Nokia Customer Care
2115i/2116/2116i (RH-66)
Mobile Terminals
Service Tools
Issue 1 03/2005 Company Confidential ©2005 Nokia Corporation
2115i/2116/2116i (RH-66)
Service Tools
Contents Page
2115i/2116/2116i Service Tools................................................................................................................. 3
AAS-10A RF Probe ......................................................................................................................................3
CA-5S DC Service Cable ............................................................................................................................3
CA-10PS Service Power Cable ................................................................................................................. 3
CA-22DS Flash Cable ..................................................................................................................................4
CA-25RS RF Test Cable ..............................................................................................................................4
CA-41PS Service Power Cable ................................................................................................................. 4
CPL-8 GPS Antenna Coupler ....................................................................................................................5
DAU-9S FBUS/MBUS Cable ......................................................................................................................5
DAU-9T FBUS Cable ....................................................................................................................................5
DKU-5F Flash Cable ....................................................................................................................................6
FLA-30 Flash Adapter .................................................................................................................................6
FLS-4S Flashing Device ..............................................................................................................................6
FPS-8 Flash Prommer .................................................................................................................................7
FPS-10 Flash Prommer ...............................................................................................................................7
JBA-12 Audio Box .......................................................................................................................................7
JBV-1 Docking Station ...............................................................................................................................7
MJ-42 Module Test Jig ..............................................................................................................................8
MJF-17 Docking Station Adapter ...........................................................................................................8
PCS-1 Power Cable .....................................................................................................................................8
PKD-1 Software Security Dongle ............................................................................................................9
RJ-18 Power Amp LGA Rework Jig and ST-16 PA Stencil ...............................................................9
RJ-32 Rework Jig .......................................................................................................................................10
RJ-64 LNA LGA Rework Jig and ST-24 Stencil ..................................................................................10
RJ-65 TX IC LGA Rework Jig and ST-25 Stencil ................................................................................11
SA-54 RF Calibration Adapter ...............................................................................................................11
SF-18 Service Battery ...............................................................................................................................11
SS-13 Tuning Docking Station ..............................................................................................................12
SS-38 Alignment Jig .................................................................................................................................12
SX-4 Smart Card ........................................................................................................................................12
XCS-4 MBUS/FBUS Cable .........................................................................................................
Flashing, Testing, and Tuning................................................................................................................... 14
Service Configuration 1: Point of Sales Flashing .............................................................................14
Service Configuration 2: Flash Programming Using Docking Station ........................................15
FPS-8 Setup............................................................................................................................................. 15
FPS-10 Setup .......................................................................................................................................... 16
Service Configuration 3: Covers-off Troubleshooting Using Service Jig ...................................17
Service Configuration 4: Automated Tuning and Alignment ........................................................18
...............13
Page 2 ©2005 Nokia Corporation Company Confidential Issue 1 03/2005
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Nokia Customer Care Service Tools
2115i/2116/2116i Service Tools
AAS-10A RF Probe
The AAS-10A allows you to troubleshoot the handset. You can use the probe with the
XRS-6 RF Cable.
CA-5S DC Service Cable
The CA-5S is used for energy management calibration with the JVB-1 Docking Station.
CA-10PS Service Power Cable
The CA-10PS is used to provide DC power to the SS-13 Tuning Station from a Keiphley
power supply for CDMA tuning.
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2115i/2116/2116i (RH-66)
Service Tools
CA-22DS Flash Cable
The CA-22DS allows bottom connector flashing using the FLS-4S Flash Adapter or the
FLC-20 Flash Device.
CA-25RS RF Test Cable
The CA-25RS test cable is used for RF engine testing and tuning. This cable snaps directly
on the mobile terminal’s RF connector and converts the output to an surface mounting
assembly connector. Removal of the A-cover is required.
CA-41PS Service Power Cable
The CA-41PS provides DC power to the docking station from the FPS-10 Flash Prommer
or FPS-11 Multiflasher.
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Nokia Customer Care Service Tools
CPL-8 GPS Antenna Coupler
The CPL-8 allows authorized service centers to test the GPS antenna during handset
troubleshooting. The coupler is attached to (and detached from) the MJF-28 Docking
Station Adapter.
Note: The MJF-28 and the coupler assembly fit into the JXS-1 Shield Box
DAU-9S FBUS/MBUS Cable
The DAU-9S is a general purpose cable that supports FBUS/MBUS communication
between a Mod-10 device and a PC.
DAU-9T FBUS Cable
The DAU-9T provides a connection from the serial port of the computer to the Pop-portTM
connector of the mobile terminal.
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2115i/2116/2116i (RH-66)
Service Tools
DKU-5F Flash Cable
The DKU-5F is a single-cable flashing solution for CDMA handsets that include
Pop-portTM connectors. This cable supports Diego, Phoenix, and UPST service tools.
Note: Customers using the UPST application also require a Spirent protection key
(dongle).
Note: The DKU-5F is not supported in the APAC and LTA markets.
FLA-30 Flash Adapter
The FLA-30 allows power and flash connections through the battery compartment.
FLS-4S Flashing Device
The FLS-4S allows Point of Sale (POS) locations to flash the handset and power the
FLA-44 Flash-loading Adapter. The FLS-4S works with the XCS-1 Service Cable (not
included).
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Nokia Customer Care Service Tools
FPS-8 Flash Prommer
The FPS-8 is used for mobile terminal flashing at authorized service centers.
Note: The FPS-8 is no longer available in some regions. For more information, see
"FPS-10 Flash Prommer".
FPS-10 Flash Prommer
The FPS-10 replaces the FPS-8 Flash Prommer. The FPS-10 allows the flash code to be
pre-loaded into the unit's memory and then can be flashed directly to the handset at
high speeds.
JBA-12 Audio Box
The JBA-12 is required for audio testing at authorized service centers.
JBV-1 Docking Station
The JBV-1 connects flash prommers. The docking station can be powered by the FPS-8
Flash Prommer or by an external power supply.
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Service Tools
MJ-42 Module Test Jig
The MJ-42 allows PWB-level service and troubleshooting for authorized service centers.
It supports regulated and unregulated DC input voltages and includes Local and Normal
Mode operations, a headset jack for audio tests, a RUIM card reader, and a second DC
input for VCHAR used in EM tuning. The MJ-42 also supports simultaneous RF
connections to the CDMA engine. A completely functional UI module is provided on the
right side.
MJF-17 Docking Station Adapter
The MJF-17 works in conjunction with the JBV-1 Docking Station and the FPS-8 Flash
Prommer to enable tuning, testing, and flashing. The MJF-17 supports the LYNX battery
interface, which does not require BTEMP, and also has a built-in RUIM card reader.
PCS-1 Power Cable
The PCS-1 is used to connect the service tools (e.g., JBV-1 Docking Station, MJS-82
Service Jig) to an external power supply.
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Nokia Customer Care Service Tools
PKD-1 Software Security Dongle
The PKD-1 is a hardware dongle that, when connected to the parallel (LPT) port of the
PC, enables the use of the service software. It is not possible to use the service software
without the dongle. Printers or other peripheral devices can be connected to the PC
through the dongle, if needed.
Caution: Make sure that you have switched off the PC and the printer before making
connections.
Caution: Do not connect the PKD-1 to the serial port. You may damage your PKD-1
and/or your PC.
RJ-18 Power Amp LGA Rework Jig and ST-16 PA Stencil
The ST-16 stencil allows rework on LGA-type components that do not have pre-tinned
pads. Both power amps require the use of this stencil. The stencil is designed to
specifically fit the PA pad configuration and dimensions. The RJ-18 fits the physical
dimension of the PAs.
Note: Used in conjunction with the SPS-1 Paste Spreader.
Note: The RJ-13 is not intended to serve as a test jig.
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Service Tools
RJ-32 Rework Jig
The RJ-32 serves as a holder for PWB component de-soldering and soldering.
RJ-64 LNA LGA Rework Jig and ST-24 Stencil
The ST-24 stencil allows rework on LGA-type components that do not have pre-tinned
pads. The LNA requires the use of this stencil. The stencil is designed to specifically fit
the pad configuration and dimensions while the rework jig fits the physical dimension of
the LNA.
Note: Used in conjunction with the SPS-1 Paste Spreader.
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Nokia Customer Care Service Tools
RJ-65 TX IC LGA Rework Jig and ST-25 Stencil
The ST-25 stencil allows rework on LGA-type components that do not have pre-tinned
pads. The Tx RF IC requires the use of this stencil. The stencil is designed to specifically fit
the IC pad configuration and dimensions while the rework jig fits the physical dimension
of the IC.
Note: Used in conjunction with the SPS-1 Paste Spreader.
SA-54 RF Calibration Adapter
The SA-54 adapter is used to replicate the mobile terminal's RF when calculating cable
path losses.
SF-18 Service Battery
The SF-18 replaces the mobile terminal battery to provide continuous power to the
handset. This device is primarily intended for reliability and EM testing. It can serve as a
flash adapter without voltage regulation and includes over-voltage and over-current
protection. An external DB9 connector allows you to add a sense line. A slide switch
allows for Local and Normal Modes.
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Service Tools
SS-13 Tuning Docking Station
The SS-13 is used with the MJF-x/DA-x Docking Station Adapters (shown with MJF-17)
for CDMA RF autotuning.
SS-38 Alignment Jig
The SS-38 is used to align the adhesive domesheet assembly onto the PWB in the proper
location during domesheet replacement.
SX-4 Smart Card
The SX-4 is used with the FPS-10 Flash Prommer for DCT4 flashing security.
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Nokia Customer Care Service Tools
XCS-4 MBUS/FBUS Cable
The XCS-4 is a general purpose cable for flashing and communicating with the mobile
terminal. It is used to connect the FPS-8 Flash Prommer to the docking station adapter or
the service jig.
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Service Tools
Flashing, Testing, and Tuning
These setups are designed for use with Phoenix Service Software. Both manual testing
and automated tuning are permitted.
Service Configuration 1: Point of Sales Flashing
1
Item Name Type
1 FLS-4S Flash Device (sales pack)
(ACF-8 Power Supply is included in the FLS-4S sale pack)
2 Service Cable CA-22DS
Point-of-sale service software Diego
FLS-4S
Phoenix
2
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Nokia Customer Care Service Tools
Service Configuration 2: Flash Programming Using Docking Station
FPS-8 Setup
1
3
2
5
4
Item Name Type
1 Flash Prommer sales pack:
Service Cable
USB Cable
Power Supply
2 Docking Station JBV-1
3 Docking Adapter MJF-17
4 DC Power Cable PCS-1
5 Modular Cable XCS-4
Software Security Dongle (not shown) PKD-1
Service software (not shown) CDMA Phoenix
FPS-8
CA-10DS
AXS-4
ACF-8
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Service Tools
FPS-10 Setup
2
6
1
5
4
Item Name Type
1 Flash Prommer sales pack:
USB Cable
Power Supply
2 Docking Station Adapter MJF-17
3 Docking Station JBV-1
4 Service Power Cable CA-41PS
5 Smartcard SX-4
6 Modular Cable XCS-4
Service Power Cable (not pictured) CA-10PS
SoftwareSecurity Dongle (not pictured) PKD-1
Service software (not pictured) CDMA Phoenix
FPS-10
CA-31D
AC-33
3
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Nokia Customer Care Service Tools
Service Configuration 3: Covers-off Troubleshooting Using Service Jig
Item Name Type
1 Service Jig MJ-42
2 DC Power Cable PCS-1
3 RF Test Cable XRS-6
4 Service M/FBUS Cable DAU-9S
5 Software Security Dongle PKD-1
6 Service Software for Level 3 service CDMA Phoenix
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Service Tools
Service Configuration 4: Automated Tuning and Alignment
This setup is used for tuning of the handset at Nokia Authorized Service Centers.
2
1
6
4
5
7
Item Name MFR Model # QTY Comment
1 Vector Signal Analyzer Agilent E4406A 1
3
2 Signal Generator Agilent E4420B 1 Digital signal generator with high-
stability oscillator and high-spectral
purity
3 RF Series GreenHill TVi9901 1
4 Power Supply Keithly K2306 2 Programmable with sense wire
5 Win2000 PC Dell with Pentium III or above, net-
work card, 256M RAM, 20GB HD, CDROM, etc.
6 GPIB Interface NI GPIB-USB-A 2 USB to GPIB adapter (184983G-01)
7 Docking Station Nokia SS-13 1 For DCT4 handset tuning. SS-13 is
specifically designed for CDMA RF
tuning.
Page 18 ©2005 Nokia Corporation Company Confidential Issue 1 03/2005
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