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Nokia Customer Care
2115i/2116/2116i (RH-66)
Mobile Terminals
Disassembly/Assembly
Issue 1 03/2005 Company Confidential ©2005 Nokia Corporation
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2115i/2116/2116i (RH-66)
Disassembly/Assembly
Contents Page
Safety Information......................................................................................................................................... 3
ESD Protection .............................................................................................................................................3
Assembly Instructions ................................................................................................................................... 4
Disassembly Instructions.............................................................................................................................. 4
1. Remove the Battery Cover (B-cover) ................................................................................................4
2. Remove the A-cover and Keymat ......................................................................................................4
3. Remove the Screws ................................................................................................................................ 5
4. Remove the PWB Assembly .................................................................................................................6
5. Separate the UI from the PWB ...........................................................................................................6
6. Remove the Vibra, Microphone, and DC Jack .................................................................................7
7. Remove the RUIM Label .......................................................................................................................7
8. Disconnect the PWB Shield .................................................................................................................8
9. Remove the PIFA Antenna ....................................................................................................................8
Page 2 ©2005 Nokia Corporation Company Confidential Issue 1 03/2005
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2115i/2116/2116i (RH-66)
Nokia Customer Care Disassembly/Assembly
Safety Information
Adhere to the following guidelines when assembling and disassembling the mobile
terminal.
•QUALIFIED SERVICE
Only qualified personnel may install or repair mobile terminal equipment.
• ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible
products.
• CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety
instructions. Do not connect incompatible products.
ESD Protection
Nokia requires that mobile terminal repair centers have sufficient ESD protection against
static electricity when servicing mobile terminals. Use the following guidelines:
• A mobile terminal that is ready for use can be handled normally without ESD
protection. The battery can be replaced in normal conditions of use.
• Use ESD protection when replacing a color cover, except for the mobile terminal
covers which can be replaced by the customer.
• All electronic parts of the mobile terminal, including the display, are susceptible
to ESD. Resistors also can be damaged by static electricity discharge.
• All ESD-sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).
• Every repair action involving opening the mobile terminal or handling the mobile
terminal components must be done under ESD protection.
• ESD-protected spare part packages MUST NOT be opened/closed outside an EPA.
For more detailed information about ESD protection and EPAs, contact your local Nokia
Customer Care representative.
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2115i/2116/2116i (RH-66)
Disassembly/Assembly
Assembly Instructions
To assemble the mobile terminal, follow the "Disassembly Instructions" in reverse order.
Disassembly Instructions
Use the following steps to disassemble the mobile terminal.
1. Remove the Battery Cover (B-cover)
A. Turn the mobile terminal off.
B. Push down on the release button, and slide the B-cover away from the mobile terminal.
B-cover
Release button
C. Remove the battery.
2. Remove the A-cover and Keymat
Hold the assembly and carefully lift the bottom end of the A-cover from the D-cover.
Page 4 ©2005 Nokia Corporation Company Confidential Issue 1 03/2005
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2115i/2116/2116i (RH-66)
Nokia Customer Care Disassembly/Assembly
If necessary, apply pressure with a screwdriver to unlock the snaps on each side that lock
the A-cover and D-cover together.
Snaps
A-cover
3. Remove the Screws
Use a screwdriver to remove the six screws in the order shown.
5
3
2
1
6
4
Note: During assembly, use the reverse order and use a torque driver with a
torque of 25 Ncm.
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2115i/2116/2116i (RH-66)
Disassembly/Assembly
4. Remove the PWB Assembly
Starting at the bottom end, carefully lift the PWB assembly off the D-cover. Be sure not
to damage the guide pin in the upper right corner of the D-cover.
Be careful not to damage
the guide pin.
5. Separate the UI from the PWB
A. Unhook the UI clasps that attach it to each side of the PWB on each side.
B. Carefully unattach the UI from the PWB.
A
B
A
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Nokia Customer Care Disassembly/Assembly
6. Remove the Vibra, Microphone, and DC Jack
Use a tweezers to carefully remove the vibra (A), microphone (B), and DC jack (C) from
the D-cover.
A
B
C
7. Remove the RUIM Label
Disconnect the RUIM label from the PWB shield. (Tweezers are optional.)
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2115i/2116/2116i (RH-66)
Disassembly/Assembly
8. Disconnect the PWB Shield
(A) Apply outward pressure to a side of the D-cover while (B) pushing up on the PWB
shield to remove it from the assembly.
B
A
Apply outward pressure
to the side of the D-cover
9. Remove the PIFA Antenna
Pry the top half of the PIFA antenna away from the D-cover and remove it with your
fingers.
Page 8 ©2005 Nokia Corporation Company Confidential Issue 1 03/2005
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