BELT SANDER PBSD 600 A1
BELT SANDER
Translation of the original instructions
BANDSCHLEIFER
Bedienungsanleitung
IAN 364419_2010
ΤΑΙΝΙΟΛΕΙΑΝΤΉΡΑΣ
Μετάφραση των αυθεντικών οδηγιών λειτουργίας
Before reading, unfold the page containing the illustrations and familiarise yourself with all functions of
the device.
Πριν ξεκινήσετε την ανάγνωση, ανοίξτε τη σελίδα με τις εικόνες και εξοικειωθείτε με όλες τις λειτουργίες
της συσκευής.
Klappen Sie vor dem Lesen die Seite mit den Abbildungen aus und machen Sie sich anschließend mit allen
Funktionen des Gerätes vertraut.
GB / IE / NI/CY Translation of t he original instructions Page 1
GR / CY Μετάφραση των αυθεντικών οδηγιών λειτουργίας Σελίδα 13
DE / AT / CH Originalbetriebsanleitung Seite 25
A
Contents
Introduction ............................................................ 2
Intended use ........................................................................2
Depicted components .................................................................2
Package contents ....................................................................2
Technical data ......................................................................2
General Power Tool Safety Warnings ...................................... 3
1. Work area safety ..................................................................3
2. Electrical safety ...................................................................3
3. Personal safety ....................................................................4
4. Power tool use and care ............................................................4
5. Service ..........................................................................5
Appliance-specific safety instructions for grinders ...........................................5
Operation ............................................................. 5
Tensioning/replacing the abrasive belt ...................................................5
Adjusting the additional handle .........................................................6
Flipping up the front cover .............................................................6
Attaching/removing a dust extraction unit .................................................6
Working procedures ..................................................................7
Use ................................................................... 7
Switching on and off .................................................................7
Emptying the dust collector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Selecting speed and abrasive belt .......................................................8
Stationary work .....................................................................8
Tips and tricks .......................................................................9
Maintenance and cleaning ................................................ 9
Disposal ............................................................... 9
Kompernass Handels GmbH warranty .................................... 10
Service ............................................................... 11
Importer .............................................................11
Translation of the original Conformity Declaration ........................... 12
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BELT SANDER PBSD 600 A1
Introduction
Congratulations on the purchase of your new appliance. You have chosen a high-quality product. The
operating instructions are part of this product. They
contain important information about safety, usage
and disposal. Before using the product, please familiarise yourself with all operating and safety instructions. Use the product only as described and for the
range of applications specified. Please also pass
these operating instructions on to any future owner.
Intended use
The belt grinder is designed for the dry surface
sanding of wood, plastic, metal and plaster and
painted surfaces (depending on the type of sandpaper used). The appliance may only be used for
dry sanding. Please note that you need to use
appropriate abrasive belts with different grains for
working different materials, and that you may need
to adapt the speed to suit the material. The appliance is not intended for commercial use. Any other
use of or modification to the appliance is deemed
to be improper and carries the risk of serious
personal injury. The manufacturer accepts no
responsibility for damage(s) attributable to misuse.
Depicted components
ON/OFF switch
Additional handle (rubberised grip)
Front cover
Clamping lever for abrasive belt
Belt speed adjusting wheel
Handle (rubberised grip)
Screw for adjusting the handle
Recesses for screw clamps
Connection for dust collector
Locking button for ON/OFF switch
Dust collector
Adjustment screw for belt tracking
Abrasive belt
Screw clamp
Reducer
Dust extraction adapter
Package contents
1 belt sander PBSD 600 A1
1 abrasive belt for wood (grain 80)
1 dust collector
1 dust extraction adapter and reducer
(for external dust extraction)
2 screw clamps
1 set of operating instructions
Technical data
Rated voltage 230 V ∼, 50 Hz
(AC)
Rated power consumption 600 W
Idling belt speed 170–250 m/min
Rated idling speed
Abrasive belt 75 x 457 mm
Protection class II /
Noise emission value
Noise measurement value determined in accordance with EN 62841. The A-rated noise level of
the power tool is typically as follows:
Sound pressure level L
Uncertainty K
Sound power level L
Uncertainty K
Wear hearing protection!
Total vibration value
Total vibration value (vector total of three directions) determined in accordance with EN 62841:
Grinding with the grinding disc a
Uncertainty K = 1.5 m/s
n0 360–560 rpm
(double insulation)
= 91 dB (A)
pA
= 3 dB
pA
= 102 dB (A)
WA
= 3 dB
WA
= 4.2 m/s
h
2
2
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NOTE
► The vibration emission values and the noise
emission values given in these instructions
have been measured in accordance with a
standardised test procedure and can be used
for comparison of the power tool with
another tool.
► The specified total vibration values and the
noise emission values can also be used to
make a provisional load estimate.
WARNING!
► Depending on the manner in which the
power tool is being used, and in particular
the kind of workpiece that is being worked,
the vibration and noise emission values can
deviate from the values given in these instructions during actual use of the power tool.
► Try to keep the load as low as possible.
Measures to reduce the vibration load are,
e.g. wearing gloves and limiting the working
time. Wherein all states of operation must be
included (e.g. times when the power tool is
switched off and times where the power tool
is switched on but running without load).
General Power Tool
Safety Warnings
WARNING!
► Read all safety warnings, instructions,
illustrations and specifications provided
with this power tool. Failure to follow all
instructions listed below may result in electric
shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term „power tool“ in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded)
power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD
reduces the risk of electric shock.
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3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
b) Use personal protective equipment. Always
wear eye protection.
as a dust mask, non-slip safety shoes, hard hat or
hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising
power tools that have the switch on invites
accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use
of dust collection can reduce dust-related
hazards.
h) Do not let familiarity gained from frequent
use of tools allow you to become complacent
and ignore tool safety principles. A careless
action can cause severe injury within a fraction
of a second.
Protective equipment such
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at
the rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous
and must be repaired.
c) Disconnect the plug from the power source
and/or remove the battery pack, if detachable, from the power tool before making any
adjustments, changing accessories, or storing
power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation. If
damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry,
clean and free from oil and grease. Slippery
handles and grasping surfaces do not allow for
safe handling and control of the tool in unexpected situations.
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PBSD 600 A1
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement parts. This will ensure that the safety of
the power tool is maintained.
Appliance-specific safety instructions
for grinders
■ Hold the appliance by the insulated handles
as the abrasive belt can come into contact
with its own power cable. Damage to a live
wire may make exposed metal parts of the
power tool live and could give the operator an
electric shock.
WARNING!
■ Dusts from materials such as leaded paint,
some types of wood and metal can be
harmful to your health.
■ Contact with or inhalation of these dusts can
represent a health hazard for the person
operating the appliance and other people in
the vicinity.
■ Wear safety goggles and a protective dust
mask!
Operation
Tensioning/replacing the abrasive
belt
WARNING! RISK OF INJURY!
■ Always remove the power plug from the wall
socket before carrying out any work on the
belt grinder.
1. Loosen the clamping device for the abrasive
belt by swivelling the clamping lever
way out. The abrasive belt can now be
removed.
2. Now fit a new abrasive belt
belt to work on a different material or to use
adifferent grain size.
IMPORTANT: The direction of the arrows on
the inside of the abrasive belt and on the
appliance housing must match.
3. Push the clamping lever
position.
Manually adjusting the abrasive belt
If the belt tracking is not centred when you switch
on the appliance, you may need to manually
adjust it.
♦ To do this, turn the adjusting screw
front roller until the abrasive belt is running
centred.
IMPORTANT: It is important to ensure that
the abrasive belt does not rub against the
housing. Check the belt tracking regularly and
adjust it with the adjusting screw if required .
back into its initial
all the
or swap the
on the
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Adjusting the additional handle
You can position the additional handle in
several different positions.
♦ To reposition the additional handle
screw .
♦ Move the additional handle
position.
♦ Retighten the screw
.
undo the
to the required
Flipping up the front cover
You can flip up the front cover to grind in hardto-reach areas (see illustration).
WARNING!
► The front cover
upwards if the additional handle is also
positioned upwards (see section "Adjusting
the additional handle").
♦ Flip up the front cover
can only be flipped
.
Attaching/removing a dust
extraction unit
WARNING! RISK OF EXPLOSION!
■ If there is an explosive dust/air mixture, you
must use a specially designed extraction
appliance. RISK OF FIRE DUE TO FLYING
SPARKS! Do not use dust extraction systems
(dust collector
grinding metals.
■ Materials containing asbestos must not be
processed. Asbestos is a known carcinogen.
WARNING! RISK OF FIRE!
■ When working with power tools which have
a dust collector or can be connected to a
vacuum cleaner via a vacuum cleaner adapter,
there is a risk of fire! In unfavourable conditions, e.g. when sparks are flying while
sanding metal or metal residues in wood,
wood dust in the dust collector (or the bag of
the vacuum cleaner) can spontaneously
ignite. This is a particular risk if the wood dust
is mixed with paint residues or other chemicals and the workpiece has become hot after
being worked for a long time. Therefore, do
not allow the workpiece to overheat and
always empty the dust box or the dust bag
ofthe vacuum cleaner before taking a break
from work.
■ Ensure that your workplace is adequately
ventilated.
■ Observe the regulations applicable in your
country regarding the materials to be
worked.
or vacuum cleaner) when
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Wear a dust mask.
PBSD 600 A1
Fitting the dust collector
♦ Push the dust collector onto the dust collector
connection from above.
Dismantling/removing the dust collector
♦ Pull the dust collector
Connecting a dust extraction adapter and
reducer for an external extraction appliance
♦ Push the dust extraction adapter
connection .
♦ Push the reducer
adapter into the adapter fitting .
♦ Push the hose from a suitable dust extraction
appliance (e.g. a workshop vacuum cleaner)
onto the reducer
extraction.
Removing the dust extraction adapter and
reducer for an external extraction appliance
♦ Pull off the hose of the dust extraction
appliance.
♦ Remove the reducer
extraction.
♦ Pull the dust extraction adapter
offthe connection .
off upwards.
onto the
for the dust extraction
for external vacuum
for external dust
upwards
Working procedures
A light grinding pressure is sufficient
■ Apply minimal pressure when grinding. The belt
grinder's own weight is sufficient for a good
grinding result. In addition, working this way
helps to reduce the wear on the abrasive belt
and the surface of the workpiece will become
more smooth.
Removal and surface
■ The material removal rate and surface quality
are determined by the belt speed and grain
strength of the abrasive belt
section "Selecting speed and abrasive belt").
(see also the
Grinding
■ Place the appliance on the workpiece when
switched on and work at a moderate feed rate.
Guide the grinder in parallel and overlapping
sanding motions over the workpiece. To avoid
unpleasant transverse grinding marks, always
sand in the direction of the grain.
After completing the task, lift the appliance from
the workpiece and then switch it off.
NOTE
► Always hold the appliance firmly with two
hands while working.
Use
Switching on and off
While operating the belt grinder, you can choose
between instantaneous and continuous operation.
Switching to instantaneous operation
♦ Press the ON/OFF switch
Switching off instantaneous operation
♦ Release the ON/OFF switch
Switching to continuous operation
♦ Press the ON/OFF switch
and then press the lock button .
Switching off continuous operation
♦ Press the ON/OFF switch
release it.
Emptying the dust collector
The dust collector should be emptied after every
10 minutes of operation at least.
♦ Pull the dust collector
"Attaching/removing a dust extraction unit")
♦ Shake the dust collector
binto empty it.
♦ Fit the dust collector
appliance.
.
.
, keep it pressed in
and then
off (see section
over a rubbish
back onto the
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Selecting speed and abrasive belt
You can use the belt speed adjusting wheel to
adjust the speed, even while the appliance is
running. The optimum belt speed is dependent on
the workpiece or material being processed. We
recommend carrying out a practice run to determine the correct speed. In the table below, you will
find some recommended values which will help you
determine which belt and speed to use for which
job.
Material/
working area
Rough sanding
(grain size)
Finishing (grain size) 240
Speed preselection high (5–6)
Material/
working area
Rough sanding
(grain size)
Finishing (grain size) 180
Speed preselection high (5–6)
Material/
working area
Rough sanding
(grain size)
Finishing (grain size) 150
Speed preselection high (5–6)
Material/
working area
Rough sanding
(grain size)
Finishing (grain size) ––
Speed preselection high (5–6)
Softwood
60
Hardwood
60
Chipboard
60
Removing
paint/varnish
60
Material/
working area
Rough sanding
(grain size)
Finishing (grain size) 320
Speed preselection low (1–2)
Material/
working area
Rough sanding
(grain size)
Finishing (grain size) 120
Speed preselection medium/high (3–4)
Material/
working area
Rough sanding
(grain size)
Finishing (grain size) 240
Speed preselection low/medium (2–3)
Material/
working area
Rough sanding
(grain size)
Finishing (grain size) 150
Speed preselection medium/high (3–4)
Rubbing down
paintwork/varnish
150
Removing
rust from steel
40
Plastics
120
Non-ferrous metals
(e.g. aluminium)
80
Stationary work
♦ Turn the additional handle to the horizontal
position.
♦ Turn the power tool as shown in the illustration
and place it on a stable worktop.
♦ Fit the two screw clamps
provided and clamp the power tool tightly.
in the recesses
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PBSD 600 A1
Tips and tricks
■ Never use the same abrasive belt to work
wood and metal.
■ Worn or cracked abrasive belts can damage
the workpiece. Therefore, be sure to replace
worn abrasive belts before starting work.
■ Always hang up the abrasive belts to store
them, as kinks etc. can make them unusable.
Maintenance and cleaning
WARNING! RISK OF INJURY! Switch
off the appliance and pull out the
power plug before starting any
work on the appliance.
The belt grinder is maintenance-free.
■ Always clean the appliance directly after
finishing work.
■ Use a dry cloth to clean the housing. Under no
circumstances should you use fuel, detergents,
solvents or abrasive cleaners.
Emptying/cleaning the dust collector
♦ Pull the dust collector off the appliance.
♦ Empty the dust collector
knocking out the contents and then push the
dust collector back onto the appliance.
♦ Ensure ventilation openings are always free.
♦ Remove any adhering grinding dust with a
brush.
completely by
Disposal
The packaging is made from environmentally friendly material and can be
disposed of at your local recycling
plant.
Do not dispose of power tools
in your normal domestic waste!
European Directive 2012/19/EU
requires that worn-out power tools be
collected separately and recycled in an environmentally compatible manner.
Your local community or municipal authorities
can provide information on how to dispose of the
appliance.
Dispose of the packaging in an
environmentally friendly manner.
Note the labelling on the packaging
and separate the packaging material
components for disposal if necessary. The packaging material is labelled with abbreviations (a)
and numbers (b) with the following meanings:
1–7: plastics, 20–22: paper and cardboard,
80–98: composites.
Your local community or municipal
authorities can provide information
on how to dispose of the worn-out
product.
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