okuma OSP-P300S Instruction Manual

CNC SYSTEM

OSP-P300S

MACT

URN

250/350 80/120-TOOL MAGAZINE SPECIFICATION

INSTRUCTION MANUAL

(1st Edition)

Pub No. 6226-E (LE61-621-R1) Feb. 2013

6226-E P-(i)

TABLE OF CONTENTS

SECTION 1 OVERVIEW..............................................................................................1

SECTION 2 MACHINE SPECIFICATIONS..................................................................2

1. Machine Overview ................................................................................................................... 2

1-1. Magazine .......................................................................................................................... 2

1-2. Tool Number..................................................................................................................... 2

2. ATC Operation Overview......................................................................................................... 3

3. ATC Operation Sequence........................................................................................................5

SECTION 3 ATC LOGIC TABLES ...............................................................................8

SECTION 4 DATA SETTING .....................................................................................29

1. ATC Function Display Screen................................................................................................ 29

2. Data Setting Screen............................................................................................................... 31

2-1. Magazine Information List .............................................................................................. 32

2-2. List of not Mounted Tools ............................................................................................... 33

2-3. List of Lack Tools............................................................................................................ 34

2-4. Registering and Attaching a Tool ................................................................................... 34

2-5. Main Magazine Tool Specification.................................................................................. 34

SECTION 5 MANUAL OPERATION ..........................................................................35

1. Manual Magazine Operation.................................................................................................. 35

1-1. Overview......................................................................................................................... 35

1-2. Mechanical Lock.............................................................................................................35

2. Interlock Function for Magazine Door Open/Close Operation ............................................... 36

3. Manual ATC Operation ..........................................................................................................37

SECTION 6 ATC PROGRAM COMMANDS ..............................................................39

1. ATC Commands .................................................................................................................... 40

2. Description of Machining Program......................................................................................... 42

2-1. OSP without Tool Life Management Specification ......................................................... 42

2-2. OSP with Tool Life Management Specification .............................................................. 45

3. ATC Commands and ATC Operation .................................................................................... 48

SECTION 7 PARAMETERS.......................................................................................49

1. ATC Parameter...................................................................................................................... 49

2. Machine System Parameter .................................................................................................. 49

2-1. System Check Mode (Machine System Parameter)....................................................... 49

2-2. ATC (Machine System Parameter)................................................................................. 50

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TABLE OF CONTENTS

SECTION 8 OTHERS ................................................................................................51

1. System Variables................................................................................................................... 51

2. ATC Macro Command ........................................................................................................... 51

2-1. Shutter Operation ...........................................................................................................51

2-2. Flowchart ........................................................................................................................ 52

SECTION 9 ALARM AND ERROR ............................................................................56

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SECTION 1 OVERVIEW

The 80/120-tool magazine specification consists of two types of magazine, main magazine (rotating magazine) and sub magazine (fixed magazine). The main magazine is mounted on the saddle, allowing tool change operation at any position on the Z-axis to reduce tool change time. Although the main magazine can store only up to 41 tools, tool storage capacity is expanded to 80 or 120 tools by installing the sub magazine. Tools are exchanged between the main magazine and the sub magazine to handle wide variety of workpiece kinds.

This Operation Manual deals with the 80/120-tool magazine specification of MacTurn. For general information of the ATC of MacTurn, refer to the following manual. OSP-P300S MACTURN/MULTUS Series Operation Manual

SECTION 2 MACHINE SPECIFICATIONS

1. Machine Overview

1-1. Magazine

Two types of magazine capacity are available, 80 tools and 120 tools.

1-2. Tool Number

There are two kinds of command modes for tool preparation commands: TL and TD, which can be selected in the parameter settings. The TL command mode is a tool preparation command that has been used with OSP-P200 and former OSP versions; the TD command mode is a mode used in the tool information management function that has been added to OSP-P300S. This is the mode that enables tools to be offset by specifying the posture number which has been registered in the TOOL DATA SETTING screen in advance.

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[TD command mode] Tool numbers between No.1 and No.9999 can be used.

[TL command mode] Tool numbers between No.1 and No.96 can be used. Or tool numbers between No.1 and No.200 can be used when the number of tool management groups is 200 sets. The same numbers can be used for the tool offset numbers.

For the details of TL and TD command modes, refer to the operation manual of OSP-P300S MACTURN/MULTUS series.

2. ATC Operation Overview

The illustration below shows the mechanism of the ATC.

(1) ATC

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SECTION 2 MACHINE SPECIFICATIONS

LE61621R0100400030001

SECTION 2 MACHINE SPECIFICATIONS

(2) TC (Tool Transfer Unit)

The illustration below shows the top view of the TC (tool transfer unit) and how it operates.

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LE61621R0100400030002

3. ATC Operation Sequence

ATC operation sequence of the 80/120-tool magazine specification is as indicated below.

(Tool change for tools in the main magazine) * Same ATC operation sequence as 44/30-tool specification magazine

S1 Next tool write/Main MG Search/Sub MG Search S2 Dummy sequence S3 Main MG Indexing next tool S4 RS Insertion S5 RS Tool change position S6 RS Extraction/Shutter 2 close

S7 Waiting for completion of machining S8 Main MG Starting indexing of tool storing pot (Turret) S9 Shutter open S10 EA Tool change S11 Shutter close

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SECTION 2 MACHINE SPECIFICATIONS

S12 Main MG Tool storing pot indexed (RS) S13 RS Insertion/Shutter 2 open S14 RS MG position S15 RS Extraction

Abbreviation: MG : Magazine RS : Ready station EA : Tool change arm

SECTION 2 MACHINE SPECIFICATIONS

(Tool change for sub magazine tools)

S22 Sub MG Indexing the next tool/Main MG TC Indexing the empty pot S23 TC Tool insertion position (Sub MG side) S24 TC Tool extraction position (Sub MG side)

S25 Waiting for completion of machining S26 Main MG TC Empty pot indexing confirmation S27 TC Turn to the main MG side S28 Dummy sequence S29 TC Tool insertion position (Main MG side) S30 TC Standby position (Main MG side) S31 TC Turn to the sub MG side/Main MG Indexing the tool mounting pot S32 RS Insertion S33 RS Tool change position S34 RS Extraction/Shutter 2 close

S35 Dummy sequence S36 Shutter open/Main indexing S37 EA Tool change S38 Shutter close

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S39 Main MG Tool mounting pot indexed S40 RS Insertion/Shutter 2 open S41 RS MG position S42 RS Extraction S43 Main MG TC Indexing the tool mounting pot/Sub MG Indexing the empty pot/TC Turn to

main MG side S44 TC Tool insertion position (Main MG side) S45 TC Tool extraction position (Main MG side) S46 Sub MG Empty pot indexing confirmation S47 TC Turn to sub MG side S48 Dummy sequence S49 TC Tool insertion position (Sub MG side) S50 TC Standby position (Sub MG side)

Abbreviation: MG : Magazine TC : Tool transfer unit (transfers a tool between sub magazine and main magazine) RS : Ready station EA : Tool change arm

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SECTION 2 MACHINE SPECIFICATIONS

(Tool movements)

S61 Main MG Empty pot search S62 Main MG Indexing the return tool to TC position/Sub MG Indexing the empty pot/TC Turn

to main MG side S63 TC Tool insertion position (Main MG side) S64 TC tool extraction position (Main MG side) S65 Sub MG Confirming indexing of the empty pot S66 TC Turn to the sub MG side S67 Dummy sequence S68 TC Tool insertion position (Sub MG side) S69 TC Standby position (Sub MG side) S70 Sub MG Indexing the next tool/Main MG TC Indexing the empty pot S71 TC Tool insertion position (Sub MG side) S72 TC Tool extraction position (Sub MG side) S73 Main MG TC Confirming indexing of the empty pot S74 TC Turn to the main MG side S75 Dummy sequence S76 TC tool insertion position (Main MG side) S77 TC Standby position (Main MG side) S78 TC Turn to the sub MG side

S81 Dummy sequence S82 Main MG TC Indexing the next tool/Sub MG Indexing the empty pot/TC Turn to the main

MG side S83 TC Tool insertion position (Main MG side) S84 TC Tool extraction position (Main MG side) S85 Sub MG Confirming the indexing of the empty pot S86 TC Turn to the sub MG side S87 Dummy sequence S88 TC Tool insertion position (Sub MG side) S89 TC Standby position (Sub MG side)

Abbreviation: MG : Magazine TC : Tool transfer unit (transfers a tool between sub magazine and main magazine) RS : Ready station EA : Tool change arm

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SECTION 3 ATC LOGIC TABLES

The logic tables are prepared for the respective kinds of tools. Refer to the logic table that meets the tool kind of the tool to be used. Note that the cam axis logic table is used in common to the different kinds of tools. For the method to read the logic tables, refer to the following manual. OSP-P300S MACTURN/MULTUS Series Operation Manual