Programmes After Market Services (PAMS)
Technical Documentation
NHB–3
TROUBLESHOOTING
INSTRUCTIONS
PAMS
Technical Documentation
AMENDMENT RECORD SHEET
NHB–3
Troubleshooting
Amendment
Number
DateInserted ByComments
Original 26/97
Page 2
PAMS
Technical Documentation
NHB–3 TROUBLESHOOTING INSTRUCTIONS
Contents
Introduction6
General6
Baseband Troubleshooting7
PWR Button Fault8
Display Selftest Failed9
No Registration to the System (no serv)10
Audio Fault11
Flash Programming ; part 213
Flash Programming ; part 314
Flash Programming ; part 415
Some BB measurements for reference16
Power circuitry17
Repairing Instructions for Flash Faulty Units18
RF Tuning Fails19
Calib Temperature Sensor19
AFC Fails19
RSSI Fails19
TXI/TXQ Tuning20
Power Measuring20
Power Tuning20
Calib BATT_VOLTAGE = 6.0 V20
Calib CHARGE_VOLTAGE = 6.0 V20
Repairing instructions for RF unit21
Common features21
Duplex filter21
NHB–3 Receiver Functional Description22
Front–end amplifier V50122
RX–Filter Z50522
First Mixer V51122
First Local Buffer V51222
IF–amplifier V52122
IF–filter23
Second Mixer V53123
Second Local Buffer V53223
If–amplifier V54123
IF–filter Z54123
AGC–amplifier23
NHB–3
Troubleshooting
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Third Mixer23
Third IF–filter Z55123
Third If amplifier24
RX Signal levels and frequencies24
Setting of PCLocals24
Signal Levels at Front End24
Signal Levels at IF (1)24
Signal Levels at IF (2)25
Signal Levels at IF (3)25
TX Unit26
Modulator circuit,TX–part of CRFRT ( N551 )26
Upconversion mixer ( V702 )26
TX interstage filters ( Z713 and Z727 )26
1st TX–buffer ( V710 )26
2nd TX–buffer ( V725 )27
3rd TX–buffer ( V736 )27
Power amplifier27
Power control circuitry27
TX signal levels and frequencies28
Settings of PCLocals28
Signal levels of UHF VCO buffer ( V701 )28
Signal levels of 1st amplifier28
Signal levels of 2nd amplifier28
Signal levels of 3rd amplifier29
Signal levels of power amplifier29
Synthesizer30
Brief describtion of the synthesizer30
Reference oscillator30
UHF–part of PLL30
VHF–part of PLL30
Synthesizer Signal levels and frequencies31
UHF Synthesizer Malfunction31
Setting of PCLocals31
Synthesizer locked ( Control voltage depends on channel)31
Voltages of synthesizer N820 : 31
UHF VCO (G1) output: 31
Reference oscillator VCTCXO 32
VHF Synthesizer Malfunction32
Voltage from Do IF32
Voltages of N82032
Biasing voltages on VHF32
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Troubleshooting
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Frequency33
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Troubleshooting
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Technical Documentation
Introduction
General
The purpose is to define fault block of the module and then find out the broken component. The trouble shooting diagram has been planned so that the fault, whatever
it is, can be found by as simple measurements as possible.
The flow diagrams give you the overview of the blocks. The purpose is that you
proceed through the flow diagram so that, if your answer is YES for the asked
question, go straight to the next level, but if your answer is NO, you have to go
the subbranch.
Required servicing equipment:
– PC for PC locals
– Power supply (2.0 A)
– Digital multimeter
The following hints should facilitate finding the cause of the problem when the
circuitry seems to be faulty. This troubleshooting guide is divided into the following sections.
1. Power button fault
2. Display self test failed
3. No registration to the system
4. Audio fault
5. Flash programming; part 2
6. Flash programming; part 3
7. Flash programming; part 4
The first thing to do is to carry out a thorough visual check of the module. En-
sure in particular that:
NHB–3
Troubleshooting
a) there is not any mechnical damage
b) soldered joints are OK
10 D231 : 66, 67 4.6 V RXD,TXD (no traffic)
14 D231 pin 52~ 3 V VBA TDET
15 D231 pin 53~ 1.5 V VC
16 D231 pin 54DAC : ~ 1020 4.6 V HOOK
17 D231 pin 55DAC : ~ 460~ 2.1 V TBAT
18 D231 pin 56DAC : ~ 480~ 2.1 V TRF
19 D231 pin 57DAC : ~ 250~1.1 V BTYPE
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Power circuitry
NHB–3
Troubleshooting
VCTCXO
CLK 26 MHz
VBAT 5.5...8 V
CHRGDET 1.5 V
DETIN
ON
PSL
– Output voltages must be stay at high state at least 1.5 s when power is
– If no; check C113.
5,20
11
12
14
XPWROFF
C113
24
9
switched on.
D192
VL1MCU CLK
VL2
VREF
1
VA
2
VA2
XRESET
846
ASICMCUPSL
XPWROFF 2 pulses / sec
BUFFER
CLK 26 MHz
116
RESET
45
IRQX
99
5 V=ON
69
10
77
5,4266
43
TXD
R166
– If it is OK; replace PSL.
– If the XRESET line doesn’t rise check CHRDET and DETIN. The voltage
ASIC
– When XRESET and CLK are supplied to the ASIC but MCUCLK or RESETX
MCU
– If MCUCLK and RESETX are supplied from ASIC but TXD line (MBUS)
– If TXD pin (MCU) goes to high but doesn’t stay at high state at least 1.5 s.
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value at these pins should be 1.5 V.
to the MCU are not supplied; replace ASIC.
doesn’t rise and solderings of the MCU are good; replace MCU.
The power of the phone can be hold on following way:
– Connect PSL pin 14 to the ground.
– Lift MCU pin 77 IRQ0 and connect it to VL1.
Now its possible to use PCLocals software.
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Troubleshooting
Repairing Instructions for Flash Faulty Units
1. When the phone doesn’t start (power off after 2 seconds) check following things:
– VBATT is connected to the PSL N271
– XRES rise to high state
– VL1 is 4.7 V
– VREF is connected to the VCTCXO and the crystal is running frequency is
26 MHz
Measure:
– supply voltage of MCU D231
– reset signal for MCU (RESETX) rise high state
– MCU clocksignal is 26 MHz
– NMI line stay low
– IRQ0 rise high state
NHB–3
If things (mentioned above) are ok, the MCU starts supply poweroff pulses to
the PSL N271 and the power stay on.
Most likely IRQ0 stay low, which means that interrupt is generated all the time.
In these cases check data and addresslines of MCU’s and memory circuits.
There are shortcircuits or unconnected pins.
The power can be forced stay on by connected PSL N271 pin 14 to the ground.
2. When FLASH PROGRAMMING is not succeed, check following things:
– System connector X100 pins 6, 7, 14 are soldered and there are no shortcir-
cuits.
– Flash programming voltage (12 V) is connected to D185 pin 11.
– The data and addresslines of flashcircuit D185 are soldered.
– EEPROM D184 should be OK because of the initialization (program param-
eters are loaded always when program is loading the first time).
3. When FACTORY SET is not succeed or the power is switched off after programming:
When power is switched on the program of the phone will start so called maxi-
mum mode and if this doesn’t work there has been a fault during the flash programming.
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4. If selftest (A) is failed, check:
– Solderings of EEPROM D184
– Do factory set once again (setup error in EEPROM D184)
5. If selftest (B) is failed, check:
– Measure by oscilloscope that crystal XT1 is running (60.2 MHz).
– Reset signal DSP1RSTX for DSP (D200 pin 39) is high state.
NHB–3
Troubleshooting
– Small clock signal at pins 37, 38 of DSP is greater than 400 mV
– Clock signal at pin 40 (DSP) is 30 MHz (square wave; amplitude 5 V).
– Check solderings of D200, D210 and D211.
6. If the phone takes too small current measure at pins of synthesizer that it’s
working normally.
7. If the phone takes too high current check the outputs of RF regulator that supply
voltages are OK.
PP.
RF Tuning Fails
Calib Temperature Sensor
a) Check R809 and R173
b) Check D231 pin 56
AFC Fails
a) Check AFC control voltage; G1 pin 5
b) Check that RX inj. freq. changes when AFC value is changed in PCLOCALS;
G1 pin 1.
c) Check that correct inj. freq. can be accessed with reasonable AFC values
(–1024...1024); G1 pin 1.
c) Check RX branch gain (see RX signal levels)
d) If a, b and c is OK then check solders of N270 –> change N270
RSSI Fails
a) Check RX branch gain
b) check solders of N270, D200 and D230
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TXI/TXQ Tuning
Carrier leagage must be tuned with shields and edge clip on and screws tighten.
Upper side bands amplitude is not allowed to tune to its minimum with amplitude and phase tuning. Because if the data type is changed to another then the
USP signal will be higher => TUNE TO BALANCE.
If there is no signal at N551 pins 21...24, check N270 solders.
IF there is not signal at N551 pin 28 => check input level at pins 16 and 19 and
control pulse at pin 31 .
Power Measuring
If there is not enough power at outputs, check power control loop, power amp.
and duplex filter.
Power Tuning
NHB–3
Troubleshooting
Tune TXC values at TX levels 0, 5, 10, 11 and 15.
Calib BATT_VOLTAGE = 6.0 V
a) Check R112, R113
b) Check N271 pin 23
c) Check D231 pin 52
Calib CHARGE_VOLTAGE = 6.0 V
a) Check R140, R142
b) Check D231 pin 53
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Technical Documentation
Repairing instructions for RF unit
Common features
NHB–3 receiver’s frequency band is 60 MHz. It starts at 1930,2 MHz and ends
at 1989,8 MHz. This band consists 299 channels from 512 to 810. Receiver dynamic range is 96 dB that is composed of 39 dB gainstep in front–end and 57
dB gainstep in AGC–amplifier in CRFRT–circuit.
The frequency band of NHB–3 transmitter is 60 MHz between 1850.2 and
1909.8 MHz. Channel numbering and the amount of channels is similar to RX
side.
TX signal is made by mixing UHF VCO signal and modulated TX intermediate
signal in passive mixer. After mixing TX signal is amplified and filtered by two
amplifiers and dielectric filters. The discrete power amplifier amplifies the TX–
signal to desired power level. Maximum output level after duplex filter is 1.0 W
(30dBm).
NHB–3
Troubleshooting
Duplex filter
HD851 uses helical duplexer which have 3.0 dB maximum insertion loss in receiving band. Minimum attenuation between TX and RX lines is 20 dB.
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NHB–3 Receiver Functional Description
Measurements should be done using spectrum analyzer with high–frequency
probe (LO–/reference frequencies and RF –levels) and oscilloscope (DC–voltages and the amplitude of the reference oscillator).
Front–end amplifier V501
The front–end amplifier operates with 5,5 mA current. Base and collector voltages are Vb=0,86V and Vc=3,44V. Front–end gain is controlled by signal PDATA0 which comes from RFI–circuit. PDATA0 controls the switching transistor
V502. Because of low value limit of Vce of V501 the switch is placed in to the
collector of it.
The gain in the front–end amplifier is about 13dB and the attenuation in off–
state is about 26 dB. This means 39 dB gainstep when front–end is turned off.
The signal level when front–end is switched off is –45dBm. Gain is reduced by
feedback resistor R502 for stabilation of the amplifier and to improve the intermodulation in IF–parts.
NHB–3
Troubleshooting
RX–Filter Z505
3 pole ceramic filter is used as RX–filter. Filter has center frequency (f0) of
1960 Mhz and bandwidth of 60 Mhz. Insertion loss in passband is 2.2 dB maximum. Attenuation at the frequency of f0 +100 Mhz is 15 dB minimum and
f0 +400 Mhz is 48 dB minimum.
First Mixer V511
Incoming frequency span is 60 MHz as in the front–end. Conversion loss is
about 6dB maximum. Local signal is driven into the mixer at the level of 3 dBm.
Local signal frequencies are in band of 1617,2 MHz to 1876,8 MHz.
First Local Buffer V512
Buffer operates with 4,7mA current. Base and collector voltages are Vb=0,77V
and Vc=2,33V. This buffer has gain from 10dB t0 11,5dB depending the used
channel (lowest channel has the lowest gain).
IF–amplifier V521
Amplifier operates with 5,7mA current and about 10dB gain. Gain is reduced by
the feedback resistor R521 for stabilation and to improve intermodulation in later IF–parts. Also there is negative feedback done by C528 that is for the first
local signal and it’s harmonics. Base voltage of the transistor is Vb=0,85V and
collector voltage Vc=2,1V.
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IF–filter
First IF–filter is made to reject the mirror frequencies of second IF (487MHz).
Second Mixer V531
Second mixer converts 313 MHz first IF to 87 MHz second IF. Conversion loss
is about 6 dB. Local signal is driven in to mixer at level of 3 dBm and the frequency is 400 MHz.
Second Local Buffer V532
Buffer is running at 6,5mA current and base and collector voltages are Vb=0,7V
and Vc=2,2V. Buffer has about 10 dB gain.
If–amplifier V541
amplifier is running with 15mA current and about 14 dB gain. Base–emitter voltage of the transistor is Vb=0,95V and collector–emitter coltage Vce=2,98V.
NHB–3
Troubleshooting
IF–filter Z541
Second IF–filter is narrowband SAW–filter. It takes part of the neighbor channel
filtering. Filter has about 10dB loss in passband.
AGC–amplifier
First part in the CRFRT–circuit is the AGC–amplifer that takes care of 57 dB
gainsteps (20*3dB, 47 dB gain and 10dB attenuation). These gainsteps are
controlled by analog voltage coming from TXC–line. Gainsteps are calibrated in
RSSI–calibration (Front–end gain ON during the calibration).
Third Mixer
Third mixer located in CRFRT is active mixer that converts 87MHz second IF to
13MHz third IF. 400MHz second local signal is fed to CRFRT and divided by 4
for the 100MHz third local signal.
Third IF–filter Z551
Third IF–filter is ceramic filter that does a part of neighbor channel filtering. Filter has about 6 dB loss in passband.
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Third If amplifier
Third IF–amplifier is located in CRFRT and it’s a constant gain amplifier with
30dB gain. Signal is brought out with two pins that have different phase shifters
after the CRFRT–circuit. With these phase shifter 90 degree’s phase difference
is accomplished. After the phase shifters signals are fed into the IQ–demodulator that is in RFI–circuit which is located in baseband area.
RX Signal levels and frequencies
Setting of PCLocals
Active unit:RX
Operation mode: Continuous
Continuous Mode:Channel 661
AGC:81 dB
AGC–DAC :771
Frontend:ON
NHB–3
Troubleshooting
Signal (–50 dBm, f=1960.06771 MHz) will be connected to the antenna
connector.
Measurements should be done using spectrum analyzer with high–frequency
probe (LO–/reference frequencies and RF –levels) and oscilloscope (DC–voltages and the amplitude of the reference oscillator).
Modulator circuit,TX–part of CRFRT ( N551 )
The modulator is a quadrature modulator contained in TX–section of CRFRT
IC. I– and Q–inputs generated by RFI interface are DC–coupled and fed via
buffers to the modulator. Local signal is divided by two in order to get accurate
90 degrees phase shifted signals to the I/Q mixers. After mixing signals are
combined and amplified with temperature compensation controlled gain amplifier ( TCGA ). The gain of the 1st TX amplifier is about 3dB. The gain is controlled with power control signal TXC. Output of the TCGA is amplified and
max. output level is –10 dBm.
Upconversion mixer ( V702 )
NHB–3
Troubleshooting
Upconversion mixer is a single balanced passive diode mixer. The local signal
is balanced by printed circuit transformer. The mixer upconverts the modulated
IF–signal that comes from quadrature modulator to RF–signal.
Conversion loss is 6–8 dB. Local signal is driven into the mixer at level of 3.0
dBm max. TX–frequency range is 1850–1910 MHz and local freq. range
1650–1710 MHz.
TX interstage filters ( Z713 and Z727 )
Filters are 3–pole ceramic filters. Center frequency f0 is 1880 MHZ and bandwidth is 60 MHz. Insertion loss in passband is 2.2 dB maximum. Attenuations of
the filter are: 15 dB minimum at f0+/–100 MHz, 47 dB min. at f0–400 MHz and
45 dB min. at f0+ 400 MHz.
The filters reject spurious signals generated in the upconversion mixer. They
also reject leakage of local–, image– and IF–signals.
1st TX–buffer ( V710 )
First TX–buffer is a bipolar transistor amplifier which amplifies the TX–signal
coming from the upconversion mixer.
Collector current Ic is 5 mA,Vb=0.7V,Vc=1.9V and gain is about 6dB. Supply
voltage is 4.5V.
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2nd TX–buffer ( V725 )
Bipolar transistor amplifier which amplifies the TX–signal coming from 1st interstage filter. Ic=15mA,Vb=0.85V,Vc=3.0V and gain is about 14dB.
Supply voltage is 4.5V.
3rd TX–buffer ( V736 )
3rd buffer is bipolar transistor amplifier. It amplifies the TX–signal coming from
2nd interstage filter. Ic= 40 mA,Vb=0.84V, Vc=3.0V and gain is about 13 dB.
Supply voltage is 4.5V.
Power amplifier
Power amplifier is a two stage discrete amplifier ( V756 and V 765 ). Power amplifier is specified for 6 volts operation. Gain is about 20dB.
Note! When low power levels (i.e levels 11–15) are used, power amplifier is
NOT switched off.
NHB–3
Troubleshooting
Power control circuitry
Power control circuitry consists of power detector and a differential control circuit. Power detector is a combination of a directional coupler and a diode rectifier. The differential control circuit compares the detected voltage and TXC and
controls voltage controlled amplifier ( in CRFRT ) and the power amplifier.
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TX signal levels and frequencies
Levels are measured with HP high frequency probe 50Ω 10:1. Supply voltage
6.0V was connected via dummy battery ( type BTS–4 ). PClocals was used to
control the phone. The probe was connected to spectrum analyzer.
Settings of PCLocals
Active unit :TX ( level 0 was used in measurements )
Operation mode :Burst
Continuous mode :OFF
Channel :661 ( mid channel )
Signal levels of UHF VCO buffer ( V701 )
Test point PositionFrequency*LevelNote:
NHB–3
Troubleshooting
Bias 1V701 base 0.75VBias
Bias 2V701 collector 2.4VBias
1V701 base 1680 MHz –15 dBm Local signal
2V701 collector 1680 MHz 3 dBmLocal signal
Measurements should be done using spectrum analyzer with high–frequency
probe (LO–/reference frequencies and RF –levels) and oscilloscope (DC–voltages and the amplitude of the reference oscillator).
Brief describtion of the synthesizer
Reference oscillator
The reference oscillator is a discrete VCTCXO consisting of a 26 MHz crystal,
BJT(V801) –oscillator circuit and buffer(V802). The tuning of the oscillator frequency is done via RFI–controlled AFC –line by changing the voltage over the
capacitance diode V800. The appropriate changes in tuning voltages are based
on the calculations performed by software (DSP). The output voltage of the 26
MHz oscillator signal is about 0.7Vpp.
NHB–3
Troubleshooting
NHB–3 uses National’s LMX2331 Dual PLL –circuit (N820) for synthesizing both UHF and VHF LO –frequencies.
UHF–part of PLL
For UHF, the incoming oscillator frequency (26MHz) is first divided by 130 to
form the 200 kHz reference frequency for phase comparison. Loop filter then
low–pass filters the signal down to DC –level, which is used as a control voltage for VCO.
UHF –VCO
UHF –VCO (G1) is a discrete module, which is used to generate the first injection for RX (1617.2 ... 1676.8 MHz) and the final injection for TX (1650.2 ...
1709.8 MHz). The output frequency of the module depends on the DC –control
voltage.
VHF–part of PLL
The reference frequency for VHF PLL is 1 MHz. After phase comparison, the
output signal is low–pass filtered to DC –level, which is used as reverse voltage
for capacitance diode (V842). VHF –VCO is made out of discrete components,
and it consists of BJT(V840) –oscillator circuit and buffer(V841). The output frequency, which is used as second injection for RX, is 400 MHz for all channels.
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Synthesizer Signal levels and frequencies
UHF Synthesizer Malfunction
Setting of PCLocals
Active unit:RX or TX
Operation mode: Continuous (RX) or Burst (TX)
Continuous Mode Ch:Channel will be changing
Synthesizer locked ( Control voltage depends on channel)