Mitutoyo 99MBE021A User Manual

MANUAL No. 99MBE021A SERIES No. 264
Digimatic Mini-Processor
User's Manual
In order to obtain the best possible performance from the Mitutoyo
Digimatic Mini-Processor DP-1VR,
read this user’s manual thoroughly before operation.
After reading, retain it close at hand for future reference.
THE MARKS USED IN USER'S MANUAL
The meaning of symbol mark and contents describe with each symbol mark used in users manual is as follow.
Notice on Safety
In user's manual, to use exactly this unit, and to protect from yours and other peoples damage and property, several chart expression. The expression and meaning are as follows.
Following expressions shown general notices, cautions and dangers, but not
limited.
Neglecting this expression, if you deal with this unit by incorrect way, it will be imminent occurrence of human death or heavy injury.
Neglecting this expression, if you deal this unit by incorrect way, it will be supposed to occur possibility of human death or heavy injury.
Neglecting this expression, if you deal with this unit by incorrect way, it will be supposed to occur possibility of human damage and physical damage.
i
THE MARKS USED IN USER'S MANUAL
The following marks show notice, exhibit of action/compulsion
This marks show that there is contents urge the notice (include danger, warning. In the chart, concrete notice meaning is shown (left chart mean electrical shock)
This mark express exhibited action. Concrete exhibited actions are drawn in the charts or near the charts. (left chart means exhibit of disassemble)
This mark express the action under compulsion or direction. Concrete directed actions are drawn in the charts or near the charts. (left chart shows necessity of earth)
ii
THE MARKS USED IN USER'S MANUAL
About several kinds of notice.
Several kinds of "notice" which assist to obtain high reliable measured data show in following words.
Important
Notice
Reference
Notice indicates necessary information to achieve the purpose. Do not neglect this direction.
If you do not follow this direction, there are the possibilities to loss or difficult to maintain the performance and accuracy of this unit.
This word indicates especially emphasize or supplementary informa­tion. It shows that there are attentions for specified operation (limit of memory, construction of equipment, information concerned with special version of program. etc.)
This word indicates reference information concerned with operating method and procedure described in this manual to apply for particu­lar problem or details explanation of operation and function. And if there are other reference informations, they may be shown the reference portion
When any damages happen by the method not to depend on this manual, our company does not have any responsibilities. Contents of this manual may be changed without advance notice.
(c) Copyright Mitutoyo Corporation. All rights reserved.
iii
NOTICE ON SAFETY (PLEASE READ SURELY)
To use safely, you should observe following.
This unit is intended to be used for a general equipment (measuring equipment, or machine tool etc.) Do not use this unit for medical machine, aerospace vehicle, train or atomic power etc. which miss operation of this unit have possibility to injure the human body or treated human life. When you intend to use for such purpose, please inform to our company in advance.
If accidents happen such as smoke, curious smell or abnormal operation, cut power and pullout AC adapter from consent, then inform to service network. If you continue operation, it causes fire or electric shock.
When you drop this unit and it is damaged, cut power and pullout AC adapter from consent, then inform to service network. If you continue operation, it causes fire or electric shock.
Do not repair or modify this unit by user. As it causes fire or electric shock, do not implement absolutely.
When foreign object puts into this unit, cut power and pullout AC adapter from consent, then inform to service network.
iv
NOTICE ON SAFETY (PLEASE READ SURELY)
Please keep specified power source voltage. When this unit is used with not specified power source voltage. it causes damage of inside, fire or electric shock.
Please do not put this unit at the place opened to direct sunshine or hot temperature. Inner temperature of this unit increases and causes fire.
Do not put this unit close to wall. Inner temperature increases and causes malfunction. And also please put this unit apart about 10 cm from wall as you can pullout the cord of power source without moving this unit.
REGARDING TO EC COMMAND CONFORMITY
This unit is conformed to following EC Command. EMC Command EN61326-1997+A1:1998
v
CONTENTS
The marks used in this user's manual........................................................................... i
Notice on Safety (Please read thoroughly) ................................................................ iv
WARRANTY .............................................................................................................vi
1. OUTLINE........................................................................................................ 1
1. Introduction ........................................................................................................... 1
2. Features ..................................................................................................................1
2. SET UP .......................................................................................................... 3
1. Power supply ......................................................................................................... 3
1.1 Setting the battery ......................................................................................... 3
1.2 Connection of the AC adapter....................................................................... 5
2. Set of recording paper............................................................................................ 6
3. Connection of the measuring tool .......................................................................... 7
4. Other connection.................................................................................................... 8
4.1 Attachment of strap....................................................................................... 8
4.2 Footswitch..................................................................................................... 9
4.3 RS-232C Cable • GO±NG judgement cable................................................. 9
4. PARAMETER ............................................................................................... 10
1. Parameter ............................................................................................................. 10
2. In the case of connecting caliper micrometer ...................................................... 10
3. In the case of printout of RS232C linearscale output .......................................... 12
4. Example of parameters setting ............................................................................ 15
4.1 DP-1 parameter setting procedure .............................................................. 15
5. SUMMARY OF FUNCTIONS....................................................................... 19
1. Key functions....................................................................................................... 19
2. Function of each mode ........................................................................................ 20
3. Timer input function ............................................................................................ 21
6. OPERATION ................................................................................................ 22
1. Power ON/OFF .................................................................................................... 22
2. Basic Operation 1 ................................................................................................ 23
2.1 Data input, cancel, clear.............................................................................. 23
vi
CONTENTS
3. Basic operation 2 .................................................................................................25
3.1 Input of tolerance limit data........................................................................ 25
3.2 Confirmation/renew of limit data ...............................................................27
3.3 Release of limit data ...................................................................................28
3.4 Data input, cancel, clear.............................................................................. 29
4. Mode 3 ................................................................................................................. 32
5. Print RS232C of counter...................................................................................... 34
6. OTHER NOTICES........................................................................................ 36
7. MAINTENANCE........................................................................................... 37
1. Clean printer head ................................................................................................ 37
2. Clean paper sensor ............................................................................................... 37
8. ERROR MESSAGE...................................................................................... 39
1. Alarms concerning electric power ....................................................................... 39
2. Other alarms ........................................................................................................ 40
9. CALCULATION METHOD ........................................................................... 42
1. Significant figure .................................................................................................42
2. Overflow and calculation tolerance ..................................................................... 43
3. Calculation tolerance detail .................................................................................44
4. Calculation formula .............................................................................................45
4.1 Calculation of Mode1, Mode2 .................................................................... 45
4.2 Calculation Mode3...................................................................................... 46
10. OUTPUT....................................................................................................... 47
1. Output of GO/±NG Judgment Result .................................................................. 47
2. Output in Accordance with RS-232C Format...................................................... 47
2.1 Communication Specifications ................................................................... 48
2.2 Data Format ................................................................................................ 48
2.3 Error Code .................................................................................................. 49
2.4 Data request command................................................................................ 49
11. TROUBLESHOOTING................................................................................. 50
12. SPECIFICATIONS ....................................................................................... 52
SERVICE NETWORK .................................................................................. 54
vii
1
OUTLINE
1. Introduction
DV-1VR is an exclusive piece of data processing equipment that records data from a Mitutoyo digimatic tool so it can be statistically processed operation is easy and statistical results can be obtained quickly.
2. Features
(1) Abundant statistical parameters:
Number of samples (N) • Maximum value (MAX) • Minimum value (MIN) • Range (R) • Mean value (X) • Standard deviation (σ-n, σn-1) • Process capability index (C
Limit data 5 types (2) Preparation of histogram (3) Preparation of a chart of displacement that expresses the time history of mea-
sured data D (Displacement). (4) Several calculation functions necessary to prepare the X-R control chart. (5) Timer input function. (6) Data output function.
Output of measured data (RS-232C, TTL Level)
Output result of success or failure (+NG, GO, −NG)
It can be connected to Mitutoyo Instrument Network System (µNET System) (7) Output of success or failure by LED. (8) Power source system of AC adapter or four AA type Nickel Hydrogen batteries
(Ni-MH)/Alkali batteries (LR6) (9) Standard equipment of 48 m recording paper.
P, CPK) • Number of defects (±NG) • Percent detective (P)
- 1 -
OUTLINE
75.2
Recording paper cover/ Recording paper
94
+
Mitutoyo Corporation
Code No.
Model
Serial No.
Power
OPEN
MADE IN JAPAN
Release lever
Adapter jack
GO/±NG LED
NG
+
GO
DIGIMATIC MINI-PROCESSOR
NG
Battery box
Alkaline battery LR6
AA Ni-MH battery
Must use the following types of battery
for battery operation.
INPUT OUTPUT ADAPTER
Input connector
Output connector
CESTAT
PRINTER CL
Strap attachment
43.9
Foot switch connector
EXT.P
FEED DATA
TOL.
POWER
POWER
LIMIT
Power source LED
201.1
External view
Parts List
Parts name Quantity
DP-1VR (Main unit) 1 AC adapter 1 Recording paper 1 Strap 1 Quick reference 1 User’s manual 1
- 2 -
2
SET UP
1. Power supply
Power is supplied to this unit by the AC adapter or four AA type Nickel Hydrogen
batteries (Ni-Mh)/Alkali batteries (LR6)
When the AC adapter is used while batteries installed, the power will be supplied
from the AC adapter (batteries are not included). The AC adapter cannot charge the batteries, charge them with a dedicated battery charger, if necessary.
When a voltage drop occurs when using the battery or AC adapter, the power
source LED will blink and show an abnormal condition.
1.1 Setting the battery
Set the batteries. If using the AC adapter, refer to section 1.2
qq
q Open the battery box.
qq
Code No. Model Serial No. Power
+
Mitutoyo Corporation MADE IN JAPAN
Must use the following types of battery for battery operation.
Alkaline battery LR6 AA Ni-MH battery
Push down the stopper of the battery box and pull forward.
- 3 -
SET UP
ww
w Set the batteries.
ww
Be sure to set correctly the poles of the size AA Alkali batteries (LR6) or Nickel
Hydrogen batteries (Ni -MH AA)
e Close the battery box by the inverse process of q firmly until you hear the
clicking sound.
IMPORTANT
Set the poles of batteries correctly.
Do not use different kinds of batteries.
Use either size AA Alkali batteries (LR6) or AA Nickel Hydrogen batteries
(Ni-MH AA)
Manganese batteries R6 cannot be used.
When Alkali batteries are used, printed letters may fade accordingly.
When Alkali batteries or Nickel Hydrogen batteries are used, print speed is
slower compared with the AC adapter.
In the case of using batteries, if the surface shows peeling or breaks on the pole
of the battery, it may cause poor contact and start-up. Please use batteries only after you check there is no peeling or surface breaks on the poles of batteries.
If DP-1VR is not used for a long period, please remove the batteries from DP-
1VR. If the batteries remain connected to the DP-1VR for long time, fluid leakage may damage the DP-1VR.
The operational temperature of the batteries must remain over 10°C. If the
temperature is less than 10°C, undesirable things, such as printed letters become thin, etc., may occur.
- 4 -
NOTE
DP-1VR has no charger function. If you need to charge the batteries, a
dedicated battery charger is needed.
Battery life is about 10,000 lines, (using 1,600 m Ah Ni-MH, and print large,
letter one time per 5 sec.)
Battery life varies drastically in accordance with environmental conditions.
1.2 Connection of the AC adapter
Connect the AC adapter to the DP-1VR. Skip this page when using batteries.
DIGIMATIC MINI-PROCESSOR
POWER
NG
GO+NG
POWER
PRINTER CL
TOL.
CESTAT
LIMIT
FEED DATA
Insert firmly all the way.
SET UP
The AC adapter specified by our company should be used.
100/115V 09EAA088 230V 09EAA088D 230V UK 09EAA088E
If the specified AC adapters are not used, print quality and life expectancy will
be reduced.
- 5 -
SET UP
2. Set of recording paper
q
Push the release lever downward
Move the cover of recording paper upward, then open it.
w
OPEN
Peel tape fixing the edge of record paper, then set the recording paper with a little
bit of the paper pulled out.
Set the core of the recording paper firmly in the holder. If the recording paper is
wrinkled, it can cause the paper to jam while printing, so be sure it is straight.
Close the cover of the recording paper, pulling out the edge the recording paper a
little bit.
Press the ‘power’ key to power ON and press the ‘FEED’ key, to send out the
recording paper about 100 mm.
- 6 -
When paper is set, be careful not to injure your hand by the paper cutter.
IMPORTANT
After setting the recording paper, be sure to press the ‘FEED’ key. This will
perform a self-alignment thereby reducing paper jamming.
When you open the recording paper cover, the printer head is exposed.
Immediately after printing, the printer head is hot. Do not touch to avoid being burned.
DP-1VR recording paper has superior characteristic of conservation, tolerance
to chemicals and weather-proof. Please use the recording paper specified by our company. (Part No. 09EAA082 10 roll pack)
Print quality is not guaranteed if the specified recording paper is not used.
Recording paper should be stored in a cool and dark place.
3. Connection of the measuring tool
Before connection, confirm that electric power to the digimatic measuring tool is OFF.
(1) Connection to the digimatic measuring tool.
Connect one connector of the connecting cable to DP-1VR input connector and the
other connector to the output connector of the digimatic measuring tool. Some con-
necting cables are different, depending on the type of measuring tool, please refer
to each user's manual.
SET UP
OUTPUTINPUT
• Be careful to connect the connector correctly.
• Pull and put the connector in straight.
Connection of the input connector
- 7 -
SET UP
4. Other connection
4.1 Attachment of the strap
Attach the strap to the DP-1VR as necessary
q Take the sling off the hook. w Press the sling through the attachment point of the DP-1 as shown in the figure.
Must use the following types of battery for battery operation.
Alkaline battery LR6 AA Ni-MH battery
Insert strap here
Sling
Hook
e Hang the hook on the ring and pull out.
- 8 -
4.2 Footswitch
Data can be input by a foot switch. Connect to a foot switch connector, part No. 937179T (optional accessory)
DIGIMATIC MINI-PROCESSOR
POWER
NG
GO+NG
POWER
PRINTER CL
TOL.
CESTAT
LIMIT
FEED DATA
4.3 RS-232C Cable • GO±NG judgement cable
SET UP
q RS-232C cable (part No. 09EAA084)
RS-232C output can be obtained from DP-1VR and used for printing RS-232C,
output of a linear scale counter. Connect the RS-232C cable to the DP-1VR output
connector.
w GO±NG judgment cable (part No. 965516)
The results of a judgment can be obtained from the DP-1VR. Connect it to output
connector of the DP-1VR.
NOTICE
The RS-232C cable and GO±NG judgment cable can not be used simultaneously. Be sure to connect / disconnect the cables only when the power is OFF.
- 9 -
3
PARAMETER
1. Parameter
Parameter functions can customize the actions of the DP-IVR. Set up in accordance with the purpose.
There are two kinds of parameter settings in accordance with connecting measuring equipment to DP-1VR.
Select parameters in accordance with the measuring equipment used.
2. In the case of connecting calipers or micrometers
Parameters are established for digimatic interfaces such as calipers or micrometers when connected to DP-1VR.
Start parameter setting mode by pushing the 'DATA' key and 'POWER' key simulta- neously.
After parameter mode is started, parameters are printed in order. When you want to change a setting, push the 'STAT' key and when you don't want to change a setting, push the 'DATA' key; then the parameter will be set.
Next, a table of parameters is shown.
- 10 -
Table 1 Parameter in DP-1 MODE
PARAMETER
-rO red
1
2
3
4
5 6
7
8
9
01 11
21
31
41
51
metIgnitteSnoitareporetnirPtluafeD
-TEMARAP
RAELCRE
METSYS
EDOM KROW
EDOM
DUAB
ETAR
YTIRAP
ATAD
TNIRP
EZIS
EVAS
TNIRP
EMIT
TNIRP
ATAD
ATAD
EMIT TINU
8/7
HTGNEL
REWOP
YTISNED
EDOMZB
TAMROF
hcnI
enoN
marG
noT
ecnuO
raelcretemaraP
itluM/edom1-PDteS 1-PD edom 1-PD
/1EDOM/0EDOM
3EDOM/2EDOM
/0084/0042/0021
00291/0069
ddO/nevE/enoN
8/7
lamroN/egraL
lamroN/evasrewoP
kraD/lamroN
FFO/NOedomZB
FFO/NOTNIRPEMIT
TAMROFETAD
GNITTESETADgnitnirpnehW.g.e ,2.naJ
GNITTESEMITdradnatSnapaJ
)hcni/mm(citamotuA
retemilliM
edargitneC
FFO/NO FFO/NO
0002 tamrofatadgnisu
hcni/mm
mm
hcni
g
C°
t
.bL
1EDOM/0EDOM 3EDOM/2EDOM
0084/0042/0021
00291/0069
DDO/NEVE/NON
LAMRON/EVAS
KRAD/LAMRON
DD/MM/YYYY
YYY/DD/MMM YYY/MMM/DD
2/1/0002
0002/2/NAJ 0002/NAJ/2
RAELCRETEMARAP
RAELCONRETEMARAP
LAMRON/EGRAL
.21nidenifedgnittes
raelctonoD
sretemarap
1edoM
0084
NEVE
7
EGRAL
si2edomnehW lamronylnotes
siezisgnitnirp
elbaliava
lamroN
lamroN
NO
DD/MM/YYYY
dradnatSnapaJ
emiT
emiT
citamotuA
- 11 -
PARAMETER
IMPORTANT
Set DP-1 for action mode.
NOTE
When entered into parameter input mode, limit data is cleared.
When parameters are cleared, they are set to default, except the date and time.
Date and time are reset to 2001/1/1, 0:0.
If a unit setting is selected, the unit set by this parameter is printed, regardless
of the unit of the input data. In this case the unit information of input data is neglected.
3. Printout of a RS232C linearscale output
The following explains the parameter setting when the RS232C interface is attached to the linear scale and printed by the DP-1VR.
To start parameter setting mode: Simultaneously press 'DATA' key and 'POWER' key. After parameter mode is started, setting parameters are printed in order. When you
want to change a setting, press 'STAT' key and when you don't want to change the setting, push 'DATA' key, then the parameter will be set.
Next, a table of parameters is shown.
- 12 -
PARAMETER
Table 2 Parameter in printing RS232CS output of counter
-rO red
1
2
3
4
5 6
7
8
9
01 11
21
31
41
51
61
71
metIgnitteSnoitareporetnirPtluafeD
-TEMARAP
RAELCRE
METSYS
EDOM KROW
EDOM
DUAB
ETAR
YTIRAP
ATAD
EZIS
EVAS
EMIT
ATAD
ATAD
EMIT TINU
SIXA
7
THGNEL
TNIRP
REWOP
TNIRP
YTISNED
EDOMZB
TNIRP
TAMROF
hcnI
enoN
marG
noT
ecnuO
TUPNI
SIXALUC
raelcretemaraP
itluM/edom1-PDniteS PM edom1-PD
1EDOM/0EDOM
/0084/0042/0021
00291/0069
ddO/nevE/enoN
8/7
lamroN/egraL
lamroN/evasrewoP
kraD/lamroN
FFO/NOedomZB
FFO/NOTNIRPEMIT
TAMROFETAD
GNITTESETADgnitnirpnehW.g.e ,2.naJ
gnitteSEMITdradnatSesenapaJ
retemilliM
edargitneC
atadfosixateS
gnissecorp
mm
hcni
g
C°
t
.bL
tupniatadotsixateS
00291/0069
FFO/NO FFO/NO
0002 tamrofatadgnisu
2/1/0002
0002/2/NAJ 0002/NAJ/2
ZYX
ZYX
RAELCRETEMARAP
1EDOM/0EDOM
0084/0042/0021
DDO/NEVE/NON
LAMRON/EGRAL
LAMRON/EVAS
KRAD/LAMRON
DD/MM/YYYY
YYYY/DD/MM YYYY/MM/DD
.21nidenifedgnittes
RAELCONRETEMARAP
raelctonoD
sretemarap
1edoM
0084
NEVE
7
egraL
lamroN
lamroN
NO
DD/MM/YYYY
dradnatSesenapaJ
emiT
emiT
A/N
/sixaY/sixaX
sixaZ
sixaX
- 13 -
PARAMETER
IMPORTANT
Set MP in action mode.
Even if you do not perform statistical calculations, data processing axis should
still be set.
NOTE
If the parameter is cleared, it is set to the default, except date and time.
If the parameter is cleared, date and time is reset to 2001/1/1, 0:0
Unit information is not sent out from the linear scale counter. So, if the unit is
not set, the unit is not printed in the data.
It’s possible to connect with K series counter only.
- 14 -
PARAMETER
4. Example of parameter settings
Procedure to correctly set parameters is shown.
4.1 DP-1 parameter setting procedure
By entering the parameter mode, parameters can be set. To enter the parameter setting mode when the electrical power is OFF, simultaneously press 'DATA' key and 'POWER' key. Then, the unit will enter the parameter mode.
In the parameter input mode, the following key operations can change setting details.
Parameter setting key Time setting
STAT
Setting change
PRINTER
Increase time
DATA
Set
CL
STAT
DATA
Date setting
PRINTER
STAT
DATA
Additional settings
Parameter clear
Letter size
Date
Time
Examples of settings are shown on the following pages.
CL
CE
Year increase
Month increase
Day increase
Prints date
Sets Date
Minutes increase
Prints time
Sets time
- 15 -
PARAMETER
Table 3 Example of parameter setting procedure
Key
operation
‘DATA’ + ‘POWER’
starting
STAT
DATA
Print Comments
PARAMETER SETUP MODE
SYSTEM MODE : DP-1 WORK MODE : MODE1 BAUDRATE : 4800 PARITY : EVEN DATA LENGTH : 7 PRINT SIZE : LARGE POWER SAVE : NORMAL PRINT DENSITY : NORMAL BUZZER MODE : ON TIME PRINT : ON DATE FORMAT : YYYY/MM/DD DATE : 2000/ 1/ 1 TIME : 10:10 UNIT : AUTO
PUSH DATA : DATA FIX & GO PUSH STAT : DATA CHANGE
PARAMETER NO CLEAR PARAMETER CLEAR
PARAMETER CLEAR SYSTEM MODE : DP-1
Print the current setup in parameter setting mode. Print all parameters.
If selecting clear, a buzzer sounds 4 times.
DATA DATA
DATA DATA
DATA
STAT
DATA
DATA DATA
DATA
MODE : MODE1 BAUDRATE : 4800
PARITY : EVEN DATA LENGTH : 7
PRINT SIZE : LARGE
PRINT SIZE : NORMAL
POWER SAVE : NORMAL
PRINT DENSITY : NORMAL BUZZER : ON
TIME PRINT : ON
- 16 -
If mode 2 is chosen, 'NORMAL' is selected and this item can not be input.
Letter size can be changed by the 'STAT' key.
Set by the 'DATA' key
PARAMETER
Key
operation
DATA
CE
CL
PRINTER
STAT
DATA
CL
PRINTER
STAT
DATA
Print Comments
CE : DAY CL : MONTH PRINTER : YEAR PUSH EACH KEY TO INCREMENT DATE 2001/1/1
'CE' key increments date
Rotate 1~31
'CL' key increments month
Rotate 1~12 'PRINTER' key increment change by rotating 00~20
'STAT' key print date setting is not printed by 'CE' 'CL' 'PRINTER' key operations
Finish setting by the 'DATA' key YYYY/MM/DD : 2001/2/2 CL : MIN PRINTER : HOUR PUSH EACH KEY TO INCREMENT TIME 11:11
'CL' key increments minute
Rotate 0~59 'PRINTER' key increments time
Rotate 0~23
'STAT' key print time setting is not printed by 'CL' 'PRINTER' keys HH:MM:SS 11:11: 0
Finish setting by the 'DATA' key HH:MM:SS 11:11: 0 UNIT : AUTO
Change last 2 digits.
Seconds are fixed at 0.
Date and time is set and written by the 'DATA' key.
In this case, second setting is 0.
- 17 -
PARAMETER
Key
operation
DATA SYSTEM MODE : DP-1
WORK MODE : MODE1 BAUDRATE : 4800 PARITY : EVEN DATA LENGTH : 7 PRINT SIZE : NORMAL POWER SAVE : NORMAL PRINT DENSITY : NORMAL BUZZER : ON TIME PRINT : ON DATA FORMAT : YYY/MM/DD DATE 2001/2/2 TIME 11:11 UNIT : AUTO
Print Comments
IMPORTANT
Parameter input is memorized through the last operation. Do not stop the
operation if not completed.
Setting the date and time is written when the time input is set.
Appropriateness of data and time is not checked. Input normal value. Ex:
February 30th is incorrect.
Leap years and length of months are calculated automatically.
Clock is stopped during the parameter setting. When you set other parameters,
you should set the time too.
Set time in the 24-hour system.
Printed summary of set parameters
NOTICE
After input is finished, it is transferred to the data input mode.
- 18 -
4
C
C
T
S
F
D
P
P
SUMMAR Y OF FUNCTIONS
1. Key functions
noitcnuF
yeK
L
)yekraelc(
E
yeklecnac(
TIMIL.LO
)yektimil(
TAT
)yektats(
DEE
)yekdeef(
ATA
)yekatad(
REWO
)yekrewop(
FFO/NORETNIR
)yekffo/noretnirp(
0edoM2,1edoM
tupnierofeb
.stimilrewoldna
noitcaoN
.atadderusaemylnosraelC
ylmrifhsup)niamersgnittes(
1.oN
stimiltesotecnavdani
tsujatadderusaemseteleD
tupni
uoynehwyeksihtsserP
ehtmorftixerootniretne reppufonoitarepognittes
lacitsitatS
llahtiwedom
tuotnirpatad
detaluclac
dnatluser
ekam
margotsih
rewopcirtceleehtfoFFO/NO
gniruD
tluser
ehtsetelpmoc
ehtsretnedna
tuodefsirapapgnidrocer,desserpnehW
tnempiuqegnirusaemmorftupnisiataD
hctiwssihtybFFO/NOdenrutsiretnirP
3edoM
puorgbuS
gnirusaem
morftupni-eR
derusaemslecnaC
erofebtsujatad
foerusaemhsiniF
-uclacdnapuorgbus
tnirpdnaR,Xetal
dnasetaluclaC
rab-Xehttuostnirp
nehtseulavRdna
edomtnemerusaem
edomnoitaluclac
.detnirp
puorgbusretfA
signirusaem
etelpmoc
ylnosraelC
atadderusaem
)niamersgnittes(
-busseteleD erofebtsujpuorg
tupnidehsinif
-buSehtroF
esohwspuorg
sahtupniatad
,detelpmocneeb
ehtfonoitaluclac
sistimillortnoc
dnatuodeirrac
erastlusereht
NOTICE
Sample size is determined by ‘STAT’ of subgroup 1
‘STAT’ of subgroup 2 and following are effective when data of sample 2 option
is input.
- 19 -
SUMMARY OF FUNCTION
2. Function of each mode
0edoM1edoM2edoM3edoM
egduj
)a
G
hsup 'TIMIL.LOT' .erusaemotog,tonoduoyfI.yek
M
A
H
J
ehtyB 'ATAD' atupniremit,yek
/OG ±,
LL
LL
ton
noitcnuF
tnirpoT
derusaem
dna,atad
.ecnarelot
gnittestimiL
tnemerusaeM)b
lacitsitatS)c
noitaluclac
.detcudnoc
noitcnuF
egduj,atad
.margotsih
hsup,tnempiuqe 'ATAD' .yek
ehtgnihsupybteS 'TIMIL.LOT' .yek
dna,tnempiuqegnirusaem
.dedrocereraatadderusaem
timilreppurevo
timilrewolrednu
.margotsih
derusaemtnirpoT
mrofrep,ecnarelot
-aluclaclacitsitats etarenegdna,snoit
ehtgnihsupybdegnahcebnac 'TATS' yek
ehthsup,tnempiuqegnirusaem 'ATAD' .yek
sdnammoctseuqerehtatad,ro
toof,tupniC232-SRehtmorf
fohctiwstuptuoataddnahctiws
왘 왗
noitaluclaclacitsitatS)c
ehtyB 'ATAD' remit,yek
.dedrocer
.tuptuo
LL LL
noitcnuF
dna,snoitaluclac
ehtnoylsuoenatlumiseulavtimilrehtonatcelesoT
tnemerusaeM)b
tseuqeratad,tupni
ehtsesserpxedna
timil
rofdetcudnocsinoitaluclaclacitsitatS
ehtybemittahtotpuatadderusaem 'TATS'
dnastluserdetaluclacsdrocerdna,yek
hparg(trahc-DtnirpoT ehtswohsylbisivtaht derusaemfonoitairav
lacitsitatsmrofrep,)atad
.margotsihetareneg
,margotsihaeraperpdnastimiltnemgdujdroceruoyfI
.oNatadtimiL.5fospuorgniderotsebnacatadtimiL
yek
gnirusaemehtnoehttimilrewolroreppusserpxeoT
-SRehtmorfsdnammoc
derusaem,tupniC232
eratrahcDdnaatad
segduj,emitemasehttA
noitcejerroecnatpecca
tnemgdujgniwollof
timilreppurevo
rewolrednu
)c
G
M
noitcnuF
lliwti,atadgniretneyB
-Rawarddnaetaluclac
.trahclortnoc
S)atnemerusaempuorgbu
ybdetcudnocebnac
ehtgnihsup 'TIMIL.LOT'
tupniebnac9999foXAM
.puorgbusa
puorgbusafoeziselpmaS
.01~2si
tnemerusaeM)b
ehtyB 'ATAD' remit,yek
tseuqeratad,tupni
-SRehtmorfsdnammoc dnahctiwstoof,tupniC232
fohctiwstuptuoatad
,tnempiuqetnemerusaem
eraatadderusaemdna
.dedrocer
tnemeganamnoitaluclaC
hsuP 'TATS' enoyek
,R,Xehtneht,emit
puorgtahtfonoitaluclac
.detnirpsi
dnaemiteromenohsuP
eulavtimillortnochcae
puatadhtiwdetaluclacsi
.detnirpdnaemittahtot
- 20 -
SUMMARY OF FUNCTION
3. Timer input function
This function is used when you intend to take in data automatically from measuring equipment in the same interval.
Press the PRINTER ON/OFF key, and at this state pushing the PRINTER ON/OFF key enters the unit to this function, and the following pressed key can set the interval time. When you finish this function, press the PRINTER ON/OFF key, while pressing the ‘CL’ key.
NOTE
1. ‘CL’ ‘CE’ ‘ STAT’ keys fulfill their functions even if taking in data by the interval timer.
2. When the interval timer is finished, if data is stored in the buffer, that data may be printed.
3. During data input by the interval timer, if you intend to change the interval time, finish this mode once, clear data and reset.
Each key and interval times are as follows.
Key Interval time
STAT 0.25 sec TOL.LIMIT 1 sec CE 5 sec CL 30 sec DATA 1 sec FEED 30 minute PRINTER ON/OFF 60 minute
NOTE
Setting 0.25 sec, 1 sec, only statistical calculation results can be printed. Measured data can not be printed. Also, when using 0.25 sec., the data buzzer will not sound.
- 21 -
5
OPERATION
1. Power ON/OFF
Operation of power ON/OFF.
noitarepOyeKtnirP
NOrewoP
FFOrewoP
NOTE
To prevent mis-operation, power can be cut only when the 'POWER' key is pressed more than 2 sec. Note that the power can not be cut if the pushing time is short.
Contents of printout are a little different in the case of using extended letter size from that of the standard letter size.
REWOP
*RV1-PD*
*1-EDOM*
2/2/0002ETAD
63:31EMIT
REWOP
dna.ces2nahteromsserP
.esaeler
- 22 -
2. Basic Operation 1
Basic operations that do not have set limits are shown. Similar operations are conducted in Mode0, Mode1, Mode2 also.
2.1 Data input, cancel, clear
Function Operation Print
OPERATION
Power ON
Data input
Data can be input with the foot switch interval timer or the 'DATA' key
Data cancel
Cancel previous input data.
Data all clear
Clear all input data
Time printing
Print date and time
Statistical calculation
Statistically calculates input data. (This function is not available in mode 0)
POWER
DATA DATA
CE
CL
PRINTER ON/OFF + DATA
STAT
* DP-1VR * * MODE 1 * DATE 2000/ 2/ 2 TIME 13: 35
Take data from the measuring tool and print. 1 12.23 mm
2 26.25 mm
* CANCEL *
* CLEAR *
DATE 2000/ 2/ 2 TIME 13:36
PART NO. DATE 2000/ 2/ 2
TIME 13: 35
NAME: *RESULT*
N56 MAX 81.26 mm MIN 25.66 mm R 55.60 mm
X 54.23 mm
σn 12.5635 mm σn-1 13.5897 mm
- 23 -
OPERATION
IMPORTANT
Recording paper of DP-1 is superior to characteristics of conservation and tolerance to chemicals, but it shares limits with other thermal papers. In the case of long storage (more than 5 years), or if used for public documents, you should make a photocopy.
If cutting fluid comes in contact with the recording paper, and those documents will be stored for a long time, it is recommended to photocopy.
In the case of mode 0 Statistical calculation can not be conducted. Maximum data that can be handled: 100000
In the case of mode 1 Maximum data that can be handled: 9999. When 9999 data is input, statistical calculations are conducted automatically.
In the case of mode 2 Maximum data that can be handled: 9999. When 9999 Print type is same to mode1.
If the time print parameter is OFF, date and time will not be printed.
data is input, statistical calculations are conducted automatically.
- 24 -
OPERATION
3. Basic operation 2
Operation procedures when tolerance limits are set is shown. Similar operations are conducted in mode 0, mode 1 and mode 2.
3.1 Input of tolerance limit data
Operation to input limit data. Data is input through the connection of the measuring equipment to the DP-1VR.
Power ON
Tolerance limit input mode
Tolerance limit input mode can be entered the 'TOL.LIMIT' key. Limit number can be changed from 5 by the 'STAT' key.
Input of limit data
After setting the upper and lower limit for calipers, etc., press the 'DATA' key
Input order of the upper or lower limit are performed in either order. Data is recorded by the
'TOL.LIMIT' key.
POWER
TOL.LIMIT
STAT
DATA DATA
TOL.LIMIT
Finish setting limits
* DP-1VR * * MODE 1* DATE 2000/ 2/ 2 TIME 13: 35 *LIMIT DATA 1* LSL 12.56 mm USL 25.89 mm TOL 13.33 mm
*LIMIT MODE* *LIMIT DATA 1* *NO LIMIT DATA*
*LIMIT DATA 2* LSL 12.56 mm USL 25.89 mm TOL 13.33 mm
LMT1 15.12 mm LMT2 16.36 mm
*NEW LIMIT DATA* *LIMIT DATA 2* DATE 2000/ 2/ 2 TIME 13: 35 LSL 5.12 mm USL 16.36 mm TOL 1.19 mm
- 25 -
OPERATION
NOTE
To enter the tolerance limit input mode, q it is necessary that data is not input just after power on, or w all data is cleared by operation of the 'CL' key.
In limit mode, limit data can changed by operation of the 'STAT' key. Maxi- mum limit data of 5 is recorded. Reset limit data as necessary.
When limit data is input by selecting the number of limit data already set, new data is saved and old data removed.
Limit data remains in memory even if the power is cut.
Just after power ON, limit data used at the time of power cut are selected.
When tolerance limit data is not necessary (when limit judgment is not
needed), select the limit number without limit data (refer to 3.2), or delete the set limit data (refer to 3.3).
- 26 -
3.2 Confirmation/reset of the limit data
The operation of confirming contents of 5 of tolerance limit data and resetting tolerance limit data to use.
OPERATION
Confirmation and reset of limit
data. If limit data is not input or it is cleared by the 'CL' key, the operation is possible.
Tolerance limit data is renewed by 'STAT'.
Press the 'TOL.LIMIT' key, for the required tolerance limit data. Renewed limit data is obtained.
TOL.LIMIT
STAT
STAT
STAT
TOL.LIMIT
LIMIT MODE* *LIMIT DATA 2* LSL 12.36 mm USL 25.67 mm TOL 13.31 mm
*LIMIT DATA 3* LSL 12.56 mm USL 25.89 mm TOL 13.33 mm
*LIMIT DATA 4* * NO LIMIT DATA *
*LIMIT DATA 5* LSL 12.36 mm USL 25.67 mm TOL 13.31 mm
*NEW LIMIT DATA* *LIMIT DATA 5* DATE 2000/ 2/ 2 TIME 13: 35
LSL 12.36 mm USL 25.67 mm TOL 13.31 mm
- 27 -
OPERATION
3.3 Release of the limit data
Operation to release the tolerance limit data. It is conducted when the limit data is not necessary.
Limit release
Press the 'CL' key to release tolerance limit data. Limit data is released.
TOL.LIMIT
CL
*LIMIT DATA 1* LSL 12.36 mm USL 25.67 mm TOL 13.31 mm
*LIMIT CLEARD* DATE 2000/ 2/ 2 TIME 13: 35
*LIMIT DATA 1* *NO LIMIT DATA*
- 28 -
3.4 Data input, cancel, clear
Table 2 DP1 mode1, operation example 2
Function Operation Print
OPERATION
Power ON
Time print
Data cancel
Prior input is canceled.
Data input
All input data is cleared.
Data input
Limit judgment is conducted for the input data, displayed (LED) and printed.
POWER
PRINTER ON/OFF + DATA
CE
CL
DATA
DATA
DATA
* DP-1VR * * MODE 1* DATE 2000/ 2/ 2 TIME 13: 35
*LIMIT DATA 1* LSL 12.36 mm USL 25.67 mm TOL 13.31 mm
DATE 2000/ 2/ 2 TIME 13: 35
* CANCEL *
* CLEAR *
H 1 12.00 mm
2 26.25 mm
G 3 32.56 mm
Input data, and relationship of display (LED) and print.
Input
Display
(LED)
Print
Input
data
NG GO +NG NG GO +NG NG GO +NG
Lower
limit
value
Lower
limit
value
Input
data
Upper
limit value
- 29 -
Upper
limit
value
Input
data
OPERATION
Input data
Function Operation Print
Statistical calculation
Statistical calculations are
conducted, when 9999 or more data is input.
STAT
PART NO. DATE 2000/ 2/ 2 TIME 13: 35 NAME
*RESULT* N56 MAX 81.26 mm MIN 25.66 mm R 55.60 mm X 54.23 mm
σn 12.5635 mm σn-1 13.5897 mm
NG 2
+NG 4 P 18.56% Cp 0.45670 Cpk 0.30000
*HISTOGRAM* LSL 12.36 mm USL 25.67 mm TOL 13.31 mm DIV 10
- 30 -
NG 2| LSL |NNNNNN
NNN
A2| B4|□□ C5|□□ D8|□□□□ E9|□□□□ F 11| □□□□□□ G4|□□ H9|□□□□ I5|□□ J4|□□ USL |NNNNNN
Function Operation Print
IMPORTANT
DP-1 recording paper has superior characteristics of conservation and tolerance to chemicals, but it shares limits with other thermal papers. In the case of long storage (more than 5 years), or if used for public documents, you should make photocopy.
If cutting fluid comes in contact with the recording paper, and those papers are necessary to be stored a long time, it is recommended to store after photocopy­ing.
In the case of mode 0 Statistical calculation cannot be performed. Maximum data that can be handled: 100000
In the case of mode 1 Maximum data that can be handled: 9999. When 9999 data is input, statistical calculations are performed automatically.
In the case of mode 2 Maximum data that can be handled: 9999. When 9999 is input, statistical calculations are performed automatically. Printing format of the data will be a D chart (analogical, volume changing print)
If the time printing parameter is OFF, date and time will not be printed.
OPERATION
NNN +NG 4| □□ □ = 2
A 12.3600p B 13.6910p C 15.0220p D 16.3530p E 17.6840p F 19.0150p G 20.3460p H 21.6770p I 23.0080p J 24.3390p
25.6700p
- 31 -
OPERATION
4. Mode 3
Function Operation Print
Example mode3 operation
Power ON
Initiate measurement of a sub­group Transfer a subgroup to measuring mode.
Data receiving (Subgroup measure mode)
Data cancel Cancels prior input data. ('CL' key pressed during measurement of a subgroup)
Subgroup data is all cleared. Data in subgroup is all cleared, and are measured again from No.1 data. ('CL' key pressed during measurement of subgroups)
Time printing
Finish measurement of subgroup and calculate X-R of subgroup. (Normal sub-group measure mode is finished)
POWER
TOL.LIMIT
DATA
DATA
DATA
CE
CL
PRINTER ON/OFF+
DATA
STAT
* DP-1VR * * MODE 3* DATE 2000/ 2/ 2 TIME 13: 35
SUB GR. NO.1
Print data received in from measuring equipment.
1 12.00 mm 2 26.25 mm 3 32.56 mm
* CANCEL *
* CLEAR SUB DATA*
DATE 2000/ 2/ 2 TIME 13: 35
X 0.92335 mm R 2.77568 mm
PART NO. DATE 2000/ 2/ 2
TIME 13: 35 NAME
Stop measurement of subgroup, and release subgroup measure mode. (Subgroup measure mode forced finish)
TOL.LIMIT
- 32 -
* EXIT SUB GR. *
OPERATION
Function Operation Print
Measure next subgroup Data input
Finish measurement of subgroup and calculate X-R of subgroup
Calculation of control limits is carried out from all the sub-group data which has been input, and the result is printed.
Time stamp
Cancels prior subgroup data. 'CE' key is pressed after finishing measurement of subgroup.
Clears measured data 'CL' key is pressed after finishing measurement of subgroup.
TOL.LIMIT
DATA DATA DATA
STAT
STAT
PRINTER ON/OFF+
DATA CE
CL
SUB GR. 2
Input data from measuring equipment.
1 12.00 mm 2 26.25 mm 3 32.56 mm
X 0.92335 mm R 2.77568 mm
PART NO.
DATE 2000/ 2/ 2 TIME 13: 35
NAME
*CONTROL LIMIT* DATE 2000/ 2/ 2 TIME 13: 35
NO.OF SUB GR. 5 SAMPLE SIZE 8 X 4.1999 mm X-UCL 6.9057 mm X-LCL 1.4970 mm R 2.6458 mm R-UCL 6.8082 mm R-LCL 6.8082 mm
DATE 2000/ 2/ 2 TIME 13: 35
*CLEAR SUB GR.*
*CLEAR ALL DATA*
- 33 -
OPERATION
5. Print RS232C of counter
Function Operation Print
Power ON
If parameter time stamp is 'OFF', data and time are not printed.
Time stamp
Data cancel
Prior data input is canceled.
Data all clear
All input data is cleared.
Data input
Limit judgment is conducted for input data and displayed (LED) and printed. Meanings of the symbols are as follows. H : DATA lLower limit
: Lower limit mDATA m Upper limit
G :Upper limit l DATA DATA : Input data
Statistical calculation
Statistical calculations are
started automatically where the
th
data is input.
9999
POWER
PRINTER ON/OFF + DATA
CE
CL
DATA
DATA
DATA
STAT
* DP-1VR * * MODE 1* DATE 2000/ 2/ 2 TIME 13: 35 *LIMIT DATA 1* LSL 12.365 USL 25.675 TOL 13.310
DATE 2000/ 2/ 2 TIME 13: 35
* CANCEL *
* CLEAR *
H1 X 12.000
Y 23.565
 2 X 24.254
Y 23.896
G3 X 32.566
Y 23.896
*RESULT*
PART NO.
DATE 2000/ 2/ 2 TIME 13: 35
- 34 -
NAME
N56 MAX 81.26 MIN 25.66
OPERATION
Function Operation Print
R 55.60
X 54.23
σn 12.5635 σn-1 13.5897
NG 2
+NG 4 P 18.56% Cp 0.45670 Cpk 0.30000
*HISTOGRAM* LSL 12.36 USL 25.67 TOL 13.31 DIV 10
NG 2| LSL |NNNNNN
NNN
A2| B4|□□ C5|□□ D8|□□□□ E9|□□□□ F 11| □□□□□□ G4|□□ H9|□□□□ I5|□□ J4|□□ USL |NNNNNN
NNN +NG 4| □□ □ = 2
- 35 -
A 12.3600p B 13.6910p C 15.0220p D 16.3530p E 17.6840p F 19.0150p G 20.3460p H 21.6770p I 23.0080p J 24.3390p
25.6700p
6
In order to ensure data reliability of the SDP interface, DP-1VR reads the data twice. Some models (KC counter with code out unit No. 09CAA462 etc.) are incapable of
performing the above data checking routine. For those models, you must perform the following procedures by changing the
interface mode. Interface mode is interchangeable with the former products (DP-1HS) by setting it for
COMPATIBLE.
STAT: To change modes DATA: To set the mode and to end the operation
OTHER NO TES
Operation Printout
CE + POWER * DP-1VR *
SELECT SDPINTERFACE PUSH STAT: MODE CHANGE PUSH DATA: MODE FIX
INTERFACE: ADVANCED STAT INTERFACE: COMPATIBLE DATA Changing to data input mode
- 36 -
7
Daily maintenance of DP-1VR
MAINTENANCE
1. Clean printer head
When dust collects on the printer head, print quality is adversely affected, and sometimes printing is impossible due to damage to the printer head. It is recom­mended cleaning the printer head periodically.
Cleaning method: After opening the printer cover the printer head can be seen. Rub the printer head
with a cotton swab soaked in a little alcohol. After that, wipe off the remaining alcohol lightly with a dry cotton swab until dry.
2. Clean paper sensor
If the paper sensor becomes dirty, detection of the record paper is impossible and normal operation can not be conducted. It is recommended to clean the paper sensor portion periodically.
Cleaning method: After opening the printer cover the printer sensor can be seen. Rub the printer sensor
with a cotton swab soaked in a little alcohol. After that, wipe off the remaining alcohol lightly with a dry cotton swab until completely dry.
Just after finishing printing, do not clean. Printer head is hot; you may burn
your hand. Also, that heat may set the alcohol on fire.
Alcohol left on the head should be dried completely, since there is a possibility
it could ignite.
Handle the alcohol carefully.
Do not use thinners, benzene etc., only use alcohol.
- 37 -
MAINTENANCE
Paper sensor
Printer head
Paper cutter
- 38 -
8
ERROR MESSAGE
1. Alarms concerning electric power
Table 1 Power related alarms
noitidnoC
hgihyllamronbA
egatlov
lamroNV5.4~0.01nosyawlAelbissoP
;egatlovwolylthgilS
noituac
egatlovtahtesacehtnI
yrettabehtspord
.decudersiyticapac
egatlovwolyllamronbA
egatlovtahtesacehtnI
semocebdnawolsi
.elbissopmi
egatloV
noitceted
nahterom
V0.01
V2.4~V5.4ces3.0,FFOces5.1
NO
V2.4nahtsseLces6.0,NOces6.0
NOTICE
If the power goes off, data that was not saved is lost. Be sure to save all data
before removing the AC adapter from the DP-1VR during operation, even if the DP-1VR is not being operated by the AC adapter.
Using batteries under 10°C may shorten battery life expectancy. If the
operating temperature is under 10°C, use the AC adapter.
hsalfDELrewoP
FFOdnaNO
nretap
ces6.0,noces6.0
taeperffo
ces3.0,FFOces3.0
taeperNO
taeperFFO
ataD
tupni
elbissopmIniaganorewoP
elbissoPfirevoceR
elbissopmIniaganorewoP
esaeleR
noitidnoc
snruteregatlov
lamronot
.noiger
- 39 -
ERROR MESSAGE
2. Other alarms
Table Error alarm of DP-1VR
fodniK
mrala
metsyS
rorre
* WOLFREVO *
wolfrevO
motpmySesuacelbissoPseidemeR
rewopretfatsuJ
lla,no sDEL hsalf
dnaffodnano
fororrelataF .derrucco1-PD
gnitarepO
.sdnuosrezzub
.wolootrohgih
dnoyebsitI
.detnirpsi
fI.niagapurewopotyrT
ruomrofni,sruccoerelbuort
ecivresroeciffotseraen
ootsierutarepmet
gnitaluclacelbissop
.krowten
'ybatadraelC LC yek'
C°54~C°0neewtebesU
.noitarepo
.aera
repapoN
DEL fo − GN ,
+ GN dnanosehsalf
gnidroceroN
repapgnidrocerecalpeR
.repap
.ffo
enilderA
ehtnosraeppa
.repapdrocer
neporevoC
)pudaeH(
sitnempiuqe
.detcennocton
DEL fo − GN ,
+ GN dnanosehsalf
.ffo
* EGAGON *
tnemerusaeM
forevoC
revocesolC
sirepapgnidrocer
.nepo
.detnirpsi
silootgnirusaeM
.detcennocton
elbacgnitcennoC
tnempiuqe
lootgnirusaemtcennoC
elbacgnitcennocegnahC
.nekorbsi
tamrof
* TAMROF
tcerroctoN
RORRE *
tcatnoclamronbA
elbacgnitcennocni
tupnifotamroF
.tnereffidsiatad
gnitcennocehtmrifnoC
.elbacgnitcennocfonoitrop
.elbacgnitcennocegnahC
gnitcennocehtmrifnoC
.elbacfonoitrop
tinu
* RORRETINU *
tnereffiD
atadtupnifotinU
.tnereffidsi
fotinunehwdetnirpsitI
laitinimorftnereffidsiatad
emasfoatadtupnI.atadtupni
.atadtupnilaitinisatinu
-elottesmorftinutnereffiD tupnI.tupnisiatadtimilecnar
.atadtimilsatinuemasfoatad
- 40 -
ERROR MESSA GE
fodniK
mrala
nirorrE
* RORRETNIOP *tnioplamiceD
tnioplamiced
motpmySesuacelbissoPseidemeR
tupnifonoitisop
.tnereffidsiatad
lamicedehtnehwdetnirpsitI
morftnereffidsinoitisoptniop
lamicedehT.atadtupnilaitini
emasehtebdluohsnoitisoptniop
.atadlaitiniehtsa
tnioplamicedtnereffiD
siatadtimiltesmorfnoitisop
emasehtfoatadtupnI.tupni
timilsanoitisoptnioplamiced
.atad
fonoituaC
wolfrevo
rofspeebowT
tupniatadhcae
wolfrevootraeN
dna,tnemerusaemhsiniF
.noitaluclaclacitsitatstcudnoc ehtgnisuatadraelc,tahtretfA
' LC .yek'
- 41 -
9
CALCULATION METHOD
1. Significant figure
Significant figures of calculation are as follows. When significant figures (figures after the decimal point) of input data are A, signifi-
cant figures are displayed.
Significant Figure
Displayed
Sign Meaning
DATA Input data A — N Data count 0 — MAX Maximum value A — MIN Minimum value A — R Range A — X Mean A+2 Last figure±1
σn Standard deviation A+2 Last figure±1 σn-1 Standard deviation A+2 Last figure±1
P Percent defective 3 (**.***%) Last figure±1 CP Process capability index 3 Last figure±1 CPK Process capability parameter 3 Last figure±1 LSL Lower limit value A Last figure±1 USL Upper limit value A Last figure±1 DIV Histogram division number 10 division fix
Histogram region express A+2 Last figure±1 X Center (X control) A+2 Last figure±1 X-UCL Upper control limit (X control) A+2 Last figure±1 X-LCL Lower control limit (X control) A+2 Last figure±1 R Center (R control) A+2 Last figure±1 R-UCL Upper control limit (R control) A+2 Last figure±1 R-LCL Lower control limit (R control) A+2 Last figure±1
significant figure
(figure after the
decimal point)
Error
IMPORTANT
Range to apply calculation error is revealed in the calculation error detail.
- 42 -
CALCULATION METHOD
2. Overflow and calculation error
Overflow and calculation error
Overflow conditions of DP-1VR and calculation error are shown below: Overflow of DP-1VR is different due to mean value and amount of data. This is shown in the graph overflow condition.
Viewpoint of graph
If mean value 10 m is measured with 2 figures after the decimal point (by caliper etc.), how much of data can be measured, is checked.
q Data 10000.00 is changed to 1000000 as no decimal point. w Vertical axis 1000000 on graph is extended to the horizontal direction and
compared to the horizontal axis.
e 2000 is obtained as the number of the data. r When the data of the mean value 10 m is measured about 2000, it is recog-
nized that the overflow happens.
Condition of overflow
10000000
8000000 6000000 4000000 2000000
-2000000
Data mean value
-4000000
-6000000
-8000000
-10000000
0
0
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Overflow region
Overflow region
IMPORTANT
Overflow seldom happens in usual measurement by calipers or micrometers
etc.
When this unit is used for printing of a linear scale counter, overflow may
happen. Be careful when referring to a graph of this condition that overflow may happen.
Data Count
- 43 -
CALCULATION METHOD
NOTE
Mean value of the data shows the state when the decimal point of the data is
neglected. Ex 10.00 is changed to read 1000
3. Calculation error detail
Calculation error of DP-1VR is shown below: Calculation error of DP-1VR is defined as follows. q Last figure ±1 count. Graph expresses the inside of the overflow limit of the
calculation preciseness. Dispersion of data is set at ±5% of the mean value.
w When the dispersion of the mean value is far beyond the mentioned value,
calculation error is over ±5.
e For A region (±1000000, data count less than 2000), in all cases, calculation error
is less than ±1.
Preciseness of calculation
10000000
8000000 6000000 4000000 2000000
-2000000
Data mean value
-4000000
-6000000
-8000000
-10000000
0
0
A
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Overflow region
Overflow region
NOTICE
Data Count
Mean value of data shows the state when the decimal point is neglected.
Ex 10.00 is changed to read 1000
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CALCULATION METHOD
4. Calculation formula
4.1 Calculation of Mode1, Mode2
Table 2 Calculation formula 1
PRINT MEANING FORMULA
N
MAX
MIN
R
X
σn
σn-1
NG
+NG
P
CP
CPK
Data count Maximum value of data Minimum value of data Range of data Mean value of data Standard deviation
Sample standard deriva­tion
Amount of data smaller than lower limit
Amount of data larger than upper limit
Fraction defective
Process capability index
Process capability index which considers deviation.
MAX-MIN
ΣXi/N
σn = n
((N NΣXi
2
(ΣXi )
2
) / N2 )
1/2
σn - 1 =
((N NΣXi
2
(ΣXi )
2
) / N N(N1))
1/2
Number of data to become LSL LXi
Number of data to become LSL lXi
P = ((NG) + (+NG))/N
P =
C TOL/(6σN+1)
(TOL:USL+LSL)
PK=
C Zmin/3 Zmin: ZUSL, ZLSL Smaller value of ZLZL
-
ZUSL = (USL
ZLSL = (X
X) /σn-1
-
LSL) /σn-1
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CALCULATION METHOD
4.2 Calculation Mode3
N : Data count MAX: Maximum value of data MIN: Minimum value of data n : Number of subgroup A2 : Refer to table D3 : Refer to table D4 : Refer to table Maximum number of data in each subgroup is 10
Table 3 Mode3 table of variables
SAMPLE SIZE n A2 D3 D4
2 1.880 3.267 3 1.023 2.574 4 0.729 2.282 5 0.577 2.114 6 0.483 2.004 7 0.419 0.076 1.924 8 0.373 0.136 1.864 9 0.337 0.184 1.816
10 0.308 0.223 1.777
Sign Meaning Formula
X
R
X
X-UCL
R
R-UCL
R-LCL
Mean value of subgroup Range of subgroup Center value Upper control limit Center (R control) Upper control limit
(R control) Lower control limit
(R control)
X = ΣXi/ N
R = Xmax - Xmin
X = ΣXi/ n
X - UCL = X - A2 N R
R = ΣRi/ n
R - UCL = D4 N R
R - UCL = D3 N R *1
ADDITION
*1 R-LCL is not printed, when the number of samples is less than 6
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10
By connecting the optional cable (NO. 965465) to the OUTPUT connector located at the side of this unit, either GO/±NG judgment for the input data or measured data in RS-232C format can be output through the OUTPUT connector.
OUTPUT
1. Output of GO/±NG Judgment
When the optional GO/±NG judgment result output cable (NO. 965516) is connected to this unit, and it is in MODE0, MODE1, or MODE2 with the upper and lower tolerance limits set. These judgment results will be output though an open collector.
2SC4047 or equivalent Vceo (max) = 50V IC (max) = 100mA
2. Output in Accordance with RS-232C Format
The data entered in the DP-1VR will be output to an external device in RS-232C format when: the 'DATA' key of this unit is pressed, timer signals are input, this unit receives a data request command via the RS-232C, or when the foot switch or data output key is pressed on the measuring unit. However, the results of the calculations performed in this unit are not output to an external device. Use the RS-232C conver­sion cable (Part No. 09EAA084) to output from this unit. Also use this cable to receive output signals in RS-323C format from the Liner Scale Counter.
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OUTPUT
2.1 Communication Specifications
Output Signal Level: TTL Level Communication Method: Half-Duplex Transmission Speed: 1200, 2400, 4800, 9600, 19200 Bit Construction: Start bit 1 bit
Data bit 7/8 bits Parity Check EVEN/ODD/NONE
2.2 Data Format
D13D4D3D2D1 D5-D12
CR DATA (Floating decimal point) D12LSD Sign: positive (+) and negative (-) Measuring item: A Channel No.: 1 Code No.: 0
- 48 -
2.3 Error Code
D4D3D2D1
CR Error Code: 1 Data entry error
2 Entry does not satisfy the specified format 9 System error Head temperature error Power voltage error Over flow
Channel No.: 1 Error Format: 9
2.4 Data request command
OUTPUT
Paper error
D2D1
CR
Code No.: 1 or A
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11
Checks and Remedies-Before diagnosing a problem as a defect, check the following information.
When the DP-1VR malfunctions, diagnose the problem and remedy of the situation with the aid of the following table.
If the problem still persists, please contact your dealer or the nearest Mitutoyo sales office. (For the addresses, refer to the end of this manual.)
The warranty period of the DP-1VR is one year from the date of purchase for use. Repair of this unit may be subjected to charge, depending on the case within and after
this period.
TROUBLESHOO TING
- 50 -
TROUBLESHOOTING
Symptom Possible cause Remedies
When printing, the DP-1VR unexpect­edly returns to the initial state seen after the power is turned ON. Printing is too light
Printer does not print
Miscounting often occurs on the measuring instrument side
Manganese dry cells are used by
mistake
Peeling or poor fitting of the seal
is present on the battery pole
The specified AC adapter is not
used.
The DP-1VR supply power is
connected to the measuring instrument.
Input voltage to the AC adapter
(i.e. AC line voltage) is too low; falls 5% or more than the rated voltage
The AC adapter is sharing the
same power line with a high­voltage or large-current device
The printing head is not clean
[PRINTER ON/OFF] switch is
turned to OFF
The printer is jammed with
paper, etc
The DP-1VR is in the timer
input mode and the input interval is set to 0.25 or 1 sec.
The AC adapter is sharing the
same power line with a high­voltage of large-current device.
Use properly charged size AA
Nickel Hydrogen battery (Ni-Mh) or Alkali battery (LR6)
Correct the peeling or poor
fitting of the seal
Use the dedicated AC adapter
09EAA088 (100/115V) 09EAA088D (230V) 09EAA088E (230V UK)
supplied with the DP-1VR
The DP-1VR power supply
should not be connected to the measuring device. Use a separate power supply for each of them
Adjust the voltage supply of the
power line correctly, and confirm the result
Connect the AC adapter to a
separate power line
Clean the printing head with a
cotton swab, etc
Press the [PRINTER ON/OFF]
switch again to turn on.
Remove it by tweezers, etc
When the input interval is set to
0.25 or 1 sec, the printer will be automatically turned off.
Connect the AC adapter to a
separate power line
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12
Item Description Remarks
Code No. Printing Method Character format Printing Speed Printing line
numbers per printing roll
Power supply
Operating Temperature
Storage Tempera­ture
Accuracy Clock battery life
expectancy Battery life
Dimensions
Weight Printouts
SPECIFICATIONS
264-504 Line thermal 384 dot 36 × 24 (Large) 24 × 14 (Normal)
0.5 sec. per line 7000 lines / 1 roll (normal)/
1000 lines / 1 roll (large)
AC adapter (6V, 500 mA) Alkali battery size AA (LR6) Or 4 size AA Ni-MH batteries
0 ~ 45°C (AC Adapter) 10 ~ 45°C (batteries)
10 ~ 50°C
±2 min. max / month
Approx. 10 years
10000 lines 1600 mAh Ni-MH Printing every 5 sec.
201.1 × 94 × 75.2 (D × W × H)
390 g Measurements, GO/±NG judgment results Measurements, GO/±NG judgment
results, Number of measurements, MAX., MIN., Range, Standard deviation (σ–n, σn-1), Number of defects, Percentage of defects, Process capability index (C CPK), Histogram
Same as above plus D-Chart Function of calculating the center value
between the control limits required for generating various control charts
100V
When using AC adapter
Dual power supply *AC adapter input voltage within a range of 100VAC ±5%
In a package as specified by Mitutoyo
Average life expectancy
Average life expectancy but valies with usage
Without accessories Mode 0 Mode 1
P,
Mode 2 Mode 3
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SPECIFICATIONS
Item Description Remarks
Processing capability
Output function
Timer-controlled data input
Standard accesso­ries
Optional accessories:
100000 9999 10 × 9999 = 99990
(Sample size × Number of sub-groups = total number of measurements) 5 sets of limit data
Measured data (RS-232C, TTL level) GO/±NG Judgment results (+NG, GO, NG)
0.25 sec, 1 sec, 5 sec, 30 sec, 1 min, 30 min, 60 min.
AC Adapter
Recording paper: 1 pc. (58 mm (W) × 48 m (L))
Strap Quick Reference User’s manual
Mode 0 Both Mode 1 and 2 Mode3
110V/115V 09EAA088 230V 09EAA088D 230V (UK) 09EAA088E
When ordering Part No. 09EAA082 (10 pcs.)
09EAA079 09EAA090 99MBE021
Item Name Parts No.
RS-232C conversion cable No. 09EAA084 9 pins for AT connector
GO/±NG judgment result output cable No. 965516 Foot Switch No. 937179T
Consumables:
Item Name Parts No.
Printing Paper (10 packs) No. 09EAA082
- 53 -
SPECIFICATIONS
SERVICE NETWORK
MTI Corporation
New Jersey Office
18 Essex Road, Paramus, N.J. 07652, U.S.A. TEL: (201)368-0525 TELEX: 134317 FAX: (201)343-4969
Detroit Office
45001 Five Mile Road, Plymouth, M? 48170, U.S.A. TEL: (313)459-2810 FAX: (313)459-0455
Chicago Office
965 Corporate Blvd., Aurora, IL 60504, U.S.A. TEL: (708)820-9666 FAX: (708)820-7403
Dallas Office
2410 Gateway Drive, Irving TX 75062, U.S.A. TEL: (214)550-8645 FAX: (214)550-8861
Los Angeles Office
16925 East Gale Ave., city of Industry, CA91745, U.S.A. TEL: (818)961-9661 FAX: (818)333-8019
MTI Canada Ltd.
2121 Meadowvale Blvd., Missiassauga, Ont, L5N 5N1, CANADA TEL: (905)821-1261~3 FAX:(905)821-4968
Mitutoyo do Brasil Industria e Comercio Ltda.
AV. Joao Carlos da Silva Borges, 1240, CEP 04726 Santo Amaro P.O. Box 4255 Sao Paulo, BRASIL TEL: (011)522-7755 TELEX: 1123768 MTOY BR FAX: (011)523-3661
Mitutoyo Mexicana S.A. de C.V.
Ave. Primero de Mayo No. 236-A San Andres, Atoto 53500 Naucalpan, Edo. de MEXICO TEL: 576-8799 TELEX: 1772007 FAX: (915)576-8039
Mitutoyo Mebgerate GmbH
Borsigstr. 8-10, 41469 Neuss F.R. GERMANY TEL: (02137)102-0 TELEX: 8517702 FAX: (02137)8685
Mitutoyo Nederland B.V.
Postbus 550, Landjuweel 35, 3905 PE Veenendaal, NETHERLANDS TEL: 08385-34911 FAX: 08385-16568
Mitutoyo Scandinavia A.B.
Box 712, Stockholmsvagen 26, 194 27 Upplands-Vasby, SWEDEN TEL: (08)590 921 35 TELEX: 15353 FAX: (08)590 924 10
Mitutoyo Belgium N.V.
Hogenakkerhoek straat 8, 9150 Kruibeke, BELGIUM TEL: (03)8303063 FAX: (03)8278360
Mitutoyo France S.A.R.L.
123, rue de la Belle Etoile, B.P. 50267-Z.I. Paris Nord II 95957 Roissy CDG Cedex, FRANCE TEL: (01)49 38 35 00 TELEX: 233913 FAX: (01)49 38 35 35
Mitutoyo France S.A.R.L., Agence de Lyon
Bat L133, avenue du Dr. Georges Levy 69200 VENISSIEUX TEL: (16)78752010
Mitutoyo Italiana S.R.L.
Corso Europa No.7, 20020 Lainate, Milano, ITALY TEL: (02)935781 FAX: (02)9373290
Mitutoyo Schweiz AG
Steinackerstrasse 35, 8902 Urdorf-Zurich, SWITZERLAND TEL: (01)7361150 FAX: (01)7361151
Mitutoyo (U.K.) Ltd.
Joule Road, West Point Business Park, Andover, Hampshire SP10 3UT UNITED KINGDOM TEL: (01264)353123 TELEX: 477694 FAX: (01264)354883
Mitutoyo Asia Pacific Pte. Ltd.
Reginal Headquarters
24 kallang Avenue, Mitutoyo Building, SINGAPORE 339415 TEL: 294-2211 TELEX: RS 25875 MTYSIN FAX: 299-6666
Malaysia Head office Mitutoyo (Malaysia) Sdn. Bhd.
Lots 1-8 Ground Floor, Asia Jaya Commercial Complex, Section 52, 46200 Peteling Jaya, Selangor, MALAYSIA TEL: (60)3-757-2524 FAX: (60)3-757-2540
Panan Branch Office
No.9 Jalan Selat, Taman Selat 12000, Butterworth, Penang, MAYALYSIA TEL: (60)4-310915/8 FAX: (60)4-310907
Johor Office
20A, Jalan Abiad, Taman Tebrau Jaya 80400, Johor Bahru, Johor, MAYALYSIA TEL: (60)4-310915/8 FAX: (60)7-336861
Thailand:
Representative Office
9th Floor, Unit D2-3, MBK Tower, 444 Phayathai Road, Bangkok, THAILAND 10330 TEL: (66)2-217-9651/3 FAX: (66)2-217-9654
India:
Representative Office
702, Arunachal Building, 19, Barakhamba Road, New Delhi-110001, INDIA TEL: (91)11-332-4419 TELEX: 031-62939 MAP IN
Mitutoyo Taiwan Co., Ltd.
5th FL. No. 123, Wu Kung First Road, Wu Ku Industrial Park, Taipei Hsien, TAIWAN, R.O.C TEL: (02)299-5266 FAX (02)299-2358
Please contact your nearest technical service center, for problems or questions about this product.
- 54 -
Mitutoyo Corporation
20-1, Sakado, 1-chome, Takatsu-ku, Kawasaki, Kanagawa 213-0012, Japan Printed in Japan
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