okuma OSP-E100M, OSP-E10M Instruction Manual

CNC SYSTEM

OSP-E100
OSP-E10

MacMan

INSTRUCTION MANUAL

(6th Edition)

Pub No. 4345-E-R5 (SE34-008-R6) May 2002

SAFETY PRECAUTIONS

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SAFETY PRECAUTIONS

The NC unit that features the IGF function is equipped with a variety of safety devices to protect per­sonnel and the machine from hazards arising as a result of unforeseen accidents while operating
the machine.
However, incorrect use of the function can lead to serious accidents and injuries. In order to prevent
such accidents, read this manual and related manuals carefully so that you can use the IGF function
correctly.
The points presented below are those that require particular attention when using the IGF function.
Be sure to read this information and follow the instructions in it. The cautions below and the warning
signs attached to the machine cover only those hazards which we can predict. Be aware that they
do not cover all possible hazards.

1. Precautions on Reading This Manual

This manual only provides information relating to the IGF function: in addition to this manual, manu­als relating to the operation of the machine and NC unit, the parameters, alarms/errors, mainte­nance, etc., are also provided.
Read these manuals before actually using the IGF function or running an NC program created using
the IGF function.

2. Precautions on Use

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2-1. Starting up the IGF Function

For details about turning on the power and selecting the operation mode before starting up the IGF
function, refer to the manuals relating to operation of the machine and NC unit. Strictly observe the
cautions given in these manuals.

2-2. Operations while Using the IGF Function

If any alarm or error occurs while using the IGF function, determine its exact nature and take correc­tive action by referring to this manual and the manuals relating to alarms and errors.

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SAFETY PRECAUTIONS

2-3. Running NC Programs Created Using the IGF Function

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(1) Use the simulation function of the IGF function to check the operation before running an NC

program created using the IGF function to perform actual machining.

(2) Never run a program created using the IGF function to perform actual machining without check-

ing its operation. Run the program with no workpiece and make sure that there is no interfer­ence, then cut a workpiece in the single block mode. If no problems are discovered, automatic
operation may be started.

(3) Confirm safety before performing operations involving spindle rotation or axis motion.

(4) Never touch the moving parts of the machine, chips, or the workpiece during machine opera-

tion.

(5) Check the tool offset values.

(6) Check the zero offset values.

(7) Make sure that all override settings on the machine operation panel are set to 100%. Or, if nec-

essary, use a lower override.

(8) If using a machine with a cover, always close the cover before starting operation. Do not oper-

ate the machine with any safety cover removed.

(9) Check carefully that the spindle speed, feedrates, infeeds, etc. specified in created programs

are within the permissible ranges for the tools, chuck, fixture, etc., used during operation.

3. On Finishing Work

(1) On finishing work, clean the vicinity of the machine.

(2) Return all devices to their predetermined retraction positions.

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(3) Always turn off the power to the machine before leaving it.

(4) Always quit the IGF function before turning off the power.

(5) To turn off the power, turn off the CONTROL ON switch on the operation panel first, then the

main power disconnect switch.

4. When Performing Maintenance Inspections/When Trouble Occurs

(1) To execute an emergency stop, press the emergency stop button on the operation panel.

(2) Consult the person responsible for maintenance to determine what corrective measures need

to be taken.

(3) Before contacting the service center after an alarm or error has occurred, write down all the rel-

evant alarm and error messages displayed.

(4) Carefully read this manual and the manuals relating to alarms and errors, machine and NC unit

operation, and parameters, etc., before taking corrective action during a maintenance inspec­tion or in response to trouble. Strictly observe the cautions given in these manuals.

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5. Symbols Used in Manual

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SAFETY PRECAUTIONS

The following warning indications are used in this manual to draw attention to information of particu­lar importance. Read the instructions marked with these symbols carefully and follow them.

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DANGER

Indicates an imminent hazard which, if not avoided, will result in death or serious injury.

WARNING

Indicates hazards which, if not avoided, could result in death or serious injury.

CAUTION

Indicates hazards which, if not avoided, could result in minor injuries or damage to devices or
equipment.

NOTICE

Indicates precautions relating to operation or use.

INTRODUCTION

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INTRODUCTION

Thank you very much for purchasing our numerical control unit.
Before using this NC unit (hereafter simply called NC), thoroughly read this manual in order to
ensure correct use.
This manual explains how to use and maintain the NC so that it will deliver its full performance and
maintain accuracy over a long term.
You must pay particular attention to the cautions given in this manual, read them carefully, and
make sure you fully understand them before operating the NC.

Display Screens

The NC display screens vary with the selected NC specifications.
The screens shown in this manual, therefore, may not exactly the
same with those displayed on your NC.

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TABLE CONTENTS

TABLE CONTENTS

SECTION 1 MacMan......................................................................................................1

1. MacMan Provides the Live Productions Status Information ......................................................... 1

2. MacMan Slashes Down Time ....................................................................................................... 3

3. Screen Transition Diagram ........................................................................................................... 3

SECTION 2 MacMan MAIN SCREEN............................................................................4

1. Machining Status .......................................................................................................................... 5

2. Recent Machining Report ............................................................................................................. 6

3. Adjusting the Number of Work Count ........................................................................................... 7

4. Changing the Reason of Not-operating Status ............................................................................. 7

SECTION 3 REPORT INFORMATION DISPLAY........................................................11

SECTION 4 MACHINING REPORT DISPLAY.............................................................14

1. Daily Machining Report (Today) ................................................................................................. 14

2. Daily Machining Report (Pre Day) ..............................................................................................16

3. Period Machining Report ............................................................................................................ 17

4. Output to Floppy Disk ................................................................................................................. 18

SECTION 5 OPERATING REPORT ............................................................................19

1. Daily Operating Report (Today).................................................................................................. 19

2. Daily Operating Report (Pre Day)............................................................................................... 20

3. Period Operating Report ............................................................................................................ 21

SECTION 6 OPERATING HISTORY ...........................................................................23

1. Daily Operating History (Today) ................................................................................................. 23

2. Daily Operating History (Pre Day) .............................................................................................. 25

SECTION 7 TROUBLESHOOTING INFORMATION...................................................26

SECTION 8 ALARM HISTORY ....................................................................................27

1. Displaying the Alarm History....................................................................................................... 27

2. Changing Logged Alarm Levels..................................................................................................28

SECTION 9 OPERATION HISTORY ...........................................................................30

1. Operate Panel............................................................................................................................. 30

SECTION 10 PARAMETER SETTING .........................................................................33

1. REPORT DATA .......................................................................................................................... 34

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TABLE CONTENTS

2. OUTPUT DATA .......................................................................................................................... 36

3. Initialization ................................................................................................................................. 39

SECTION 1 MacMan

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SECTION 1 MacMan

The MacMan has been developed by focusing on the following problems among a variety of prob­lems to be solved:

• What should we do to improve operation efficiency of the machine tools and other production

equipment?

• What should we do to shorten lead time to output products?

Higher operation efficiency and shorter lead time are both the key themes to be achieved to suc­cessfully shift the production style to small lot production with a large number of workpiece kinds
and then to variable lot size production.
The MacMan will provide you the information necessary for finding solutions to these themes.

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1. MacMan Provides the Live Productions Status Informa­tion

If you want to run the production equipment more efficiently, the first step you must take is to "find"
the actual operating efficiency. Here, the term "find" does not mean "seeing", but it includes the pro­cessing to "digitize" the information. Similarly, to shorten the lead time, you must "find" the status
how the production progresses. To "find" the actual status is the first step to improvements.
The MacMan collects and outputs the continuously changing actual status of production.

• It outputs the actual status to the NC screen. Improvements at the production field by an opera-

tor is possible by viewing the actual status.

• It outputs the actual status to the MS-DOS format floppy disk. Production field management by

using a personal computer is possible.

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(1) Machining Report

Job progress status is displayed for each of the selected main programs.

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(2) Operating Report

Operating status is displayed in bar graph.

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SECTION 1 MacMan

(3) Operating History

Operating status is displayed in time chart.

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2. MacMan Slashes Down Time

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SECTION 1 MacMan

Precise understanding of the situation of a trouble is the key to pin-pointed troubleshooting and
quick recovery of the machine operation.
Using the MacMan, you can get the information necessary for troubleshooting to be output onto MS­DOS formatted floppy disk.

• If you output the information to the floppy disk, the information can be analyzed by using a per-

sonal computer by either yourself or Okuma service technician.

3. Screen Transition Diagram

[Selecting the reason for not-operating]

F1

Which Non op.

MaMan

MAIN

Mac
Man

(*1)

This function is displayed for network function
(IT plaza set,DNC-T etc.) specification only.

F2
F3

Report Info.

F4

Trouble Info.
F5
F6

Network (*1)
F7
F8

Refresh

[Report menu]

F1

IN-PRO SETUP

F2

NO OPERATOR

F3

PART WAITING

F4

MAINTENANCE

F5

OTHER
F6
F7

Quit
F8

F1

Machine Report
F2

Operate Report
F3

Operate History
F4
F5
F6
F7

Quit -> Return to the previous screen
F8

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[Machining report]

F1

Daily (Today)

F2

Daily (Pre day)

F3

Period
F4
F5
F6

File

F7

Quit -> Return to the previous screen
F8

Refresh

[Trouble information menu]

F1

NC status at alaem

F2

Current NC status

F3

Alarm History

F4

Operation History

F5

Variable History

F6

System configuration

F7

Quit -> Return to the previous screen

F8

[Operation report]

F1

Daily (Today)
F2

Daily (Pre day)
F3

Period
F4
F5
F6

File

F7

Quit -> Return to the previous screen
F8

Refresh

[Operating History]

F1

Daily (Today)
F2

Daily (Pre day)
F3
F4
F5
F6

File

F7

Quit -> Return to the previous screen
F8

Refresh

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SECTION 2 MacMan MAIN SCREEN

SECTION 2 MacMan MAIN SCREEN

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1. Machining Status

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SECTION 2 MacMan MAIN SCREEN

(1) On the screen, whether or not a program has been selected is indicated by "START" and

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whether or not a program is being executed is indicated by "OPERATING".
The area indicating the status explained above is common to all display screens.

A main program has not been selected (NOT START status).

A main program is not being executed (NOT OPERATING status).
The reason for "not-operating status" is in-process setup.

To be set by selecting "REPORT/PRINTER" on the PREFERENCE SETTING screen.
The default machine name is "MC.NAME".
Date and time (today, current time)

Selecting a program

A main program has been selected (START status).

A main program is not being executed (NOT OPERATING status).
The reason for "not-operating status" is in-process setup.

Reason for "not-operating" is displayed here:
IN-PRO SETUP, NO OPERATOR, PART WAITING, MAINTENANCE, or OTHER

Executing the program

The main program has been selected (START status).

The main program is being executed (OPERATING status).
After the completion of the main program execution,
the machine enters the NOT OPERATING status due to in-process setup.

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2. Recent Machining Report

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SECTION 2 MacMan MAIN SCREEN

(1) Recent machining report is displayed.(up to 16 main programs)

Machining report for the program currently selected

• MAIN PROGRAM

The file name of the main program having been selected

• START DAY

Date of the main program selection [year/month/day]

• START TIME

Time of the main program selection [hour:minute:second]

• NO. OF WORK

The number of times the M02 or M30 command has been executed
Execution of the M02 or M30 command in the machine lock mode operation and dry run
mode operation (NC lathe) is not counted.

• OPERATING %

Percentage of machine operating time in reference to power ON time [%]
(Operating % = Machine operating time (OPERATING) / Power ON time (RUNNING) X 100)

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• RUNNING

Length of time for which power supply to the NC has been ON [hours:minutes:seconds]
(Length of time for which main program has been selected)

• OPERATING

Length of time for which a main program has been executed [hours:minutes:seconds]

• CUTTING

Length of time for which an axis has been moved at a cutting feedrate [hours:minutes:sec­onds]
Length of time an axis has been moved at a cutting feedrate in the machine lock mode or dry
run mode (NC lathe) is not counted.

• CYCLE TIME

Length of time for which power has been ON for producing one piece of workpiece
[hours:minutes:seconds/pc.]
(Cycle time = Power on time (RUNNING) / No. of workpieces (NO. OF WORK))

• MACHINING

Length of operating time used for producing one piece of workpiece [hours:minutes:sec­onds/pc.]
(Machining time = Operating time (RUNNING) / No. of workpieces (NO. OF WORK))

(2) The items of report are scrolled right or left by pressing the "right" or "left" cursor key (1 item/

cursor key operation). Note that the MAIN PROGRAM is not shifted.

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SECTION 2 MacMan MAIN SCREEN

3.

Adjusting the Number of Work Count

You can correct the report data if the number of machined parts recorded in the machining report
differs from the number of actually machined parts.
When including the test-cut parts in the total number, for instance, you can increase (+1) the number
of parts. Conversely, when defective workpieces are found, you can decrease (-1) the number.
To correct the number, use the arrow keys and move the cursor to the [+1] or [-1] button for the
report data that you want to increase or decrease. Then, press the WRITE key.
If this page does not include the data that you want to correct, select a required report from the
report information screen.

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Decreases the number of parts by one.

Increases the number of parts by one.

4. Changing the Reason of Not-operating Status

The current reason is in-process setup. Now, you are starting maintenance and the reason must be
changed to maintenance accordingly.

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SECTION 2 MacMan MAIN SCREEN

Press the function key [F1] (Which Non Op.).

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Press the function key [F4] (Maintenance).

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SECTION 2 MacMan MAIN SCREEN

(1) Reasons for Not-operating Status

The MacMan provides five categories for the reasons for not-operating status.

• IN-PRO SETUP

Select this reason when you perform setup change by stopping the machine.
(Setup change performed without stopping the machine is called post-process setup.)

• NO OPERATOR

One operator usually takes care of tow or more machines. Select this reason when you must
go to another machine.

• PART WAITING

If a workpiece, cutting tool(s), and/or a workpiece holding device is not ready or is not sup­plied to the machine on time, the machine will not be able to operate until all of them are
supplied to it.
Select this reason if the machine has to be stopped in such status.

• MAINTENANCE

Select this reason if the machine has to be stopped due to maintenance.

• OTHER

Select this reason if the machine has to be stopped due to the reasons not given above.

(2) Changing the Reason Manually

If you want to change the reason for not-operating status, press function key [F1] (WHICH NON
OP) and input the code number heading the reason to be selected. For example, change the
reason to "MAINTENANCE" before you begin maintenance.

• After pressing function key [F1] (WHICH NON OP), if you do not want to change the reason,

simply press the [WRITE] key without keying in a code number.

• It is possible to change the reason for not-operating status while the machine is operating. If

you have to leave the machine while it is operating to take care of other machine, you can
change the reason to "NO OPERATOR" before you leave the machine.

(3) Changing the Reason Automatically

The MacMan can determine the reason for not-operating status automatically. If you select "IN­PROCESS SETUP" for the reason, you are not requested to change the reason while the
machine is operating continuously.

• Ordinary not-operating status, due to such as changing workpieces and removing chips, is

classified into "IN-PROCESS SETUP".

• Assume that you leave the machine, without changing the reason:

While you are not attending the machine, that situation is recognized by the NC from the fact
that none of keys on the NC operation panel has not been pressed for a period longer than
the parameter-set time. Upon recognition of this, the NC automatically changes to reason
from "IN-PROCESS SETUP" to "NO OPERATOR".

• If you come back to the machine for which the reason for not-operating has been changed to

"NO OPERATOR":
The NC recognizes that you have returned to the machine from the fact that a key on the NC

operation panel has been pressed. Then, the NC automatically switches the reason back to
"IN-PROCESS SETUP".

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SECTION 2 MacMan MAIN SCREEN

• If the reason for not-operating status is "PART WAITING", "MAINTENANCE", or "OTHER",

the automatic change function is not valid. If the machine has to be stopped, due to any of
these reasons, change the reason manually. When the machine restarts, change the rea­son for not-operating status manually again.
The initial parameters are so set that the NC does not automatically change the reason for
not-operating status. To make the NC change the reason automatically, select MacMan
PARAMETER in the parameter setting mode and set the required data at the following
parameters:

• USE NOT OPERATING ITEM FOR AUTO DECISION (0=NO,1=YES)

0 (No)

• TIME ALLOWED BEFORE DETERMINING NO OPERATOR PRESENT (hh:mm:ss)

00:20:00 (20 minutes)

SECTION 3 REPORT INFORMATION DISPLAY

SECTION 3 REPORT INFORMATION DISPLAY

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Press function key [F1], [F2], or [F3], and the corresponding machining or operation report screen is
displayed.

Machining Report

The report shows the progress of each of the selected main programs.
Program progress report:

• MAIN PROGRAM

The file name of the main program having been selected.

• START DAY

Date of the main program selection [year/month/day]

• START TIME

Time of the main program selection [hour:minute:second]

• NO. OF WORK

The number of times the M02 or M30 command has been executed
Execution of the M02 or M30 command in the machine lock mode operation and dry run mode
operation (NC lathe) is not counted.

• OPERATING %

Percentage of machine operating time in reference to power ON time [%]
(Operating % = Machine operating time (OPERATING) / Power ON time (RUNNING))

• RUNNING

Length of time for which power supply to the NC has been ON [hours:minutes:seconds]
(Length of time for which main program has been selected)

• OPERATING

Length of time for which a main program has been executed [hours:minutes:seconds]
Length of time the main program has been executed in the machine lock mode or dry run mode
(NC lathe) is not counted.

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SECTION 3 REPORT INFORMATION DISPLAY

• CUTTING

Length of time for which an axis has been moved at a cutting feedrate [hours:minutes:seconds]
Length of time an axis has been moves at a cutting feedrate in the machine lock mode or dry
run mode (NC lathe) is not counted.

• CYCLE TIME

Length of time for which power has been ON for producing one piece of workpiece [hours:min­utes:seconds/pc.]
(Cycle time = Power on time (RUNNING) / No. of workpieces (NO. OF WORK))

• MACHINING

Length of operating time used for producing one piece of workpiece [hours:minutes:seconds/
pc.]
(Machining time = Operating time (RUNNING) / No. of workpieces (NO. OF WORK))

Operating Report

The report shows the operating status of the machine.
Machine operating report:

• RUNNING

Length of time for which power supply to the NC has been ON [hours:minutes:seconds]
(Power ON (RUNNING) = OPERATING + NOT OPERATNG)

• OPERATING

Length of time for which a main program has been executed
Length of time the main program has been executed in the machine lock mode or dry run mode
(NC lathe) is not counted.
(OPERATING = CUTTING + Not cutting)

• CUTTING

Length of time for which an axis has been moved at a cutting feedrate [hours:minutes:seconds]
Length of time an axis has been moved at a cutting feedrate in the machine lock mode or dry
run mode (NC lathe) is not counted.

• NOT OPERATNG

Length of time for which a main program has not been executed
(NOT OPERATING = IN-PRO SETUP + NO OPERATOR + PART WAITING + MAINTENANCE
+ OTHER)

• IN-PRO SETUP

Constituent of not-operating time: machine has not been operating due to in-process setup.

• NO OPERATOR

Constituent of not-operating time: machine has not been operating due to no operator atten­dance.

• PART WAITING

Constituent of not-operating time: machine has not been operating due to waiting for workpiece
to be machined.

• MAINTENANCE

Constituent of not-operating time: machine has not been operating due to machine mainte­nance.

• OTHER

Constituent of not-operating time: machine has not been operating due to reasons not classified
into the items indicated above.

• SPINDLE RUN

Length of time for which the spindle has been rotating
Length of time the spindle has been rotating in the machine lock mode is not counted.

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SECTION 3 REPORT INFORMATION DISPLAY

• EXTERNAL INPUT

Length of time for which an external input signal has been ON

• ALARM ON

Length of time for which the NC has been in an alarm state (alarm A, alarm B, alarm C)

Operating History

The operating history shows the operating status (ON/OFF) of the machine using the time chart in
intervals of 10 minutes.
Machine history:

• RUNNING

Length of time for which power supply to the NC has been ON

• OPERATING

Length of time for which a main program has been executed
Length of time the main program has been executed in the machine lock mode or dry run mode
(NC lathe) is not counted.

• CUTTING

Length of time for which an axis has been moved at a cutting feedrate
Length of time an axis has been moved at a cutting feedrate in the machine lock mode or dry
run mode (NC lathe) is not counted.

• NOT OPERATNG

Length of time for which a main program has not been executed

• IN-PRO SETUP

Constituent of not-operating time: machine has not been operating due to in-process setup.

• NO OPERATOR

Constituent of not-operating time: machine has not been operating due to no operator atten­dance.

• PART WAITING

Constituent of not-operating time: machine has not been operating due to waiting for workpiece
to be machined.

• MAINTENANCE

Constituent of not-operating time: machine has not been operating due to machine mainte­nance.

• OTHER

Constituent of not-operating time: machine has not been operating due to reasons not classified
into the items indicated above.

• SPINDLE RUN

Length of time for which the spindle has been rotating
Length of time the spindle has been rotating in the machine lock mode is not counted.

• EXTERNAL INPUT

Length of time for which an external input signal has been ON

• ALARM ON

Length of time for which the NC has been in an alarm state (alarm A, alarm B, alarm C)

(1) You can output the report information to the floppy disk.

• Simply press the function key [F6] ( File), and the operation report presently displayed on

the screen is output to the floppy disk. The default device and file names can be set at the
MacMan parameters displayed in the parameter setting mode. These parameters are fac­tory-set so that the date is entered in the file name.

SECTION 4 MACHINING REPORT DISPLAY

SECTION 4 MACHINING REPORT DISPLAY

1. Daily Machining Report (Today)

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(1) The machining result of the main programs selected today is displayed for each main program

in the order the main programs selected later (START TIME).

• The first line in the first page shows the machining result of the main program presently

selected.

• When the screen is changed to the MACHINING REPORT screen, the DAILY MACHINING

REPORT (TODAY) screen is displayed.

Date (today)

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SECTION 4 MACHINING REPORT DISPLAY

(2) The machining report consists of a main program file name and nine items showing the

progress of the main program. Since one line in the display screen in able to show a main pro­gram file name and four items, use the "left" and "right" cursor keys to scroll the screen to dis­play the other items. Note that the main program file name stays displayed at the same column
even when the display of the items is scrolled.

"Left" cursor key

"Right" cursor key

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(3) One page of the machining report display page shows the information on 16 main programs. If

you have selected more than 16 main programs for a day, press the page key to display the
other pages.

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SECTION 4 MACHINING REPORT DISPLAY

2. Daily Machining Report (Pre Day)

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(1) The machining results of the main programs selected in the previous day are displayed in the

order of selection, with the latest one being the top (START TIME).

• The term previous day does not always mean "yesterday". It indicates the last day the NC

was operated. If the NC had been stopped for two days, the previous day refers to the day
three days before today.

• The functions of the cursor keys and the page keys are the same as those used in the

MACHINING REPORT (TODAY) screen.

Date (previous day)

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3. Period Machining Report

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SECTION 4 MACHINING REPORT DISPLAY

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(1) The machining result of the main programs having been selected up to today is displayed for

each main program in the order the main programs selected later (START TIME).

• The first line in the first page shows the machining result of the main program presently

selected.

• One page of the report display shows the machining report of up to 16 main programs. In

this report.

• If the total number of the selected main programs exceeds 13, the report is given on the fol-

lowing pages which are accessible by pressing a cursor key or a page key. The functions of
the cursor keys and the page keys are the same as those used in the MACHINING
REPORT (TODAY) screen.

(2) The period machining report function is able to store the machining result information for up to

91 main programs, including the main program selected presently.

• If the memory has already stored the machining result information for 91 main programs,

selection of a new main program will cause the machining result information of the oldest
main program among the stored 91 main programs to be deleted. The machining report of
the newly selected main program is created instead.

• The machining report (today) is created by extracting the machining report of the main pro-

grams for which the START DAY is today from the period machining report.

• The machining report (pre day) is created by extracting the machining report of the main pro-

grams for which the START DAY is previous day from the period machining report.

4. Output to Floppy Disk

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SECTION 4 MACHINING REPORT DISPLAY

You can save the machining report displayed on the screen by outputting it to floppy disk.

(1) Insert an MS-DOS format floppy disk to the floppy disk drive. The machining report displayed

on the screen is output to the floppy disk.

(2) The machining report displayed on the screen can be output to the floppy disk by simply press-

ing function key [F6] ( File). The device name and the file name are set at the MacMan

parameters displayed in the parameter setting mode.

• Device name

The machining report is output to the device set at DEFAULT DEVICE. The initial setting for
DEFAULT DEVICE NAME is "FD0". Therefore, to output the machining report to a floppy
disk set in the FD0, you do not have to set the output device name.

• Output file name

The machining report to be output to the floppy disk is assigned the file name which is set at
DEFAULT FILE of the MacMan parameter displayed in the parameter setting mode. The ini­tial setting for DEFAULT FILE NAME is:

Daily machining report file DW*Y*M*D. TXT

Period machining report file. TW*Y*M*D. TXT

Eeospkku4004

EIOSPKKU4008R01

If today is April 12, 1999 and the previous day is April 07, 1999, the actual file names to be
assigned are:

Daily machining report (today) DW990412. TXT

Daily machining report (pre day) DW990407.TXT

Period machining report TW990412.TXT

(3) If you output the machining report to the floppy disk (MS-DOS format), it is output in the text file.

Refer to Section 19. "OUTPUT FILES".

• If the report information is output in the text file, it can be displayed or analyzed using word

processor software.

SECTION 5 OPERATING REPORT

1. Daily Operating Report (Today)

4345-E P-19

SECTION 5 OPERATING REPORT

Eeospkku5001

(1) Today's machine operating report is displayed.

When the screen is changed to the daily operating report screen, the DAILY OPERATING
REPORT (TODAY) screen is displayed.

Date (today)

Bar graph showing the rate of time to the NC running time

Rate of time to the NC running time [%]

Time [hours:minutes:seconds]

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EIOSPKKU5002R01

2. Daily Operating Report (Pre Day)

4345-E P-20

SECTION 5 OPERATING REPORT

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EIOSPKKU5003R01

(1) The machine operating report of the previous day is displayed.

The term previous day does not always indicate yesterday. If the NC is turned on after it has
been stopped for two days, the previous day means the day two days before yesterday.

Date (previous day)

Bar graph indicating the ratio

Ratio to RUNNING TIME [%]

Time [hours:minutes:seconds]

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3. Period Operating Report

4345-E P-21

SECTION 5 OPERATING REPORT

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EIOSPKKU5005R01

(1) The total operating time for the period up to today is displayed.

Start day of data accumulation

Bar graph showing the rate of time to the NC running time

Rate of time to the NC running time [%]

Time [hours:minutes:seconds]

EIOSPKKU5006R01

4345-E P-22

SECTION 5 OPERATING REPORT

(2) Operating Time in the Period Operating Report

The operating time of each item displayed on the operating report is the accumulated time from
the day the operating report was cleared last. When the NC is turned on in the same day set as
the clear date, the period operating report is cleared and the operating time is accumulated
from "0".

• The period operating report clear day is set at a MacMan Parameter displayed in the param-

eter setting mode.

• The period operating report is cleared at the first power on operation to the NC on the same

day as set for the OPERATING REPORT CLEAR DAY. The report is not cleared in the suc­ceeding power on operation.

• Make sure that no holiday is set as the OPERATING REPORT CLEAR DAY. The operating

report is not cleared only when the NC is turned on in the preset report clear date.

Example: setting the period operating report clear day

• To use the period operating report as the weekly report, set the date of Monday of the next

week (Tuesday, if Monday is holiday) for PERIOD OPERATING REPORT CLEAR DAY.

• To use the period operating report as the monthly report, set the first day of the next month (the

second day if the first day is holiday) for PERIOD OPERATING REPORT CLEAR DAY.

• To collect the result of improvements in operation, set the next day on the day when improve-

ment preparation has been finished.

SECTION 6 OPERATING HISTORY

1. Daily Operating History (Today)

4345-E P-23

SECTION 6 OPERATING HISTORY

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(1) The machine operating status for one day (today) is displayed in time chart.

The operating status of the machine (ON/OFF) is checked in every 10 minutes and the results
of the check are displayed on the screen in time chart.

11:00

Date of report (today)

NC was ON, but Main program was not executed.
Reason: In-process setup

11:30

12:00

EIOSPKKU6001R01

EIOSPKKU6002R01

4345-E P-24

SECTION 6 OPERATING HISTORY

(2) A screen shows the operating history for five hours. To display the history before or after the

displayed time zone, locate the cursor on [<<] [<] [>] [>>] using the cursor keys with left and
right arrows, and press WRITE.

Goes back
by 4 hours

Goes back by
1 hour

Advance by
1 hour

Advance by
4 hours

EIOSPKKU6003R01

2. Daily Operating History (Pre Day)

4345-E P-25

SECTION 6 OPERATING HISTORY

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(1) The machine operating status for one day (previous day) is displayed in time chart.

The operating status of the machine (ON/OFF) is checked in every 10 minutes and the results
of the check are displayed on the screen in time chart.

• The term previous day does not always indicate yesterday. If the NC is turned on after it has

been stopped for two days, the previous day means the day three days before yesterday.

• The operating history for 5 hours is displayed on the screen. The display can be scrolled to

view the history of other operating hours by using the "right" and "left" cursor keys.
You can scroll the screen in the same manner as explained in 10-1. "Daily Operating History

(Today)".

15:00

Date of report (previous day)

15:30

16:00

EIOSPKKU6004R01

NC was ON, but Main program was not executed.
Reason: In-process setup

EIOSPKKU6005R01

SECTION 7 TROUBLESHOOTING INFORMATION

SECTION 7 TROUBLESHOOTING INFORMATION

Eeospkku7002

4345-E P-26

EIOSPKKU7001R01

(1) On the TROUBLESHOOTING INFORMATION screen, press function keys [F1] to [F6] accord-

ing to the function you want to call. The information which will help you check and troubleshoot
the problem is displayed.

• To check the alarm occurrence time and nature of alarm:

ALARM HISTORY

• To check the alarm occurrence time and type of operation involved:

OPERATE HISTORY

a. [F3] (ALARM HISTORY)

The alarm history is displayed on the screen. At each occurrence of an alarm, the data
which identify the alarm are logged - date, time, alarm number, alarm code, and alarm
character string.
It is possible to output the alarm history to the floppy disk.

b. [F4] (OPERATE HISTORY)

The screen shows two kinds of operation histories. The operation history can be also out­put to the floppy disk.

OPERATING PANEL : NC operation panel keys that have been pressed

I/O SIGNALS : ON/OFF status of the I/O signals

(2) You can output the trouble information to the floppy disk.

• Simply press function key [F6] ( File), and the trouble information isoutput to the floppy

disk. The information presently displayed is output. The device name and the file name are
set on the PARAMETER SETTING screen. With the setting made at the shipping, date is
entered to the file name.

SECTION 8 ALARM HISTORY

4345-E P-27

SECTION 8 ALARM HISTORY

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1. Displaying the Alarm History

You can back track the occurrence of alarms.

(1) At each occurrence of an alarm, the data which identify the alarm are logged and displayed on

the screen. The information which identifies individual alarms consists of the date, time, alarm
number, alarm code, and alarm character string.

(2) On the ALARM HISTORY screen, up to 16 sets of alarm information are displayed. To view

other alarms which are not displayed on the screen, press function key [F5] (Page ↓).

EIOSPKKUA001R01

Eeospkkua002

2. Changing Logged Alarm Levels

4345-E P-28

SECTION 8 ALARM HISTORY

The alarm levels logged in the alarm history can be changed.
The factory-set alarm levels to be logged in the alarm history are alarms A, B, C, and D.

Eeospkkua004

Lathes

Change the alarm levels on the OPTIONAL PARAMETER (OTHER FUNCTION) screen displayed
in the parameter setting mode.

Select the alarm level from:
Alarm A, B, C, D
Alarm A, B, C
Alarm A, B
Alarm A

EIOSPKKUA003R01

4345-E P-29

SECTION 8 ALARM HISTORY

Machining Centers

Change the alarm levels on the NC OPTIONAL PARAMETER (DISPLAY RELATION PARAME­TER) screen displayed in the parameter setting mode.

Select the alarm level from:
Alarm A, B, C, D
Alarm A, B, C
Alarm A, B
Alarm A

EIOSPKKUA004R01

SECTION 9 OPERATION HISTORY

1. Operate Panel

4345-E P-30

SECTION 9 OPERATION HISTORY

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(1) The following operations are records as the operation panel history with the date and time.

1) Key input

2) Operation on the screen components

3) Function key input

4) MDI input

5) Occurrence of error

6) Mode change

7) Depression of help key

8) Execution of one-touch window close

9) Others, including changes between turret A and turret B

<<Limitations>>
The panel operations, however, are not recorded on the following screens:

1) One-Touch IGF-XM screen

2) OSP browser screen (for MacMan or Pocket Manual)

(2) History of a key input is displayed as follows:

> "Key name"

The illustration below shows an example displayed when depression of the cursor key [↓] has
been recorded.

EIOSPKKUB005R01

4345-E P-31

SECTION 9 OPERATION HISTORY

Table 1 shows the keys and the corresponding character strings displayed as a record.

(3) The MacMan System also records the operations on the screen components such as input in

the TextBox, changing ON/OFF status in the CheckBox, changing number in the SelectionBox
or ListBox. These records are displayed as follows:

"Screen component name": "Operation"

If, for example, you turned on a CheckBox, the operation record is displayed as illustrated
below.

EIOSPKKUB007R01

In the above illustration, (Table (1, 1)) at the end is the internal data of the system and not
related with your operation.

(4) Depression of a function key is displayed as follows:

"Function key number" ["Function key label"]

When a window is open, the MacMan System shows all the screen components in the window
to which the cursor can be moved. When no window is open, it shows the state of cursor­located screen components.
<Example 1> Main program selection screen (lathe)

EIOSPKKUB009R01

If the function key [F7] (OK) is pressed on the above example screen, the following record is
displayed.

EIOSPKKUB010R01

4345-E P-32

SECTION 9 OPERATION HISTORY

(5) Record of manual data input is displayed as follows:

MDI Input: "Input character string"

(6) If an error occurs, the error number and the error character-string are displayed as an error

record.
The illustration below shows an example of record displayed when Error "337 floppy ready"
occurred.

EIOSPKKUB012R01

(7) Record of mode change is displayed as follows:

Mode Change: "Mode name"

(8) When a help screen is opened by depression of the help key, the following record is displayed:

Help

When the help screen is closed by re-depression of the help key, the record is displayed as fol­lows:

Mode Change: "Mode name"

(9) When a window is closed using the one-touch window close function (pressing the same mode

key as the currently selected one when the window is open), the record is displayed as follows:

One-touch Window Close: "Mode name"

(10) When a turret is changed on the lathe by depression of turret A key or turret B key, the record is

displayed as follows:

A-Turret

B-Turret

(when turret A is selected)

(when turret B is selected)

SECTION 10 PARAMETER SETTING

SECTION 10 PARAMETER SETTING

4345-E P-33

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EIOSPKKUE001R01

(1) Press a proper function key to access the required function. The function keys are summarized

below.

a) REPORT DATA

Used to set the machine names and the parameters needed for collecting the operating
data.

b) OUTPUT DATA

Used to set the default device name and the default file name of the various operation data
files and various trouble information files.

c) INIT

Used to initialize (or clear) the history data of report information or trouble information.

1. REPORT DATA

4345-E P-34

SECTION 10 PARAMETER SETTING

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MACHINE NAME

• Explanation

The machine name set here is displayed on all screens of the cell operation management func­tion. The machine name is described in the file when outputting the report or troubleshooting
information to a floppy disk. When outputting the report or troubleshooting information to a
printer, the machine name is printed at the head of the print-out.

• Setting

Within eight alphanumeric characters

EIOSPKKUE002R01

4345-E P-35

SECTION 10 PARAMETER SETTING

OPERATING REPORT CLEAR DAY

• Explanation

If the date of today agrees with the date set for "OPERATING REPORT CLEAR DATE", the
period operating report in the memory is cleared when the NC is turned on.

• Setting

Ten characters (fixed)
If the number of digits of a number used to express the month or day is not two, prefix "0" to the
number.

Examples: 1999/07/30 Acceptable

1999/7/30 Not acceptable

USE NOT OPERATING ITEM FOR AUTO DECISION

TIME ALLOWED BEFORE DETERMINING NO OPERATOR PRESENT

• Explanation

If you set [YES] for "USE NOT OPERATING ITEM FOR AUTO DECISION", the reasons for not­operating status are automatically determined as follows:

• If a key on the NC operation panel has not been pressed for the period set for "TIME

ALLOWED BEFORE DETERMINING NO OPERATOR PRESENT", the reason for not-oper­ating status is changed to "NO OPERATOR". Note that this automatic change is made only
when the current reason is "IN-PRO SETUP".

• If a key on the NC operation panel is pressed, the reason for not-operating is automatically

changed to "IN-PRO SETUP". Note that this automatic change is made only when the cur­rent reason is "NO OPERATOR".

• Setting

Eight characters (fixed)
If the number of digits of a number used to express the time is not two, prefix "0" to the number.

Examples: 08:59:00 Acceptable

8:59:00 Not acceptable

2. OUTPUT DATA

4345-E P-36

SECTION 10 PARAMETER SETTING

Page 1

(1) DEFAULT DEVICE NAME

• Explanation

The default name of the device where the file is output if no device name is specified for file out­put operation is set.
Note that the setting simply specifies the device name and the status of the floppy disk drive is
not checked. This means the floppy disk drive may not be installed even if the setting is made.

• Setting

FD0: to FD9:

Eeospkkue007

EIOSPKKUE003R01

(2) DAILY MACHINING REPORT FILE: DEFAULT FILE NAME
(3) DAILY OPERATING REPORT FILE: DEFAULT FILE NAME
(4) DAILY OPERATING HISTORY FILE: DEFAULT FILE NAME

Page 2

(5) PERIOD MACHINING REPORT FILE: DEFAULT FILE NAME
(6) PERIOD OPERATING FILE: DEFAULT FILE NAME

EIOSPKKUE004R01

4345-E P-37

SECTION 10 PARAMETER SETTING

Page 3

(7) ALARM HISTORY FILE: DEFAULT FILE NAME
(8) OPERATION PANEL HISTORY FILE: DEFAULT FILE NAME

• Explanation

The default names of the files used to output the report or troubleshooting information to the
floppy disk. Since the report and troubleshooting information are output to the MS-DOS format
floppy disk, the default file names to be set must conform to the rule of MS-DOS.

EIOSPKKUE005R01

• Setting

For a name, within 65 characters of alphanumerics which are preceded and followed by the
back slash code () can be input. Set a file name following the path name. Note that the directory
name and path name must conform to the MS-DOS rule.

\ABCDEFGH.TXT

Path name File name

\PART13.DIR\WORK954.DIR\RP.TXT

Path name File name

EIOSPKKUE008R01

4345-E P-38

SECTION 10 PARAMETER SETTING

If you specify a specific character (Y, M, D, h, m, s) following an asterisk (*), it is replaced with a
two-digit number.

*Y : Year (Example: 1999, July 30 -> 99)

*M : Month (Example: 1999, July 30 -> 07)

*D : Date (Example: 1999, July 30 -> 30)

*h : Hour (Example: 8:34:52 -> 08)

*m : Minute (Example: 8:34:52 -> 34)

*s : Second (Example: 8:34:52 -> 52)

Year/month/day : Today if DAILY REPORT (TODAY) or PERIOD REPORT is

output.
Previous day if DAILY REPORT (PRE DAY) is output.

Hour/minute/second : The time at which the file is output.

Example 1: To output DAILY OPERATING REPORT (TODAY) in July 30th of 1999

DW*Y*M*D.TXT’DW990730.TXT

Example 2: To output DAILY OPERATING REPORT (PRE DAY) in July 30th of 1999 (date

of previous day: July 29th)

DW*Y*M*D.TXT’ DW990729.TXT

Example 3: To output the ALARM HISTORY at 13:30:48 in July 30th of 1999

AL*h*m*s.D*D ’ AL133048.D30

3. Initialization

4345-E P-39

SECTION 10 PARAMETER SETTING

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ALL INFO CLEAR

Turning on this check box clears all the report information and trouble information in G buffer.

OPERATING REPORT (TODAY, PRE.DAY, PERIOD)

Turning on this check box clears the today, pre day, and period machining report in G buffer.

MACHINING REPORT (TODAY, PRE.DAY, PERIOD)

Turning on this check box clears the today, pre day, and period machining report in G buffer.

OPERATING HISTORY (TODAY, PRE. DAY)

Turning on this check box clears the today and pre-day machining history in G buffer.

OPERATION HISTORY (OPERATING PANEL, I/O SIGNALS)

Turning on this check box clears the operation panel and the I/O signal operation history in G buffer.

LIST OF PUBLICATIONS

Publication No. Date Edition

4345-E January 2000 1st

4345-E-R1 August 2000 2nd

4345-E-R2 Octobrt 2000 3rd

4345-E-R3 May 2001 4th

4345-E-R4 November 2001 5th

4345-E-R5 May 2002 6th

This manual may be at variance with the actual product due to specification or
design changes.
Please also note that pecifications are subject to change without notice.
If you requireclarification or further explanation of any point in this manual, please
contact your OKUMA representative.