Intended use ........................................................................................................................................ Page 6
Features ...............................................................................................................................................Page 6
Technical Data ....................................................................................................................................Page 6
Scope of delivery ................................................................................................................................ Page 7
Safety notices
General safety rules ............................................................................................................................ Page 7
Risks due to projected parts ...............................................................................................................Page 7
Hazard due to vibration ..................................................................................................................... Page 9
Additional safety instructions for pneumatic machinery ...................................................................Page 9
Before use ....................................................................................................................................... Page 10
The following pictograms are used in these instructions for use / on the equipment:
Please read the operating instructions!
Note
Oil daily
Air needle scaler PDNE 4000 A1
Introduction
Congratulations!
You have chosen high-quality device
by our company. Familiarise yourself
with the product before using it for the first time. In
addition, please carefully refer to the operating instructions and the safety advice below. Initial operation of
this tool must be performed by trained personnel.
KEEP OUT OF THE REACH OF CHILDREN!
Observe the warning and safety
instructions!
Wear ear protection, dust mask, safety glasses and protective gloves.
Dispose of packaging and device in
an environmentally-friendly way!
Features
Check that all the items are present and
that the device is in perfect condition immediately after unpacking. Do not use
device if it is defective.
1
Needles
2
Needle guide
3
Handle
4
Air adjusting screw
5
¼“ Compressed air connection
6
Trigger
the
Technical Data
Intended use
Operating pressure: 6.3 bar
The needle scaler is solely for removing rust and
coatings (paint, lacquer, etc.) from solid metal parts,
and for shaping jobs. Only use the product as described and for the indicated purpose. Keep these
instructions in a safe place. When passing this product on to others, please also include all the document
Any use other than the intended is prohibited and
potentially dangerous. Damages resulting from
noncompliance or misuse are not covered by the
warranty and are not included in the manufacturer‘s
l
iability. This device has been designed for househol
use and may not be used for commercial or industrial purposes.
the work location. Noise development at the work
location depends e.g. on the work environment, the
work piece, the work piece support and the number
of fastener driving processes.
In accordance with conditions at the work location,
individual noise reduction measures may need to
be carried out, such as placing the work piece on
a noise-suppressing surface, clamping or covering
to prevent work piece vibration and adjusting to the
minimum pressure required by the work process. In
certain cases, wearing personal hearing protection
is require.
Wear hearing protection!
Total vibration values in accordance with
ISO 28927-10, EN 12096:
Vibration emission value a
Uncertainty K = 1.5 m / s
Scope of delivery
= 69.83 m / s
h
2
2
1 Needle scaler (head preinstalled)
1 Threaded plug nipple
1 Allen key
1 Instructions for use
Safety notices
General safety rules
To connect the device to the air hose, never
point the front end (needle head) of the tool at
yourself or others.
Never point the tool at yourself or others.In the cases of multiple hazards the safety in-
structions must be read and understood before
attaching, operating, repairing and exchanging
accessories and before working near the
non-rotating, percussive machine. Otherwise
severe bodily injuries may result.
The non-rotating, percussive machine should
only be set up, adjusted and used by qualified
and trained users.
Never modify the non-rotating, percussive
machine. Modifications may reduce the effectiveness of safety measures and increase operator risks.
Do not lose the safety instructions – hand them
to the operator.
Never use a damaged non-rotating, percussive
machine.
Regularly maintain machines to verify all re-
quired rated values and markings required by
ISO 11148 are legible on the machine. If necessary, the employee/user must contact the manufacturer for replacement labels for markings.
Risks due to projected parts
Disconnect the non-rotating, percussive ma-
chine from the power supply before replacing
the inserted tool or accessories.
If the work piece, one of the accessories, or the
tool itself breaks, parts may be projected at a
great speed.
Always wear eye protection when operating
the non-rotating, percussive machine. The level
of required protection required should be assessed individually for each application.
When working overhead, a safety helmet must
be worn.
In this case, the risk to other people must also
be assessed.
It must be ensured that the work-piece is prop-
erly secured.
Only operate the machine with the machine tool
secured in the machine with a suitable retainer.
To prevent injuries, any worn, broken or bent
parts of the retainer must be replaced.
Before switching on the machine, the machine
tool must be firmly applied to the surface you
will be working on.
Operating hazards
During uses, the operator‘s hands may be ex-
posed to hazards such as impact, cuts, abrasion
and heat. Wear suitable gloves to protect hands.
be physically capable of managing the size,
weight and power of the machine.
Hold the machine correctly: be prepared to
counteract typical or sudden movements – keep
both hands ready.
Be sure your body is well balanced and maintain
a solid stance.
In the event of power failure release the start-
or stop control.
Only use lubricants recommended by the manu-
facturer.
Avoid direct contact with the machine tool dur-
ing and after use, as it may be hot.
Notice indicating safety goggles
are required, and safety gloves and
protective clothing are recommended.
Hazards due to
repetitive motions
When using a non-rotating, percussive machine
the operator may experience discomfort in
hands,
arms, shoulders, neck or other body parts whilst
performing work-related tasks.
Maintain a comfortable position whilst working
with the non-rotating, percussive machine, be
mindful of a secure grip and avoid unfavourable
positions or those making it difficult to maintain
your balance. The operator should change his
posture during extended periods of use, which
may help to prevent discomfort and fatigue.
If the operator experiences symptoms such as
persistently feeling unwell, discomfort, palpitations, pain, tingling, numbness, a burning sensation or stiffness, these warning signs should not
be ignored. The user should consult a qualified
healthcare professional.
Risks associated with
accessories
Disconnect non-rotating, percussive machine
from the power supply before attaching or
changing tools or accessories.
Only use accessories and consumables of the
size and type recommended by the manufacturer of the non-rotating, percussive machine;
do not use other accessory or consumables
types or sizes.
Avoid direct contact with the machine tool dur-
ing and after use, as it may become very hot
or sharp-edged.
Hazards in the work
environment
Slipping, tripping and falling are the main causes
of injuries at the workplace. Keep in mind that
surfaces may have become slippery during
machine use, and remember tripping hazards
caused by the air- or hydraulic hose.
Proceed with caution in unfamiliar surroundings.
There may be hidden dangers due to electrical
cables or other supply lines.
The non-rotating, percussive machine is not in-
tended for use in explosive atmospheres and
not isolated against contact with electric power
sources.
Verify that there are no electrical lines, gas lines,
etc. that may result in a hazard in the event of
them becoming damaged during machine use.
Hazards due to dust
and vapours
Dusts and vapours generated by the use of
non-rotating, percussive machines may result in
damage to health (e.g. cancer, birth defects,
asthma and / or dermatitis); it is imperative to
perform a risk assessment for these hazards and
implement the respective regulatory mechanisms.
The risk assessment should include dust gener-
ated by machine use and the dust already
present in the area, which is possibly being
blown around.
The non-rotating, percussive machine must be
operated and maintained according to the recommendations in these instructions to minimise
the release of dust and vapours.
that the amount of dust being blown about in a
dusty environment is minimised.
If dust or vapours are generated, the principal
task must be to control them in the area where
they are released.
All machine mounting parts or accessories in-
tended to collect, extract or eliminate airborne
dust or vapours should be used and maintained
according to manufacturer instructions.
Select, maintain and replace consumables and
machine tools as recommended in these instructions to prevent an unnecessary increase in the
production of dust or vapours.
Use respiratory protection equipment as required
by labour- and health protection regulations.
Noise hazards
With inadequate ear protection the impact of
high noise levels may result in permanent hearing damage, hearing loss and other problems,
e.g. tinnitus (ringing, whistling or buzzing in the
ear). It is imperative to perform a risk assessment
for these hazards and implement the respective
regulatory mechanisms.
Suitable regulatory mechanisms to minimise the
risk include measures such as using insulation
to prevent pinging sounds on work pieces.
Use ear protection as required by
labour- and health regulations.
The non-rotating, percussive machine must be
operated and maintained in accordance with
the recommendations within these instructions
to prevent an unnecessary increase in the noise
levels.
Select, maintain and replace consumables and
machine tools as recommended in these instructions to prevent an unnecessary increase in the
noise level.
I
f the non-rotating, percussive machine is eq
uipped
with a silencer, always ensure it is available and
in good working order when using this machine.
Hazard due to vibration
Exposure to vibration may cause damage to
the nerves and disturb blood circulation in hands
and arms.
Wear warm clothing and keep your hands warm
and dry when working in cold environments.
If you notice the skin on your fingers or your
hand becoming numb, tingling, hurting or becoming white, stop working with the machine
and consult a physician.
The non-rotating, percussive machine must be
operated and maintained in accordance with the
recommendations within these instructions to prevent an unnecessary increase in the vibration.
Do not hold the machine tool with your free
hand, as this will result in an increase in the
impact of vibration.
Hold the machine firmly, but not too tightly, main-
taining the necessary hand reaction forces, as
the vibration hazard typically increases when
firming the grip.
Hold attached handles at the centre and avoid
sliding the handles all the way in.
Additional safety instructions
for pneumatic machinery
Compressed air can result in serious injuries.If the machine is not in use, always cut off the
air supply, depressurize the air hose and disconnect the machine from before replacing accessories or when performing repairs.
Never direc the air flow at yourself or others.Hoses flapping about can result in serious inju-
ries. Therefore always inspect hoses and their
fasteners for damage and a secure fit.
Direct cold air away from hands.Do not use quick-disconnect couplers at the tool
intake. Only use connectors made from hardened steel (or material with comparable impact
resistance) on threaded hose connections.
When using universal swivel couplings, always
use locking pins and use whip-check hose safety
cables for protection in the event the connection
between the hose and the machine or in between
hoses fails.
Following the maintenance information specified
here will ensure a long service life for the product
and trouble-free operation. Your needle scaler
working properly for a long time requires regular
lubrication.
You may choose from the following
options:
With an oil-fog lubricator
A complete maintenance unit includes an oil-fog
lubricator and is attached to the compressor.
… / Cleaning and Care / Information about warranty and service processing
Via in-line oiler
Install an in-line oiler directly adjacent to the tool
(approx. 50 cm clearance) to adequately supply
the tool with oil.
Manually
Add 3–5 drops of speciality tool oil to the compr
air connection before every use. If the compressed
air tool is not being used for several days, add 5–10
drops of oil to the compressed air connection before
switching it on.
Always store your compressed air tools in dry
rooms.
With frequent use and high contamination, main-
tenance should be performed every 30 min. The
equipment should always be lubricated in the
process
Verify the speed and the noise level after every
use.
Regularly check the speed.
ATTENTION! Clean the appliance before main-
tenance from all dangerous substances which
(due to work processes) may have accumulated
on the appliance. Avoid all skin contact with
these substances.
REMARK! The skin coming into contact with
dangerous dust may result in severe dermatitis.
If dust is produced or dispersed during the maintenance work, it can be inhaled.
essed
Cleaning and Care
Never clean with liquids such as petrol, solvents
or water.
Do not allow liquids to enter the tool.
Only clean the tool with a dry cloth.
Information about warranty
and service processing
Creative Marketing Consulting
GmbH warranty
Dear customer,
the warranty for this device is 3 years from the date
of purchase. In the event of product defects, you
have legal rights against the retailer of this product.
Your statutory rights are not limited in any way by
our warranty detailed below.
Warranty terms
The warranty period begins on the date of purchase.
P
lease retain the original receipt safely. This docume
is required as your proof of purchase.
Should this device show any fault in materials or
manufacture within three years from date of purchase,
it will be repaired or replaced - at our choice - by
us free of charge. This warranty is conditional on the
defective device and the receipt of purchase being
presented within the three year warranty period,
and that there is a brief written description of the
nature of the defect and of the date it arose.
If the defect is covered by our warranty, we will return the repaired device or replacement thereof. A
repair or exchange of the device does not extend
a new warranty period.
Extent of warranty
The appliance has been manufactured to strict quality guidelines and meticulously examined before
delivery.
The warranty applies to faults in material or manufacture. This warranty does not apply to product
parts subject to normal wear and tear and which
can therefore be considered as wear items, or to
damage to fragile parts, e.g. switches, storage batteries or glass parts.
This warranty becomes void if the device has been
damaged or improperly used or maintained. All instructions provided in the instructions for use must
be followed strictly to constitute proper use of the
product. Purposes and practices which the operating instructions warn of or advise against must be
avoided without fail.
This product is intended for private, non-commercial
use only. Any incorrect or improper use of the device,