Before reading, unfold the page containing the illustrations and familiarise
yourself with all functions of the device.
Før du læser, vend siden med billeder frem og bliv bekendt med alle apparatets funktioner.
Avant de lire le mode d’emploi, ouvrez la page contenant les illustrations et
familiarisez-vous ensuite avec toutes les fonctions de l’appareil.
Vouw vóór het lezen de pagina met de afbeeldingen open en maak u
vertrouwd met alle functies van het apparaat.
Klappen Sie vor dem Lesen die Seite mit den Abbildungen aus und machen
Sie sich anschließend mit allen Funktionen des Gerätes vertraut.
GB / IE / NI Translation of the original instructions Page 1
DK Oversættelse af den originale driftsvejledning Side 25
FR / BE Traduction des instructions d’origine Page 51
NL / BE Vertaling van de originele gebruiksaanwijzing Pagina 77
DE / AT / CH Originalbetriebsanleitung Seite 103
Contents
Introduction ...................................3
Intended use ..........................................3
Features .............................................4
Included in delivery ....................................4
Technical data ........................................4
General safety instructions for compressed air tools .6
Hazards caused by flying parts ...........................7
Hazards caused by entanglement .........................7
Hazards during operation ...............................7
Translation of the original Conformity Declaration . .24
■ 2 │ GB
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PDAP 75 A1
AIR POLISHING SET PDAP 75 A1
Introduction
Congratulations on the purchase of your new appliance. You have
chosen a high-quality product. The operating instructions are part of
this product. They contain important information about safety, usage
and disposal. Before using the product, please familiarise yourself
with all operating and safety instructions. Use the product only as
described and for the range of applications specified. Please also
pass these operating instructions on to any future owner.
Intended use
This compressed air polisher is designed for polishing various surfaces. Any other usage or modification of the appliance is deemed to
be improper and carries a significant risk of accidents.
The manufacturer accepts no responsibility for damage(s) resulting
from improper usage. This appliance is intended for domestic use only.
Symbols on the compressed air tool:
WARNING!
PDAP 75 A1
Read the operating instructions before use.
Always wear eye protection when using or maintaining the compressed air polisher.
Always wear a dust mask in situations in which dust
is being generated.
Always wear hearing protection.
Oil daily
GB│IE│NI
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3 ■
Features
Air inlet
Connector nipple (preassembled)
Trigger
Thread
Polishing disc
Polishing hood black
Polishing hood orange
Fake fur attachment
Assembly spanner
Included in delivery
1 air polishing set PDAP 75 A1
1 polishing disc Ø 75 mm (with Velcro fastener)
1 polishing hood, orange (for pre-polishing)
1 polishing hood, black (for final polishing)
1 fake lambskin
1 connector nipple 6.35 mm (1/4”) (preassembled)
1 assembly wrench
1 operating manual
Technical data
Rated frequency: max. 2500 rpm
Rated air pressure: max. 6.3 bar
Grinding disc: Ø 75mm
Weight (without accessories): approx. 740 g
■ 4 │ GB
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PDAP 75 A1
Noise emission values:
Noise measurement determined in accordance with ISO15744:
Sound pressure level: L
Uncertainty: K
Sound power level: L
Uncertainty: K
= 84.1 dB(A)
pA
= 3 dB
pA
= 95.1 dB(A)
WA
= 3 dB
WA
Wear ear protection!
Vibration emission value:
Vibration values determined in accordance with ISO 28927-3 and
EN 12096:
a
= 0.25 m/s
h
Uncertainty K = 0.52 m/s
2
2
WARNING!
► The noise emission levels specified in these instructions have
been measured in accordance with the standardised measuring procedure specified in ISO 15744 and can be used to
make equipment comparisons. The noise emission values vary
in accordance with the use of the compressed air tool and may
be higher than the values specified in these instructions in some
cases. It is easy to underestimate the noise emission load if the
compressed air tool is used regularly in a certain manner.
NOTE
► For an accurate estimate of the noise emission load during a
certain working period, the times during which the appliance is
switched off or is running but not actually being used must also
be taken into consideration. This can significantly reduce the
noise emission load over the total working period.
PDAP 75 A1
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5 ■
WARNING!
General safety instructions for
compressed air tools
WARNING!
► For multiple hazards: Please ensure that you have read and
understood the safety instructions before adjusting, operating,
repairing, maintaining or replacement of accessories on the
polisher as well as before working in the vicinity of the machine. Failure to do this can result in serious bodily injury.
■ The sander or the polisher should only be adjusted, set or used
by adequately qualified and trained operators.
■ This sander or this polisher may not be modified. Modifications
can reduce the effectiveness of the safety measures and increase
the risks for the operator.
■ The safety instructions should not be lost – give them to the oper-
ator.
■ Never use damaged sanders or polishers.
■ The appliance must be inspected regularly to ensure that it is
labelled with the required rated values and markings given in
this manual. The user must contact the manufacturer to obtain
replacement labels if necessary.
■ 6 │ GB
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PDAP 75 A1
Hazards caused by flying parts
■ If a workpiece or accessory or even part of the machine tool itself
breaks, parts can be flung out at high speeds.
■ When operating the sander or the polisher or when exchanging
accessories on the appliance, always wear eye protection. The
degree of necessary protection must be evaluated separately for
each individual task.
■ Wear a safety helmet if working above head height. In this case,
the risks for others should also be assessed.
■ You must ensure that the workpiece has been securely fixed.
Hazards caused by entanglement
■ Suffocation, scalping and/or cut wounds can occur if loose cloth-
ing, jewellery, necklaces, hair or gloves are not kept away from
the machine and its accessories.
Hazards during operation
■ When using the machine, the operator’s hands can be subject to
hazards such as cuts, grazing and heat. Wear suitable gloves to
protect your hands.
■ The operator and maintenance personnel must be physically
capable of handling the size, mass and power of the machine.
■ Hold the machine correctly: be ready to counteract any normal
or sudden movements - have both hands ready.
■ Ensure that your body is balanced and that you have a secure
standing position.
■ Release the start/stop control in case of a disruption to the elec-
tricity supply.
■ Use only the lubricants recommended by the manufacturer.
PDAP 75 A1
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7 ■
■ Suitable safety goggles must be worn; wearing protective gloves
and safety clothing is recommended.
■ Check the grinding disc before every use. Do not use if this is
cracked, broken or has been dropped.
■ Avoid direct contact with the movable grinding disc, to avoid
squashing or cutting your hands or other parts of the body.
Always wear suitable gloves to protect your hands.
■ Never use the machine without an abrasive attachment.
■ There is a risk of electrostatic discharge if the machine is used on
plastic and other non-conductive materials.
■ Dust and vapours created by the grinding and sanding can cause
a potentially explosive atmosphere. Always use a dust extraction
or suppression system suitable for the material being worked.
Risks due to repetitive movements
■ When using a sander or polisher to perform work-related activi-
ties, operators may experience uncomfortable sensations in their
hands and arms, as well as in the neck and shoulders or other
parts of the body.
■ When using a sander or a polisher, the operator should adopt a
comfortable posture whilst ensuring a secure hold and avoiding
awkward postures or positions in which it is difficult to maintain
balance. The operator should change positions during the course
of long-lasting tasks. This can be helpful in the prevention of discomfort and fatigue.
■ If the operator notices symptoms such as persistent or recurring
illness, discomfort, throbbing, pain, tingling, burning or stiffness,
these indications should not be ignored.
In this case, the operator should consult a suitably qualified
physician.
■ 8 │ GB
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PDAP 75 A1
Hazards caused by accessories
■ Disconnect the sander or the polisher from the power before
changing the tools or accessories.
■ Avoid direct contact with the machine tool during and after use,
since this can have heated up or have become sharp.
■ Use only tools for sanders and polishers which have been ap-
proved by the manufacturer of the sander and polisher.
■ Cutting discs and machines for cutting may not be used.
■ Check whether the maximum operating speed of the tool
(stitched buffs, abrasive belts, fibre discs, etc.) is higher than that
of the machine;
■ Self-adhesive grinding discs must be applied concentrically on
the mounting plate.
Hazards in the workplace
■ Slipping, tripping up and falling are the main causes of injuries
in the workplace. Take note of surfaces which could have be-
come slippery through use of the machine, and also any tripping
hazards caused by air or hydraulic hoses.
■ These sanders and polishers are not suitable for use in explosive
environments and are not insulated against contact with power
sources.
■ Do not operate the appliance in the vicinity of electric mains,
gas pipelines etc. which could pose a hazard if damaged by the
machine.
PDAP 75 A1
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9 ■
Hazards caused by dust and vapours
■ The dust and vapours produced by using sanders and polishers
can be hazardous to health (e.g. cause cancer, birth defects,
asthma and/or dermatitis); it is essential to carry out a risk assessment in respect of these risks and to implement corresponding
regulatory mechanisms.
■ The risk assessment should include all dust caused by the use of
the machine and the existing dust that may be kicked up at the
same time.
■ The sander or polisher is to be operated and maintained in ac-
cordance with the recommendations contained in this manual to
keep the release of dust and vapours to a minimum.
■ The exhaust air should be routed so that the raising of dust in
already dusty environments is kept to a minimum.
■ If dusts or vapours are created, the main priority must be to con-
trol these at the site of their release.
■ All inserts or accessories of the machine intended for collecting,
extracting or suppressing airborne dust or vapours or should be
used and serviced in accordance with the manufacturer’s instructions.
■ Consumables/machine tools should be selected, maintained and
replaced in accordance with the recommendations in this guide
in order to avoid unnecessary intensification of dust or vapour
production.
■ Use a dust mask as per the instructions provided by your employ-
er or as required by health and safety regulations.
■ 10 │ GB
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PDAP 75 A1
Risks due to noise
■ Excessive noise levels in conjunction with insufficient hearing
protection may lead to permanent hearing damage, hearing loss
and other problems, such as tinnitus (ringing, buzzing, whistling
or humming in your ears). It is essential that a risk assessment is
carried out with respect to these risks and that appropriate regulatory mechanisms are implemented.
■ Suitable regulatory mechanisms include measures such as the
use of insulation materials to avoid ringing noise occurring on the
workpieces.
■ Use ear protection as per the instructions provided by your em-
ployer or as required by health and safety regulations.
■ The sander or polisher is to be operated and maintained in ac-
cordance with the recommendations contained in this manual to
reduce any unnecessary increase of the noise levels.
■ Consumables/machine tools should be selected, maintained and
replaced in accordance with the recommendations in this guide
in order to avoid unnecessary increase of the noise levels.
■ If the sander or polisher is equipped with a silencer, always en-
sure that this in its place and is operational while the machine is
in operation.
PDAP 75 A1
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11 ■
Risks due to vibrations
■ Vibrations can damage the nerves and cause malfunctions to the
blood circulation in the hands and arms.
■ When working in a cold environment, wear warm clothing and
keep your hands warm and dry.
■ If you notice numbness, tingling or pain in your fingers or hands
or notice that the skin of your fingers or hands has become pale,
stop working with the sander or the polisher, inform your employer and consult a doctor.
■ The sander or polisher is to be operated and maintained in ac-
cordance with the recommendations contained in this manual to
reduce any unnecessary increase of the vibrations.
■ Hold the machine securely but not too firmly while maintaining
the necessary hand-reaction force, as the vibration risk generally
increases the harder the machine is held.
Additional safety instructions for pneumatic
machines
■ Compressed air can cause serious injury.
– Ensure that the air supply is switched off, the hose is not
under pressure, that the air supply has been shut off and that
the machine is disconnected from the air supply when not in
use, and also before exchanging accessories or carrying out
repairs.
– Never aim the airflow towards yourself
or any other person.
■ Thrashing hoses can cause serious injury. Therefore, always
check that the hoses and their fixings are not damaged or have
not come loose.
■ 12 │ GB
│IE│
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PDAP 75 A1
■ If universal rotary joints (claw couplings) are used, locking pins
must be used to provide protection; Whipcheck
straints must be used to provide protection in case of a failure of
the connection of the hose to the machine.
■ Ensure that the maximum permissible pressure on the machine is
not exceeded.
■ Never carry pneumatic machines by the hose.
®
air hose re-
Appliance-specific safety instructions for grinders
WARNING!
■ Dusts from materials such as leaded paint, some types of wood
and metal can be harmful to your health.
■ Contact with or inhalation of these dusts can represent a health
hazard for the person operating the appliance and other
people in the vicinity.
■ Wear safety goggles and a protective dust mask!
Before use
Assembly/disassembly of the polishing disc
♦ Screw the polishing disc clockwise onto the screw thread .
♦ To remove the polishing disc
the assembly spanner and unscrew the polishing disc anticlockwise out of the thread .
, immobilise the thread with
PDAP 75 A1
GB│IE│NI
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13 ■
Fitting the polishing attachments
CAUTION!
► Ensure that the appliance is disconnected from the
compressed air source before you fit or remove a
polishing attachment
♦ The polishing disc
, are equipped with matching Velcro attachments.
♦ Select the polishing hood
it onto the polishing disc .
Ensure that it is centred.
♦ Now select the polishing hood
press it onto the polishing disc .
Ensure that it is centred.
♦ For the final finish, select the fake fur attachment
onto the polishing disc .
Ensure that it is centred.
♦ To change the attachment, lift one side of the polishing attach-
ment
, , and pull it off the polishing disc .
, , .
and the supplied polishing attachments ,
(orange) for pre-polishing and press
(black) for final polishing and
and press it
■ 14 │ GB
│IE│
NI
PDAP 75 A1
Lubrication
NOTE
► Regular lubrication is particularly important to avoid friction
and corrosion damage.
We recommend using a suitable special oil for compressed air
appliances (e.g. Liqui Moly compressor oil).
– Lubrication with mist oiler
A mist oiler (not supplied) continuously and optimally lubricates the grinder as a preparation stage after the pressure
reducer. A mist oiler gives off fine drops of oil into the air
flow and thus guarantees a regular lubrication.
– Manual lubrication
If you do not have a mist oiler, lubricate the appliance
before every use or longer work sessions. Add 3–5 drops
of pneumatic oil into the connector nipple
.
Topping up the oil
To ensure that the compressed air polisher remains operational for
as long as possible, make sure that there is sufficient pneumatic oil in
the appliance.
The following options are available:
♦ Attach a maintenance unit with an oiler to the compressor.
♦ Install a fitted oiler into the compressed air line or the compressor.
♦ Add 3–5 drops of pneumatic oil into the connector nipple
every 15 minutes of operation.
PDAP 75 A1
GB│IE│NI
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15 ■
Connecting to a compressed air source
NOTE
► Before connecting the compressed air source,
– the correct working pressure (3–6 bar) must be fully reached– make sure that the trigger is in the upper position
♦ Attach the appliance to a compressor by connecting the connec-
tor nipple
♦ The compressed air source must be equipped with a pressure
reducer so that you can regulate the air pressure.
with the supply hose of the compressed air source.
Operation
Switching on and off
Switching on:
♦ Press the trigger to turn the appliance on.
Switching off:
♦ Release the trigger
♦ When you have finished working, disconnect the appliance from
the compressed air source.
Polishing
♦ Add a little polish to the fitted polishing attachment , and
the workpiece.
– Polishing hood (orange) for pre-polishing– Polishing hood (black) for final polishing– Fake fur attachment
♦ Manually spread the polish of the surface you want to polish.
♦ Switch on the compressed air source and allow it to run until the
maximum tank pressure has been reached.
■ 16 │ GB
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.
for high-gloss polishing
NI
PDAP 75 A1
♦ Use the pressure reducer on the compressed air source to set
the optimum working pressure. Note that the maximum working
pressure may not be exceeded. An excessive working pressure
does not mean increased output; it merely increases the air consumption and accelerates appliance wear. Always comply with
the technical information.
NOTE
► Do not apply the polish too often to the same surface as the
particles it contains could damage the finish.
► Mask any plastic components beforehand as these could be
brightened by the polish.
♦ Switch the compressed air polisher on.
♦ Guide the compressed air polisher parallel onto the workpiece.
♦ Move the appliance parallel to and evenly over the surface being
polished.
♦ Do not press down on the compressed air polisher. Pressing
down hard does not increase the working efficiency!
♦ When you are satisfied with the result, release the trigger
switch off the appliance.
♦ When you have finished working, disconnect the appliance from
the compressed air source.
CAUTION!
► Depending on the size and nature of the workpiece, suitable
safety precautions must be taken. Use suitable clamps to prevent the workpiece from slipping.
► In the event of an interruption to the air supply, release the
trigger
immediately.
to
PDAP 75 A1
GB│IE│NI
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17 ■
Maintenance and cleaning
WARNING! RISK OF INJURY! Disconnect the
appliance from the compressed air supply.
CAUTION!
► Before maintenance, clean off any hazardous substances that
may (due to working processes) have accumulated on the
appliance. Avoid all skin contact with these substances. If the
skin comes into contact with hazardous dusts, this can lead
to severe dermatitis. If dust is produced or swirled up during
maintenance, it can be inhaled.
NOTE
To ensure correct functioning and long-term durability of the
compressed air polisher, pay attention to the following points:
■ Sufficient and continuously intact oil lubrication is highly import-
ant for optimum functioning.
■ Check the speed and vibration levels after each use.
■ Check the idle speed regularly and after any maintenance is
performed:
use a rev counter and perform the measurement without any
clamped tools. At a residual pressure of 6.3 bar, the idle speed
may not be exceeded under any circumstances.
■ If the appliance is exhibiting excessive vibration levels, the cause
of the vibrations must be identified and repaired.
■ Use only the genuine replacement parts recommended by the
manufacturer, otherwise you could put users at risk. In doubt,
contact the Service Centre.
■ Check the polishing disc
■ Clean the appliance with a soft, dry cloth only.
■ Never use sharp or abrasive cleaning agents under any circumstances.
■ 18 │ GB
│IE│
regularly for damage.
NI
PDAP 75 A1
Troubleshooting
FaultPossible causeRemedy
Speed too slow,
air escapes from
the outlet.
Appliance
does not move;
compressed air escapes completely
through the outlet.
Motor parts jamming due to dirt.
Pressure supply too
low.
Motor is jammed
due to material
build-up.
Check the pressure
supply filter for contamination.
Check the pressure
supply filter for contamination.
Lubricate the appliance
as described in the
instructions.
If necessary, repeat the
steps outlined above.
Lubricate the appliance
as described in the
instructions.
PDAP 75 A1
GB│IE│NI
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19 ■
Disposal
The packaging consists of environmentally friendly material.
It can be disposed of in the local recycling containers.
Do not dispose of the appliance in the normal domestic
waste!
Your local community or municipal authorities can provide information on how to dispose of the worn-out appliance.
Dispose of the packaging in an environmentally friendly
manner.
Note the labelling on the packaging and separate the
packaging material components for disposal if
necessary. The packaging material is labelled with
abbreviations (a) and numbers (b) with the following
meanings:
1–7: Plastics,
20–22: Paper and cardboard,
80–98: Composites
Your local community or municipal authorities can
provide information on how to dispose of the worn-out
product.
■ 20 │ GB
│IE│
NI
PDAP 75 A1
Kompernass Handels GmbH warranty
Dear Customer,
This appliance has a 3-year warranty valid from the date of pur-
chase. If this product has any faults, you, the buyer, have certain
statutory rights. Your statutory rights are not restricted in any way by
the warranty described below.
Warranty conditions
The validity period of the warranty starts from the date of purchase.
Please keep your original receipt in a safe place. This document will
be required as proof of purchase.
If any material or production fault occurs within three years of the
date of purchase of the product, we will either repair or replace the
product for you at our discretion. This warranty service is dependent
on you presenting the defective appliance and the proof of purchase
(receipt) and a short written description of the fault and its time of
occurrence.
If the defect is covered by the warranty, your product will either be
repaired or replaced by us. The repair or replacement of a product
does not signify the beginning of a new warranty period.
Warranty period and statutory claims for defects
The warranty period is not prolonged by repairs effected under the
warranty. This also applies to replaced and repaired components.
Any damage and defects present at the time of purchase must be reported immediately after unpacking. Repairs carried out after expiry
of the warranty period shall be subject to a fee.
PDAP 75 A1
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21 ■
Scope of the warranty
This appliance has been manufactured in accordance with strict quality
guidelines and inspected meticulously prior to delivery.
The warranty covers material faults or production faults. The warranty
does not extend to product parts subject to normal wear and tear or
fragile parts such as switches, batteries, baking moulds or parts made
of glass.
The warranty does not apply if the product has been damaged, improperly used or improperly maintained. The directions in the operating
instructions for the product regarding proper use of the product are
to be strictly followed. Uses and actions that are discouraged in the
operating instructions or which are warned against must be avoided.
This product is intended solely for private use and not for commercial
purposes. The warranty shall be deemed void in cases of misuse or improper handling, use of force and modifications/repairs which have
not been carried out by one of our authorised Service centres.
Warranty claim procedure
To ensure quick processing of your case, please observe the following instructions:
■ Please have the till receipt and the item number (e.g. IAN 12345)
available as proof of purchase.
■ You will find the item number on the type plate, an engraving on
the front page of the instructions (bottom left), or as a sticker on the
rear or bottom of the appliance.
■ If functional or other defects occur, please contact the service
department listed either by telephone or by e-mail.
■ You can return a defective product to us free of charge to the ser-
vice address that will be provided to you. Ensure that you enclose
the proof of purchase (till receipt) and information about what the
defect is and when it occurred.
■ 22 │ GB
│IE│
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PDAP 75 A1
You can download these instructions along with
many other manuals, product videos and software
on www.lidl-service.com.
Translation of the original Conformity
Declaration
We, KOMPERNASS HANDELS GMBH, document officer: Mr Semi
Uguzlu, BURGSTR. 21, DE - 44867 BOCHUM, GERMANY, hereby
declare that this product complies with the following standards,
normative documents and EC directives:
Machinery Directive
(2006/42/EC)
Applied harmonised standards:
EN ISO 11148-8: 2011
Type designation of machine:
Air polishing set PDAP 75 A1
Year of manufacture: 02 - 2018
Serial number: IAN 300101
Bochum, 05/02/2018
Semi Uguzlu
- Quality Manager -
We reserve the right to make technical changes in the context of
further product development.
Tillykke med købet af dit nye produkt. Du har valgt et produkt af
høj kvalitet. Betjeningsvejledningen er en del af dette produkt. Den
indeholder vigtige informationer om sikkerhed, anvendelse og
bortskaffelse. Du bør sætte dig ind i alle produktets betjenings- og
sikkerhedsanvisninger før brug. Brug kun produktet som beskrevet og
kun til de angivne anvendelsesområder. Lad vejledningen følge med
produktet, hvis du giver det videre til andre.
Anvendelsesområde
Trykluft-poleringsmaskinen er beregnet til polering af forskellige overflader. Enhver anden anvendelse eller ændring af produktet anses
for at være uden for anvendelsesområdet og indebærer betydelige
farer for uheld. Vi påtager os intet ansvar for skader, der opstår som
følge af anvendelse uden for anvendelsesområdet. Produktet er kun
beregnet til privat anvendelse.
Symboler på trykluftværktøjet:
WARNING!
PDAP 75 A1
Før første brug skal betjeningsvejledningen læses.
Brug altid øjenbeskyttelse ved anvendelse eller vedligeholdelse af trykluft-poleringsmaskinen.
Brug altid åndedrætsværn ved støvudvikling.
Bær altid høreværn.
Smør dagligt med olie
│
DK
27 ■
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