Programmes After Market Services (PAMS)
Technical Documentation
CIGARETTE LIGHTER
CHARGER LCH–2
PAMS
NHB–3
Technical Documentation
AMENDMENT RECORD SHEET
Amendment
Number
DateInserted ByComments
Cigarette Lighter Charger LCH–2
Original 26/97Page 2
PAMS
NHB–3
Technical Documentation
Cigarette Lighter Charger LCH–2
Contents
Cigarette Lighter Charger LCH–2Page 4
GeneralPage 4
Technical SummaryPage 4
States of Charge and Charge ControlPage 4
Charge IndicationPage 4
Electrical SpecificationsPage 5
Functional DescriptionPage 5
GeneralPage 5
ConverterPage 5
OscillatorPage 6
Pulse–Width ControlPage 6
Current LimitingPage 6
Block Diagram of AL4Page 7
Circuit Diagram of AL4 Page 8
Layout and Foil Diagrams of AL4Page 9
Parts List of AL4 Code: 0200315Page 10
Exploded ViewPage 13
Assembly PartsPage 13
Cigarette Lighter Charger LCH–2
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NHB–3
Technical Documentation
Cigarette Lighter Charger LCH–2
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General
The LCH–2 cigarette lighter charger is used for charging the battery of the
handportable phone from the 12 or 24 V cigarette lighter socket of a motor vehicle. The charger is provided with LED charging indication.
Technical Summary
Cigarette Lighter Charger LCH–2
States of Charge and Charge Control
The LCH–2 cigarette lighter charger is used for charging a handportable phone
from a car battery. A constant–current or constant–voltage output is provided
depending on the operating state of the phone.
Charge current is supplied through a series switch transistor located in the
phone. When the transistor is on the charger supplies a constant current to the
phone. The phone is then in the rapid charge mode.
When the transistor is off no current is supplied to the phone and the charger is
in the constant–voltage mode.
Once fully charged in the rapid charge mode, the battery is kept full by means
of pulsed charging. Current is switched on and off at a variable duty cycle and a
frequency of a few Hz.
Charge Indication
Charger states are indicated with a dual–colour LED located in the cigarette
lighter charger unit.
In addition, the phone LCD contains a three–bar battery status display, operative when power for the phone is on.
”Charging sequence active” (state A) is indicated by the bars being lit sequentially, starting from the bottom one.
”Battery full” (state B) is indicated by all three bars steadily lit.
to vechile, phone disconnected green
Phone connected to charger, charging
disabled due to battery temperaturegreenstate A
Rapid chargeredstate A
Battery full –> trickle chargegreenstate B
Calling stategreen/state A
*) Battery capacity is maintained during a phone call by occasional rapid charge
cycles. Consequently, the LED can be indicating either red or green.
Electrical Specifications
Operating input voltage:9 to 32 V d.c.
Input current without phone:< 60 mA
Cigarette Lighter Charger LCH–2
*)
red
Max. input current:1.8 A
Output voltage:
• constant voltage12.5 ±1 V/0...400 mA
• constant current800 ±70 mA/5.0...10 V
Functional Description
General
The charger module consists of a switched–mode converter and a bicolour indicator LED. The converter is of the step up/down type, i.e. the output voltage
can be lower or higher than the input voltage.
Converter
Converter input current is received via filter capacitor C101. The converter consists of coils L110, L112, FET switch V112, d.c. level shifting capacitor C111
and Schottky diode V113. Output energy is stored and filtered by C112, L111
and C113.
In series with converter coil L112 is resistor R116, used for measuring the output current. When operating, the converter generates a negative voltage drop
(as compared to ground level) at R116, directly proportional to output current.
Converter control is by N110, a quad comparator with open–collector output.
The 5 V reference supply is generated by regulator N100.
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Technical Documentation
Oscillator
The converter operates at a fixed frequency of 300 kHz, produced by oscillator
N110A. A suitable operating voltage for the comparator positive input is set by
resistor divider R112/R114. Positive feedback from the comparator output is
supplied by R111 in parallel with C104. When the comparator output is high
C110 is charged through R110 and R113 until the voltage at the negative input
exceeds the positive input. At that instant the comparator output turns low and
C110 is discharged via R113.
Pulse–Width Control
Pulse width is controlled by comparator N110B, where the sawtooth voltage
from the oscillator is compared to a d.c. control voltage. Max. control voltage is
set by resistor divider R121/R120 to make sure that pulse width cannot reach
100 % under any conditions as this would mean short–circuiting VB to GND via
V112.
When the control voltage drops, so do the pulse width and the converter output
current. The control voltage can be pulled down by output current comparator
N110C, output voltage comparator N110D, or by the ”error” output pin of a reference regulator N100.
Cigarette Lighter Charger LCH–2
Current Limiting
Output current is measured with series resistor R116 connected between L112
and GND. When the converter operates with the output loaded it generates a
negative voltage drop (as compared to GND) over this resistor.
The voltage drop is added to the positive reference value set by R122 and
R123 and used as the current comparator positive input. The current comparator compares the level of this input to zero (ground) level. When the current
reaches the limit, voltage at the positive input falls to zero and the comparator
output goes down, limiting the duty cycle. The value of the current limit is set by
resistor divider R122, R123. A negative feedback for stabilize the comparator is
produced with R124.
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Technical Documentation
Block Diagram of AL4
GNDGND
Cigarette Lighter Charger LCH–2
R
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Technical Documentation
Circuit Diagram of AL4
Cigarette Lighter Charger LCH–2
Original 26/97Page 8
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NHB–3
Technical Documentation
Layout and Foil Diagrams of AL4
Cigarette Lighter Charger LCH–2
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Technical Documentation
Cigarette Lighter Charger LCH–2
Parts List of AL4 Code: 0200315
ITEMCODEDESCRIPTIONVALUETYPE
R1001413603 Chip resistor47 k5 % 0.063 W 0805
R1061412286 Jumper0805
R1171413829 Chip resistor10 5 % 0.063 W 0805
R1301413603 Chip resistor47 k5 % 0.063 W 0805
R1311412310 Chip resistor470 5 % 0.063 W 0805
R1321414029 Chip resistor3.3 k5 % 0.063 W 0805
R1331412310 Chip resistor470 5 % 0.063 W 0805
R1341410419 Melf resistor47 5 % 2 W 5.2x17.9
R1351412430 Chip resistor10 k5 % 0.063 W 0805
R1361413603 Chip resistor47 k5 % 0.063 W 0805
R1381413723 Chip resistor470 k5 % 0.063 W 0805
R1401413635 Chip resistor100 k5 % 0.063 W 0805
R1411414533 Chip resistor56 k1 % 0.063 W 0805
R1421413723 Chip resistor470 k5 % 0.063 W 0805
R1431414526 Chip resistor120 k1 % 0.063 W 0805
R1441414283 Chip resistor100 k1 % 0.063 W 0805
R1451412609 Chip resistor27 k5 % 0.063 W 0805
R1461413723 Chip resistor470 k5 % 0.063 W 0805
R1471413635 Chip resistor100 k5 % 0.063 W 0805
R1481413723 Chip resistor470 k5 % 0.063 W 0805
R1491414029 Chip resistor3.3 k5 % 0.063 W 0805
R1501414029 Chip resistor3.3 k5 % 0.063 W 0805
R1511413635 Chip resistor100 k5 % 0.063 W 0805
R1521413924 Chip resistor220 5 % 0.063 W 0805
R1531413924 Chip resistor220 5 % 0.063 W 0805
R1541414029 Chip resistor3.3 k5 % 0.063 W 0805
R1551414029 Chip resistor3.3 k5 % 0.063 W 0805
R1561414029 Chip resistor3.3 k5 % 0.063 W 0805
R1571414029 Chip resistor3.3 k5 % 0.063 W 0805
R1581413603 Chip resistor47 k5 % 0.063 W 0805
R1601413603 Chip resistor47 k5 % 0.063 W 0805
R1611412430 Chip resistor10 k5 % 0.063 W 0805
R1621413924 Chip resistor220 5 % 0.063 W 0805
R1631414244 Chip resistor2.2 M5 % 0.063 W 0805
R1641414244 Chip resistor2.2 M5 % 0.063 W 0805
R1701414533 Chip resistor56 k1 % 0.063 W 0805
R1711414477 Chip resistor12.0 k1 % 0.063 W 0805
R1721413723 Chip resistor470 k5 % 0.063 W 0805
R1801413603 Chip resistor47 k5 % 0.063 W 0805
R1811414029 Chip resistor3.3 k5 % 0.063 W 0805
R1821412310 Chip resistor470 5 % 0.063 W 0805
R1831412310 Chip resistor470 5 % 0.063 W 0805
C1022604209 Tantalum cap.1.0 µ20 % 16 V 3.2x1.6x1.8
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Technical Documentation
C1032307816 Ceramic cap.47 n20 % 25 V 0805
C1042307816 Ceramic cap.47 n20 % 25 V 0805
C1142310777 Ceramic cap.22 n20 % 50 V 0805
C1402307816 Ceramic cap.47 n20 % 25 V 0805
C1412307816 Ceramic cap.47 n20 % 25 V 0805
C1422307816 Ceramic cap.47 n20 % 25 V 0805
C1432307816 Ceramic cap.47 n20 % 25 V 0805
C1502307816 Ceramic cap.47 n20 % 25 V 0805
C1512310343 Ceramic cap.22 p5 % 50 V 0805
C1522310343 Ceramic cap.22 p5 % 50 V 0805
C1532604209 Tantalum cap.1.0 µ20 % 16 V 3.2x1.6x1.8
C1542307816 Ceramic cap.47 n20 % 25 V 0805
C1552310738 Ceramic cap.4.7 n20 % 50 V 0805
C1602307816 Ceramic cap.47 n20 % 25 V 0805
C1612604209 Tantalum cap.1.0 µ20 % 16 V 3.2x1.6x1.8
C1702307816 Ceramic cap.47 n20 % 25 V 0805
B1504500685 Crystal4.8000 MCL30PF h=3.6 mm
V1044108639 Diode x 2BAS2875 V 250 mA SOT143
V1144100221 Schottky diode21DQ0660 V 1.7 A d=3.7x7 mm
V1304210020 TransistorBCP69–25pnp 20 V SOT223
V1314100221 Schottky diode21DQ0660 V 1.7 A d=3.7x7 mm
V1324200917 TransistorBC848B/BCW32npn 30 V 100 mA SOT23
V1344200226 Darl. transistorBCV27npn 30 V 300 mA SOT23
V1404100567 Sch. diode x 2BAS70–0470 V 15 mA SERSOT23
V1414106992 Zener diodeBZX845 % 8.2 V 0.3 W SOT23
V1504102974 LedGreen/Red2.1 V 2x5 mm
V1514102974 LedGreen/Red2.1 V 2x5 mm
V1524200917 TransistorBC848B/BCW32npn 30 V 100 mA SOT23
V1534200917 TransistorBC848B/BCW32npn 30 V 100 mA SOT23
V1544200917 TransistorBC848B/BCW32npn 30 V 100 mA SOT23
V1554200917 TransistorBC848B/BCW32npn 30 V 100 mA SOT23
V1604200917 TransistorBC848B/BCW32npn 30 V 100 mA SOT23
V1624200917 TransistorBC848B/BCW32npn 30 V 100 mA SOT23
V1704100567 Sch. diode x 2BAS70–0470 V 15 mA SERSOT23
V1804210020 TransistorBCP69–25pnp 20 V SOT223
V1814200917 TransistorBC848B/BCW32npn 30 V 100 mA SOT23
D1504340068 IC, ROMMCU16/8QFP64
N1004301062 IC, regulatorLP2951ACSO8S
N1404309576 IC, 2 x op.amp.TLC27M2ISO8
S1305200116 Bush button switch 1–lock 1–pole
X1109510041 Ph.conn.spring 4D21402 DCH–2
X1119510041 Ph.conn.spring 4D21402 DCH–2
X1209510040 Bat.conn.spring 4D21401 DCH–2
X1219510040 Bat.conn.spring 4D21401 DCH–2
X1229510040 Bat.conn.spring 4D21401 DCH–2
X1239510040 Bat.conn.spring 4D21401 DCH–2
X1305407088 DC connector d=4.5/3.8
Cigarette Lighter Charger LCH–2
Original 26/97Page 11
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NHB–3
Technical Documentation
9460032 Led holder 3D21400 DCH–2
9853825 PC boardAD4A70x103x1.6 d 2/pa
Cigarette Lighter Charger LCH–2
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NHB–3
Technical Documentation
Exploded View
Cigarette Lighter Charger LCH–2
Assembly Parts
ITEMQ’TYCODEDESCRIPTIONVALUE, TYPE
19450050Cover1D 21289
29450051Bottom1D 21288
39450052Head–screw3D 21287
49500005Head–pin4D 21390
56400056Connector spring4D 21391
636154430PT–screw25 x 8 WN–1442
79370095Type label4D 21487
87100408Spiral cable3D 21247
95112050Fuse 3.15 A/250 V6.3 x 32 mm
C10200044AL4 module
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Technical Documentation
Cigarette Lighter Charger LCH–2
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