5
Protective Fuses 5
OPERATION 6
Sampling System 7
Controller Menu Navigation 12
Ethernet Setup 14
Remote Interface 14
Questions concerning the installation or operation of this instrument can be answered by the Parr Customer Service Department:
1-309-762-7716 • 1-800-872-7720
Fax: 1-309-762-9453
E-mail: parr@parrinst.com
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Product Registration & Customer Satisfaction
Parr’s Product Registration and Customer Satisfaction Survey can be found by visiting our website at:
www.parrinst.com/support/product-registration
Register your equipment with us so you can receive:
Notification of Product Updates
Free Software Upgrades
New Product Information
Please complete our Customer Satisfaction Survey so that we may better serve you. Your feedback helps us improve our products and customer service.
PARTS LISTS 15
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Parr Instrument Company
4878 Automated Liquid Sampler
PREFACE
Scope
These instructions cover the installation and op­eration of the Parr 4878 Automated Liquid Sampler as used with Parr Laboratory Reactors and Pres­sure Vessels. The users should study the instruc­tions carefully before using these instruments so that they will fully understand the capabilities of this equipment and the safety precautions to be observed in its operation.
Applications
The Parr 4878 Automated Liquid Sampler is designed specifically for use with Parr reactors and pressure vessels. The sampler system can be used with reactors from any manufacturer provided the vessel is equipped with a dip tube arrangement as is provided as a standard feature in reactors from Parr. This dip tube extends down to nearly the inside bottom of the vessel and typically connects to two valves on the top of the head. The upper valve is used as a gas inlet valve, and the lower of the two valves is used as the liquid sampling valve.
To ensure that the second and subsequent samples are fresh and indicative of current reactor contents, it is prudent to first allow some gas to enter the re­actor pushing the liquid remaining in the dip tube from the previous sampling back into the reactor. As you will see shortly, this Liquid Sampler has features that allow this function to be automated.
Intended Usage
This instrument has been designed, built, and tested to strict physical and electrical standards. However, it is the user’s responsibility to install and operate it in conformance with local pressure and electrical codes.
Related Instructions
The following Parr publications are also included to further your understanding of this instrument and its component parts:
No. Description
201M Limited Warranty
Explanation of Symbols
I On position
O Off Position
~ Alternating Current (AC)
This CAUTION symbol may be present on the Product Instrumentation and literature. If present on the product, the user must consult the appropriate part of the accompanying product literature for more information.
Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/ yellow) supply system conductor.
Safety Information
To avoid electrical shock, always:
1. Use a properly grounded electrical outlet of correct voltage and current handling capability.
2. Ensure that the equipment is connected to electrical service according to local national electrical codes. Failure to properly connect may create a fire or shock hazard.
3. For continued protection against possible hazard, replace fuses with same type and rating of fuse.
If the instrument is used in a manner not speci­fied by Parr Instrument Company, the protection provided by the equipment may be impaired. Establish training procedures to ensure that any person handling the equipment knows how to use it properly.
4. Disconnect from the power supply before maintenance or servicing.
To avoid personal injury:
1. Do not use in the presence of flammable or combustible materials; fire or explosion may result. This device contains components which may ignite such material.
2. Refer servicing to qualified personnel.
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4878 Automated Liquid Sampler
Unpack Carefully
Unpack the equipment carefully and check all the parts against the packing list. Examine the com­ponents closely for any loose parts or shipping damage and be sure to check all layers of packing materials thoroughly so as not to overlook any parts which might otherwise be discarded. If ship­ping damage is discovered, report it immediately to the delivering carriers.
Cleaning & Maintenance
Periodic cleaning may be performed on the exterior surfaces of the instrument with a lightly dampened cloth containing mild soap solution. All power should be disconnected and the power cord should be unplugged when cleaning the 4878 Automated Liquid Sampler.
There are no user serviceable parts inside the product other than what is specifically called out and discussed in this manual. Advanced trouble­shooting instructions beyond the scope of this manual can be obtained by calling Parr Instrument Company in order to determine which part(s) may be replaced or serviced.
Provisions for Lifting and Carrying
Before moving the instrument, disconnect all connections from apparatus. Use proper and safe lifting techniques when installing or moving the 4878 Automated Liquid Sampler and/or its components.
General Specifications
Electrical Ratings
115/230VAC, 3.0 Amps max, 50/60 Hz
Before connecting this instrument to an electrical outlet, the user must be certain that the electrical outlet has an earth ground connection and that the line, load and other characteristics of the installation do not exceed the following limits:
Voltage: Fluctuations in the line voltage should not exceed 10% of the rated nominal voltage shown on the data plate.
Frequency: Controllers can be operated from either a 50 or 60 Hertz power supply without affecting their operation or calibration.
Current: The total current drawn should not exceed the rating shown on the data plate on the controller by more than 10 percent.
Pressure Rating: 3000 psi maximum.
Environmental Conditions
This instrument is intended to be used indoors.
Operating: 15 ºC to 40 ºC; maximum relative humidity of 80% non-condensing.
Installation Category II (over voltage) in accordance with IEC 664.
Pollution degree 2 in accordance with IEC 664.
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Parr Instrument Company
Altitude Limit: 2,000 meters.
Storage: -25 ºC to 65 ºC; 10% to 85% relative
humidity.
CAUTION! Do not use in hazardous atmospheres.
4878 Automated Liquid Sampler
INSTALLATION
General Instructions
Set the controller near the reactor on a sturdy bench or table where there is convenient access to an electrical outlet capable of carrying the appropriate current. Leave a space of at least twelve inches between the controller and the reactor so that the controller will not be affected by radiant heat.
Attach the supplied power cord to the POWER INPUT connector located on the rear panel of the 4878 Automated Liquid Sampler.
Plug the power cord into a properly grounded electrical supply outlet.
Main Power Switch
This switch will cut off power to the controller.
Protective Fuses
Main fuses are mounted on the back panel of the sampler system. These fast acting, 250VAC, 4amp fuses are intended to protect the sampler system and supply in case of a fault condition.
CAUTION! Unplug unit before servicing. For continued protection against possible hazard, replace fuses with same type and rating of fuse.
The following are 4878 Automated Liquid Sampler fuses which are intended to be field serviceable.
Part No. Rating
139E27 Fast acting, 4 Amp, 250VAC
FOR DIAGNOSTIC
USE ONLY
ETHERNETUSB
FUSE TYPE
AGC-250V
4.0 AMP
NEUTRAL TUPNI REWOPDAOL
FUSE
FUSE TYPE
AGC-250V
4.0 AMP
V032/V511~ESUF
MAIN POWER
4878 Rear Panel
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